Electric Motors, Drives & Controlsmedia.progressivebusinessmedia.com/file/10908-Ple0511... ·...
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PLANT ENGINEERING November 2005 • 69 Electric Motors, Drives & Controls Flexible motion controller has fiber optics PACSystems DSM324i motion controller features a fiber-optic interface, improved speed and torque range, small- er size, low inertia, tight inte- gration with the flexible PAC control platform and incremental or absolute positioning feedback. Fiber optic interface increases the distance between servo nodes to up to 100 meters while improv- ing electrical noise immunity and reducing wiring costs. GE Fanuc Automation: www.gefanuc.com TO VOTE, WRITE 15 ON BALLOT For more information, write 15 on card Rugged ac drive exceeds NEMA regs E-trAC X4 variable speed ac drive features an IP66-rated enclosure that exceeds NEMA 1, 12 and 4x standards. The drive is available in 1–10 hp models, and voltages that include 115, 230, 460 and 575 Vac. Features include wireless IR programming via PDA; startup macros; extra relays, inputs and outputs; fault tolerance; 120% overload for one minute; and 150% momentary overload. TB Wood's Inc.: www.tbwoods.com TO VOTE, WRITE 32 ON BALLOT For more information, write 32 on card Washdown motors has improved breather vent HydroDuty stainless steel electric motors are designed for durability in washdown applications. Offering is expanded to 3 and 5 hp ratings. Features include a sani- tary motor base and improved breather vent design. Other features include potted conduit box, cus- tom seal combination, stainless steel slinger, C-face cavi- ty drains, flared shell, explosion-proof gap fits and drip grooves. Franklin Electric: www.hydroduty.com TO VOTE, WRITE 87 ON BALLOT For more information, write 87 on card Washdown motor has stainless steel housing SSE stainless steel washdown duty elec- tric motors are opti- mized to prevent water and moisture ingress. Features include stain- less steel housing, conduit box and cover, shaft, base fan cover and slinger; encapsulated windings and conduit lead entry; NEMA Premium efficiency; and a hydrophobic aspiration system that eliminates conden- sation moisture in the motor. Baldor Electric Co., Elec- tric Motors Group: www.baldor.com TO VOTE, WRITE 106 ON BALLOT For more information, write 106 on card Upgraded software tool has new features BE$T Version 2.0 free energy-savings software tool includes new features and expanded number of motors in its database. New features include currency converter; fractional horsepower Super-E, IEC and brake motors; units conversion calculator; 3-motor comparison tool; unique electricity rate per project file; frame size motor selection capability; and a motor management fea- ture. Baldor Electric Co., Information Technology Group: www.baldor.com TO VOTE, WRITE 108 ON BALLOT For more information, write 108 on card Constant torque drive Altivar 71 variable speed ac drive is designed for constant torque using 3-phase motors up to 700 hp. Dual microprocessors and motor control algorithms provide torque performance and speed regulation. Features include plain- text display with navigation wheel, quick-start menu with macros, common user interface, fieldbus/network connectivity, ther- mal and environmental protection and expandable I/O. Schneider Electric: www.us.telemecanique.com TO VOTE, WRITE 153 ON BALLOT For more information, write 153 on card
Transcript of Electric Motors, Drives & Controlsmedia.progressivebusinessmedia.com/file/10908-Ple0511... ·...
PLANT ENGINEERING November 2005 • 69
Electric Motors, Drives & Controls
Flexible motion controller has fiber opticsPACSystems DSM324imotion controller features afiber-optic interface, improvedspeed and torque range, small-er size, low inertia, tight inte-gration with the flexible PACcontrol platform and incremental or absolute positioningfeedback. Fiber optic interface increases the distancebetween servo nodes to up to 100 meters while improv-ing electrical noise immunity and reducing wiring costs.GE Fanuc Automation: www.gefanuc.com
TO VOTE, WRITE 15 ON BALLOTFor more information, write 15 on card
Rugged ac driveexceeds NEMA regsE-trAC X4 variable speed acdrive features an IP66-ratedenclosure that exceeds NEMA1, 12 and 4x standards. Thedrive is available in 1–10 hpmodels, and voltages thatinclude 115, 230, 460 and 575Vac. Features include wirelessIR programming via PDA; startup macros; extra relays,inputs and outputs; fault tolerance; 120% overload forone minute; and 150% momentary overload. TB Wood'sInc.: www.tbwoods.com
TO VOTE, WRITE 32 ON BALLOTFor more information, write 32 on card
Washdown motors hasimproved breatherventHydroDuty stainless steelelectric motors aredesigned for durability inwashdown applications.Offering is expanded to 3 and 5hp ratings. Features include a sani-tary motor base and improved breather ventdesign. Other features include potted conduit box, cus-tom seal combination, stainless steel slinger, C-face cavi-ty drains, flared shell, explosion-proof gap fits and dripgrooves. Franklin Electric: www.hydroduty.com
TO VOTE, WRITE 87 ON BALLOTFor more information, write 87 on card
Washdown motor has stainless steel housingSSE stainless steelwashdown duty elec-tric motors are opti-mized to preventwater and moistureingress. Features include stain-less steel housing, conduit box and cover,shaft, base fan cover and slinger; encapsulated windingsand conduit lead entry; NEMA Premium efficiency; anda hydrophobic aspiration system that eliminates conden-sation moisture in the motor. Baldor Electric Co., Elec-tric Motors Group: www.baldor.com
TO VOTE, WRITE 106 ON BALLOTFor more information, write 106 on card
Upgraded softwaretool has new featuresBE$T Version 2.0 freeenergy-savings softwaretool includes new featuresand expanded number ofmotors in its database. New features include currencyconverter; fractional horsepower Super-E, IEC and brakemotors; units conversion calculator; 3-motor comparisontool; unique electricity rate per project file; frame sizemotor selection capability; and a motor management fea-ture. Baldor Electric Co., Information TechnologyGroup: www.baldor.com
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Constant torque driveAltivar 71 variable speed ac driveis designed for constant torqueusing 3-phase motors up to 700hp. Dual microprocessors andmotor control algorithms providetorque performance and speedregulation. Features include plain-text display with navigationwheel, quick-start menu withmacros, common user interface,fieldbus/network connectivity, ther-mal and environmental protection and expandable I/O.Schneider Electric: www.us.telemecanique.com
TO VOTE, WRITE 153 ON BALLOTFor more information, write 153 on card
70 • November 2005 PLANT ENGINEERING
Fluid Handling
Condensate pump designed forlong life cyclesPivotrol pressure powered condensatepump is engineered for dependablesteam system condensate recovery inrapid-cycling process environmentsand under all pressure and tem-perature conditions. The pumpmechanism replaces pins and linkageswith pivots, which reduce friction and wear,lengthening service life. A special damper uses hydraulicinertia of the collected condensate to reduce mechanicalshock as valve actuators shift. Spirax Sarco, Inc.:www.spiraxsarco.com/us
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Non-rotating mixer ideal for low-shear applicationsClean Sweep mixer design revolu-tionizes mixing technology byusing a swinging motion insteadof a rotating motion. It provides ahermetically sealed environmentwith no rotating seal. This uniquemixer has an impeller with specially shaped blades opti-mized to provide global mixing throughout the vesseland is ideal for low shear, high purity mixing applica-tions and accommodates low liquid levels. Chemineer,Inc.: www. chemineer.com
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Cartridge-type mechanicalpump sealSeal Plus is a versatile single anddouble cartridge mechanicalseal for pumps. Featuresinclude: economy, self-settingcartridge design that elimi-nates measuring, fully bal-anced design for higherpressures and optimum fluidfilm, Aflas O-ring pusher designfor reliability, tapped connections and standard premiumelastomers and seal face materials. Goulds Pumps Div.,ITT Industries, Inc.: www.gouldspumps.com
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Kit for rapid pipe and tank repairsField Service Tech Rapid Repair Kitprovides facilities maintenance andfield service technicians with avaluable tool for time critical pipeand tank repairs. Kits are based onan innovative cure-on-commandresin technology developed fromDepartment of Defense fundedresearch associated with underwater resin systems. Thekit contains the elements for completing repairs underharsh conditions of temperature and moisture. MedHe-sives, Inc.: www.northsearesins.com
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Temperature control steamtrap used for tracingLEX3N-TV is a high performancecontrol trap. It includes a built-inscale removal function and isideal for use in tracing opera-tions where low temperatureheating is required. Thisincludes winterization,instrument and low temper-ature tracing, freeze controlon manifold drains, condensatecontrol on tank coils and high temperature air ventingwith subcooled condensate. TLV Corp.: www.tlv.com
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Push-to-connectcopper pipingsystemCoPro push-to-connect copperpipe system teams highperformance with unique func-tionality. The system offers simple, one-step installationwith the flexibility to easily remove and reuse fittings.While installed, the fittings can be rotated without dam-aging the seal or pipe. The fittings work with copper,stainless steel, CPVC and PEX making them ideal forhot and coldwater service. Titan Piping Co.: www.titan-piping.com
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PLANT ENGINEERING November 2005 • 71
XPS SIP cartridge seal cuts downtimeXPS pump seals reduce down-time, power consumption andoperating costs. They are an alter-native to mechanical seals andcompression packings. Seals arereplaced in seconds with SIP (serv-iceable in place) technology. Sincethere are no brittle faces, these sealsare very tolerant of process upsets anddry running. No seal flush is required. Seals can be usedup to 1,600 fpm, 300 F and 150 psi. Klozure DynamicSeals: www.klozure.com
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Solderless pipe connection means no fumesPermaLynx permanent push-to-connect piping systemincludes valves and fittings.Flame-free installation meansno noxious fumes that can pol-lute the working environment.Installers can align joints fast and rotate them beforepressurization. After pressure is introduced, the systemstiffens and prevents rotation. No drying is needed onstartups, minimizing down time. Nvent: www.nventsolu-tions.com
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Centrifrugal pump withstands high pressureUltra V is a solids handling, self-priming centrifugal pump thatoffers performance levels neverbefore achieved by pumps of thistype. It withstands higher pres-sures, provides higher flows greaterefficiency and time saving mainte-nance features. The pump line handles up to60% higher pressure and up to 40% increased flow com-pared to other pumps of its size. A second stage can beadded to increase capacity. The Gorman-Rupp Co.:www.gormanrupp.com
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Spray manifoldeliminates tubingThe lightweight spraymanifold, used intablet coating applica-tions, is comprised ofTeflon spacer blocksthat can be easily cleaned and maintained. It features noexternal tubing connections that routinely entrap cap-sules as they are processed in a drum, leading to productwaste and increased maintenance. A mechanically elec-tro-polished surface creates a sanitary finish for the man-ifold. Spraying Systems Co.: www.spray.com
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LED illuminator for boiler level gaugesDuraStar LED illuminator isdesigned for flat glass boilerlevel gauges. It has high contrastwith superior visibility day ornight and is maintenance freewith a life of 100,000 hrs. Thereis no heat generation. The amberLED provides a high intensitystar-like image of the water line.The explosion-proof power supply has an intrinsicallysafe lighting circuit that pays for itself in electricity sav-ings. Clark-Reliance Corp.: www.clark-reliance.com
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24-hour visibilityfor level indicationNightStar is an LED-based illuminator for theMagnicator II level indi-cator. It provides superiorplant-wide visibility offlag indicators in low orno-light environments.Accurate and quick level verification at night and indarkened areas is now possible. The illuminator is safeand reliable with a 10-year life, is field upgradeable andprovides the longest field-of-view. Clark-RelianceCorp., Jerguson Div.: www.clark-reliance.com
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Compressor delivers airand nitrogenGN range of dual output air com-pressors generate nitrogen andcompressed air simultaneously. 4kW, 7 kW and 18 kW units areavailable with several levels ofnitrogen output for each unit.Nitrogen flow starts at 0.6 cfm andgoes up to 18 cfm with a purity of 95%.The dual output compressor system uses a screw com-pressor, tank mounted, an integrated refrigerant dryerand filters and a membrane that passes nitrogen. AtlasCopco Compressors Inc.: www.atlascopco.us
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72 • November 2005 PLANT ENGINEERING
Compressed Air
Audit saves on compressed air costEfficiency Quotient is a perform-ance and financial compressed airsystem analysis program that pro-vides bottom line accountabilityfor efficiency. Application of thethree-step EQ process quickly andaccurately defines potential ener-gy savings. Achieving a high EQrating means reduced energy consumption; stabilizedsystem pressure, improved system performance, productconsistency and improved productivity. Quincy Com-pressor, EnPro Industries: www.quincycompressor.com
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System maintainsconsistent air qualityAir Main Charging Systemis an innovative solution toensure consistent com-pressed air quality whenoperating under conditionsthat require routine systemshutdowns. AMCS pre-vents excessive air velocity at system start-up by auto-matically opening and closing to maintain a set mini-mum pressure in the supply side and slowly charging themain distribution piping. Kaeser Compressors, Inc.:www.Kaeser.com
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Reliability is built in
Polaris air compressors fea-ture a superior package designfor ease of maintenance,state-of-the-art aerodynam-ics and a robust mechanicaldesign that increases reliability.The compressor provides100% oil-free air tailoredto meet the individual needsof a variety of industries.Units include a horizontally split gear-box, pinion bearings and bull gear bearings for easyservicing. FS-Elliot Co., LLC: www.fs-elliot.com
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Compressor has widethrottle rangeCentac C700 is a cen-trifugal air compressorthat provides 100% oil-free air. It is designedfor maximum efficiencyeven at part load, increased throttlerange, and enhanced reliability. Constantpressure control provides stable system pressure andsmooth operation. The control system is state-of-the-art.There are low noise level options of 70, 75 and 85 dBA.Ingersoll-Rand, Heavy Industrial Div.:www.air.irco.com
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Water-injected oil-freeair compressorDH-Series single-stage, water-injected rotary screw air com-pressors are the most efficientoil-free units available. Theyoffer reduced energy andmaintenance costs and a lowerlifetime cost than any other com-pressor in its size range. They use a switched reluctancevariable speed drive. The unit is designed for applica-tions where there is a need for high quality air — air thatcomes in direct contact with the process it serves. Com-pAir: www.compair.com
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PLANT ENGINEERING November 2005 • 73
High powered air nozzleSuper Air Nozzle, with ½ NPT,delivers the strongest blowingforce of any single air nozzle.3.3 pounds of force providesadditional reach. The nozzledoes not require close mountingto the surface being blown off,dried or cooled. The aerody-namic design directs the air to a single point of conver-gence, delivering a concentrated stream of high velocityair. At 80 psig air consumption is 60 scfm. EXAIRCorp.: www.exair.com
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Easy-to-use control handlesSoft Touch Pneumatic Con-trol Handles can be usedwith any air actuated endeffector. These handles are adirect replacement for anystandard pneumatic handles.They are engineered for easyuse, reducing the potential forfatigue and repetitive stressinjuries and require less than 1.5 pounds of depressionforce. The design uses spool valves instead of poppetvalves. Gorbel, Inc.: www.gorbel.com
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Selectable full-loadoperating pressureVS/VST Series of sin-gle- and two-stage vari-able speed air compres-sors optimize energyefficiency, averaging a37% energy savings overstandard base-load models.Selectable full-load operatingpressure from 70 to 175 psig can be made with the touchof a button. Units perform with 2 to 3 ppm of oil carry-over throughout the operating range. Gardner Denver,Compressor Div.: www.gardnerdenver.com
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Remove compressedair contaminantsSFD dryer system is designedto enhance the performance ofcompressed air systems. Theunit features a regenerativedesiccant dryer systemdesigned to remove oil, con-taminants and water. Theunit's compact and integrateddesign allows for easy installa-tion and requires no additional external filters. Units typ-ically use less than 10% regenerative air compared todryers using 20% air. SKF: www.vsm.skf.com
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Efficient centrifugal compressor is compactTurbo Air 2020 centrifugalair compressor offers bigperformance in a compactpackage. It provides oil-free,reliable, efficient operationand ease of maintenance in atwo-stage 250 to 400 hp air com-pressor. It brings lower maintenance costs with greaterefficiency and all the advantages of oil-free compressedair. Units are easy to install. There is no air end replace-ment or disassembly, just simple filter changes. CooperCompression: www.coopercompression.com
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Environmentallyfriendly compressorMicro TurboMaster producesextreme energy savings byapplying techniques such as a70,000 rpm drive motor, airlubricated foil bearings and aninverter. It is environmentallyfriendly and produces oil-free com-pressed air, condensation and ventilation at decibel levelslower than some office workplaces. Being compact andfully integrated allows installation anywhere. SamsungTechwin Co., Inc. Power Systems Div.: www.samsung-compressor.com
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74 • November 2005 PLANT ENGINEERING
Power Transmission
Conveyor reducerhas flangemountingCFA700 Series directmount, conveyor speedreducer has an output flange mount-ing style and eliminates loose partsnormally required for installation. Thiscompact unit eliminates mounting hardware and chainmaintenance. The unit reduces maintenance costs byeliminating chain stretch and sprocket changeovers.Units are equipped with PosiVent and factory-filledlubricant, which eliminates oil changes. Boston Gear:www.bostongear.com
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Bearing fights corrosive conditionsSealmaster PN Goldmounted bearings fea-ture a high phosphorus,electroless nickel coatedsteel insert and a patent-ed, multiple lip high performance seal that extends bear-ing life. These bearings were specifically engineered forindustries with corrosive washdown environments. Anexclusive pin and dimple system provides a direct lubri-cation path and ±2 degrees of misalignment. EmersonPower Transmission: www.emerson-ept.com
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Coupling guard forANSI/ISO pumpsType PCG pump cou-pling guards are madespecifically for ANSIand ISO pump connections. Theguard has trim & fit convenience,low initial cost, safety compliance, sim-plified installation and reduced maintenance. The guardis simply trimmed to length and attached to the founda-tion with four fasteners. A pump side end cap is suppliedto enclose the extension opening, which can be fittedaround the pump seal cage. Rexnord Industries:www.rexnord.com
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Long-lasting lip sealswear wellMILL-RIGHT contact oilseals offer breakthroughwear, abrasion and chemicalresistance over and aboveanything available on the mar-ket. In comparison with existingseals, these offer an improvement in wear life up to 90%which can easily double, triple or quadruple their usefullife. More useful seal life means costly bearings lastlonger; machines run longer and need less maintenance.Klozure Dynamic Seals, Oil Seals Div.:www.klozure.com
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Organize wire spools hand truckWire-D is a wire and spool rack thatholds spools of wire and has anoptional hand truck for easy trans-port. The rack is of all steel con-struction and has 20 1/2-inchdiameter holes to keep wires sepa-rated. There are two 2-inch by 6-inch hand holes for hand trans-port. Overall dimensions are 22¼-inches by 16 ¼-inches x 44 ½-inches. Vestil Mfg. Corp.:www.vestil.com
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Isolator protects bearingsMicro-Tec II bearing isolator hasa microcellular filter to block outairborne and vapor contamina-tion. A unitizing element ensuresno internal metal-to-metal contactand there is no wear on shafts ormetallic components. A Cam-Lock design allows easy installa-tion without using an arbor press.The seal surpasses NEMA MG 1-2003 and IEEE 841-2001 standards. Klozure Dynamic Seals, Bearing Isola-tor Div.: www.microtec2.com
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PLANT ENGINEERING November 2005 • 75
General & Maintenance Software
Software upgrade marries productivity,complianceThe Proficy Change Manage-ment Version 5.0 is an upgradeon the plant-wide automationmanagement and control soft-ware that allows users toincrease productivity and flexi-bility while also meeting regu-latory requirements. Capabilities include security, ver-sion control, audit trails, central storage and automatedbackup and recovery. GE Fanuc Automation:www.gefanuc.com
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Software featuresWeb-based datalogging andrecording
DataNet OPC Profes-sional is a web-based data log-ging and recording softwareapplication that combines the latest industrial technologytrends to make data useful and accessible throughout thecompany. It features real time data on a Web page, cansend email alerts when alarms are activated and providesWeb access to historical logs. BizWareDirect:www.bizwaredirect.com
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Software framework fordevice-to-enterprise useNiagara AX is a soft-ware framework anddevelopment enterprisethat solves the challenges associated with building Inter-net-enabled products, device-to-enterprise applicationsand distributed Internet-enabled automation systems.The framework provides an environment and the toolsand services to easily develop products and applications.Tridium Inc.: www.tridium.com
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Enterprise softwarehas more flexibleuser interface
IFS Applications 2004Flex is an update of theirexisting release. It offersincreased flexibility with the configurable user inter-faces. There are new capabilities for customers to changescreen layouts and navigation can lead to higher produc-tivity and lower training costs. The Software UpdateAssistant allows customers to manage and apply soft-ware patches and updates. IFS: www.ifsna.com
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System extensionsallow improved efficienciesExtensions to the IndustrialIT
System 800xA include a flex-ible and scalable safetyinstrumented system, manu-facturing management forimproved batch productionand real-time production intelligence for monitoringequipment efficiency. It allows customers to combinedata from various automation applications to a singleintegrated information view in real time. ABB Inc.:www.abb.com
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VOTEUse the ballot
next to p 94 to vote for
the best new products
of 2005.
New softwareoffers paperlessinspection,reporting solutionPlantLog softwaresolution provides acomplete paperless inspection and reporting tool for col-lecting and analyzing equipment status readings andother facility observations. It reduces the time needed tocompile collected logs and to provide a way to visuallypresent data to assist in the decision-making process.Vorpalware: www.vorpalware.com
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76 • November 2005 PLANT ENGINEERING
General & Maintenance Software
Latest softwarerelease improvesdata managementThe latest version ofDatastream7i offersenhanced linear assetmanagement capabilitieswith improved data management. Users with linearassets can effectively manage assets such as pipes, roadsand rails and the fixed assets that occupy those networks.The new release includes improved material manage-ment functionality and improved invoicing and advancedreporting. Datastream Systems, Inc.:www.datastream.net
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Software hostsinteractive HMIprojects on CTCcontrollers
The CT webHMI soft-ware program allows users to create an interactive HMIproject and then download it to a CTC Blue FusionAutomation Controller for access on browser-baseddevices. This eliminates the need for a dedicated HMIdevice at the machine. It also allows an operator to moni-tor all machines through multiple browser windows.Control Technology Corp.: www.ctc-control.com
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Schedulingand dispatchsolution forEAM systems
The Smart Sched-ule is a schedulingand dispatch solu-tion targeted atcompanies using MRO Software's Maximo enterpriseasset management solution. This will offer a pre-integrat-ed, pre-configured scheduling and dispatch system forasset maintenance. Syclo: www.syclo.com
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Plant engineeringtool suite has 400 programs
The Plant EngineeringTools Suite gives engi-neers the ability to solveproblems quickly with a wide array of solution-basedapplications. The suite gives plant engineers the abilityto create their own equations for future implementation.The 400 programs are compatible with desktop, Palmand Windows CE applications. PEAK Industrial Solu-tions LLC: www.cmmsmadeeasy.com
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De-duplicationsoftware “cleans”records
The DataDustOff cleansexisting and new main-tenance inventoryrecord data and identifies duplication that can be elimi-nated. The software reconstructs the part descriptionsinto a standardized naming format. Duplicate parts in thedatabase and in the storeroom are identified, and helpstechnicians find needed spare parts in the database.Rizzir LLC: www.rizzir.com
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PLANT ENGINEERING November 2005 • 77
Software helpsmanage assetlifecyclesMaximo EnterpriseSuite (MXES) isdesigned for enter-prises that need tomaximize asset life-cycles that have an impact of profitability. MXES pro-vides the ability to view all assets and identify and lever-age the support of those assets and helps developprograms for all kinds of maintenance needs. MRO Soft-ware: www.mro.com
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Condition monitoringsolution providesearly warning systemThe Avantis condition moni-toring system reducesunplanned downtime by pro-viding an early warning ofequipment or process degradation with real timeadvanced fault detection through an analysis of datafrom correlated sensors. The solution detects the earlyonset of system deterioration, allowing alerts to be cap-tured and sent to the maintenance department. Invensys:www.avantis.net
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Manage work orders witha wireless mobile deviceThe Maintenance ConnectionMobile allows maintenance techni-cians to use wireless devices toview work order assignments andtake action on them. Technicianscan also create new work orders inreal time and look up informationon the work history of a particularasset. A Bluetooth barcode scannerallows for identification of allassets. Maintenance Connection Inc.: www.mainte-nanceconnection.com
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3-D anchor design program has graphicinterfaceThe PROFIS Anchor sup-ports allowable stress designand load resistance factordesign in accordance withstandards to bring the 3-Danchor design process to thedesktop. The software allows users tochoose the detail and complexity of each product all theway to full definition of all variables. A full-screengraphic input includes all dimensions for easier visuali-zation. Hilti: www.us.hilti.com
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SpecialProduct of the Year advertising sectionYou’ve met the 150 finalists for Product of the Year. After you’ve
completed your ballot you can learn more about these nominees and
the products they offer. Go to our special Product of the Year advertising
section beginning on Page 109 to find out about these and other
products that the 2005 nominees have created to make plants run
more efficiently, safely and productively.
78 • November 2005 PLANT ENGINEERING
Material Handling
Panel/platformcart has dividedconfigurationsThe Panel/Platformcart has a 3,000-pound capacity with a plat-form height of 9 feet.The standard unitincludes five sets of handles,and multiple holes on the deck maxi-mize space usage. The cart also featureslarge center casters for easy turning. T&S EquipmentCompany: www.tseq.com
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Lubrication applicatorThe MicroPoly wheelflange lubrication systemlubricates the flanges byusing a speciallydesigned applicator,which keeps theMicroPoly arcs in contactwith the flange. The oil transfersto the flange, providing constant andconsistent lubrication. Flange lubrication can be elimi-nated from the maintenance schedule. PhyMet, Inc.:www.micropolylubricants.com
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Under-rack containment tray The Pig Under-RackContainment Traykeeps floors dry bycapturing drips andleaks underneath palletracking. The tray is 2¾-inches high andinstalls under pallet racks to capture drips when dispens-ing, then put back in place when finished. A connectorpanel can join two or more trays to eliminate open areaswhere liquids could pass through. New Pig Corporation:www.newpig.com
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Modular dockbridge The Loadhog modulardock bridge offers ver-tical storage of thedock bed. It mounts tothe surface of thewarehouse floor andstores inside, allowingthe door to be closed.The design minimizesthe opportunity for theft and requires minimal lubrica-tion. It can be operated from a standing position. SPXDock Products: www.theloadhog.com
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Laser bar codescanner The AXIOM 1L laserbar code scanner is asingle-laser reader thatoffers scanning at up to1,400 scans per second todeliver highest possible readrates on good and poor qualitycodes. The unit is housed in an IP65-rated industrial enclosure to withstand harsh environ-ments. It also offers several options for bar code datatransfer to existing systems. Accu-Sort Systems:www.accusort.com
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Magnetized recycled plasticThe PolyMag processfor magnetic sortinginfuses the plastic resinwith high-concentrationpellets during the manu-facturing process. Aftergranulation, magneticseparators are used to sortvarious types and/or colors of plastics.The quantity of the magnetic additivedoes not affect the physical properties of the plastic.Eriez Magnetics: www.eriez.com
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PLANT ENGINEERING November 2005 • 79
Conveyor can handle sharp,abrasive parts
The MagSlide Chip and Parts Conveyorcan handle heavy loads of sharp abrasiveparts or scrap that can damagetraditional conveyorbelts. The system usesmoving magnets hiddenbeneath a stainless steelslider bed. A drivechain moves the magnets andthey move ferrous materials along the slider beds.Bunting Magnetics Co.: www.buntingmagnetics.com
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Energy transfer system Movitrans contactless energytransfer system causes no elec-tromagnetic interference and isnot affected by outside influ-ences. The system can be usedin mobile applications such astransport systems in logisticscenters, floor conveyors, auto-matic guided vehicle systemsand conveyor trolleys. Because there is no contact, thereis no wear and tear and the system is virtually mainte-nance-free. SEW-Eurodrive, Inc.:www.seweurodrive.com
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Loading docksoftware DockLogic soft-ware packageallows informa-tion to be gath-ered processedand accessedremotely fromeach dock door. Among the information that can berecorded are when doors are opened and closed andwhen wheels are chocked. DL Manufacturing:www.dlmanufacturing.com
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Self-adjusting speed control Top Flo was developed as a self-adjusting speed control sys-tem that will allow the loadto be tilted at the same speedregardless of the size of the load,resulting in a safe and con-trolled tilt. The speed controlhas a metering valve andflow control assembly toprovide the impassive perform-ance. Topper Industrial: www.topperindus-trial.com
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New lift truck line The S40-70FT Fortis line oflift trucks, with capacitiesranging from 4,000 poundsto 7,000 pounds. Matchingthe proper engine size andtransmission to the correctapplication needs improvesthe cost of operation. Multi-tiered engine/transmissionconfigurations create effi-cient powertrains to offergreater fuel economy. Hyster Company:www.hyster.com
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80 • November 2005 PLANT ENGINEERING
Material Handling
Vehicle restraint improvesdock safety,productivityThe STR-4000 Dok-Lokimproves safety and pro-ductivity by stabilizingthe dock trainer in both verticaland horizontal directions. The STR-4000'srotating hook wraps up and over the trailer's rear impactguard to minimize accidents due to unexpected trailerseparation and tip-over. It is automatically positioned bythe truck as it approaches the dock. Rite-Hite Corpora-tion: www.ritehite.com
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Fixed dockplate is lightweight,durableThe Fixed Poly Dock-plate is designed forlight-duty use with two-and four-wheeled dol-lies, hand trucks andcarts. It features a molded-in handle, a raised non-slipsurface and integrated side guardrails. The installation kitattaches to metal or concrete dock facings and a 6-footslide bar provides easy storage and centering. EagleManufacturing Company: www.eagle-mfg.com
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Drafter (CAD Operator)multiple-choice testDrafter, CAD Operator is a30-question paper and penciltest which includes sectionson Print Reading and CAD.The test takes 30 minutes toadminister in its multiple-choice format. The resultshelp employers choose thebest candidate for the CADoperator position. Ramsay Corp.: www.ramsaycorp.com
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Machine vibration basicsavailable onlineThe computer based trainingprogram on machine vibra-tion basics covers the physicalbasis for vibration monitoring,vibration analysis through iden-tification of discrete frequenciesand clarifies why most anti-frictionbearings fail prematurely and how failures can be elimi-nated. The training is interactive and downloadable,making it more cost effective than seminar attendance.New Standard Institute: www.newstandardinstitute.com
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Molded plastic truck caddy easy to installThe Plastic Pallet Truck Caddy is madeof durable molded plastic and bolts toany existing pallet truck. The moldedunits can hold tools, clipboards, writinginstruments or anythingelse needed toimprove opera-tor efficiency.Vestil ManufacturingCorp.: www.vestil.com
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Load cell weighingforks have BluetoothconnectionThe Weightroller forks featurea weighting system integrat-ed into the forks of alift truck that are linkedthrough a Bluetooth con-nection to an onboard PDAdisplay or to a computer. The forks are simply hung onthe forklift and require no installation. It features a loadcell accuracy of 5 pounds in a 5,000-pound load.Keytroller Inc.: www.keytroller.com
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Training Products
PLANT ENGINEERING November 2005 • 81
Electrical PowerFault tolerant UPS has voltage regulationGalaxy 4000 uninterruptible powersupply features precision voltageregulation, an IGBT rectifier thatminimizes reflected input harmonicsand power factor corrected input. Itsfault tolerant architecture managesfaults without compromising theUPS system. Battery managementcapabilities allow the UPS to determine battery parame-ters and alert operators before performance is affected.MGE UPS Systems, Inc.: www.mgeups.com/us
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Auxiliary power unitcombines productsAuxiliary Power Heavy-DutySafety Switch combines a type3-R safety switch, transformerand ground-fault interrupterreceptacle in a single product.The unit provides an economi-cal alternative to running a separate 120 V circuit forrooftop HVAC applications, in response to the NEC Sec-tion 210.63 requirements. The auxiliary circuit is tappedoff of the line side of the safety switch. Eaton Corp.:www.eatonelectrical.com
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Cleaner cable cleanercuts vapor exposurePF Cable Cleaning Kit includes allthe necessary materials to cleanand prepare power utilitycables for re-insulationwhen splicing and terminat-ing in the field. The includedwipes remove contaminantseffectively. The reusable and re-sealable bag collects by-products for proper disposal. Applicators reduce workerexposure to solvent vapors. Kit also includes hand clean-er towel. PT Technologies: www.pttech.net
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Ergonomics poster seriesoffers visual remindersNineteen new ergonomics posterslaunched to provide straightfor-ward and accurate visualreminders of issues and solutionsfor improving workplaceergonomics. They reinforce anorganization's ergonomics activi-ties and promote any companyinitiatives. The posters are offered in two series: theAwareness poster line or the Art poster line. HumantechInc.: www.humantech.com
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Power quality monitoring softwareION EEM PQ module powerquality monitoring softwarehelps plant managers improvepower quality and reliability byquickly and accurately identifyingthe source of power quality prob-lems. It automatically analyzes and reduces large quanti-ties of energy data to help pinpoint threats to power qual-ity before they can result in downtime or equipmentdamage. It can also help benchmark to industry stan-dards. Power Measurement: www.pwrm.com
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Training Products
82 • November 2005 PLANT ENGINEERING
Electrical Power
Control viewing fromthe outsideThe J Series Clear Cover fornon-metallic enclosuresallows full view of controlsinside the enclosure withoutthe inconvenience of havingto open the enclosure, whichis ideal in corrosive environ-ments. The clear cover is available intwo newly-added sizes: 8 inches x 8 inches and 12 inch-es x 12 inches. Other features include seamless, roboti-cally-applied urethane gasket and molded-in flange.Stahlin Non-Metallic Enclosures: www.stahlin.com
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Multifunction powermeter offers low costShark 100 multifunctionpower and energy meter isdesigned as a high-perform-ance, low-cost replacementfor existing analog meters.Features include multifunc-tion measurements: voltage,current, power, and frequency; IrDA port for PDAremote reading; large LED display; RS485 Modbus pro-tocol; accuracy of at least 0.2% of reading and more than400 samples per cycle. Electro Industries/GaugeTech:www.electroind.com
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Racking devicereduces arc flashexposureLow Voltage SwitchgearRemote Racking Deviceallows users to rack circuitbreakers in and out from up to30 feet away, drastically reduc-ing the potential for an arcflash injury. The electric motor is operated using 115 Vacvia plug-in power cord. The gearbox is easily attached tothe front of the circuit breaker with a sliding latch con-nection. Unit is available as retrofit or option with LVswitchgear. General Electric: www.geelectrical.com
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Clean dieselgenset for loadapplicationsGen Set with ACERTTechnology isdesigned for standby and loadmanagement applications. The generator set meets EPATier 2 requirements, delivers improved fuel efficiencyand higher power density in a smaller footprint. Avail-able in 60 Hz and 50-Hz models, the C32 clean dieselgenerator set is powered by a 32-liter, 12-cylinder, "V"configured engine with electronic fuel injection. Cater-pillar: www.cat.com
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Handheld power quality analyzerModel 434 three-phase hand-held power quality analyzerfeatures automatedrecording, menu-driv-en interface and israted to CAT III,1,000 V/CAT IV, 600 V forall four channels. Measurements include true-RMS volt-age and current, frequency, power, power consumption,unbalance and flicker. It also captures transients, inter-ruptions, sags and swells. Users can view stored datawhile recording. Fluke Corp.: www.fluke.com
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Construction, Buildings & Grounds
PLANT ENGINEERING November 2005 • 83
Tough dock shelter eliminates damageSurvivor dock shelter features aninnovative, impactable side framedesign specifically engineered toeliminate costly damage that oftenoccurs when semi-trailers makecontact with loading dock shelters.Virtually indestructible Neotec, highmolecular weight polyethylene, side framesallow these shelters to be struck by trailers from anyangle without suffering permanent damage. FrommeltProducts Corp.: www.ritehite.com
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Clean room slidingdoor opens quicklyPharma-Slide is a pow-ered, bi-parting doorwith formed stainlesssteel or Kydex panelsand aluminum hood andtrack with optional stain-less steel for full washdown. The door's smooth surface,with no seams or fasteners allows for easy cleaning. Thedoor opens at a speed of 64 inches per second with inde-pendent, adjustable opening and closing speeds. RytecCorp.: www.rytecdoors.com
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Breaker providesreduced fatigueTE 706-AVR break-er offers high chiseling per-formance and reduced fatigue.It features a state-of-the-artbrushless SR-motor and an active vibrationsystem. The lightweight breaker takes theeffort out of chiseling when working on walls or floors.The unit requires no carbon brush replacement, so inter-vals between servicing are longer. Control electronicsprovide high motor power during voltage fluctuations.Hilti, Inc.: www.us.hilti.com
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Efficient glass reflectors aremore efficientISD SuperGlassprismatic glassreflectors pro-vide up to 28%more efficiency than other reflector designs and up to59% energy savings. Luminaire design is electricallyneutral, meaning that it does not attract dirt. Featuresinclude low maintenance, high impact strength, thermalstability, UV resistant, precise optical control, resistant tomost chemicals and glare reduction. Holophane:www.holophane.com
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Removable steel bollardModel BOL-OR-40 is a functional, orna-mental steel barrier to vehicle access andparking. It locks into a galvanized steelsocket that is cemented into the ground.When the bollard is removed, a socket coverprotects the hole, leaving no protrusionabove the surface. The unit has a usableheight of 40 inches, a diameter of 5 ½ inchesand a weight of approximately 84 poundsVestil Mfg. Corp.: www.vestil.com
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Modular occupancysensor for warehousesHB high bay occupancy sensorcontrols lights in high mountapplications such as warehous-es and provides reliable coverage formounting heights up to 40 feet. Fea-tures include an adjustable time delay,contractor-friendly terminal style wiring and zero-crossing circuitry to lengthen sensor life. Modular designoffers mix-and-match control and power modules. Sen-sor is available in five different coverage options. WattStopper/Legrand: www.wattstopper.com
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Lighting
84 • November 2005 PLANT ENGINEERING
Lighting
Full spectrum lampcan be dimmedMP 350W Natural Whitequartz metal halide lamp isdesigned for use with thehigh frequency electronicballast. It features 90+ CRIand a color temperature of 5,000 K. Designed for appli-cations where continuous deep dimming is desired,lamps can be dimmed down to 35% of lamp power whenoperated with approved electronic ballasts. Lamp fea-tures 90% lumen maintenance. Venture Lighting Inter-national: www.venturelighting.com
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Extended temperature ballast for outdoorsB4CF1 Cold-Pakextended-temperaturefluorescent emer-gency ballast forcompact lamps isideal for outdoor egressapplications. The ballasts are designed for temperaturesranging from -4°F to 131°F and are suitable for use indamp locations. Applications include sealed and gasket-ed fixtures, bollards, sconce and outdoor egress applica-tions. The built in heater warms battery to proper charg-ing temperature. The Bodine Co.: www.bodine.com
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Fluorescent luminairereplaces HIDAPEX fluorescent low-bay lumi-naire is an energy savingreplacement for 400Wmetal halide lumi-naires. It features 4, 80-W long twin-tube fluorescentlamps, designed with separate lamp and ballast compo-nents for maximum performance. Other features includeinstant on, multilevel switching for lighting control, dim-ming option, 90% lumen maintenance and 55 C ambienttemperature rating. Day-Brite Lighting: www.daybritelighting.com
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Quick start ballast forlonger lamp lifeUltraStart pro-grammed start bal-lasts for T8 and T5 fluorescent lamps offer longer lamplife in frequently switched applications (five or moreswitches per day), energy savings, simple installationand multi-voltage technology. The ballasts lower mainte-nance costs with parallel mode operation, and are RoHScompliant. The ballast's rapid start time is up to threetimes faster than standard program-start ballasts. Gener-al Electric Consumer & Industrial:www.gelighting.com
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Longer life T12 cuts maintenance costs
Long Life 34-W T12 fluorescent lamp is a new versionof the 34-W T12 fluorescent tube. Lamp offers 20%more life than previous 34WT12 lamps, which couldtranslate into one additional year of lamp life, whichreduces maintenance costs significantly. The lamp pro-vides a retrofit solution that operates on existing ballastsand maintains reduced mercury content. Philips Light-ing Co.: www.philips.com
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PLANT ENGINEERING November 2005 • 85
Environment, Safety & Health
Vacuum dikeThe Pig Spillblock-er Vacuum Dikeattaches to a wetvacuum to create afloor-hugging bar-rier that containsliquids and speedsliquid recovers.When the vacuum is turned on, the Dike's four intakesand integrated vacuum channels suck up the liquid morequickly than the traditional vacuum head. It is ideal forfast spill containment and removal. New Pig Corpora-tion: www.newpig.com
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Ergonomic harness Revolution Harness uses aunique rotary designed toprovide greater comfort inbending and mobility and abetter ergonomic fit with aunique hip rotation point.The harness has independentadjustment of the upper andlower torso belts and pro-vides attachment points forbelts, tools and accessories.Bacou-Dalloz: www.bacou-dalloz.com
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Laser scanner The OS 3100OptoShield is anadvanced safety laserscanner. It uses laserlight to sense anintrusion into a guard-ed area. It can be con-figured for multipleirregularly-shapedhazardous areas foruse in guarding workcells, transfer lines, robot stations or automated guidedvehicles. Scientific Technologies Inc.: www.sti.com
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Data interfaceports Intersafe is a lineof data interfaceports that allowprogrammers togain access to datawithout opening the enclosure door. This provides asolution to the NFPA 70E directive on arc flash protec-tion. The door opens to 180 degrees for easy data accessand features a 120 Vac duplex receptacle, an Ethernetport and a 5 A circuit breaker. Hoffman: www.hoffmanonline.com
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Dust collectorcartridge filterThe HemiPleat filteroffers greater extend-ed service life andlower pressure dropcompared to the stan-dard dust collectorcartridge filters. TheHemiPleat offers filter elements to fit virtually all newand existing cartridge dust collectors, providing highefficiency capture of dry dusts in a range of applications.Farr Air Pollution Control: www.farrapc.com
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Neck support system The UpGuard 3000ergonomic neck supportsystem reduces potentialpain and injury to workerswho must look up whenworking. The system allowsthe user to remain engagedin the task at hand, improv-ing safety, comfort, efficien-cy and productivity. Thelightweight device doesn't compromise maneuverabilityyet supports the head when the neck is extended.Impacto Protective Products Inc.: www.2protect.com
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86 • November 2005 PLANT ENGINEERING
Environment, Safety & Health
Welding fume extractorThe Mini Flex welding fume extrac-tor is a portable, high-vacuum, low-volume system designed for theremoval and filtration of weldingfume. It features a four-stage filtra-tion system that had a filtrationcapacity of 99.9% and requires lessfrequent filter maintenance.The Mini Flex can be usedin confined spaces andother areas where a largerunit would not fit. The Lin-coln Electric Company: www.lincolnelectric.com
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Facility trainingassists engineerswith fire safetyThe Facility Assurance Con-tainment Team program hasbeen expanded to help engi-neers manage penetration onfire-related assemblies in theirbuildings. It provides a man-agement plan for fire-rated floors and walls and firestop-ping training and education for employees and contac-tors over the life of the facility. The program has threecomponents and helps engineers maintain compliancewith codes and standards. Hilti: www.us.hilti.com
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Safety controller
The Preventa XPSMC safetycontroller can perform thefunctions of up to 20 differ-ent safety relays and providereal-time status and diagnos-tics of the machine controlsystem. The controller has alibrary of safety functionsthat must conform to Sec-tion 4 of standard EN 954-1.Schneider Electric:www.us.telemecanique.com.
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Safety light withLED display The PowerFlare PF-200 safety light iscompact at just 4inches, but emits 360degrees of brightLED light visible forup to 10 miles. It iswaterproof andunbreakable. It features lithium batteries that allow ashelf-life of up to 10 years and can work in extreme tem-peratures. PowerFlare: www.powerflare.com
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Collapsibleguardrail The StealthRailis a collapsibleguardrail thatexceeds OSHAsafety standards.The guard railfolds easily on aroof's surface. Removing the detent pin from the pivotassembly allows the guard rail to be lowered, and insert-ing the detent pin will lock the rail in an upright position.When folded, it offers clean roof sightlines. BluewaterMfg.: www.bluewater-mfg.com
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PLANT ENGINEERING November 2005 • 87
Control Equipment
Adaptable flow transmitterhas on/off controlType 8041 electromagnetic flowtransmitter is designed to oper-ate as a transmitter and/oron/off control. It is able tofunction at high temperaturesand pressures, and is compatiblewith pipe diameters from ½ inch to16 inches. Unit features 4–20 mA currentloop, pulse rate and relay outputs. It canbe used with PLCs, remote process actuation controls,pneumatic globe valves and other flow transmitters.Burkert: www.burkert-usa.com
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Concentrator converts HART protocolsHCS converts HARTdigital protocol to Mod-bus RTU, allowing up to16 smart HART transmitters andvalves to interface with a ModbusRTU-based control system. Inter-facing capability includes signalsfrom mass flow, pressure, pH, andtemperature transmitters; Coriolis, magnetic, ultrasonicand vortex flowmeters; radar and hydrostatic level trans-mitters; and valve positioners and damper operators.Moore Industries-International Inc.: www.miinet.com
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Ultrasonic positioningsystem has interfaceUOS-100 ultrasonic posi-tioning system providesthree-dimensional position-ing information for qualityassurance and error proofingapplications such as assem-bly and fastener order andorientation. Each control interface monitors and controlsup to four workstations simultaneously. Systems can becascaded to allow up to 124 workstations to be net-worked and managed. Pepperl+Fuchs Inc.:www.am.pepperl-fuchs.com
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Process control,management at an angleExperion R300 unified system forprocess, business and asset manage-ment is redesigned to includeoptionally redundant process I/Omodules; I/O modules slanted at an18-degree angle to improve productlifecycle and reduce energy costs;embedded cyber security; an auto-mated backup and restore function; and integrated proce-dural operations functionality. System integrates withTDC and TPS control systems. Honeywell InternationalInc.: www.honeywell.com/ps
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Transaction moduleoffers two-tieredcommunicationsxCoupler enterprisetransaction modules lat-est addition is a communicationsmodule for PLCs that enables easyand secure two-tier data communica-tions between plant floor devices such as sensors, bar-code readers, RFID scanners and PLCs with an enter-prise manufacturing execution system (MES) frommanufacturers such as IBM, Oracle and Microsoft. Iteliminates custom interfaces and a layer of translation.Online Development Inc.: www.oldi.com
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Safety and standard controls arecombinedGuardLogix is anenhanced Control-Logix processor thatis also capable of performing SIL 3 safety control. SafetyIntegrity Level (SIL) is a measure of a product's abilityto lower the risk that a dangerous failure could occur.Control system provides standard and safety functionali-ty. The safety side uses dual processors, but safety part-ner is automatically configured so users are not requiredto do additional setups. Rockwell Automation:www.rockwellautomation.com
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88 • November 2005 PLANT ENGINEERING
Control Equipment
Flexible PAC has Ethernet interfacecFP-2120 Compact FieldPointprogrammable automation con-troller (PAC) manages up to eightanalog and digital I/O modules.Features include small, ruggedplatform; stand-alone, embeddedreal-time controller or PC-baseddistributed I/O Ethernet interface;redundant dual 11–30 Vdc supplyinputs; low power consumption; communication bus iso-lated from I/O; data logging capability; and self diagnos-tics. National Instruments: www.ni.com
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Rugged industrialPC has dust-proofcaseBoxPC-128M is a com-pact, industrial wall-mount computer in adust-proof case. Featuresinclude Pentium-M processor, fanless operation, lowoperating voltage, low power consumption, flexible I/Oconfiguration, extreme reliability and ruggedness, andchoice of drives. Also included is an onboard Intel Giga-bit Ethernet controller, two serial ports, six USB 2.0ports, video and graphics support. Arista Corp.:www.aristaipc.com
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PROFIBUS module withseamless interfacePROFIBUS DPV1 master communi-cation module allows Allen-BradleyControlLogix processor to communi-cate seamlessly with devices that usethe PROFIBUS DP protocol. Themodule allows users to connect up to125 PROFIBUS slaves to the Con-trolLogix system. Features includeonline parameterization, alarming andextended diagnostics; baud rate support up to 12 Mbps;and available configuration software. ProSoft Tech-nology, Inc.: www.prosoft-technology.com
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Nano PLC offersBluetooth, EthernetTwido nano PLC withBluetooth wireless gate-way can be programmedthrough either Bluetoothwireless or Ethernet. Thisallows wireless control up to 30 feet from PLC and thecapability to monitor diagnostics and troubleshoot usinga PDA, simplifying maintenance and troubleshooting forplant personnel. Features include four high-density ana-log I/O expansion modules and enhanced processor withembedded real-time clock. Schneider Electric:www.us.telemecanique.com
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LCD monitors for brightconditionsStealthVU-HB series high-bright-ness LCD monitors are designedfor high ambient light condi-tions. Monitors operate in director indirect sunlight. Featuresinclude stainless steel NEMA4/IP66 enclosure for operationin harsh environments, plug & playcapable, high resolution and a variety oftouch screen options, including resistive,capacitive and surface acoustic wave. Stealth ComputerCorp.: www.stealthcomputer.com
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PLANT ENGINEERING November 2005 • 89
Heating, Ventilating & Air Conditioning
Modulatinginfrared heaterhas diagnosticsVantage Modulatingheater is the firstinfrared fully modu-lating heater. It pro-vides increased fuel efficiency by modulation, resultingin optimum combustion throughout the full range ofburner inputs. The heater has comprehensive onboarddiagnostics for fault and system status to provide infor-mation and ease of service. Burner modulation can beautomatic or manual to suit the application. Roberts-Gordon LLC: www.rg-inc.com
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Spot cooler for small spacesOffice Pro 36 delivers 36,000Btu/hr of cooling for up to 2,400square feet Features include lowtemperature operation, which pro-vides a cool environment for heat-sensitive equipment; an AFCIplug, a safety feature that pro-tects against electrical arcing;and programmable controls for automatic operation. Anoptional Plug-N-Play pump can be installed to eliminatethe need to manually drain the condensation tan. Movin-Cool/DENSO Sales California, Inc.: www.movincool.com
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Cooling tower vacuum filterCTV-F2 filtration system is designed towork in situations where cooling towerwater needs to be cleaned, filtered andreturned to the basin. This unit canhandle the high flow and small micronfiltration requirements when cleaninga cooling tower. A pair of reusable fil-ter cartridges allows an operator toclean cooling tower water down to 5microns. Quick lock lids allow fast fil-ter changes. Goodway TechnologiesCorp., Building Maintenance Group:www.goodway.com
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Low-pressuretransducer for HVAC systemsAshcroft CXLdp lowpressure transducer isengineered to provide sta-ble, reliable static or dif-ferential pressure measurement in HVAC systems. It isavailable in ranges from 0/0.1 through 0/25 inches H2Oand in accuracies of ±0.8 and 0.4% FS. A small housingand multiple mounting options allow mounting on a DINrail, conduit or wall. Features include high over-pressurecapability and a CE EMI/RFI immunity rating. DresserInstruments: www.ashcroft.com
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Coil cleaner works on ac, batteryCC-120 CoilPro is the solutionfor coil cleaning operations. Manycoil cleaner chemicals can damagecoils or create noxious fumes. The unitoperates on ac power or an integrated,rechargeable battery. Featuresinclude durable stainless steel wands,flexible extensions to clean hard-to-reach places, four nozzles to match theapplication, an integral water tank to eliminate hoses andan integral soap container. Goodway TechnologiesCorp., HVAC Maintenance Group: www.goodway.com
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90 • November 2005 PLANT ENGINEERING
Maintenance Products
One component urethanecoating offers easy applicationHydrogloss single component, water-based urethane delivers VOC compli-ance and performance comparable toa two-component water-based ure-thane but with the ease of application available only in aone-component system. Formulated to provide a highgloss finish with outstanding interior and exterior colorand gloss retention, it also resists yellowing. It can bebrushed, rolled or sprayed with no additives. The Sher-win-Williams Co.: www.sherwin-williams.com/im
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Assembly sealanthas silicone performanceHM-2500 AssemblySealant provides asmuch immediate adhe-sion as double-sided, pressure sensitive tape. It thencures to a flexible, weather-resistant silicone seal withoutstanding durability and ultraviolet resistance. It pro-vides long-lasting adhesion to PVC, aluminum, paintedand treated wood, high-performance paints, plastics andvarious substrates. It has a long open time and pot life.Dow Corning: www.dowcorning.com
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Battery vent cap amaintenance aidDissipater battery vent capsolves many maintenanceproblems. A patented designdissipates heat and returnswater to the battery during charg-ing. Overflow protection holdsexpanded acid during recharging,eliminating over-watering. A built-in eye indicates theelectrolyte level in every cell. A patented filtration sys-tem reduces harmful gases by filtering odors and creat-ing a healthy environment. Dissipater Mfg./ITW Delpro:www.dissipater.com
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Carbide tippedsaw blades cut cleanCarbide-tipped, metalcutting, circular sawblades are designed toboost productivitywhile cutting materi-als such as angle iron, sheet metal, pipe or steel plate.The blades are made from titanium carbide, providing afaster way to cut metal and extend blade life. The blademakes a smooth, clean cut with less sparks and dust thanabrasives, eliminating the need for secondary grindingoperations. Lenox: www.lenoxsaw.com
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Aerosol rust treatment halts corrosionRust-Reformer instantly converts rust intoa non-rusting barrier in one easy step. Itstops existing and future corrosion and isperfect for minimal surface preparationprojects. The coating dries to a hard, flatblack finish that can be top-coated with oilor latex paint. The convenient aerosol-pro-pelled coating outperforms alkyd primersand other rust converters. Rust-OleumCorp.: www.rustoleum.com
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PLANT ENGINEERING November 2005 • 91
Maintenance Tools & Equipment
Cordless grease gun controls flowSuperLuber offers a fast way tolubricate equipment. It dispensesup to 2.3 ounces of grease perminute. A microchip trigger switchfeatures a variable speed control cou-pled with an electric brake to stop themotor instantly, reducing waste. The unitcan maintain an output pressure of 6,000psi while enabling users to control greasevolume and expedite lubrication. The guncan be filled by cartridge, suction or pump. LumaxLubrication Equipment: www.lumaxlubrication.com
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Detection flashlight forrefrigerant leaksSpectroline Optimax Jr.is a leak detection flash-light that reveals refriger-ant leaks in crampedareas inaccessible to larger lamps. It is 7 ¼ inches long,weighs 5 ounces and can fit in a shirt pocket. This pow-erful, low cost flashlight makes all fluorescent dyes glowbrightly so technicians can quickly pinpoint leaks in airconditioning and refrigeration systems. Three AA batter-ies provide four hours. of operation. Spectronics Corp.:www.spectroline.com
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Shaft/couplingalignment systemRotalign Ultra featuresa backlit color screenand keyboard ideal forany working condition,day or night. Intuitivenavigation guides theuser to align a simple pump/motor or up to 14 machines.The unit offers USB and Bluetooth connectivity forinterfacing with printers and PCs. A patented singlebeam technology has a 5-axis, 2-plane sensor and built-in position detector. Ludeca, Inc.: www.ludeca.com
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LED flashlight has long lifeSuper High Flux 3C Propolymer LuxeonLED flashlight offers the long life andreliability of an LED with the brightnessand range of a conventional bulb. The10,000-hour LED never needsreplacing and is virtuallyunbreakable. The unit weighsless than 1 pound with batter-ies, and offers a continuousrun time of 5.5 hours at fullintensity with 2 additionalhours of declining output and uses three C batteries.Streamlight, Inc.: www.streamlight.com
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Trailer mounted boom liftTow-Pro Model T350 has a35-foot platform height with a20-foot horizontal reach. Themachine features 360-degreenon-continuous turntable rota-tion and has 500 pounds ofunrestricted capacity in its 30 inches by 48 inches alu-minum platform. 24 V, 220 amp-hour batteries or anoptional gasoline engine provides power. Other standardfeatures include a surge brake, parking brake, hourmeter, tilt alarm, air and water lines and a 110V acreceptacle. JLG Industries, Inc.: www.jlg.com
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Grease gun offers efficiencyA low pressure, high volumereservoir filler gun can dispense14 ounces in less than 60 sec-onds, provide up to 1,000 psi,will not pump air into a central-ized lubrication system and usesa standard electric drill. Not onlyis the gun convenient, it isaffordable. Its lightweight alu-minum design makes if durable and easy to handle. Ithas only three moving parts compared to other guns with10 to 12 moving parts. Alemite Corp.: www.alemite.com
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92 • November 2005 PLANT ENGINEERING
Maintenance Tools & Equipment
Lubrication programguides usersLube-It Version 4 increasesoperational efficiency by sim-plifying the management,planning and execution ofindustrial lubrication. Usersquickly create a practical lubrication program. Lubrica-tion points and tasks are documented and lubricant prod-ucts and procedures are standardized. Defined tasks arearranged into manpower-efficient, step-reducing routesassigned to appropriate personnel. Generation Systems,Inc.: www.generationsystems.com
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Ratchet useful for tight placesBlackhawk RotatorRatchet looks andworks like a stan-dard ratchet andrequires only a 6-degree arc swing. The tool is uniquebecause it offers an alternative way to work. Twisting thehandle causes a set of internal gears to engage to turn thesocket. The handle will rotate 360 degrees in eitherdirection and turn the socket in the same direction nomatter which way it is twisted. This is ideal for tightplaces. Stanley-Proto: www.stanleyproto.com
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Wire marking systemfast, simpleE-Z-Code EZL 100 kit featureseverything needed to make wiremarking fast and simple. The kitincludes a label printer withdedicated one-touch keys,two label cassettes, an acadaptor and six AA bat-teries. The label printer enables users toinstantly create labels for wire wrapping, terminalblocks, device covers, patch panels and more. A wirewrap hot-key makes wire wraps without knowing wirediameters. Thomas & Betts Corp.: www.tnb.com
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Scrubber automatically dispenses cleanerWarrior AXP walk-behind scrubber has anautomatic detergent dis-pensing system thateliminates the need topre-mix detergent and water be setting the dilution ratio.A single button selects the proper combination of solu-tion flow and downward brush pressure. A tools-freeinterchangeable scrub deck allows for easy changingfrom disks to cylindrical brushes. The unit uses a 36 Vbattery pack. Advance: www.advance-us.com
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Make tools theft proofTheft Protection Sys-tem is an electronicway to reduce the riskof electric tool theft.The system consists ofa Company Card acti-vation key and an electronic module inside the tool. Acompany specific theft protection code is set in eachtool. Authorized users receive an activation key with thesame code. A tool locks 20 minutes after beingunplugged and can't be restarted without the key. Hilti:www.us.hilti.com
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Tool holder keep accessories handyTANKTOTE sleeves keep common-ly used tools and accessories safelywithin easy reach. Special compart-ments built into the sleeves offerhandy storage for commonly usedtools such as solder, brazing rods,tubing cutters, levels and pencils. Anintegrated hose wrap secures hosesquickly and easily, while a toughmetal coil hose strain relief providesextra protection against damage caused by hose kinkingat the fitting. Lenox: www.lenoxsaw.com
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PLANT ENGINEERING November 2005 • 93
Instruments
Varnish removal system for large reservoirsModel N100 is an oil cleaningand hydraulic equipmentimprovement system and has aNEMA 4 rating. The unit isdesigned for applicationsrequiring large reservoirs, suchas paper production, power generation and steel process-ing. It has a filtering capacity of 10,100 gallons and runson 115 V from a central control board. The unit can han-dle 5.5 gallons per minute. Kleentek: www.kleentek.com
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Thermography camera for electrical systemsHotShot infrared thermographycamera is designed specificallyfor industrial inspection of high-voltage electrical systems, production machin-ery and buildings. Features include an articulat-ing thermal camera head, ergonomic design integrateddata logger functionality, icon-based user interface, 3.5-inch LCD touch screen with on-screen control buttons,Compact Flash accessory port, USB port and active syn-chronization. Electrophysics: www.electrophysics.com
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Versatile portable DAQhas live readoutMeasuringPAD portable dataacquisition instrumentallows rapid collecting,monitoring and display ofmultiple sensor inputs, making itideal for troubleshooting, maintenance, process tuning,fault recording and trend analysis. The instrument pro-vides live readout of up to 16 differential analog inputsand up to eight logic-level digital inputs. Other featuresinclude color touch screen and removable memory card.Daytronic Corp.: www.daytronic.com
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Compact thermography camerahas optional lensThermaCAM EX320 com-pact infrared camera has abuilt-in 320 x 240 pixel array,uncooled FPA infrared detector,laser locator, interchangeable optics, digital zoom andpost-processing capabilities. Features include inspectionand diagnosis capabilities, calibrated thermal images,jpeg image format, software (included), IP54 rating andoptional lenses, including a telescope lens. FLIR Sys-tems Inc.: www.flirthermography.com
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Clamp-on meter for live circuitsTRMS Model 565 clamp-on meter allowsusers to locate insulation breakdown onlive circuits. The meter is designed tomeasure low ac current levels, whichare typically leakage currents found inground conductors. The meter alsocan be used as a standard clamp-onmeter to measure up to 100-A RMSas well as ac and dc voltage, resist-ance and continuity. AEMC Instru-ments: www.aemc.com
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94 • November 2005 PLANT ENGINEERING
Instruments
Gas analyzer reducesmaintenanceexpenseOxyTrak 411 flue gasoxygen analyzer is self-cali-brating and requires no refer-ence air. It uses a miniature zirco-nium-oxide sensor with a sealed internalreference to determine flue gas oxygen content, evenwith rapidly changing process conditions. Eliminatingthe reference air piping greatly simplifies (and reducesthe cost of) system installation, while the self-calibratingoperation reduces ongoing maintenance expense. GESensing: www.gesensing.com
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High-speed vision sensor is self containedPresencePLUS P4 EDGEself-contained vision sensorperforms high-speeddetailed vision inspectionsat low cost. Sensor detects subtle differences in targetdimensions at very fast throughput rates. Applicationsinclude error-proofing of stamped metal parts; countingof metal pins and verifying their locations in a connectorassembly; label placement validation; and printed circuitboard and component orientation. Banner Engineering:www.bannerengineering.com
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Automatic calibrator for gas detectionGalaxy automated record keepingand calibration test system forportable gas detection instruments.Users place instruments in the teststand and the system performstests automatically. The systemdoes not require a computer, con-troller or network interface. Otherfeatures include instrument charg-ing, battery pack, memory card, testreceipt printer and an inline gas cylinder holder. MineSafety Appliance Co.: www.msanet.com
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Transmitter providesaccurate readingsModel 1500 Coriolis trans-mitter for filling and dosingapplications provides accu-rate and repeatable massflow, volume flow, densityand temperature measurements in real time. The trans-mitter measures liquids with entrained air and suspendedsolids, as well as gases and aerosols. Unit is compatiblewith a wide range of sensors, including hygienic modelsfor CIP, SIP and EHEDG certification. Emerson ProcessManagement, Micro Motion div.: www.micromotion.com
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Machine health monitorfor data analysisCSI 9210 Machinery Health Trans-mitter acquires vibration, tempera-ture, motor flux and machine speedon ac motor/pump trains; analyzesthe measured data; provides aquantifiable value that correlates tomachinery health; issues alerts if necessary; and recom-mends actions to be taken. The device recognizes pumpcavitation, bearing degradation, excessive synchronousvibration, and motor overloading and overheating. Emer-son Process Management, Machinery Health Manage-ment Div.: www.assetweb.com
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Sanitary digital thermometer meets standardDigi-Tel sanitary digital thermome-ter meets 3A Standard Number 74-02, Sanitary Standards for Sensorsand Sensor Fittings and Connec-tions Used on Milk and Milk Prod-ucts Equipment. The thermometer isinstalled directly in the process —no thermowell is required because its sanitary fitting isintegral to the thermometer, reducing installation andinstrument costs and providing a faster response time.Tel-Tru Manufacturing Co.: www.teltru.com
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Wireless monitormeasures temperature, vibrationStatusCheck intrinsically safecondition monitoring systemis designed to detect exces-sive levels of temperature andvibration in bearings, gearsor machine elements thatcould lead to overheating and breakdown of criticalequipment. The wireless product measures ambient tem-perature, has two-axis vibration detection, does not inter-fere with machine operation and comes with customiz-able software. The Timken Co.: www.timken.com
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Machine assessment has online dataWatchman SpriteMAX online machinecondition assessment instrument is afully independent online data acquisi-tion and fault diagnostic system. Theinstrument performs local fault diag-nostics at the machine, connects to awireless network and sends alertsand notifications via plant networkand/or internet and XML-basedWeb page interface. IP67 device canalso operate remotely. DLI EngineeringCorp.: www.dliengineering.com
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Handheld IR camera data can be transferredM7800 infrared radiometricimaging camera offers 320 x240 resolution UFPA detector,onboard digital visual record-ing and laser pointer. Featuresinclude -20 to 500 degree Ctemperature range; focusing range from 12 inches toinfinity; multi-spot temperature measurement with emis-sivity settings; automatic level, gain and focus; andtransfers image to a remote device using USB 2.0 port.Mikron Infrared, Inc.: www.mikroninfrared.com
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Versatile circuit tracerpinpoints breaksSureTest circuit tracer enables elec-tricians to locate fuses and circuitbreakers; pinpoint breaks in wiresand shorts to ground; tracewiring concealed behindwalls, floors and ceilings, aswell as cables buried up to 15feet underground. Features includevariable pitch audible indication; peak detecting bargraph; four-mode operation; and capability to test bothenergized and de-energized circuits. Ideal Industries,Inc.: www.testersandmeters.com
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Combination insulationtester, DMMModel 1587 insulation multimetercombines a 1-kV digital insulationtester with a full-featured true-RMS digital multimeter in a sin-gle compact, handheld instru-ment. A remote test probeenables one-handed testing viaa button on the probe handle.Testing is disabled if the meteris connected to a live circuitwith more than 30 V. Fluke Corp.:www.fluke.com
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Presence detection sensor tracks partsChecker 101 presence sensor candetect and inspects up to 3,000parts per minute. It can trackparts automatically, eliminatingthe need to devise precisemechanical fixturing. The sen-sor's compact design providesillumination, optics, sensor, proces-sor, memory and I/O in a single industri-al-grade package about the size of a cellphone. The sensor requires no external trigger.Cognex: www.cognex.com
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PLANT ENGINEERING November 2005 • 95PLANT ENGINEERING November 2005 • 95
