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Transcript of Electric Drives and ControlsHydraulics Linear Motion and Assembly TechnologiesPneumaticsService 1...
Electric Drivesand Controls Hydraulics
Linear Motion andAssembly Technologies Pneumatics Service
1
Simple, scalable and powerful
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor All Handling Tasks
212/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What is IndraMotion for Handling?What is IndraMotion for Handling?
Uniform PLC platform according IEC 61131-3
The robot control inside the PLC
based on:
Standard Motion-Control according PLCopen
The only PLC-based solution for motion systems on the market !
312/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What supplies IndraMotion for Handling ?What supplies IndraMotion for Handling ?
Complete source-code on one CD !
PLC libraries with Motion-Interpreter
PLC templates including HMI- & Motion connection
Readymade operator interface usable for different HMI devices
Prepared drive parameterfor a quick commissioning
412/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What performs IndraMotion for Handling?What performs IndraMotion for Handling?
Cartesian kinematics Movement in machine coordinates without
coordination transformation
Coordinated PTP movement All axis start and end at the same time
Up to 6 axis per kinematic 3 main axis 3 orientation axis
512/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What performs IndraMotion for Handling?What performs IndraMotion for Handling?
IndraMotion for Handling includes all functions needed for time optimized PTP motion with 6-axis kinematics
Blended movements Teach-in position Jogging Single step and online display Protection areas Diagnostics …
A complete range of functions
612/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What performs IndraMotion for Handling?What performs IndraMotion for Handling?
IndraMotion for Handling is the ideal solution for applications such as
Loading / unloading handlings for fully automated productionMolding machines, mounting, logistics, …
Handling in rough environmentFoundry, electroplating, …
System solution together with the CMS Palletizing Pick and Place Laboratory automation Retrofitting …
Application versatility
712/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What performs IndraMotion for Handling?What performs IndraMotion for Handling?
IndraMotion for Handling is practicable
Application versatility
Overview
Sandblast Application
Multikinematic
812/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What provides IndraMotion for Handling …What provides IndraMotion for Handling …
Quick commissioning Simple machine configuration Fast troubleshooting
Engineering savings Turnkey solution with Integrated tested functions
… for the OEM ?
High flexibility Scalable HMI-, controller- & drive platforms Open Source – Software
Simple, scalable, powerful
912/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What provides IndraMotion for Handling …What provides IndraMotion for Handling …
Readymade HMI user interface
Teach-in & define of point coordinates
Motion programming like a robot control
… for the end-user ?
Simple to operate, teach-in and programming
… for the OEM ?
Simple, scalable, powerful
1012/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor the OEM
Quick commissioning by simple machine configuration
simple, powerful scalable,
1112/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
4 Steps to a running machine 4 Steps to a running machine
All machine parameter are stored in the PLC described in one variable list
1212/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
4 Steps to a running machine 4 Steps to a running machine
X Y Z
1. Activate the axis
1312/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
4 Steps to a running machine 4 Steps to a running machine
2. Automatic mode:
X Y Z
1412/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
4 Steps to a running machine 4 Steps to a running machine
X Y Z
3. Manual mode:
1512/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
4 Steps to a running machine 4 Steps to a running machine
X Y Z
4. Software limit switches
1612/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor the OEM
High flexibility with scalable HMI-, Controller- & Drive
platforms
simple, powerful scalable,
1712/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Drive based configuration Drive based configuration
VCP 08 HandheldVCH 08
IndraMotion MLD
IndraDrive IndraDrive
Engineering PC
IndraDrive Cs
up to 6
Inline I/O
up to 4
and/or
1812/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Controller based configuration Controller based configuration
HandheldVCH 08
VCP 08 HandheldVEH 30
VEP 30VEP 40
IndraDrive Inline I/O
IndraLogic L40IndraLogic L20
Engineering PC
IndraDrive Cs
1912/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Controller based configuration Controller based configuration
Inline I/OIndraDrive
IndraMotion MLC
VCP 08 HandheldVEH 30
VEP 30VEP 40
Engineering PCHandheldVCH 08
IndraDrive MI
2012/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
PC based configuration PC based configuration
Engineering PC
IndraDrive Inline I/OIndraDrive Cs
IndraLogic VEP 30IndraLogic VEP 40
2112/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Visualization platforms Visualization platforms
Controller based terminals VCP 08 and VCH 08 3,8“ display, 5 grey tones Communication via Ethernet,
Profibus DP or serial interface Engineering with VI-Composer
PC based terminals Windows CE 8,4‘‘ or 12,1“ SVGA display Resolution 800 x 600 Engineering with WinStudio
Readymade user interface Open Source – variable for
customer modifications
2212/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Handheld VCH08 Handheld VCH08
3,8“ display, 5 grey tones Communication via Ethernet Engineering by VI-Composer
Hand wheel to jog axis Override potentiometer
Safety technology according category 3 Machine-Stop-Key, black 3 position confirmation key
Hot-Plug with connection unit VAC 30 Integrated emergency stop bridging
in the plug Storage of the Ethernet configuration
2312/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Handheld VEH30 Handheld VEH30
8,4‘‘ SVGA Display Communication via Ethernet Engineering by WinStudio
Keyboard communication by separate communication channel
Safety technology according category 3 Machine-Stop-Key, black 3 position confirmation key
Hot-Plug with connection unit VAC 30 Integrated emergency stop bridging
in the plug Storage of the Ethernet configuration
24
IndraMotion MLD
IndraDrive IndraDrive IndraDrive Cs
up to 6
12/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Without HMI Without HMI
VCP 08 HandheldVCH 08
Inline I/O
up to 4
START STOP RESET
and/or
2512/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Without HMI Without HMI
Motion programming in the PLC
Library with complete motion instruction set
Defining of the motion program in PLC
No program modification by HMI
Signal exchange
in the PLC Simple connection of the
command signals Access to all point coordinates
and the fully data structure
2612/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Offline programming Offline programming
SMC-EditorSequential Motion Control
Motion programming with engineering PC
‚Intellisense‘ support during programming
Program download to the PLC Program printout for
documentation
2712/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Offline programming Offline programming
SMC-EditorSequential Motion Control
Motion programming with engineering PC
‚Intellisense‘ support during programming
Program download to the PLC Program printout for
documentation
2812/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor the OEM
Engineering savings with integrated tested functions
Simple, powerful scalable,
2912/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Integrated tested functions Integrated tested functions
Cycle time optimized movements Considering the individual
axis parameter for velocity and acceleration
Coordinated Point-to-Point movements with up to 6 axis All axis start and end at the same time
Minimum inaccuracies from the ideal line are possible
3012/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Integrated tested functions Integrated tested functions
Path optimized movement Harmonizing of the
acceleration and deceleration phases
Coordinated Point-to-Point movements with up to 6 axis All axis start and end at the same time
The inaccuracies from the ideal line are reduced to minimum
3112/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Integrated tested functions Integrated tested functions
Blended movement Time optimizing of the sequence Treat the mechanic with care
Manual mode Continuous jogging
with two speed level Incremental jogging Jogging with hand wheel
at the VCH08
3212/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Integrated tested functions Integrated tested functions
Scaling / measuring units Rotary axis
in degree absolute or modulo format
Linear axis metric or in inch
Protection areas Collision prevention in automatic
mode Up to 4 protection areas per
kinematic can be activated Range is free configurable
3312/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Integrated tested functions Integrated tested functions
Drive integrated safety technology
Certificated up to SIL2 according IEC 61508 / EN 62061 / 61800-5-2as well as up to category 3 and PL d according EN ISO 13849-1
Simple configuration by preconfigured templates for e. g. safe stop, safe motion
HMI, controller and drive build up a completely rounded safety concept
3412/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Integrated tested functions Integrated tested functions
HandheldVCH 08
IndraMotion MLC
IndraLogic VEP
HandheldVCH 08
IndraLogic L40
MultikinematicEconomical multi machine mode
One controller One HMI Up to 4 machines Base:
- IndraMotion MLC - IndraLogic VEP - IndraLogic L40
3512/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor the end-user
Readymade HMI user interface
Simple to operate, teach-in and programming
3612/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Readymade HMI user interface Readymade HMI user interface
Teach-in, define Point coordinates can be
manipulated by HMI
Speed override Speed can be manipulated by
HMI at any time
3712/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Readymade HMI user interface Readymade HMI user interface
User management with PIN protection
3 security level are predefined
Program management All needed functions are
implemented, e.g. rename, copy save, load delete
3812/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Readymade HMI user interface Readymade HMI user interface
Diagnosis system Information as clear text messages
from Motion-Interpreter from drive
Expandable for customer messages
Single step and online display For a simple commissioning of
the automatic cycle
3912/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor the end-user
Simple to operate, teach-in and programming
Motion programming like a robot control
4012/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Motion programming like a robot control Motion programming like a robot control
Programming by VCP08
Point and axis names, I/Os and the command syntax are changeable
Intuitional Motion programming by HMI
Self-explanatory command syntax
Wide instruction set
e.g. MOVE HOME
4112/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Motion programming like a robot control Motion programming like a robot control
Programming by VEH 30
Point and axis names, I/Os and the command syntax are changeable
Intuitional Motion programming by HMI
Self-explanatory command syntax
Wide instruction set
e.g. MOVE PICK_POS
4212/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Motion programming like a robot control Motion programming like a robot control
Motion command for all applications Relative and absolute movements Movement with stop condition Single axis movement with position value
Cycle optimizing with parameter commands e.g. speed, acceleration, blending distance
I / O access by motion program Set Outputs, also on path Read Inputs
Flexible program configuration with organization commands and variables
Conditional and unconditional jumps, wait-time Call subprograms Variable access
JMP LABEL1IF INT1</>/=123 LABEL1WAIT 1. 23s CALL_SUB ROUT1REAL_VAR_1=1.2 INC INT_VAR_1
MOVE PXY
MOVE_REL PXY MOVE PXY TIL IN1=0/1MOVE X=12.34
V_PTP=100% A=100% R=12
OUT1=0/1 X=12.34 OUT1=0/1WAIT IN1=0/1
4312/10/2009, DCC, SIA 2,, Domenico Livani
© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Motion programming like a robot control Motion programming like a robot control
200 instructions per program *
50 position points per program *
10 selectable programs in the RAM
Up to 256 programs on Flash Card
50 Inputs / 50 Outputs
100 Integer Variables / 50 Real Variables
200 50
10256
* default settings, Expendable by using subprograms
Electric Drivesand Controls Hydraulics
Linear Motion andAssembly Technologies Pneumatics Service
44
Simple, scalable and powerful
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor All Handling Tasks
Advantage for the OEM Quick commissioning High flexibility Engineering savings
For the end-user Readymade HMI user interface Teach-in & Define of point coordinates Motion programming like a robot control
Electric Drivesand Controls Hydraulics
Linear Motion andAssembly Technologies Pneumatics Service
45
Simple, scalable and powerful
Rexroth IndraMotion for HandlingTurnkey Automation SolutionFor All Handling Tasks
Thank you for your attention !