EK300 - czm-us.com · simbologia de rugosidade conforme/ roughness symbols according: iso 1302...
Transcript of EK300 - czm-us.com · simbologia de rugosidade conforme/ roughness symbols according: iso 1302...
EK300
02 | CZM FOUNDATION EQUIPMENT
THE COMPANY• CZM has over 40 years of foundation equipment manufacturing experience with a wide range of models for multiple applications: drilled shafts, CFA, driven piles with hydraulic hammers, secant piles, micro piles, and anchoring, among others.• CZM Foundation Equipment’s USA manufacturing facility is located in Savannah, Georgia. • CZM Foundation Equipment has designed their models with the after sales being priority. Quality and service are the main ingredients to a quality machine, this is one of the direct reasons CZM uses Caterpillar as a base, the Caterpillar bases are not only operator and maintenance friendly but by using Caterpillar it enables the customer access to the large and already nationally established Caterpillar Network. • CZM is the world’s largest manufacturer of CFA drilling rigs, featuring the revolutionary torque mechanism “Bottom Drive CFA”, an internationally recognized CZM patent.
SAVANNAH • GEORGIA • USA
CZM FOUNDATION EQUIPMENT | 03
EK300Mounted on CAT349 TIER IV
’’
04 | CZM FOUNDATION EQUIPMENT
APPLICATIONThe largest, most powerful model we’ve produced to date, the EK300 is manufactured to meet customer demands which exceed the already powerful capabilities of the EK250.
The new EK300 incorporates a CAT 349 base with a fully integrated undercarriage, and delivers greater maximum torque and increased main winch pull force. In keeping with our customer-focused philosophy, each machine is supported by the extensive Caterpillar®
service network – the largest in the nation.
The EK300 was built using the same concept we use for all our machines – to help ensure the success of every project that uses one of our machines, to minimize downtime on the job site, and to maximize each contractor’s return on investment. Massive, and more powerful that its predescessors, the EK300 is designed for ease-of-use, and simple conversion for numerous applications.
DISPLACEMENT PILEDepth (max.): 110 ft / 33.5 mDiameter (max.): 24 in / 600 mm
SHORT MAST VERSIONDepth (max.): 60 ft / 18.3 mDiameter (without lower mast): 181 in / 4,600 mmDiameter (with lower mast.): 91 in / 2,300 mm
EK300 EK300 EK300 EK300EK300 EK300 EK300
CONTINUOUS FLIGHT AUGER PILEDepth (max.): 110 ft / 33.5 mDiameter (max.): 32 in / 600 mm
EK300 EK300 EK300 EK300
Notches
Auger
Keyways
Rotary head
Torque transmissionmechanism
BOTTOM DRIVE CFA
KELLY BARDepth (max.): 246 ft / 75 mDiameter (without lower mast): 181 in / 4,600 mmDiameter (with lower mast.): 91 in / 2,300 mm
EK300 EK300 EK300 EK300
CZM FOUNDATION EQUIPMENT | 05
TECHNICAL SPECIFICATIONSKELLY BAR STANDARD MAST APPLICATIONMax. Drilling Depth (standard version - interlocking kelly bar)Max. Drilling Depth (friction kelly bar)Max. Drilling Diameter (without lower mast)Max. Drilling Diameter (with lower mast)
KELLY BAR SHORT MAST APPLICATIONMax. Drilling Depth (interlocking kelly bar)Max. Drilling Depth (friction kelly bar)Max. Drilling Diameter
ROTARY HEAD Maximum torque (nominal)Working SpeedSpin-off Speed
CROWD SYSTEM Pull down force (nominal)Pull up force (nominal)Cylinder stroke
MAIN WINCH (PULL-UP) Max. Pull-force effective (1st layer)Max. Pull-force effective (1st layer - 2nd speed)Line speed (1st layer)Max. Line speed (2nd speed)Cable diameterDrum pitch diameter (1st Layer)
AUXILIARY WINCH Max. Pull-force effective (1 st layer)Cable diameterDrum pitch diameter (1st Layer)
MAST INCLINATIONBackwardForwardSideways
DIESEL ENGINE CAT349 TIER IV (CAT C13 ACCERT)* Exhaust Emission StandardGross Power - SAE JI995DisplacementFuel tank
MAIN HYDRAULIC SYSTEM Main circuit pressure (max.)Main circuit Flow rate (max.)Hydraulic Oil Tank (CAT + Additional)
AUXILIARY HYDRAULIC SYSTEMPump DisplacementAuxiliary circuit flow rate (max.)
UNDERCARRIAGETrack lengthLength to center of rollersTransport position width (retracted)Operation position width (extended) Track shoes width
TRANSPORT STANDARD MAST APPLICATIONOverall HeightTransport LengthTransport WidthTransport Weight
TRANSPORT SHORT MAST APPLICATIONOverall HeightTransport LengthTransport Width
GENERAL DATA STANDARD MAST APPLICATIONOverall Height (Working position)Operation Weight
GENERAL DATA SHORT MAST APPLICATIONOverall Height (Working position)Operation Weight
48,000mm76,200mm4,600mm2,540mm
18.3m25m
4,600mm
35,000kgf.m8-30rpm
47-111rpm
37,500kgf39,700kgf6,500mm
32,200kgf25,860kgf63m/min78m/min
32mm624mm
10,000kgf19mm
442mm
15°5°
8 / 8°
322kW12.5L720L
157ft250ft180in100in
60ft80ft15ft
252,000lbf.ft8 - 30rpm
47-111rpm
82,650lbf87,600lbf
21ft 4in
71,000lbf57,000lbf200ft/min250ft/min
1.25 in24.6in
22,000lbf.75 in16.7in
15°5°
8 / 8°
EPA Tier 4 Interim432hp763in³190gal
5,076psi180gpm
177gal
3,66in³29gpm
21ft 2in17ft 10in11ft 6in16ft 5in
35in
12ft 1in66ft 9in11ft 6in
136,500lb
12ft 1in44ft 2in11ft 6in
84ft 5in217,600lb
30ft 3in199,900lb
350bar680lpm
670L
60cc³108lpm
6,443mm5,440mm3,500mm5,000mm
900mm
3,680mm20,355mm3,500mm61,920kg
3,680mm13,470mm
Transport Weight 107,300lb 48,800kg3,500mm
25,725mm98,700kg
9,200mm90,700kg
06 | CZM FOUNDATION EQUIPMENT
GENERAL DIMENSIONS KELLY BAR
EK300
84 ft
5 in
/ 25
,725
mm
17 ft 10 in / 5,440 mm
21 ft 2 in / 6,440 mm
11 ft 6 in / 3,510 mm
50 ft1,270 mm
47 ft
8 in
/ 14
,535
mm
24 ft
7 in
/ 7,
500
mm
TRANSPORT POSITION
CZM FOUNDATION EQUIPMENT | 07
TRANSPORT POSITION
Weight: 190,000 lbs / 86,500 kg
EK300
17 ft 10 in / 5,440 mm21 ft 2 in / 6,440 mm
66 ft 9 in / 20,355 mm
27 ft 3 in / 8,320 mm18 ft 4 in / 5,595 mm
12 ft
1 in
/ 3,
680
mm
EK300
Weight: 136,500 lb / 62,000 kg (removing Rotary, Lower Mast and Counterweights)
19 ft 5 in / 5,915 mm17 ft 10 in / 5,440 mm
18 ft 4 in / 5,595 mm58 ft 10 in / 17,950 mm
12 ft
1 in
/ 3,
680
mm
2ft 8
in /
800m
m
6ft / 1,830mm
Weight: 2,000 lb900 kg
Weight: 17,000 lb7,730 kg
7ft 1
in /
2,16
5mm
6ft 7in / 2,015mm
Weight: 40,700 lb 18,500 kg
6ft /
1,8
35m
m
2ft 1in / 640mm
Weight: 10,000 lbs4,500 kg
1ft 6in / 430mm
6ft /
1,8
35m
m
21 ft 2 in / 6,440 mm
Optional
08 | CZM FOUNDATION EQUIPMENT
EK300
GENERAL DIMENSIONS SHORT MAST
TRANSPORT POSITION SHORT MAST
17 ft 10 in / 5,440 mm
21 ft 2 in / 6,440 mm
25 ft
8 in
/ 7,
825
mm
EK300
19 ft 10 in / 6,040 mm
17 ft 10 in / 5,440 mm
21 ft 2 in / 6,400 mm
40 ft 11 in / 12,480 mm
13 ft
1 in
/ 4,
000
mm
Weight: 107,300 lb / 48,800 kg (removing Rotary, Lower Mast and Counterweights)
17 ft 10 in / 5,440 mm
21 ft 2 in / 6,440 mm
11 ft 6 in / 3,510 mm
30 ft
3 in
/ 9,
225
mm
Weight: 17,000 lb7,730 kg
7ft 1
in /
2,16
5mm
6ft 7in / 2,015mm
Weight: 40,700 lb 18,500 kg
6ft /
1,8
35m
m
2ft 1in / 640mm
Weight: 10,000 lbs4,500 kg
1ft 6in / 430mm
6ft /
1,8
35m
m
Optional
EK300
27 ft 3 in / 8,320 mm
51 ft 7 in / 15,720 mm
17 ft 10 in / 5,440 mm
21 ft 2 in / 6,440 mm3 ft 2 in / 960 mm
13 ft
1 in
/ 4,
000
mm
Weight: 175,000 lb / 79,500 kg
19 ft 11 in / 6,075 mm
13 ft
1 in
4,00
0 m
m
EK300.indd 8
CZM FOUNDATION EQUIPMENT | 09
KELLY BAR
EK300
EK300
KELLY BAR
• Maximum length of each casing element 18 ft (5,500 mm)• It can be optionally equipped with a casing oscillator, powered by the
drilling rig, for greater diameters and depth of casing.
CASED DRILLED SHAFT PILESReference only. Depth and diameter will depend on the soil condition.
MAXIMUM DEPTH 64 ft / 19 m68 ft / 21 m77 ft / 23 m90 ft / 27 m108 ft / 33 m
CASING DIAMETER84 in / 2,130 mm80 in / 2,000 mm70 in / 1,800 mm60 in / 1,500 mm50 in / 1,300 mm
480
mm
Ø 62 mm (x2)100
mm
90 m
m
200 x 200 mm
KELLY BAR CHOICES FOR SHORT MASTNUMBER OF ELEMENTS
The standard kelly has 4 interlocking elements and reaches 160 ft (48 m) depth.
Standard 4/160 (48) InterlockShort 4/127 (38) InterlockLong 4/199 (60) InterlockShort 5/159 (48) FrictionLong 5/246 (75) Friction
KELLY BAR CHOICES FOR STANDARD MASTTRANSPORT - KCL (ft in/mm)47’8” / 14,53539’4” / 11,98557’6” / 17,53539’4” / 11,98559’11” / 18,255
KOP (ft in/mm)167’10” / 51,150135’ / 41,150207’1” / 63,150167’10” / 51,150254’3” / 77,500
HGT (ft in/mm)18’7” / 5,67018’7” / 5,67010’ / 3,04818’7” / 5,6707’8” / 2,330
DEPTH - DPT 160’ / 48,650127’ / 38,650199’ / 60,650159’7” / 48,650246’ / 75,000
WEIGHT (lb/kg)17,500 / 8,00015,400 / 7,00020,700 / 9,40016,600 / 7,50024,500 / 11,000
44455
NUMBER OF ELEMENTS
Standard 5/55 Interlock7/80 Friction
TRANSPORT - KCL15’ 2” / 4,60015’ 2” / 4,600
KOP (ft in/mm)75’ 5’’ / 23,00084’ / 26,000
HGT (ft in/mm)3’ 2” / 9803’ 2” / 980
DEPTH - DPT 55’ / 16,80080’ / 25,000
WEIGHT (lb/kg)13,000 / 5,86014,500 / 6,500
57
6ft 6
in
2,00
0mm
KCL
HGT
KOP
DPT
10 | CZM FOUNDATION EQUIPMENT10 | CZM FOUNDATION EQUIPMENT
F
E
A
B
C
D
1
A
D
E
F
B
C
876542 3
87654321
DATA/DATEAPPROV.REVIS.DESCRIÇÃO DA REVISÃO / REVISION DESCRIPTION
REV.
APPRO.:
1:15
FOLHA/SHEET 3 DE/OF
Medidas em mm.Dimensions in mm.
7727.1
13/07/15robin.ogle
A3
DESCRIÇÃO / DESCRIPTION
MASSA T./WEIGHT(Kg):
ESCALA/SCALE:
REVISÃO / REVISIONCÓDIGO / PART NUMBER
NOME / NAME DATA / DATE
VERIF.:
PROJ.:
DES.:
KIT
-
±12±10±8±6±4±3±2±2±1
2/30
DIN 8570,T1 - MED.
30/120 120/400 400/1000 1000/2000 2000/4000 4000/8000 8000/12000 12000/16000ACIMA (OVER)/ATÉ (UP TO)
±0,1 ±0,3 ±0,8 ±2,0
400/1000 -120/40030/1200,5/3
DIN 7168,T1 - MED. ±0,1
3/6
±0,2
6/30
±0,5 ±1,2
2000/4000
-
ACIMA (OVER)/ATÉ (UP TO)
±0,2±0,15 ±0,5 -DIN 7168,T1 - G. / COARSE ±2,0 ±3,0±0,8 ±1,2 ±4,0
1000/2000
FOUNDATION EQUIPMENT
®
TOLERÂNCIAS GERAIS (mm) / GENERAL TOLERANCES (mm)
DESENHO PAI / PARENTS DRAWING:
20830.0070.000
AS INFORMAÇÕES CONTIDAS NESTE DESENHO SÃO CONFIDENCIAIS E DE PROPRIEDADE DA CZM FOUNDATION EQUIPMENT. É PROIBIDA QUALQUER REPRODUÇÃO PARCIAL OU TOTAL SEM O CONCENTIMENTO DA CZM FOUNDATION EQUIPMENT.
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CZM FOUNDATION EQUIPMENT. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CZM FOUNDATION EQUIPMENT IS PROHIBITED.
TRAT. TÉRMICO / HEAT TREATMENTDUREZA / HARDNESS:
--
SIMBOLOGIA DE RUGOSIDADE CONFORME/ ROUGHNESS
SYMBOLS ACCORDING:
ISO 1302
SIMBOLOGIA DE SOLDAGEM CONFORME/ WELDING SYMBOLS
ACCORDING:
AWS 2.4
TOLERÂNCIAS GEOMÉTRICAS CONFORME/ GEOMETRICAL TOLERANCING ACCORDING:
ISO 1101
PROCESSO / PROCESS:
-PROFUND. / DEPTH (mm):
20830.0070.000 0
A
TORQUE DIAGRAM
ROTARY
F
E
A
B
C
D
1
A
D
E
F
B
C
876542 3
87654321
DATA/DATEAPPROV.REVIS.DESCRIÇÃO DA REVISÃO / REVISION DESCRIPTION
REV.
APPRO.:
1:15
FOLHA/SHEET 3 DE/OF
Medidas em mm.Dimensions in mm.
7727.1
13/07/15robin.ogle
A3
DESCRIÇÃO / DESCRIPTION
MASSA T./WEIGHT(Kg):
ESCALA/SCALE:
REVISÃO / REVISIONCÓDIGO / PART NUMBER
NOME / NAME DATA / DATE
VERIF.:
PROJ.:
DES.:
KIT
-
±12±10±8±6±4±3±2±2±1
2/30
DIN 8570,T1 - MED.
30/120 120/400 400/1000 1000/2000 2000/4000 4000/8000 8000/12000 12000/16000ACIMA (OVER)/ATÉ (UP TO)
±0,1 ±0,3 ±0,8 ±2,0
400/1000 -120/40030/1200,5/3
DIN 7168,T1 - MED. ±0,1
3/6
±0,2
6/30
±0,5 ±1,2
2000/4000
-
ACIMA (OVER)/ATÉ (UP TO)
±0,2±0,15 ±0,5 -DIN 7168,T1 - G. / COARSE ±2,0 ±3,0±0,8 ±1,2 ±4,0
1000/2000
FOUNDATION EQUIPMENT
®
TOLERÂNCIAS GERAIS (mm) / GENERAL TOLERANCES (mm)
DESENHO PAI / PARENTS DRAWING:
20830.0070.000
AS INFORMAÇÕES CONTIDAS NESTE DESENHO SÃO CONFIDENCIAIS E DE PROPRIEDADE DA CZM FOUNDATION EQUIPMENT. É PROIBIDA QUALQUER REPRODUÇÃO PARCIAL OU TOTAL SEM O CONCENTIMENTO DA CZM FOUNDATION EQUIPMENT.
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CZM FOUNDATION EQUIPMENT. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CZM FOUNDATION EQUIPMENT IS PROHIBITED.
TRAT. TÉRMICO / HEAT TREATMENTDUREZA / HARDNESS:
--
SIMBOLOGIA DE RUGOSIDADE CONFORME/ ROUGHNESS
SYMBOLS ACCORDING:
ISO 1302
SIMBOLOGIA DE SOLDAGEM CONFORME/ WELDING SYMBOLS
ACCORDING:
AWS 2.4
TOLERÂNCIAS GEOMÉTRICAS CONFORME/ GEOMETRICAL TOLERANCING ACCORDING:
ISO 1101
PROCESSO / PROCESS:
-PROFUND. / DEPTH (mm):
20830.0070.000 0
A
86.2
in /
2,19
0 m
m
55.8
in /
1,41
9 m
m
21.4 in / Ø 544 mm
79.3 in / 2,015 mm
TORQ
UE (l
bf.ft
)
289,320
253,155
216,990
180,825
144,660
108,495
72,330
36,165
0
40,000
35,000
30,000
25,000
20,000
15,000
10,000
5,000
00 5 10 15 20 25 35
TORQ
UE (k
gf.m
)
SPEED (rpm)
TORQUE X WORKING SPEED (NOMINAL)
30
1st Gear
3rd Gear
2nd Gear
TORQUE X SPIN-OFF SPEED (NOMINAL)21,720
18,100
14,480
10,860
7,240
3,620
00 20 40 60 80 100 120
3,000
2,500
2,000
1,500
1,000
500
0
SPEED (rpm)
TORQ
UE (l
bf.ft
)
TORQ
UE (k
gf.m
)
Spin-off
CZM FOUNDATION EQUIPMENT | 11CZM FOUNDATION EQUIPMENT | 11
EK300Drilling 13ft diameter
’’
Specifications are subject to change without notice.
WWW.CZM-US.COM145 East Industrial Boulevard Pembroke • Georgia • 31321 United States • Phone: (912) 200-7654
USASAVANNAH