EIA & EMP for 100 MW Thermal Power Plant at Delhi
Transcript of EIA & EMP for 100 MW Thermal Power Plant at Delhi
Pre-Feasibility report Greenfield Facility of Manufacturing Plant for Mehtylcobalamin (b12) at HSIIDC , Barhi part 2, Tehsil - Ganaur, District - Sonipat
Project Proponent:
M/s Royal Enterprises
May 2015
2015
1 EXECUTIVE SUMMARY
Greenfield Facility of Manufacturing Plant for Methylcobalamin (b12) at HSIIDC Barhi part 2,
Tehsil Ganaur, District Sonipat by M/s Royal Enterprises
Royal enterprises main objective is to develop technologies, which are cleaner and eco friendly.
In order to reduce the usage of hazardous and polluting solvents, methods are developed using
enzymatic process and wherever possible, strict control over emissions at all levels is
maintained. The present proposal is to set up a unit for manufacturing for Methylcobalamin (b12)
at HSIIDC Barhi part 2, Tehsil Ganaur, District Sonipat
The chemical name for methylcobalamin is Coα-[α-(5,6-dimethylbenz-1H-imidazolyl)]-Coβ-
methylcobamide. Synonyms and trade names are mecobalamin, methylcobalamin,
cobaltmethylcobalamin, Algobaz and Cobamet.
The molecular formula is C63H91CoN13O14P and its molecular weight is 1344.4 g/mo
1.1 Plant Features and Production
Product - Methylcobalamin (b12)
By product – Sodium iodide
1.2 Environment
Company policy and prime aim is to ensure that Environmental Norms are strictly adhered to.
Some of the key features with respect to effluents and waste disposal in this unit are:
The trade effluents generated from proposed project are treated in ETP send to Common
Effluent Treatment Plant (maintained by HSIIDC govt organization).
The Domestic and sewage waste water stream send to Septic tank.
Our laboratories and production sites are engineered to be safe working environments in
accordance with local regulations and the company‟s high-level operating standards. Stringent
safety procedures, applicable to both internal company and external sub-contracted employees,
are practiced during the sites‟ erection stages.
The project is not likely to cause any significant impact to the ecology of the area since adequate
preventive measures will be adopted to control various pollutants within permissible limits. Green
belt development around the area would also be taking up an effective pollution mitigative
technique.
2 INTRODUCTION
2.1 Brief Description of the Project
Greenfield Facility of Manufacturing Plant for Methylcobalamin (b12) at HSIIDC Barhi part 2,
Ganaur, Sonipat by M/s Royal Enterprises
2.2 Need for the project and it’s importance to region
India ranks third with respect to the production capacity of pharmaceuticals in the world,
whereas in terms of value, India is in 14th place. The total turnover of pharmaceutical industry in
2010 was US $ 20 billion, which is 20 times when compared with the turnover in 1990 (Indian
Pharmaceutical Industry, 2010). All major therapeutic groups of drugs are manufactured in
India. In terms of generics production India ranks 4th, but in terms of export value India ranks
17th. The need is increasing every year due to continual growth of pharmaceutical industry. This
project is expected to contribute in partially fulfil the demand of pharmaceutical industries.
2.3 Employment Generation (Direct and Indirect) due to the project
It is Greenfield manufacturing plant so nearly 15 person get direct or indirect employment
through this green field project.
M/s Royal Enterprises, sonipat generate the employment on various levels time to time and give
the priority to local persons.
3 PROJECT DESCRIPTION
3.1 Type of Project including interlinked and interdependent projects, if any
The Proposed Greenfield Project falls under „Section 5(f)‟ Manufacturing / Production of
Synthetic Organic Chemicals & „Category “B”. but the Haryana SEAC committee is dissolve so
we apply our case in MOEF.
It does not attract any specific or general condition as per EIA notification dated 14 th September
2006 and its amendment on 1st December 2009.
No interlinked project.
3.2 Location (specific location and project boundary & project lay out) with coordinates
Greenfield Facility of Manufacturing Plant for Mehtylcobalamin (b12) at Village Barhi
part 2, Ganaur, Sonipat by M/s Royal Enterprises
Figure 1: Location map
Figure 2 : Plant Layout
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted
There is no interlinked project.
Since the objective is to manufacture Synthetic Organic Chemicals, a lush green & friendly
environment is being selected for installing the plant.
The project is not likely to cause any significant impact to the ecology of the area since
adequate preventive measures will be adopted to control various pollutants within permissible
limits. Green belt development around the area has been and shall be taken up as an effective
pollution mitigative technique.
3.4 Technology and Process Description
MANUFACTURING PROCESS
Step-I: Check the Glass flask is cleaned and dry. Charge Process water, heating
and addition of cynocobalamin. Cooling and addition of sodium borohydride,
stirring and addition of methyl iodide. Addition of chloroform and phenol mixure,
stirring, settling for layer separation.
Step-II: Check the Glass flask clean and dry. Charge process water, organic
layer, chloroform and acetone. Stirring settling, layer separation, distillation of
process water. Addition of acetone, cooling, filtration, drying, sieving.
Chemical reaction and mass balance
LIST OF RAW MATERIAL
D.M water purchase from market for processing—400 ltr / 5kg batch.
Sr. No. Raw Material Unit Quantity Standard
Per Month
Per year
5.0 KG BATCH
SIZE
30 kg/month
1 Cyanocobalamin Kg 5.00 30 345
2 Methyl Iodide Kg 4.50 27 311
3 Sodium Borohydride
Kg 5.50 33 380
4 Chloroform Kg 98.00 588 6762
5 Acetone Kg 60.00 360 4140
6 Phenol Kg 25.00 150 1725
7 Methanol Kg 13.00 78 897
Figure 3: Solvent recovery
Utilities
A. Laboratory
S. No. Equipment Make
1. HPLC (Manual) Younglin
2. G.C. Nucon
3. pH Meter Analab Scientific
4. Karl Fischer Analab Scientific
5. Analytical Balance Shimadzu
6. Ultrasonic Bath Analab Scientific
7. Stability Chamber (Long Term) Thermolab
8. Stability Chamber (Accelerated) Thermolab
9. Melting Point Apparatus Jay Lab Instruments
10. Vacuum Drying Oven Durga Traders
11. Freeze LG
12. Hot Plate
13. Thermometer (-10º to 110º C)
14. Thermometer (-10º to 360º C)
B. Plant Equipment
S No Equipment Qty. Capacity
1. Glass Flask 1 200 L
2. Glass Flask 1 100 L
3. Nutch Filter 1 125 L
4. Vaccum tray T.Ddryer 1 6 Tray
C. Others
S. No. Equipment Qty. Capacity
1 Cooling Tower 2 200 TR
2 Chilling plant 3 26 TR
3 Hot Water System 2 2 KL
4 D.G. Set 1 60 K.V.A
5 Electric Heater 1 200 Kg
6 Vacuum Pump 1 20 HP
7 Air handling handing 1 3000 C.F.M
3.5 Raw material required along with estimated quantity, likely source, marketing area
of final products, mode of transport of raw material and finished product.
3.5.1 Transportation details of Raw Materials
The transportation of raw materials will be done by trucks as per MSHIC rule.
3.6 Availability of water its source, energy/power requirement and source should be
given
The unit is located in Notified Industrial Estate.
Water will be procured by HSIIDC through tankers.
3.6.1 Fuel
Fuel consumption i.e HSD used 50 liter /day, one DG set of 60 KVA
*Note: Dg Sets will be used only during Power failure.
3.6.2 Quantity of waste to be generated (liquid and solid) and scheme for their
management /disposal
Table: Hazardous Waste Generation and disposal Details
Recovered Solvents and Chemical
`Chemical (5 kg Per Batch Size)
per month (30 kg/month)
per year(for 30 kg/month)
Disposal
Sodium Iodide
50-55 gm
300 3450 SEND TO DISTILLATION
UNIT Chloroform 60-65 Kg
360 4140
Acetone 30-35 Kg
180 2070
4 SITE ANALYSIS
4.1 Connectivity
Plot Survey / Khasra No. Plot no. 555
Village HSIIDC, Barhi
Tehsil / Taluka / Mandal Ganaur
District Sonipat
State Haryana
Nearest railway station / airport / along with
distance in km. Narela railway station 30 KM in South
Nearest town, city, district headquarters along
with distances in km IGI airport 62 KM in South
S. No.
Information/Checklist confirmation
Yes / No?
Details thereof (with approximate quantities / rates, wherever possible) with source of information data
1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value
No There are no Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value
2 Areas which are important or sensitive for ecological reasons -Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests
Yes Yamuna River (9.27 km,East)
3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration
No There are no Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration
4 Inland, coastal, marine or underground waters
Yes Yamuna River (9.27 km,East)
5 State, National boundaries Yes State boundary (Uttar Pradesh)8.78 km
6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas
Yes NH-1(0.25,East)
7 Defense installations No There are No Defense installations
8 Densely populated or built-up area
Yes Barhi,(00 km),GANOUR (3 KM,nw)
9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)
Yes Rishikul vidyapeeth school(South,10.91km),South Point public school(SSW,10.78km)Apolo international school(0.5km,West Handa hospital(South,13.40km),Mital Nursing home(South,13.60km)
10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)
--
11 Areas already subjected to pollution or environmental damage. (Those where existing legal environmental standards are exceeded)
NO
12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)
ZONE IV(HIGH EARTHQUAKE ZONE)
4.2 Climatic data from secondary sources
4.3 Weather
4.3.1 Climate
The climate of the district is characterized by the dryness of the air with an intensely hot summer
and a cold winter. The cold season starts by late November and extends to about he middle of
March. It is followed by hot season, which continues to about the end of June when the
southwest monsoon arrives over the district. The period from July to September is the southwest
monsoon season. Rainfall: The normal annual rainfall of the district, based on the record for the
period 1901-1980 is 567 mm recorded in 30 rainy days in a year. There is no meteorological
observatory in the district, so the climatological data of the near by observatory at Delhi has
been taken as representative of the climatological conditions of the district. About 76% of the
annual rainfall is recorded during the southwest monsoon from June-September. July is the
wettest month of the year with 7.5 rainy days and 169 mm rainfall. During the period 1901-80,
deficient to scanty rainfall was recorded in 18 years. The probability of occurrence of rainfall in
the range 400-700 mm is 0.65. January is the coldest month with mean daily maximum
temperature 21.3o C and mean daily minimum temp 7.3oC. May is the hottest month with mean
daily maximum temp 26.6oC. In May and June, the maximum temperature sometimes reaches
about 47oC.
4.3.2 Cloud Cover
The area remains cloudy between June - November, which is the active period of the monsoon
reason. Generally, cloud cover ranges from 0 Oktas during this Post Monsoon Season 2013.
4.4 Social infrastructure available
It‟s Greenfield Project. The same facilities shall be available after implementation of the project.
5 PROPOSED INFRASTRUCTURE
5.1 Industrial Area (processing area)
HSIIDC Industrial area
5.2 Residential Area (non-processing area)
Not applicable
5.3 Green belt
33% of total plot area will be developed as greenbelt.
5.4 Drinking water management (source & supply of water)
300 liter per day Through tanker
5.5 Sewage system
Sewage will be disposed in soak pit.
5.6 Industrial waste management
Generated waste has been categorized in below categories
Domestic waste
Solid waste (Non hazardous)
Hazardous waste
5.7 Power requirement & supply/ source
The power requirement will be 49 KWA sourced from Uttar Haryana Vidhyut Nigam Limited.
6 REHABILITATION AND RESETTLEMENTS (R& R) PLAN
6.1 Policy to be adopted (central/state) in respect of the project affected persons
including home oustees, land oustees and landless labourers (a brief outline
to be given)
Not Applicable
Project Schedule and Cost Estimate
Likely date of start of construction and likely data of completion (time schedule for the
project to be given)
It is estimated that the project can be fully implemented in by 2015-2016 with concurrent
sanction of funds.
This is a tentative schedule in which flexibility can be exercised depending upon the market
demand and fund availability.
6.2 Estimated project cost along with analysis in terms of economic viability of the
project.
Cost of Estimates of the Greenfield Project is 155 lacs. Project work will be start after getting the
environmental clearance.
Serial No. Particulars Amount In Lacs
1. Land And Site Development 35
2. Building & Civil Construction 50
3. Plant & Machinery with laboratory 45
4. Controlling equipments (AHU, ETP other utilities) 25
Total 155
7 ANALYSIS OF PROPOSAL
Any Industrialization will benefit the local population in a number of ways. Already more than 20
local persons are getting the benefits directly or indirectly. Royal Enterprises, Barhi part 2,
Ganaur, Sonipat shall prefer to recruit new appointees from nearby locality, subject to
availability.Employment potential both direct and indirect coupled with business opportunity and
strong social commitment of the company in the form of different social work would result in
enhancement in the status and standard of living of the local population resulting in positive
impact.