Ehp 4 New Features

8/3/2019 Ehp 4 New Features

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Using XSteps for Integrated

Production Scenarios

Dr. Arne Manthey, ASM Manufacturing, SAP AGDr. Uwe Dittes, Manufacturing Development, SAP AG

15.09.2008

SESSION CODE: MFG 0905


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SAP 2007 / Page 2

1. New developments in 2008 (EhP4)

2. Easily manage rework by using XSteps

3. Shift note functionality for PI Sheets or electronic work instructions

4. Visual and functional integration of SAP MII in browser-based PI Sheets

and electronic work instructions

5. XStep Caf

Agenda


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SAP 2007 / Page 3






5. XStep Caf

Agenda


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SAP 2007 / Page 4

New Core Manufacturing Developments in

2008 (EhP4)

Enhanced functionality for Production Order Split

Fair cost distribution between child order and parent order

New split methods (split to produce something different, split to stock)

Calculation of split quantity etc.

Work-in-Process Batch (WIP Batch)

Track work in process Enhanced batch traceability etc.


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SAP 2007 / Page 5


2. Easily Manage Rework by using XSteps




5. XStep Caf

Agenda


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SAP 2007 / Page 6

Definition of Rework

Definition of rework:

The work performed to correct defects in a product after it has been manufactured

Use

Execute additional operations during or at end of a production process

in order to improve components or products with insufficient quality

These additional processing steps are referred to as rework


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Rework: Actions & Elements

Actions:

Identify cause for rework

Inform affected parties (shift leader, production supervisor, plant manager)

Define appropriate additional process steps

Execute additional process steps (rework)

Check success of rework

Repeat additional process steps

Stop reworking

Insert reworked items into production process again

Alert message

Process

Messages

PI Sheet/WorkInstructions for

Rework

Standard

XStep (SXS)

Elements:


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Rework-Demo: Challenges

Challenges:

Trigger rework actions during processing of PI Sheets/Work Instructions

First click

Select appropriate rework actions

Second click

Inform production supervisor/plant manager per email

Process rework actions


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Rework-Demo: Solution for Challenges

Solution:

Standard XStep Composite for Rework

Dynamic function call

Offers Standard Xsteps as rework actions

Automatically creates XStep tree for rework

Automatically generates corresponding control instruction/recipe

Process message for rework alert

Automatically send alert email

Provide information about the rework process (manufacturing order, time & date, user etc.)


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Rework Demo: SXS Composite


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Rework Demo: Control Instructions


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Rework Demo: Trigger Rework


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Rework Demo: Select Rework Actions (SXS)


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Rework Demo: Process Message triggers Alert


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Rework Demo: XSteps for Production Order


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5. XStep Caf

Agenda


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Shift Note Functionality for PI Sheets

or Electronic Work Instructions

Definition:

Shift notes are short comments concerning events that cant be recorded differently likeconfirmations or maintenance notifications. Examples:

Worker arrived late

Comments (e. g. activated pump, started MES system)

Material exchange


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Ways to Create Shift Notes

Options to create shift notes for PI Sheets/electronic Work Instructions

Dynamic function call

Process Message (new category)

Alternative Idea, shown on the next slides:

Create shift notes by creating comments for operations or phases

Create additional process message destination

Create function module that creates shift notes

Enhance process message category PI_COMM

Prerequisites:

Business function for shift note active

Shift note customizing maintained

Shift note type assigned to work center/resource

Work center maintained for operation/phase


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Shift Note: New Message Destination ZSN

Function module


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Shift Note: Adopt PI_COMM


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Shift Note: Creating Comment

Comment created for operation 10

Work center WE_1310 assigned to

Shift note type SN

Work center WE_1310 maintained

for operation 10


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Shift Note: Process Message Handling


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Shift Note (TC SHN3)

Added text lines

(operation, user)

Information about

message proces-

sing (batch job,

send date/time)


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3. Creation of shift notes inside PI Sheets or electronic work instructions

4. Visual and functional integration of SAP MII in browser-based PISheets and electronic work instructions

5. XStep Caf

Agenda


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Connecting MII and PI Sheet /

Electronic Work Instructions

FIFI COCO

ERP/S

CM

ERP/S

CM

M

OM

M

OM

HRHRHRHR WMWMWMWM MMMMMMMM PMPMPMPM QMQMQMQMAPOAPO

PP/DSPP/DS

APOAPO

PP/DSPP/DS

PI Sheet / Electronic

Work Instructions

PP /PP /

PPPP--PIPI

PP /PP /

PPPP--PIPI

BAPI / RFC

Synchronous Data Transfer Asynchronous Data Transfer

ProcessProcessMessagesMessages

ControlControlRecipesRecipes

FunctionFunctionCallCall

SAP MII

DataSer

vices

Visualization

Bus. Logic

HTTP request

Iframe (HTML)HTML content

HTTP

Data from MII

Visualization Applet(Grid)

Query

Function Calls

Query

Display Template


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SAP 2007 / Page 26

Demo

MII content


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SAP 2007 / Page 27

Demo


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SAP 2007 / Page 28

Demo


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SAP 2007 / Page 29

Demo


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SAP 2007 / Page 30

Demo


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SAP 2007 / Page 31

Demo


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SAP 2007 / Page 32

Demo


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SAP 2007 / Page 33

Demo

Diff t l


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Different example:

MII Analytics during Confirmation

SAP 2007 / Page 34

D t il


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Detail:

MII Analytics during Confirmation

SAP 2007 / Page 35

A d


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SAP 2007 / Page 36






5. XStep Caf

Agenda


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SAP 2007 / Page 37

Dos:

Exchange of experience

Discussion on common problems

Share of tipps and tricks

Donts:

Consulting on specific customer issues

Training replacement

OSS replacement

Rules

Regular informal web meeting to spread the knowhow on XSteps, PI Sheets and Electronic Work

Instructions

Live demos

Schedule: Every first Wednesday of a month

World-wide access

Recordings available

(Links can be found in the SCM-PP forum)

What is it?

Customers (13): Process and discrete

industries SI Partners (34)

SAP internals (17)

Global: US, Europe, India, Japan

Audience

mailto:[email protected]

Thread in SCM-PP forum:Invitation to the XStep Caf'

https://www.sdn.sap.com/irj/sdn/thread?threadID=855471

Contact / Information

Th k Y f P ti i ti !
mailto:[email protected]://www.sdn.sap.com/irj/sdn/thread?threadID=855471https://www.sdn.sap.com/irj/sdn/thread?threadID=855471mailto:[email protected]


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Thank You for Participating !

[

SESSION CODE: MFG 0905

Please remember to complete and return your

evaluation form following this session.For ongoing education on this area of focus, visit the Year-Round

Community page at www.asug.com/yrc

A di
http://www.asug.com/yrchttp://www.asug.com/yrc


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Appendix

SAP Enhancement Package (EHP) General


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SAP Enhancement Package (EHP) - General

Technical basis: SAP ECC 6.00 (ERP 2005) -> stable core

Implementation of EHP doesnt change the system behaviour

Activation of new functionality by switching on corresponding business function

Business Functions do have detailed documentation

Business Functions have test cases that are shipped also

Adaptivness (Fine tuning) via Customizing

Please note:

Deactivation of an activated business function not possible

Example: Enterprise Business Function


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Example: Enterprise Business Function

(transaction SPRO)

BusinessFuction Documentation

Release

Information

Test Case

Manufacturing Landscape


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SAP 2007 / Page 42

Manufacturing Landscape

FIFI COCO

ERP/SC

M

ERP/SC

M

MOM

MOM

SFAC

SFAC

HRHRHRHR WMWMWMWM MMMMMMMM PMPMPMPM QMQMQMQMAPOAPO

PP/DSPP/DSAPOAPO

PP/DSPP/DS

SCADA / HMISCADA / HMI

DCS / PCSDCS / PCS

~1s

~8h

OPC

UDS SAP ODAMDS

DevicesDevices

PIPI--PCSPCS

Enterprise Services

Industrial Bus

PI Sheet /Electronic

Work Instructions

PP /PP /PPPP--PIPIPP /PP /

PPPP--PIPI

Autom.Process

Messages

Weigh ScalesActors Meters

Mapping/S95

BAPI / RFC

Synchronous Data Transfer Asynchronous Data Transfer

SAP MII

ProcessProcessMessagesMessages

ControlControlRecipesRecipes

FunctionFunctionCallCall

XI/PI (opt.)XI/PI (opt.)

Bus. Logic

Visualization

DataServices

IDOCIDOC

SAPTemplates& PartnerContent

Third Party /Partner Systems

(MES, LIMS, Maintenance)Visiprise, Werum, NRX,

Third Party /Partner Systems

(MES, LIMS, Maintenance)Visiprise, Werum, NRX,

Data HistorianData Historian


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Thank you!

Ehp 4 New Features

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