EH Selection Guide

8/10/2019 EH Selection Guide

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Continuous level measurementin liquids and bulk solidsSelection and engineering guidefor the process industry



Legend

Continuous level measurementin liquidsstarting page 3

Continuous level measurement in solidsstarting page 77

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Continuous level measurementin liquidsSelection and engineering guidefor the process industry



Step by step

This selection and engineering guide provides information on differentmeasuring principles for continuous level/interface measurement inliquids as well as their application and installation.

The pamphlet contains two separate chapters: Level measurement inliquids and Level measurement in solids.

The first chapter specifically covers continuous measurement in liquids. A separate select ion guide is available for point level detect ion (see thesupplementary documentation CP007F).

Selection of the measuringprincipleThe appropriate measuringprinciple is first selectedaccording to the applicationand its criteria (tank, bypass,stil ling well, etc.).Select the principle whichmeets, if possible, all of thecriteria requi red by you or yourplant. The measuring principlesare classified according to „non-contact“ and „contact“ criteria.The ideal measuring principle/instrument is stated first and ina blue frame.Max. technical data is alwaysused.

Instrument selectionNow change to the area of theselected measuring principle

where you can chose theappropriate instrument from aproduct family.Compare your application andprocess data with the instru-ment data.

Engineering After the selection of theoptimum instrument check theinstallation instructions at theend of the respective measuringprinciple. They contain basicdirections for the safe installa-tion and use of the instrument.

You will find more extensiveengineering instructions in therespective Technical Informa-tion of the instrument.

B C

Overview of measuringprinciplesFirst of a ll, we show you anoverview of the Endress+Hausermeasuring principles forcontinuous level/interfacemeasurement in liquids indiagrams on the first pages.Subsequently, you are intro-duced to the mode of function-ing of the measuring principleand the respective productfamily.

Checklist You should be aware of theapplication requirements for thecorrect selection of a suitableinstrument. The checklistprovides an overview andis supposed to help you toconsider or record this data ascompletely as possible.

A



Contents

A

B

C

1. Overview of measuring principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. Selection of the measuring principle according to the application . . . . 14Horizontal cylindrical storage tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Vertical storage tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Buffer tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Recipient tank (e.g. bottling facilities) . . . . . . . . . . . . . . . . . . . . . . . . . 21Process tank with agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Stilling well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Pump shaft/overfall construction/rain water basin . . . . . . . . . . . . . . .28Channel measurement (free flowing) . . . . . . . . . . . . . . . . . . . . . . . . . . 30Interface measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4. Instrument selection within the measuring principle . . . . . . . . . . . . . 34Time-of-flight radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Guided radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Ultrasonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Hydrostat ics (pressure/differential pressure) . . . . . . . . . . . . . . . . . . . .66Radiometry: The radiometric measuring principle is not considered inthis section. Please contact our application consultants in your countryfor detailed information.

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A 1. Overview of the measuring principles

Point level Continuous

Liquids VibronicsConductiveCapacitanceFloat switchRadiometrics

RadarGuided radarUltrasonics

Hydrostatics (p + dp)CapacitanceRadiometrics

Bulk solids VibronicsCapacitance

Paddle Microwave barrier

Radiometrics

Guided radarRadar

UltrasonicsElectromechanical level

systemRadiometrics

Segmentation

Process conditions*

Temperature (°C)

Radar

Hydrostat ics (p + dp)

Guided radar

Ultrasonics

Pressure(bar)

* Radiometry not depictedNon-contact measurement from outside and, therefore, no application limits.

Capacitance



A

„You only pay what you really need“.Endress+Hauser takes this statement seriously and offers a la rge number of differentmeasuring principles which vary in price and functionality.

Simple price and performance classification via theS/M/T structure within product families:

Every product family consists of up to three segments: S/M/T.

For highest demands on process data the S segment offers the optimum solution. Variant variety within the M segments facilitates flexible adaptation of theinst rument to the application. The perfect solution for many applications.The T segment offers a sensor for simple applications with the same high qualitystandard. The limited number of variants permits a low price.

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Endress+Hauser offers you a solution adapted to your application and tailored to yourprocess requirements.

You can select the best technology for your appl ication from t he wide product rangeof Endress+Hauser.



1. Overview of measuring principles

RadarMicropilot works with high-frequencyradar pulses which are emitted byan antenna and reflected from the

product surface. The time of flight ofthe reflected radar pulse is directlyproportional to the dist ance traveled. Ifthe tank geometry is known, the levelcan be calculated from this variable.

Micropilot MNon-contact, maintenance-freemeasurement also under extremeconditions. Unaffected by density,

temperature, conductibility andhumidity. No impairment by vaporpressure.

Process temperatures up to+400°C/+752°FProcess pressures up to160bar/2320psi

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Guided radarLevelflex works with high-frequencyradar pulses which are guided alonga probe. As the pulse impacts themedium surface, the characteristicimpedance changes and part of theemitted pulse is reflected. The timebetween pulse launching and receivingis measured and analyzed by theinstrument and constitutes a directmeasure for the distance between theprocess connection and the product

surface.

LevelflexReliable and maintenance-freemeasurement in liquids, also inturbulent media and foam. Unaffectedby density, temperature, conductibil ityand humidity. No impairment by vaporpressure. Measurement of interfaceand level.

Process temperatures up to+450°C/+842°FProcess pressures up to

400bar/5,800psi

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UltrasonicsUltrasonic measurement is based onthe time-of-flight principle. A sensoremits ultrasonic pulses, the surface ofthe media reflects the signal and thesensor detects it again.The time of flight of the reflected

ultrasonic signal is directly proportionalto the distance traveled. With theknown tank geometry the level can becalculated.

Prosonic S/M/TNon-contact and maintenance-freemeasurement without impairment byproduct properties, e.g. dielectricconstant, conductivity, density orhumidity.

Process temperatures up to+150°C/+302°FProcess pressures up to3bar/44psi

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A



A

Hydrostatics (differential pressure)In closed, pressurized tanks, thehydrostatic pressure of the liquidcolumn causes a difference in pressure.The same leads to a deflect ion ofthe measuring element which isproportional to the hydrostaticpressure.

Deltabar SUnaffected by dielectric constant,foam, turbulence and obstacles.High overload resistance.

Process temperatures up to+400°C/+752°FProcess pressures up to420bar/6,090psi

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CapacitanceThe principle of capacitive level

measurement is based on the capacitancechange of a capacitor. The probeand the tank wall form a capacitor

whose capacitance is dependent onthe amount of product in the tank: anempty tank has a lower, a filled tank ahigher capacitance.

Liquicap M/TExact measurement from the end of

the probe to the process connect ion without any blocking distance. Veryfast response times. Unaffected bydensity, turbulence and vapor pressure.

Process temperatures up to+200°C/+392°FProcess pressures up to100bar/1,450psi

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Hydrostatics (pressure)Hydrostatic level measurement in opentanks is based on the determinationof the hydrostatic pressure which is

generated by the height of the liquidcolumn. The obtained pressure is thusa direct measure for the level.

Cerabar S/M, Deltapilot S/MUnaffected by dielectric constant,foam, turbulence and obstacles.Condensate-proof, watertight and

long-term stable Contite measuringcell with optimized temperature shockbehavior (Deltapilot S).

Process temperatures up to+400°C/+752°F

•

Radiometry The gamma source, a cesium or cobalt

isotope, emits radiation which isattenuated as it passes through materials.The measuring effect results from theabsorpt ion of radiation by the productto be measured which is caused bylevel changes.The measuring system consists of asource and a compact transmitter as areceiver.

Gammapilot MNon-contact measurement from outside

for all extreme applications, e.g. verycorrosive, aggressive and abrasivemedia.

Unaffected by media Any process temperature Any process pressu reUnaffected by gammagraphy

For more detailed information, pleasecontact our application consultant in

your country or use the Applicatorselection guide.

••••



A 1. Overview of measuring principles

Radar Guided radar Ultrasonics

Process temperature

Process pressure

–60…+ 00°C/–76…+75 °F–1…+160bar/–14.5…+2,320psi

–196…+450°C/–3 1…+842°F–1…+400bar/–14.5…+5,800psi

–40…+150°C/–40…+30 °F–0.3…+3bar/–4.4…+44psi

Measuring range 0.3…70m/1…229ft 0. … 5m/0.7…148ft (longer upon request)

0.07… 0m/0.2…65ft

Instrument accuracy C-band 2: <10m: ±10mm< 3 ft: ±0. "

K-band2

: < 10m: ±3mm< 3 f t: ±0.1 "Option: ±1mm/0.04"

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<15m: ± mm<49ft: ±0.08"

>15m: ±10mm> 49ft: ±0.4"of distance

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< 1m: ±2 m<3. ft: ±0.08"

>1m: ±0.2%> 3. ft: ±0. %of distance

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Function may beaffected by

FoamExtreme turbulent, boilingsurfacesConductive build-up onantenna connectionStrong build-up formation

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Extreme build-upformation

• FoamExtreme turbulent, boilingsurfacesStrong build-up or strongcondensate at the sensor

••

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Accuracy may beaffected by

Wall ef fectsInterfering reflections /signal strength (obstaclesin the signal beam.)Extreme pressure changese.g. 1.2% at 50bar/725psi(+ 0°C/+68°F, air)

••

•

Interfering reflections byobstacles near the probe(not for coaxial probe)Extreme pressure changese.g. 1. % at 50bar/725psi(+20°C/+68°F, air)

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Higher vapor pressure maychange the time of flight Temperature layers in the gasphaseInterfering reflectionsFast temperature change

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••

Application limits Measurement up to abs.0%1

DK <1.4Lateral installation or frombelow

•

••

Measurement up to abs. 0% 3

DK <1.trong mechanical stress

in agitator applicationsLateral installation or frombelow Extreme foam formation

•••

•

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Measurement up to abs. 0% 1

Vapor pressure > 50mbar/0.73psi (+ 0°C/+68°F)Blocking distance4

Lateral installation or frombelow

••

••

E. g. dish bottom, conical outlet C-band: 6GHz Measurement only up to the probe endK-band: 6GHz



A

Capacitance Radiometrics Hydrostatics(pressure)

Hydrostatics(differential pressure)

80…+200°C/11 …+392°F1…+100bar/14.5…+1,450psi

Unaffected by temperatureand pressure

–70…+400°C/–94…+752°Fn.a.

–70…+400°C/–94…+752°F/

20bar/6,090psi

1…10m/0.3…3 f t 0.05...12m/0.16...39f t,cascadable

0.1…100m/0.3…328ft(10mbar…10bar/0.15psi…145psi)

from 0.1m/0.3ft100mbar…40bar/

0.145psi…580psi)

1% of measuring distance ±1% of measur ing distance• ±0.075% of the set span• ±0.075% of the set span•

Plastic tank Extreme conductivebuild-up

External radiation(gammagraphy)

• Dynamic pressurefluctuations by agitator or

whirling

• Dynamic pressurefluctuations by agitatoror whirling

•

Conductivity <30µs/cm:changing dielectricconstantsConductive build-up

Extreme pressurefluctuationsExtreme build-up

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Density change Very fast temperaturechangeTk of capillaries anddiaphragm seals (processand ambient temperature)

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Density changeTk 5 of capillaries anddiaphragm seals (processand ambient temperature)Dynamic pressure, e.g.caused by agitator

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Agitator blade Alternating fi ll ing at<30µs/cm conductivityDK <2.0Media diffusing throughPTPE, e.g. chlorine

Observe radiationprotection lawsFurther information fromour sales team

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Curing build-upStrong densityfluctuations

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Curing build-up Vacuum andsimultaneously tempera-tures > +200°C/+392°F(diaphragm seal)Strong densityfluctuations

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Measurement is possible up to the blocking distance (BD) of the sensor Tk = Temperature coefficient



A 2. Checklist

You should be familiar with al l of the requi rements of your applicat ion for the select ion of the r ight i nstru-ment. The checklist on page 9 provides an overviewof relevant process data and wi ll help you to take the

same into consideration. If we have not included all ofthe detail s, please supplement the list by your cr iteria.

The checklist i s required both for the selection of themeasuring principle and the selection of the instru-ment.

The following table compares the individual measuringmethods and is supposed to assist in a first preselection.

Selection guide Radar Guidedradar

Ultrasonics Hydrostatic(p + dp)

Capaci-tance

Condensate O + O + +

Foam formation O + O + O

Conductivity 1…100µs/cm + + + + O

Changing media (density) + + + – +

Low DK O O + + O

Viscosity + O + + O

Build-up formation + O + O O

Small tank (blocking distance) O O O + +

Hygienic application (cleanability) + + + + +

Pressurization + + O O +

Simple maintenance (disassembly) + O + O O

Independent of installation site O + O O +

Unaffected by obstacles O + O + +

Small tank (fast level change) O O O + +

Vapor pressure> 50mbar / +20°C, > 0.73psi / +68°F)

+ + O + +

CIP/SIP temperature cycles + + + O +

+ = recommendedO = restricted (observe limits)– = not recommended

TIPCopy this checklist and complete it to have all relevantdata at your disposal in the selection process.

Radiometry is not included in detail in thefollowing chapters. For specific informationplease contact our sales team.



A

Please complete Notes

Details of medium Medium

Density g/cm3

Conductivity µS/cm

Dielectric constant (DK)

Resistance/e.g. coating

Non-contactmeasurement

yes no

Process data Process temperature min. max.

Process pressure min. max.

Vapor pressure min. max.

Process

connection

Type of connection / size

Installation Tank (height, Ø) yes no

Nozzle dimensions mm / inch

Assembly posit ion(from above/from below) 1)

Free space min. max.

Bypass (Ø) yes no

Stilling well (Ø) yes no

Electricconnection

2-wire yes no

4-wire yes no

Digitalcommunication

HART®, PROFIBUS®,FOUNDATION™ fieldbus, relay

Approva ls Ex (Ex ia/Ex d) yes no

WHG yes no

Shipbuilding yes no

EHEDG yes no

3A yes no

Certificates/manufacturerdeclarations

3.1 yes no

NACE yes no

FDA-listed material yes noSIL yes no

Calibration certificates yes no

Specialrequirements

1) Only applicable to level measurement by pressure instruments



B

3. Selection of the measuring principle according to the application

Non-contact

Radar Micropilot M

UltrasonicsProsonic S/M/T

Advantages For highly viscous mediaHigh resistanceUniversally usable (free adjustable meas-uring range)

•••

High resistanceelf-cleaning effect of sensors

Integrated alarm/point level relay Free adjustable measuring range

••••

Technical dataConnection

Accuracy Process temperatureProcess pressure

Process connection

Maximum measuringrange

••••

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•

2-wire (HART , PA, FF)±3mm/±0.12"–60…+ 00°C/–76…+752°F–1…+160bar/–1 .5…+ ,320psi

Threads, f langes (DIN, ANSI, JIS),hygienic connections70m/229ft

2-/ -wire (HART , DP, PA, FF)±2mm/±0.08" +0.17% of the distance–40…+105°C/–40…+ 21°F–0.3…3bar/–4.4…+44psi

Threads, Tri-Clamp, flanges (DIN, ANSI, JIS)

20m/65ft

Application limits Strong formationof foamMany obstacles

Low DK value(<1.4)

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guided radar,hydrostaticsguided radar,capacitance,hydrostaticshydrostatics

trong formationof foam

Vapor pressure

Many obstacles

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guided radar,hydrostaticsradar, guided radar,capacitanceguided radar,capacitance,hydrostatics

FMR23x/24x

FMU90

FDU9x

(separated) (compact)

Please note:

Radar continued on Page 34

Please note:

Ultrasonics continued on Page 56

U4x

FMU30



B

Please note:

ided radar continued on Page 50

Please note:

Hydrostatics continued on Page 66

Please note:

Capacitance continued on Page 62

Contact

Our proposal

Guided radarLevelflex

HydrostaticsDeltapilot M

CapacitanceLiquicap M

Unaffected by changing mediaNo impairment by the installations of • Tank baffles• Nozzle dimensions• Double reflectionCoaxial probe

Unaffected by foamUnaffected by installation situationUnaffected by DK value

•••

Ground tube probeUnaffected by nozzle dimensionsand tank obstaclesCalibration not required inconductive liquidsNo blocking distance

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•

wire (HART , PA, FF), 4-wire HART2mm/±0.08"196…+450°C/–321…+842°F1…+400bar/–14.5…+5,800psi

hreads, f langes (DIN, ANSI, JIS),ygienic connections0m/33ft (rod), 5m/1 8ft (rope),m/20ft (coax), longer upon request

2-wire (HART , PA, FF)±0.1%, (typ. 3…10mm/0.12"…0. ")–10…+80°C/1 …+176°F

Ambient pressure

Threads, f langes (DIN, ANSI, JIS)

Typically up to 100m/3 8ft(10bar/145psi)

2-wire (HART )±1.0%–80…+200°C/-11 …+392°F–1…+100bar/–14.5…+1,450psi

Threads, f langes (DIN, ANSI, JIS),hygienic connections4m/13ft (rod), 10m/32ft (rope)

trong build-upormation (e.g.

high viscosity,crystallizing

edia, etc.)Low DK value(< 1. )

adar,ultrasonics

hydrostatics

Density change

trong build-upformation

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guided radar,radar,ultrasonicsradar,ultrasonics

Changing, non-conductive mediaor conductivitybetween1…100µs/cmStrong, conductivebuild-up formation

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guided radar,radar,ultrasonics

radar,ultrasonics

FMI5xFMP5x(coax)

MB5

Horizontal cylindrical storage tank Calm surface (e. g. bottom filling, fill ing viaimmersion tube or rare free filling from above)

Accuracy 3…10mm/0.1 …0.4"Free space measurement (without stil ling well,top mounted)Tank diameter up to 3m/9.8ft Changing mediaInstallation from above

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•••

H o r i z o n

t a l c y l i n d .



BNon-contact

Our proposal

Radar Micropilot M

UltrasonicsProsonic S/M/T

Advantages Non-contact and unaffected by headpressuresUniversally useable due to• Flexible measuring range• Changing, highly viscous or

aggressive media (100 % PTFE)

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•

High resistanceSelf-cleaning effect of sensorsIntegrated alarm/point level relay

•••


Accuracy Process temperatureProcess pressureProcess connection

Maximum measuringange

•••••

•

2-wire (HART®, PA, FF)±3mm/±0.12"–60…+ 00°C/–76…+752°F–1…+160bar/–1 .5…+ ,320psiThreads, f langes (DIN, ANSI, JIS),

hygienic connections70m/229ft

2-/ -wire (HART , DP, PA, FF)±2mm/±0.08" +0.17% of the distance– 0…+105°C/–40…+221°F–0.3…3bar/– …+ 4psiThreads, Tri-Clamp, flanges (DIN, ANSI, JIS)

20m/65ft


Low DK value(<1.4)

•

•

•

guided radar,hydrostaticsguided radar,capacitance,hydrostaticshydrostatics

Strong formationof foam

Vapor pressure>50mbar/0.73psi(20°C/+68°F)Many obstacles

•

•

•

guided radar,hydrostaticsradar, guided radar,capacitance

guided radar, capaci-ance, hydrostatics


FMR23x/24x

FMU90

FDU9x

Please note:


Please note:

Ultrasonics cont inued on Page 56


U4x

FMU30



B

Please note:


Please note:

Hydrostatics continued on Page 66

Please note:


Contact

Our proposal

uided radarLevelflex

HydrostaticsDeltapilot S/M, Cerabar S/M,

Deltabar S


Unaffected by nozzle dimensions andtank obstacles

Tried and tested technology providingeasy engineering and commissioning Unaffected by• DK values• Tank baffles• Foam

•

•

Unaffected by nozzle dimensionsand tank obstaclesCalibration not required inconductive liquidsNo blocking distance

•

•

•

-wire (HART®, PA, FF), -wire HART®

mm/±0.08"196…+450°C/–3 1…+8 2°F1…+ 00bar/–14.5…+5,800psihreads, f langes (DIN, ANSI, JIS),

ygienic connections0m/33ft (rod), 45m/148ft (rope),m/ 0ft (coax), longer upon request

2-wire (HART®, PA, FF)±0.075% of the set span–70…+400°C/–94…+752°F420bar/6,092psiThreads, f langes (DIN, ANSI, JIS),

hygienic connectionsTypically up to 100m/328ft(10bar/145psi)

-wire (HART®)±1.0%–80…+ 00°C/–11 …+392°F–1…+100bar/–1 .5…+1, 50psi

hreads, f langes (DIN, ANSI, JIS),

hygienic connectionsm/13ft (rod), 10m/32ft (rope)

Strong build-upformation (e.g.high viscosity,crystallizingmedia, etc.)Low DK value(<1.4)

radar,ultrasonics

hydrostatics

Density change

Strong build-upformation

•

•

guided radar,radar,ultrasonicsradar,ultrasonics


•

•

guidedradar, radar,ultrasonics

radar,ultrasonics

FMP5x

MI5

PMD/FMD7x

PMC/PMP5x

Vertical storage tank Calm surface (e. g. bottom filling, fill ing viaimmersion tube or rare free filling from above)

Accuracy 3…10mm/0.1 …0.4"Free space measurement(without stilling well/bypass)

•

••

FMB5x/FMB7x

V e r t i c a l



BNon-contact

Our proposal

Radar Micropilot M

UltrasonicsProsonic S/M



•

•

High resistanceSelf-cleaning effect of sensorsIntegrated alarm/point level relay Fast measuring frequency (4-wire)

••••




•••••

•

2-wire (HART®, PA, FF)±3mm/±0.12"–60…+400°C/–76…+752°F–1…+160bar/–14.5…+2,320psiThreads, f langes (DIN, ANSI, JIS),hygienic connections70m/229ft

2-/4-wire (HART ®, DP, PA, FF)±2mm/±0.08" +0.17% of the distance–40…+105°C/–40…+221°F–0.3…+3bar/–4.4…+44psiThreads, Tri-Clamp, flanges (DIN, ANSI, JIS)

20m/65ft

Application limits Strong formation

of foamMany obstaclesin the radarbeam

Low DK value(<1.4)

•

•

•

guided radar,

hydrostaticsguided radar,capacitance,hydrostatics

hydrostatics

Strong formation

of foam Vapor pressure

Many obstacles

•

•

•

guided radar,

hydrostaticsradar, guided radar,capacitance

guided radar,capacitance,hydrostatics


FMR23x/24x

FMU90

FMU4x

FDU9x


Please note:


Please note:




B

Please note:

Guided radar continued on Page 50

Please note:

drostatics continued on Page 66

Please note:


ontact

HydrostaticsCerabar S / Deltabar S



Unaffected by foamUnaffected by installation situationUnaffected by DK valueElectronic dp

Unaffected by nozzle dimensions andank obstacles

Unaffected by agitated surfaces

•

•

For small tanks with fast filling anddischarging operationsUnaffected by nozzle dimensions andtank obstaclesNo blocking distance

•

•

•

wire (HART®, PA, FF)0.075% of the set span0…+400°C/–94…+752°F0bar/6,092psi

hreads, f langes (DIN, ANSI, JIS),ygienic connectionsypically up to 100m/3 8 ft0bar/145psi)

-wire (HART®, PA, FF), 4-wire HART±2mm/±0.08"–196…+450°C/–321…+842°F–1…+400bar/–1 .5…+5,800psiThreads, f langes (DIN, ANSI, JIS),hygienic connections10m/33ft (rod), 5m/148ft (rope),6m/20ft (coax), longer upon request

2-wire (HART )±1.0%–80…+200°C/–112…+392°F–1…+100bar/–14.5…+1,450psiThreads, f langes (DIN, ANSI, JIS),hygienic connections4m/13ft (rod), 10m/32ft (rope)

Density

change

Strong build-up formation

Ratio head-pressure tohydrostaticpressuremax. 6:1 forelectronic dp

guided radar,

adar,ultrasonicsadar,

ultrasonics,bubble systemadar, guidedadar, dp

trong lateral load

trong build-upormatione.g. high viscosity,

crystallizing media,etc.)DK starting at 1.4

•

•

•

radar,

ultrasonics,hydrostat-icsradar,ultrasonics

hydrostatics

Changing, non-

conductive mediaor conductivitybetween1…100µs/cmtrong, conductive

build-up formationtrong lateral load

•

•

•

guided

radar, radar,ultrasonics

radar,ultrasonicsradar,ultrasonics,hydrostatics

P5 FMI5PMD/FMD7x

Buffer tank Agit ated surface (e. g. perma nent free f il ling fromabove, mixing jets, slowly turning mixer, lateral

installation)Free space measurement (without stil ling well)Foam spots, islandsPressurizedFast temperature changes (cleaning)

•

••••

x PMC/PMP7x(electronic dp)



B


Notes



BContact Our proposal

apacitanceLiquicap M


HydrostaticsDeltapilot S/M, Cerabar S/M

dvantages Fastest response times infilling and dischargingoperationsMaximum tank exploitation– no blocking distanceUnaffected by nozzledimensions and tank baffles

•

•

•

Unaffected by nozzle dimensionsand tank obstaclesUnaffected by product properties(conductivity, density)

•

•

Electronic dpUnaffected by foamUnaffected by installationituation

Unaffected by DK valueFast response times

•••

••

echnical dataConnection

Accuracy ProcesstemperatureProcess pressureProcessconnectionMaximummeasuring range

2-wire (HART )

±1.0%–80…+200°C/–112…+392°F

–1…+100bar/–1 .5…+1,450psiThreads, f langes (DIN, ANSI,

JIS), hygienic connections4m/13ft (rod),10m/32ft (rope)

-wire (HART®, PA, FF), 4-wireHART®

±2mm/±0.08"–196…+ 50°C/–321…+842°F

–1…+400bar/–14.5…+5,800psiThreads, f langes (DIN, ANSI, JIS),hygienic connections10m/33ft (rod), 45m/148ft (rope),6m/ 0ft (coax), longer uponrequest

2-wire (HART , PA, FF)

±0.075% of the set span– 0…+150°C/– 0…+302°F

40bar/580psiThreads, flanges (DIN, ANSI,

JIS), hygienic connectionsTypically up to 100m/3 8ft(10bar/145psi)

pplication limits Changing,on-

conductiveedia or

conductivitybetween1…100µs/cm

• hydro-tatics

Extremely fastfilling and dis-charging operations(response times<0.7sec)Highly accuratemeasurementsin the lower andupper areaDK starting at 1.4

•

•

•

capaci-ance

capaci-ance

hydro-tatics

DensitychangeElectronicdp-ratioheadpressure tohydrostaticpressuremax. 6 1

•

•

capacitancecapacitance,dp, guidedradar

FMI5x

Please note: Guided radar

continued on Page 50

Please note: Hydrostatics


Please note: Capacitance


Recipient tank (e.g. bottling faciliti s)PressurizedFast temperature changes (cleaning)

Fast filling and discharging operationsTank <1m/3. ft in height Strongly foaming surface

••

•••

P5

x FMB50/FMB70

2 x PMC/PMP5xPMC/PMP7x

R e c

i p i e n t t a n k



BNon-contact

Our proposal

Radar Micropilot M




•

•

High resistanceSelf-cleaning effect of sensorsIntegrated alarm/point level relay Fast measuring frequency (4-wire)

••••



Process connection


••••

•

•

2-wire (HART®, PA, FF)±3mm/±0.12"–60…+400°C/–76…+752°F–1…+160bar/–14.5…+2,320psi


2-/4-wire (HART ®, DP, PA, FF)±2mm/±0.08" +0.17% of the distance–40…+105°C/–40…+221°F–0.3…+3bar/–4.4…+44psi

Threads, Tri-Clamp, flanges (DIN, ANSI, JIS)

20m/65ft

Application limits Strong formation offoamMany obstaclesLow DK value (<1.4)Extreme turbulences

•

•••

hydrostatics

Strong formation offoam

Vapor pressureMany obstaclesFast temperaturechangesStrong turbulences

•

•••

•

hydrostatics

radarhydrostaticsradar

hydrostatics


FMR23x/24x

FMU90

FMU4x

FDU9x


Please note:


Please note:




B

PMD/FMD7x

Please note:


ontact

Our proposal

HydrostaticsDeltabar S

Tried and tested technology providing easyengineering and commissioning Unaffected by• DK values• Tank baffles• Foam

wire (HART®, PA, FF)0.075% of the set span0…+400°C/–94…+752°F0bar/6,090psi

hreads, f langes (DIN, ANSI, JIS),ygienic connectionsm/131ft (4bar/58psi)

Density changeStrong build-upformationStrongly fluctuatingambient temperatures(influence on capillarysystem)

radar, ultrasonicsradar, ultrasonics,bubble systemradar, electr. dpmeasurement via2 ceramictransmitters

Process tank with agitator Agit ated surfaceSingle-stage agitator (<60RPM)

PressurizedFree space measurement (without stilling well/bypass)Foam formation is possible depending on the application

••

•••

P r o c e s s t a n k



B Non-contact

Our proposal

Radar Micropilot M

UltrasonicProsonic S/M

Advantages Non-contact and unaffected byhead pressuresUniversally useable due to flexiblemeasuring range• Installation for stilling wells > 4m• Also with ball valve

•

•

High resistanceSelf-cleaning effect of sensorsIntegrated alarm/point level relay Unaffected by stilling well material

••••




•••••

•

2-wire (HART®, PA, FF)±3mm/±0.12"–60…+ 00°C/–76…+752°F–1…+160bar/–1 .5…+ ,320psiThreads, f langes (DIN, ANSI, JIS),hygienic connections

70m/229ft

2-/ -wire (HART , DP, PA, FF)± mm/±0.08" +0.17% of the distance– 0…+105°C/–40…+221°F–0.3…+3bar/–4 4…+ 4psiThreads, Tri-Clamp, flanges (DIN, ANSI, JIS

20m/65ft

Application limits Large changes in thestilling well crosssection

Arrangement, size ofequalizing openingsPlastic stilling wells

DK starting at 1.4

•

•

•

•

guided radar,capacitance

guided radar,capacitanceultrasonics,guided radarfloat

Vapor pressure• radar


FMR23x/ 4x

FMU90

FMU4x

FDU9x


Please note:


Please note:




B

FMI5xP5x

Please note:


Please note:


Contact

Our proposal



Unaffected by the stilling well geometry Divisible rod probe

Unaffected by the stilling wellgeometry

•

wire (HART®, PA, FF), 4-wire HART®

mm/±0.08"196…+450°C/–3 1…+842°F1…+ 00bar/–14.5…+5,800psihreads, f langes (DIN, ANSI, JIS),ygienic connections

0m/33ft (rod), 45m/1 8ft (rope),nger upon request

-wire (HART®)±1.0%–80…+200°C/–112…+392°F–1…+100bar/–14.5…+1,450psiThreads, f langes (DIN, ANSI, JIS),hygienic connections

4m/13ft (rod), 10m/3 ft (rope)

Contact betweenprobe and stillingwellHighly viscousproducts(>1000cst)Max. stilling welllength 10m/33 ft DK starting at 1.4

radar,ultrasonics

radar,ultrasonicsloat

Changing, non-conductive mediaor conductivitybetween1…100µs/cm

• guided radar,radar,ultrasonics

Stilling wellMeasurement in metal pipes (installed in the tank)e.g. immersion tube

Nominal width typ. DN40…DN150/1.5"…6"

•

•



B


Non-contact

Radar Micropilot M

Advantages Measurement with ball valve possibleFor highly viscous media (100% PTFE possible)Universally usable (free adjustable measuring range)

•••



Process connection


••••

•

•

2-wire (HART , PA, FF)±3mm/±0.12"–60…+ 00°C/–76…+752°F–1…+160bar/–1 .5…+ ,320psi



Low DK value(<1.4)

•

•

•

guided radar,hydrostaticsguided radar, capacitance,hydrostaticshydrostatics

FMR23x/24x

Please note:




B

Please note:


Please note:


Contact

Our proposal



No impairment by bypass connectionsUnaffected by changing mediaSafe operation in case of filling viaupper connection (“coaxial probe”)

For small tanks with fast fill ing anddischarging operationsUnaffected by nozzle dimensions andtank obstaclesNo blocking distance

•

•

•

-wire (HART , PA, FF), 4-wire HART± mm/±0.08"–196…+450°C/–3 1…+842°F–1…+400bar/–14.5…+5,800psi

Threads, f langes (DIN, ANSI, JIS),hygienic connections0m/33ft (rod), 45m/1 8ft (rope),onger upon request

2-wire (HART )±1.0%–80…+200°C/–112…+392°F–1…+100bar/–14.5…+1,450psi

Threads, f langes (DIN, ANSI, JIS),hygienic connections4m/13ft (rod), 10m/32 t (rope)

trong build-upformation (e.g.high viscosity,crystallizingmedia, etc.)Low DK value(<1.4)

radar

hydrostatics


•

•

guided radar,radar

radar,hydrostatics

FMI5MP5x

BypassMeasurement in metal pipes (installed outside the tank)Replacement of d isplacer/float vessels, compensation vessels

Nominal width typ. DN 40…DN150 /1.5"…6"

••

•



B


Non-contact

Our proposal


Radar Micropilot M

Advantages Overspill-protected, heated sensors with self-cleaning effect Universal use due to flexible measuring rangeOperation and display at easily accessible mountinglocations possible incl. integrated point level relay and integrated control functions

•

••

Universally usable (free adjustablemeasuring range)Unaffected by temperature layersFree of maintenance

•

••


Accuracy Process temperature

Process pressureProcess connection


•••

••

•

2-/ -wire (HART , DP, PA, FF)± mm/±0.08" +0.17% of the distance–40…+105°C/–40…+221°F

–0.3…+3bar/– . …+ 4psiThreads, Tri-Clamp, flanges (DIN, ANSI, JIS)

20m/65ft

-wire (HART®, PA, FF)±3mm/±0.12"–60…+ 00°C/–76…+752°F

–1…+160bar/–14.5…+2,3 0psihreads, f langes (DIN, ANSI, JIS),hygienic connections70m/ 29 t

Application limits Strong formation offoamMany obstacles

•

•hydrostatics

Strong formationof foamMany obstacles

•

•hydrostatic

3x/ 4x

FMU90

FMU4x

FDU9x

(separated)(compact)

Please note:


Please note:




B

FMB53 FMX21/FMX167 FMI5

Please note:


Please note:


Contact

Our proposal

HydrostaticsDeltapilot M / Waterpilot


Tried and tested technology, providing easyengineering and commissioning Unaffected by tank baffles, mountingsituation and foamOperation and display possible at easilyaccessible mounting locations

For small tanks with fast filling anddischarging operationsUnaffected by nozzle dimensions and tankobstaclesNo blocking distance

•

•

•

-wire (HART®, PA, FF)0.1%10…80°C/14…176°F

mbient pressureMounting clamp, cable mounting screw

00m/656ft (20bar/290psi)

2-wire (HART )±1.0%–80…+200°C/–112…+392°F

–1…+100bar/–14.5…+1,450psiThreads, f langes (DIN, ANSI, JIS),hygienic connections4m/13ft (rod), 10m/3 ft (rope)

Risk of sludgeformation/pollution (build-up)

ult rason ics, rada r Chang ing, non-conductive media orconductivity between1…100µs/cmtrong, conductive

build-up formation

•

•

guided radar,radar

radar,hydrostatics

Pump shaft/overfall construction/ain water basin

Many obstaclesRisk of flooding, foam formation and turbulentsurfacesBuild-up on the sensor and contacting obstacles(ice formation in winter, suspended solids)Installation at open basins or undergroundSludge formation due to suspended solids

••

•

••

P u

m p s h a f t / o v e r f a l l c o n s t r u c t i o n

/



B


Non-contact

Our proposal


Radar Micropilot M

Advantages No flow impairment Overspill-protected, heated sensors with self-cleaning effect Operation and display at easily accessiblemounting locations possible incl. integratedpoint level relay and preprogrammed flowcurves

••

•

Universally usable (free adjustablemeasuring range)Unaffected by temperature layersFree of maintenance

•

••


Accuracy

Process temperatureProcess pressureProcess connection


••

•••

•

2-/ -wire (HART , DP, PA, FF)± mm/±0.08" +0.17% of the distance

–40…+105°C/–40…+221°F–0.3…+3bar/– …+ 4psiThreads, Tri-Clamp, flanges (DIN, ANSI, JIS)

20m/65ft

2-wire (HART®, PA, FF)±3mm/±0.12"

–60…+ 00°C/–76…+752°F–1…+160bar/–1 .5…+ ,320psiThreads, f langes (DIN, ANSI, JIS),hygienic connections70m/229ft

Application limits Strong formation offoamMany obstacles

•

•hydrostatics

Strong formation offoamMany obstacles

•

•hydrostatic

FMR 3x/24x

FMU90

FMU4x

FDU9x


Please note:


Please note:




FMB53

FMX 1/FMX167

Please note:


Contact

Hydrostatics Waterpi lot / Deltapilot S

Unaffected by obstacles / installation situationUnaffected by foam formationSimple commissioning, calibrationis not required

-wire (HART , PA, FF)0.1%

10…80°C/+14…+176°Fmbient pressureMounting clamp, cable mounting screw

00m/656ft ( 0bar/290psi)

Risk of sludge accumulation /pollution (build-up formation)Installation not in flowing

water

ultrasonics,radarultrasonics,radar

Channel measurement(free flowing)

Risk of flooding, foam formationObstaclesCondensate formation (icing in winter)on sensor and instrument Build-up on the sensor and contacting obstacles(ice formation in winter, suspended solids)Installation at open basins or underground

•••

•

•

C h a n

n e l m e a s u

r e m e n

t



B


Contact uided radarLevelflex

Mult iparameterLevelflex

Advantages Simultaneous acquisition of interface layer andtotal levelNot affected by the density of the mediumNo wet calibration required

Direct replacement of displacers in exist ing displacer chambersProbes can be shortened (rod)

•

••

•

•

imultaneous acquisition of interfacelayer and overall level, also in case ofemulsionsPrecise and reliable measurement

Independent of medium density Wet calibration not requiredPTFE-coated probe

•

•

•••


Accuracy

Process temperatureProcess pressureProcess connection


••

•••

•

2-wire (HART®/PA), 4-wire± mm/±0.08" (overall level);±10mm/±0.39" (interface level)–196…+450°C/–3 1…+8 2°F1…+ 00bar/–14.5…+5,800psi

Threads, f langes (DIN, ANSI, JIS), hygieneconnections6m/ 0ft (coax), 10m/33ft (rope/rod),longer upon request

2-wire (HART /PA), -wire±2mm/±0.08" (overall level);±10mm/±0.39" (interface level)–50…+ 00°C/–58…+392°F–1…+40bar/–14.5…+580psiThreads, f langes (DIN, ANSI, JIS), hygieneconnections6m/20ft (coax), 10m/33ft (rope/rod),longer upon request

Application limits Dielectric constant (DK value) of the uppermedium must be determinedDK value changes of the upper mediuminfluence accuracy DK value of the upper medium may be max. 10Difference of the DKs between the two mediamust be >10For interface measurement, the thickness ofthe upper phase must be min. 60mm/2.36"Emulsion layers up to max. 50mm/1.97"allowable

•

•

••

•

•

Dielectric constant (DK value) of theupper medium must be determinedDK value changes of the upper mediumaffect the accuracy DK value of the upper medium may be

ax. 10DK value difference between both media

ust be >10For interface layer measurement, thethickness of the upper phase must be

inimum 60mm/ .36"

•

•

•

•

•

Please note:Guided radar continued on Page 50

FMP55FMP51/52/54

1 1 2



B

Interface measurement Interface liquid/liquid

With emulsion layer

Multiphase measurement

Non-contact Capacitance

LiquicapRadiometricsGammapilot

Tried and tested instrumentationNo wet calibration requiredNot affected by the density of the mediumUnproblematic use in emulsion layers

Ideal for very small measuring rangesExtremely fast response time

Non-invasive and maintenance-freemeasuring methodUnaffected by pressure and temperatureOnly slight influence by build-up

Unproblematic use in emulsion layersSolutions for multiphase measurementsusing several detectors

•

••

••

-wire (HART®)±1%

–80…+ 00°C/–11 …+392°F–1…+100bar/–1 .5…+1, 50psi

hreads, f langes (DIN, ANSI, JIS), hygiene connections

m/13ft (rod), 10m/32ft (rope)

4-wire (HART , PA, FF)±1% of measuring distance

Independent (non-invasive)Independent (non-invasive)Independent (non-invasive)

Adaptable to appl ication

Difference of the dielectric constant (DK value) betweenthe two media must be >10.The upper medium may not be conductive

Accuracy impai rment in case of nonconductive build-upon the probeThe smaller the vessel the higher the inf luenceof DK changes in the upper mediumThe bigger the quotient DK(below) / DK(above)the better the accuracy The total level is not measured

Medium density changes influence theaccuracy The overall level is not measured (possible with afurt her source and detector)Calibration with the medium is requiredRadiation Protection Law

•

•

••

Please note:Capacitance continued on Page 6

1 2 3

FMG60FMI51/5

1 2 1 2 3

Recommendation

I n t e r f a c e



C

4. Instrument selection within the measuring principle

Required application dataPressure and temperatureDielectric constant of the medium(DK)/media groupRequired material compatibility Nozzle diameter/nozzle height Measuring rangeRequired accuracy For stilling well/bypass:

Internal pipe diameter

Application limits for radar levelmeasurement

T < -60°C/-76°For T >+400°C/+752°Fp >160bar/2320psiMeasuring range >70m/229ft Dielectric constant <1.4Process connection < 1½"

••

•••••

•

••••

Dielectric constant (DK)The reflection properties of a mediumare determined by the dielectricconstant (DK).The following table shows the allocationof dif ferent DK values to media groups.If the dielectric constant of a mediumis not known, we recommend to usea DK value of 1.9 for sizing in order to

maintain a safe measurement.

! For reliable measurement:Use a horn antenna whenever possible. In addition,this should have the largest possible diameter.

Radar



C


Radar – process industry

Micropilot M

FMR230 C-Band 1

Micropilot M

FMR231 C-Band 1

Micropilot M

FMR240K-Band 2

Technical dataProcess pressure

Process temperature

Accuracy Process connection

Wetted parts

Measuring rangesGastight feedthroughTechnical Information

•

•

••

•

•••

–1…+160bar/–14.5…+2320psi–60…+400°C/

–76…+752°F±10mm/0.4"DN80…DN 250/3"…10"

316L/1.4435, Alloy C, PTFE,ceramics, graphite, enamel,sealings20m/65ft StandardTI 345F

–1…+40bar/–14.5…+580psi–40…+150°C/

–40…+302°F±10mm/0.4"R1½", DN50…DN150/2"…6",hygienic connections316L/1.4435, PPS, PTFE,PVDF, sealings

20m/65ft OptionalTI 345F

–1…+40bar/–14.5…+580psi–40…+150°C/

–40…+302°F±3mm/±0.12"R 1½", DN50…DN150/2"…6",Tri-Clamp316L/1.4435, Alloy C, PTFE,sealings

40m/131ft OptionalTI 345F

Applications

Horizontal storage tank cyl. – – +

Vertica l storage tank O O +Buffer tank O O +

Recipient tank – – –

Process tank + + +

Stilling well O – +

Bypass O – O

Pump shaft – – +

Channel measurement – – O

Application limits Free space with nozzle

<DN150/6 "Stilling well with ball valveHygienerequire-ments316L/1.4435or Alloy Cnon-resistant

•

•

•

•

FMR231,240, 245

FMR240,245

FMR231,245

Nozzleheight

> 250 mm/9.8 "Low DK

•

•

FMR230,240, 245

Ammoniacalgas phase

Strong build-up formation

316L/1.4435or Alloy Cnon-resistant HygienerequirementsCustodytransfermeasurement

•

•

•

•

•

FMR230 instilling we

FMR230 with airpurgeFMR231,244, 245

FMR231,245FMR5xx

+ = recommended O = restricted (observe limits) – = not recommended



C

C-Band = 6GHz K-Band= 6GHz

Micropilot M

FMR244K-Band

Micropilot M

FMR245K-Band 2

Micropilot S

FMR53x C-Band 1 / custody

transfer

Micropilot S

FMR540 K-Band 2 / custody transfer

–1…+3bar/–14.5…+43.5psi–40…+130°C/

–40…+ 66°F±3mm/±0.1 "G1½", 1½"NPT,DN80… DN150/3"…6"PTFE, PVDF, Viton, PP,ealings

5m/8 f t —TI 345F

–1…+16bar/–14.5…+232psi–40…+200°C/

–40…+302°F±3mm/±0.1 "DN50…DN150/ "…6",Tri-Clamp, hygienic connectionsPTFE

40m/131ft OptionalTI 3 5F

–1…+64bar/–1 .5…+928psi–40…+200°C/

–40…+392°F±1mm/±0.0 4"DN80…DN 250/3"…10"

316Ti/1. 571, PTFE,316L/1.4435, HNBR,ealings5m/82ft tandardI 344F

–1…+16bar/–14.5…+23 psi– 0…+200°C/

– 0…+392°F±1mm/±0.0 "DN80…DN 200/3"…8"

316L/1. 435, PTFE, PEEK,sealings

40m/131ft StandardTI 412F

+ – –

+ + O ++ + – –

– – – –

O + – –

– + +* –

– + – –

+ + – –

+ O – –

Ammoniacalgas p ase

trong build-up ormation

Low DKnly PTFE

esistant ustody

trans ermeasurement

30 inst i ing

we 30 wit airpurgeFMR 40FMR 45

FMR

Ammoniacalgas p ase

Strong build-upormation

mall con-nections withlow DK

ow DK andig nozz e

Custodytrans er

easurement

•

•

•

•

•

30in s ti ing

we 30 wit airpurgeFMR 31

MR 4

xx

Free spacean many

a es

• MR 0 • Strongcon ensate

or ui -upormation• xisting

stilling wells withnon-idealmeasuringconditions

FMR53x

FMR5



C


Radar – process industry Measuring range in dependence on the type of tank, processconditions and medium for Micropilot M FMR 30/FMR 31.

Storage tank 1)

Calm surface(e. g. bottom filling, fill ing via immersion tubeor rare free filling from above)

Buffer tank 1)

Agit ated surface(e.g. permanent free filling from above,mixing jets)

Horn/antenna diameter

FMR230 150mm/6"2 0mm/8"250mm/10"

150mm/6"200mm/8"250mm/10"

FMR231 Rod antenna Rod antenna

Measuring range in m/ft

Media group A: DK = 1.4…1.9B: DK =1.9…4

: DK = 4 10D: DK = >10

B

10/32

C

15/49

D

20/65

B C D

15/49

20/65

20/65

5/16

B C D

10/32

7.5/25

12.5/41

7.5/25

B C D

10/32

For media group A use stilling well ( 0m/65ft).2) Possible for media groups A and B, e.g. with a stilling well in the bypass.



Cank with single-stage propeller agitator 1)

urbulent surface,ngle-stage agitator60U/min./<60RPM

Bypass

150mm/6"2 0mm/8"250mm/10"

80…250mm/3…10" 80… 50mm/3…10" )

Rod antenna —

4/13

B

8/

26

C

6/20

D B

8/

26

C

6/20

D

10/32

A , B, C , D

20/65

20/65

C, D



C


Measuring range in dependence on the type of tank Process conditions and medium for Micropilot M FMR240/FMR244/FMR245

Advised max. measuring range = 20m/65ft (for FMR244 DN80/3 ")

Storage tank/Channel measurement Calm surface(e.g. bottom filling, filling via immersion tube orrare free filling from above)


FMR240 40mm/1.5" 50mm/2" 80mm/3" 100mm/4"

FMR244 40mm/1.5" — 80mm/3" —FMR245 — 50mm/2" 80mm/3" —


Media group A: DK = 1.4…1.9B: DK = 1.9…4C: DK = 4…10D: DK = >10

B A C D

10/32

15/49

15/49

25/82

5/16

3/9.9

8/26

5/16

B A C D

8/26

8/26

15/49

4/13

25/82

12/39

35/110

40/131

30/99

60/197

B A C D

10/32

15/49

8/26

20/65

40/131

40/131

* *

B A C D

10/32

15/49

25/82

30/99

40/131

40/131

45/148

70/229

*

*

Standard:Max. measuringrange =40m/131ft

With additionaloption F (G):Max. measuringrange =70m/229ft Min. measuringrange =5m/16ft



C

*

*

*

uffer tank/Pump shaftsgit ated surface

e.g. permanent free filling from above, mixingts, slowly turning mixer, lateral installation)

40mm/1.5" 50mm/2" 80mm/3" 100mm/4"

40mm/1.5" — 80mm/3" —— 50mm/2" 80mm/3" —

2/6.6

B C D

10/32

5/16

4/13

7.5/25

B C D

10/32

10/33

5/16

3/9.9

7.5/25

15/49

2,5

B A C D

5/16

5/16

10/32

10/32

15/4915/

49

25/85

*

B A C D

5/16

10/32

15/4915/

49

25/82

25/82

35/110

7.5/25



C


Measuring range in dependence on the type of tank Process conditions and medium for Micropilot M FMR240/FMR 44/FMR 45

Tank with single-stagepropeller agitatorTurbulent surface,single-stage agitator<60U/min./<60RPM


FMR240 — 50mm/ " 80mm/3 " 100mm/ "

FMR244 — — 80mm/3 " —FMR245 — 50mm/ " 80mm/3 " —


Media group A: DK = 1.4…1.9B: DK =1.9…4

: DK = 4…10D: DK = >10

C D

3/9.8

5/16

2/6.6

B C D

5/16

10/32

3/9.8

2/6.6

7.5/25

B C D

15/49

5/16

8/26

12/39

2.5/8.2

B C D

4/13

8/26

5/16

15/49

10/32

20/65

Standard:Max. measuringrange =

0m/131ft




C

ypass

0…100mm/1.5…4 " 40…100mm/1.5…4 "

0...80mm/1.5...3“ —50…80mm/ …3 " 50…80mm/2…3 "

A, B, C, D

20/65

C, D

20/65

For media groups A and B useLevelflex with coax probe.



C


Measuring range depending on the type of tank Process conditions and medium for Micropilot S FMR530/531/532/533/540

Storage tank Highly accurate measurement,custody transfer


FMR530 150mm/6" 200mm/250mm8"/10"

FMR532

FMR533

FMR540 100mm/4"


Media group A: DK = 1.4…1.9B: DK = 1.9…4C: DK = 4…10D: DK = >10

B C, D

20/65

30/99

B

10/32

B C D

15/49

20/65 25/

82

Standard:

Max. measuringrange =40m/131ft




C

Installation instructions radar – free space


Weather protection cover Always recommended for outside insta llat ion to avoid st rongtemperature changes of electronics

InstallationNot in the centerNot above the fillstreamDistance to wall: ~ 1/6 of the tank diameter, at least, however,30cm/12" (6GHz), or 15cm/6" (26GHz)

If these conditions cannot be met: Use stilling wellLateral installation on request

NozzleFMR230/240 horn antenna should prot rude from the nozzle. Pleasenote the max. nozzle length, otherwise use antenna extension

FMR244/245 note the max. nozzle lengthThe inactive part of the rod antenna should be longer than the heightof the nozzle. Please contact our application consultant if this i s notpossiblePlease note the information in the Technical Documentations

Measuring rangeMeasurement is possible up to the t ip of the antenna, on principle,however, the end of the measuring range should not be closer than50mm/2" to the tip of the antenna because of corrosion and build-upformationThe measuring range starts where the radar beam meets the tankbottom. With dish bottoms or conical outlets, the level cannot bedetected below this point

Tank installations Avoid any installations li ke limit switches, temperature sensors, etc. within the signal beam (see table below)Symmetrical installations, e.g. vacuum rings, heating coils, flowbreakers, etc. may impair measurement

Optimization optionsSize of antenna: The larger the antenna diameter the smaller thebeam angle (see table below, the less interference echoes)

A sti ll ing wel l or a Levelflex M can a lways be used to avoidinterference

Foam of formationRadar pulses may be absorbed by foamThe surface of foam can ref lect. Solution: Trial measurement with26GHz or e.g. Levelflex or hydrostatic measurement

•

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•

•

••

•

•

•

•

•

•

•

••

VersionFMR 230

231531

240244

240245

240244245 240 530 533 540

Antenna DN150 DN200 DN250 Stab DN40 DN50 DN80 DN100 DN150 DN200 DN250 Parabol DN100

Beam angle 23° 19° 15° 30° 23° 18° 10° 8° 23° 19° 15° 7° 4° 8°

Max. nozzlelength withoutextension[mm/"]

205/8.1

290/11.5

380/15

250/10 500/20

180/7.1

260/10.2

350/13.8

200/7.9

50/2

43



C

Weather protect ion cover Always recommended for outside installat ion to avoid st rongtemperature changes of electronics

Optimum horn sizeSelect horn antenna as large as possible. In case of in-betweensizes (e.g. 95mm/3.7") use the next larger antenna and adapt itmechanically

Ball valveMeasurements through an open ball valve with full passage arepossible

Measur ing rangeMeasurement is possible up to the t ip of the antenna, on principle,however, the end of the measur ing range should not be closerthan 50mm/2" to the tip of the antenna because of corrosion andbuild-up formation

Recommendations for the bypassMetallic (without plastic or enamel coating)The bypass pipe must be smooth inside

Constant diameterIn transit ions, caused for example by ball valves or joining ofindividual pipe pieces, gaps of max. 1mm/0.04" are permitted

•

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•

••

••

Installation instructions radar – bypass



C

Installation instructions radar – stilling well



Optimum horn sizeSelect horn antenna as large as possible. In case of in-betweensizes (e.g. 95mm/3.7") use the next larger antenna and adapt itmechanically

Ball valve (if available)Measurements through an open ball valve with full passage arepossible

Measuring rangeMeasurement is possible up to the t ip of the antenna, on principle,however, the end of the measur ing range should not be closerthan 50mm/2" to the tip of the antenna because of corrosion andbuild-up formation

Slots/holes As few holes/slots as possibleSlot width or hole diameter max. 1/10 of pipe diameterDeburredLength and number do not affect the measurement Slots/holes 180° offset (not 90°)

Recommendations for stilling wellsMetall ic (without enamel coating, plast ic upon request)Constant diameter

Welding seam as even as possible and placed in the axis of the slot sThe stilling well must be smooth inside

Do not weld through the wal l of the pipe, the inside of the pipe

must remain smoothIn trans itions, caused for example by ball valves or joining ofindividual pipe pieces, gaps of max. 1mm/0.04" are permitted

•

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•

•

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••••

•

•



d

L

5 0 0 m m / 2 0 "

4949

C

Instructions for Endress+Hauser UNI flanges in FMR532Endress+Hauser UNI flanges are designed with a pitch circlediameter compatible with DIN, ANSI and JIS counter flanges

UNI flanges have been designed for unpressurized operationor atmospheric pressure (1bar/14.5psi absolute pressure). Thenumber of flange bolts has been partly reduced

Recommendations for stilling wellsMetallic (without enamel coating, plast ic upon request)Constant diameterHole diameter max. 1/ 7 of pipe diameter and not bigger than30mm/1.2"Spacing between holes min. 30cm/12"For FMR532 (planar antenna) a gradual delatation (DN150/6" to

DN 200/8", DN 200/8" to DN 250/10", DN 250/10" to DN 300/12")can even be accepted. In such cases, the upper pipe end musthave a minimum length of 500mm/20" prior to dilatation. LengthL of the delatat ion must be an additional 300mm/12" or forDN 250/10" to DN300/12" 450mm/18"Larger pipe delatation (e.g. DN 150/6" to DN 300/12") is possible,if length L of the delatation amounts to 450mm/18"Ideally, a gauge nozzle is used as upper pipe endRectangular pipe dilatation is not permitted

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C

AdvantagesUnaffected by medium surface (agitated surface, foam)Unaffected by tank obstacles

Additional measuring safety through End of Probe (EoP) recognitionDK starting at 1.6 without stil ling well (1.4 for coax probe)

••••

Max. measur ing ranges

FMP51 FMP52 FMP53 FMP54

6m/20ft not with rope — 4m/13ft 6m/20ft

not with rope

25…30m/82…98ft

12…15m/39…49ft 6m/20ft 25…30m/

82…98ft

30…45m/98…148ft

15…25m/49…82ft 6m/20ft 30…45m/

98…148ft

45m/148ft 25…35m/82…115ft 6m/20ft 45m/148ft

45m/148ft 35…45m/115…148ft 6m/20ft 45m/148ft

45m/148ft 45m/148ft 6m/20ft 45m/148ft



C


Guided radar – process industry Levelflex

FMP50Levelflex

FMP51

Technical dataProcess pressureProcess temperature

Accuracy

Process connection

Wetted parts

Measuring ranges

Gastight feedthroughTechnical Information

•••

•

•

•

••

–1…+6bar/–14.5…+87psi–20…+80°C/–4…+176°F<15m/ 9ft: ±2mm/0.08"

G/NPT ¾"

Rope/rod: 316L, PPS, sealings

0.3…4m/1…13ft (rod)0.3…12m/1…39ft (rope)

—TI 01000F

–1…+40bar/–14.5…+580psi–40…+200°C/–40…+392°F<15m/ 9 t: ±2 m/0.08";>15m/ 9 t: ±10mm/0.4"

G/NPT ¾" and 1½", DN 40… 00/1.5"…8"

Rope: 316, rod and coax: 316L/1.4435, Al loy C (C 2/2.460 ), seal ings, ceramics0.3…10m/1…33ft (rod), not dividable up to4m/13ft, dividable up to 10m/33ft,1… 5m/3. …1 8ft (rope),0.3…6m/1… 0ft (coax),longer upon request OptionalTI 01001F

Applications

Horizontal storage tank cyl. O +*

Vertica l storage tank + +

Buffer tank O +

Recipient tank +

Process tank – –

Stilling well + +

Bypass O +

Pump shaft – –Channel measurement – –

Interface measurement – +**

Application limits Aggressive mediaHigh pressure/emperatures

>80°C/176°F;6bar/87psi

••

FMP5FMP51,FMP54

* use coax probe Aggressive media** use coax system in favor (coaxprobe, bypass, stilling well)Interface with emulsion

•••

•

FMP5

FMP5

+ = recommended O = rest ricted (observe l imits) – = not recommended



C

LevelflexFMP52

Levelflex FMP53

evelflex FMP54

1…+ 0bar/–1 .5…+580psi50…+200°C/–58…+392°F15m/ 9ft: ±2mm/0.08";15m/ 9ft: ±10mm/0.4"

ri-Clamp 1½" to 3", DIN 11851,DN40…DN150/1.5"…6"

TFE, PFA

.3…4m/1…13ft (rod)…45m//3. …1 8ft (rope)

OptionalI 01001F

–1…+16bar/–14.5…+23 psi– 0…+150°C/– …+30 °F<15m/ 9 ft: ± mm/0.08"

ri-Clamp, DIN11851, SMS,DIN1186 , NEUMO316L/1.4435, PEEK, sealings

0.3… m/1…13ft (rod), notdividable up to m/13ft,dividable up to 6m/ 0ft, longerupon request —

I 0100 F

–1…+400bar/–14.5…+5,800psi–196…+450°C – 3 1…+842°F<15m/ 9ft: ±2mm/0.08";>15m/ 9ft: ±10mm/0.4",±5mm/±0.0 " (coax)G/NPT 1½", DN50…DN100/ "… "

Rope: 316, rod and coax: 316L/1. 435,ceramics, graphite, Alloy C (C 2/2. 60 )0.3…10m/1…33ft (rod), not dividable up to4m/13ft, dividable up to 10m/33ft,1…45m/3. …148ft (rope), 0.3…6m/1… 0ft (coax), longer upon request StandardTI 01001F

– O +*

+ + +

+ + +

+ –

– – –

– +

– +

– – –– – –

+** – +**

High process temperatures(>150°C/30 °F) can favordiffusion of the processmedium into the probecoating which may lead toa limited lifetime** use coax system infavor (bypass, stilling well)Interface with emulsion

FMP54

FMP55

* use coax probe** use coax systemin favor (coax probe,bypass, stilling well)Interface withemulsion

••

• FMP55



B D

5454

C

Installation instructions guided radar - free field



InstallationNot in the centerNot above the fillstream

Any wa ll distance, avoid wall contact

NozzleNozzles with DN 40…DN150/1.5"…6" and nozzle height sup to 150mm/6" are to be preferredFor rope probes in nozzles with > 150mm/6" in height, anHMP40 rod extension must be used

Measuring rangeSmallest measuring range: 300mm/12"Largest measuring range: 45m/148ft (longer upon request)For minimum distance probe end tank bottom see tablebelow Measurement is possible up to the blocking dist ance (BD), onprinciple

Tank installationsDistance to obstacles min. 300mm/12"During commissioning interference echos can be suppressed

Turbulent surface/foamTurbulent surfaces do not affect measurement Foam layers of up to approx. 100mm/4" do not affectmeasurement. Higher foam thickness may result in toosmall readings

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•

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••

Blocking distance (BD) and minimal distance from the tankbottom

Blocking distance top*:- Coax probe: 0mm/0"

Rope or rod probe >8m/26ft: 0.025 x probe length

Minimal distance from tank bottom: >10mm/0.4"

•

•

* The blocking dista nce (BD) is preset from the factory.Depending from the application these settings can beadjusted.

If the DK value in rope probes is < 7, measurement is not possible in thetensioning weight area (0…250mm/10" from t he end of the probe - lowerblocking distance). Less accurate measurement is possible in the lower areaof the probe.



C

Installation instructions guided radar – stilling well/bypass

Weather protect ion cover Always recommended for outside installat ion to avoid st rongtemperature changes of electronics

Measur ing rangeSmallest measuring range: 300mm/12"Largest measuring range: 10m/33ft (longer upon request)

Pipe diameterPipes of DN 40 …DN150/1.5"…6" are to be preferred, t hesediameters do not have any top blocking distance, measurementis possible up to the bottom edge of the process connection

Bypass/measuring tubeMetallic pipeNo special requirements of bypass pipe or stilling well

Welding seams protruding internal ly up to approx. 5mm/0.2" donot impair measurement

Wall contact by rod probes must be excluded. Use a centering diskat the end of the probe, if required

Additional inst ruct ions for interface measurement Rod probes can be insta lled up to a diameter of 100mm/4".For larger diameters, a coax probe is recommendedThe pipe must not have any gradat ionIn case of interface layer measurement, the centering disk must beof plastic material

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C


Required application dataPressure and temperature

Vapor pressure of t he medium (at 20°C/68°F)Required material compatibility Nozzle diameter/nozzle height Measuring rangeRequired accuracy For bypass/stilling well:Internal pipe diameter

•••••••

Application limits for u ltrasonic levelmeasurement in liquids

T <–40°C/-40°F or T > 105°C/221°Fp <–0.3bar/–4.4psi and p > 3bar/44psiMeasuring range > 20m/65ft

Vapor pressure > 50mbar/0.73psi (20°C/68°F)Process connection < 1½"Strong temperature fluctuations in the measuringrange can affect the accuracy

••••••

Ultrasonics

Example (for FDU92): Very turbulent surface: 20dBSmall quantities of filli ng curtain inthe detection range: 10dBTotal: 30dB range approx.16m/52ft

••

•

Damping caused by process

Surface of liquid Filling curtain in thedetection range

-Temp. sensor mediumsurface

Calm 0dB None 0dB Up to 20°C/68°F

0dB

Waves 5…10dB Small quantit ies 5…10dB Up to 40°C/104°F

5…10dB

Strongturbulence

10…20dB Large quantities 10…40dB Up to 80°C/176°F

10…20dB

Foam Ask Endress+Hauser — — — —

For applications, the sum of dampings (dB) and thus the range (m/ft) can be determined in the diagram from the table.

Range calculation and sensor selection Prosonic S FDU9x



FMU40

FMU41

FMU43

FMU44

10 20 30 40 50 60 70 80

1/3.2

5/166/20

8/26

10/32

15/49

20/65

FMU42

R [m/ft]

A [dB]

5757

C Vapor pressure Examples

<50mbar/0.73psi(20°C/68°F)

Water, water solutions, water- solids solutions, di lute acids (hydrochloric acid,sulphuric acid, …), dilute lyes (caustic soda solution, …), oils, fats, lime water,sludges, pastes, …

>50mbar/0.73psi(20°C/68°F)

Ethanol, acetone, ammonia, …For best accuracy results radar

Range ca lculation and selection of sensor for Prosonic M FMU4x and FMU30

Vapor pressure of the medium (20°C/68°F)The vapor pressure of the medium at 20°C/68°Fis an indicat ion for the accuracy of ultrasonic levelmeasurement. If t he vapor pressure at 20°C/68°F islower than 50mbar/0.73psi, ult rasonic measurementis recommended. If t he vapor pressure at 20°C/68°F isabove 50mbar/0.73psi, the accuracy of the measurement

wil l be af fected. To achieve the highest accuracyresults, radar level measurement is recommended.

AdvantagesNon-contact, maintenance-free measurementUnaffected by product properties, e.g. DK,density, etc.Calibration without filli ng or discharging Self-cleaning effect of sensors due to movedtransmitting diaphragm

••

••

Example (for FMU41): Very turbulent surface:20dB

-temp. sensormedium surface approx.60°C/140°F: 15dBTotal: 35dB rangeapprox. 6m/20ft

•

•

•

Example (for FMU30 2" sensor):Strong turbulencesurface: approx. 20dBNo dust formation: 0dBFilling curtain indetection range: 10dB

Total: approx. 30dB range approx. 7.8m/26ft from diagram

•

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•



B D

6060

C


Installation instructions ultrasonics – free space

Weather protection cover Always recommended for outside insta llat ion to avoid st rongtemperature changes of electronics (Prosonic M/S)

InstallationNot in the centerNot above the fillstreamDistance to wall: ~ 1/6 of the tank diameter (min. 30cm/12")If these conditions cannot be met: Check stilling well

NozzleThe sensor membrane should be below the nozzle, if this is notpossible, please compare the dimensions of the nozzle with thetable below Please contact Endress+Hauser if nozzle dimensions are d ifferent

Measuring rangeMeasurement is possible up to the blocking dist ance (BD) of thesensorThe measuring range begins where the ultrasonic beam meets thetank bottom. With dish bottoms or conical outlets, the level cannotbe detected below this point

Tank installations Avoid any installations li ke limit switches, temperature sensors,etc. within the signal beam (see table)Symmetrical installations, i.e. heating coils, flow breakers, etc. canalso interfere with the measurement

Optimization optionsUse a sensor with a smaller beam angle

A sti ll ing wel l or a sound guiding tube can a lways be used to avoidinterference. Please clarify build-up tendency of the medium

Formation of foamUltrasonic signals may be absorbed by foamThe surface of foam can ref lect. Solution: Trial measurement withultrasonics or e.g. hydrostatic measurement

•

••••

•

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•

••

••

Max. nozzlelength

(mm/")

Sensor typeFMU40

FMU30 (1½ ")FMU41

FMU30 (2 ")FMU42 FMU44 FDU90 FDU91 FDU91F FDU92

DN50 /2" 80 50 2

DN80 /3" 240 240 250 340 1/250 2 340 340

DN100 /4" 300 300 300 390 1/300 2 390 390DN150 /6" 400 400 400 400 400 1/300 2 400 400 400

Beam angle 11° 11° 11° 11° 12° 9° 12° 11°BD (m/ft) 0.25/0.8 0.35/1.15 0.4/1.3 0.5/1.6 0.07/0.23 0.3/1 0.3/1 0.4/1.3

Recommended nozzle dimensions, nozzle length from sensor diaphragm, beam angle (3 dB)1 Mounted at backside thread 2 Mounted at frontside thread



B D

6161

C

Weather protect ion cover Always recommended for outside installat ion to avoid st rongtemperature changes of electronics (Prosonic M/S)

Measur ing rangeMeasurement is possible up to the blocking dist ance (BD) of thesensor

Slots/holes (for stil ling wells)Slot width or diameter of holes max. 1/10 of pipe diameterDeburredLength and number do not affect t he measurement

At least one ventilation hole (>10mm/0.4") is to be provided in theblocking distance of the sensor

Recommendations for stilling wells Any rigid pipe (metal, gla ss, plastics, …)The stilling well must be smooth insideConstant diameter

Applicable to sti ll ing wel ls: Do not weld through the wall of thepipe, the inside of the pipe must remain smoothThe assembly of individual pipe pieces may only cause a gap ofmax. 1mm/0.04"Recommended minimum inner diameter >80mm/3".Please observe sensor dimensions to choose the right innerdiameter

Separate instrumentation with FMU9x

•

•

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••••

•

•



10 4

10 3

10 2

10

1

10 –1

10 –2

10 –3

6262

C


Capacitance

Required application dataPressure and temperatureConductivity/dielectricconstant of t he medium (DK)/media groupRequired material compatibility Measuring rangeRequired accuracy Mounting position

••

••••

Starting from a conductivity of100µS/cm the measured valueis not affected by the dielectricconstant and the conductivity ofthe medium.The following table describesdifferent media.

For reliable measurement:Provide proper ground connectionbetween process connection andtank. If required, establish groundconnection by potential com-pensation line. In plastic tanks,use probe with a ground tube ordouble rod probe Liquicap T, ifpossible.

Application limits for capacitancelevel measurement

T < –80°C/-112°F orT > +200°C/+392°Fp >100bar/1,450psiMeasuring range >10m/3.2ft

•

••

Operating range of Liquicap M

The accuracy is unaffected by the conductivity andthe DK value (dielectric constant)

Factory cal ibration for 0% and 100%

The accuracy is dependent on the DK value and theconductivity of the medium. Measurement not

recommended, select another measuring principle.

Factory calibration for 0%

The accuracy is dependent on the DK value.

e.g. water-based liquids,aqueous solutions of salts,acids, lyes, aqueous dispersionsand emulsions, waste water,electrolytes, beverages

e.g. hydrocarbons with ahigher water content,demineralized water

e.g. hydrocarbons with a water content below 0.1%,petrols, oils, solvents

Conductivit y (µS/cm)



C

Capacitance – process industry

Liquicap MFMI51

Liquicap MFMI52

Liquicap TFMI21

echnical dataProcess pressureProcess temperature


Wetted parts

Measuring rangesGastight feedthroughTechnical Information

–1…+100bar/-14.5…+1,450psi–80…+200°C/–112…+392°F±1%Thread ½"…1½", Flanges EN,

ANSI, JIS, hyg ienic316L, PFA, PTFE

Rod probe up to 4m/13ft OptionalTI 401F

–1…+100bar/-14.5…+1,450psi–80…+200°C/–112…+392°F±1%Thread ½"…1½", Flanges EN,

ANSI, JIS, hyg ienic316L, PFA, FEP

Rope probe up to 10m/32ft OptionalTI 401F

–1…+10bar/-14.5…+145psi–40…+100°C/–40…+212°F±1%Thread 1½"

316L, PP, carbon f iber

to 2.5m/8.2ft —TI 393F

pplications

orizontal storage tank cyl. + O +

ertica l storage tank + + +

uffer tank + – –

ecipient tank + – –

rocess tank + – –

tilling well + O –

ypass + O –ump shaft O O O

hannel measurement – – –

nterface measurement + + –

pplication limits Insufficient clearancetowards ceiling Changing, non-conductivemedia or conductivitybetween 1…100µs/cm

•

•

Changing, non-conductivemedia or conductivitybetween 1…100µs/cm

• Changing, non-conductivemedia or conductivitybetween 1…100µs/cmHighly viscous liquids> 2000cst

•

•

= recommended O = restricted (observe limits) – = not recommended



L 1

6464

C


Installation instructions capacitance


InstallationNot above the fillstreamEstablish proper ground connection between sensor and tank wallUse ground tube in non-conductive tanks (e.g. of plastic material)

NozzleUse inactive length for insta llation in a nozzle

Measuring rangeMeasuring range L1 possible from the tip of the probe to theprocess connectionParticularly suited to small tanks in fast f illing and di schargingoperations

Tank installationsObstacles do not affect t he measurement

Foam of formationIn slight foam formation, the „Build-up compensat ion“ mode maybe selected

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C

Notes



C

Hydrostatics (pressure/differential pressure)

Required application dataPressure and temperatureMedium density Required material compatibility Process connectionMeasuring rangeRequired accuracy

Ambient condit ions (temperature change,moisture, …)

Application limits for hydrostatic levelmeasurement

T < –70°C/–94°F orT >+400°C/+752°Fp > 420bar/6,090psi

AdvantagesUnaffected by surface foamUnaffected by tank obstacles/tank geometriesSimple engineering Established technology

•••••••

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C

Notes



C


erabar MPMC45 / PMC51

Cerabar MPMP46/48/55

Deltapilot MFMB50

Technical dataProcess pressure

Process temperature


Wetted parts

Gastight feedthroughMeasuring cell

Technical Information

•

•

••

•

••

•

10mbar…40bar/0.15…580psi–40…+125°C/–40…+ 57°F±0.2% (0.1% option)

hread, flange, hygienicconnections316L, Al2O , sealings , PVDF

—Ceramics

I 399P

100mbar…40bar/1.5…580psi– 0…+ 00°C/– 0…+75 °F±0. %Thread, flange, hygienicconnections316L, Alloy, Tantal, PTFE

—Metal welded

TI 399P

100mbar…10bar/1.5…145psi–10…+100°C/+14…+21 °F±0.2% (0.1% option)Thread, flange, hygienicconnections316L, Alloy

—Contite, condensate-proof,

watertight, meta l weldedTI 437P

Applications

Horizontal storage tank cyl. O O

Vertica l storage tank + + +

Buffer tank O O

Recipient tank O –

Process tank O O +

tilling well – – –

Bypass – – –

Pump shaft – – –Channel measurement – – –

Application limits If pressurized, possibly usedifferential pressuremeasurement with twopressure transmitterselectronic dp). Observe

ratio head pressure tohydrostatic pressure

• If pressurized, possibly usedifferential pressuremeasurement with twopressure transmitters(electronic dp). Observeratio head pressure tohydrostatic pressure

• If pressurized, possibly usdifferential pressuremeasurement with twopressure transmitters.Observe ratio head pressuro hydrostatic pressure

•

+ = recommended = restricted (observe limits) – = not recommended

Hydrostatics – process industry



C

Cerabar SPMC71

Cerabar SPMP75

Deltapilot SFMB70

mbar…40bar/7…580psi0…+150°C/0…+302°F075% (0.05% option)read, flange, hygienicnnections6L, A l2O3, sealings, PVDF

andardramics

383P

40mbar… 00bar/0.58…5800psi–40…+400°C/–40…+752°F±0.075%Thread, flange, hygienicconnections316L, Alloy, Tantal, PTFE

tandardMetal welded

TI 383P

5mbar…10bar/0.07…145psi–10…+100°C/+1 …+ 12°F±0.1%Thread, flange, hygienicconnections316L, Alloy

StandardContite, condensate-proof,

water-tight, metal weldedTI 416P

O O O

+ + +

O O O

O – O

O O +

– – –

– – –

– – –– – –

If pressurized, possibly usedifferential pressuremeasurement with twopressure transmitters(electronic dp). Observeratio head pressure tohydrostatic pressure

If pressurized, possiblyuse differential pressuremeasurement with twopressure transmitters(electronic dp). Observeatio head pressure to

hydrostatic pressure

• If pressurized, possibly usedifferential pressuremeas-urement with twopressure transmitters.Observe ratio headpressure to hydrostaticpressure

•



C

+ = recommended = restricted (observe limits) – = not recommended

Deltabar SPMD75

Deltabar SFMD77

Deltabar SFMD78

mbar…40bar/.1…580psi

0…+125°C/0…+257°F

0.075% (0.05% option)Oval flange (¼…18NPT),EC 6151816L, Alloy, Monel, Tantal

tandardMetal welded

I 382P

10mbar…16bar/0.15…23 psi–40…+400°C/–40…+752°F±0.075%Flanges

316L, Alloy, Monel, Tantal,PTFEtandard

Metal welded

TI 382P

10mbar…16bar/0.15… 32psi–70…+400°C/–94…+752°F±0.075%Thread, flange, hygienicconnections316L, Alloy, Monel, Tantal,PTFEStandardMetal welded

TI 38 P

O

O O

+ +

– – –

+ + +

– – –

O –

– – –

– – –



C

Closed tanks with FMD78

(capillary diaphragm seal)Level measurement is only safeguarded betweenthe upper edge of the lower and the lower edge ofthe upper diaphragm sealIn vacuum applications, it is recommended toinstall the pressure transmitter below the lowerdiaphragm seal. This will avoid a vacuum load ofthe diaphragm seal caused by the presence of fillingoil in the capillaries

Optimizing measuresIn order to avoid additional pressure fluctuationsand a defective instrument, the capillaries should

be installed free of vibrationsThe capillaries may not be installed in the vicinityof heating or cooling pipes which would impairexact measuring resultsIt is recommended to insulate the capil laries in acolder or warmer environment In case of two-sided diaphragm seal systems, theambient temperature and the length of bothcapillaries should be identicalTwo identical diaphragm seals (e.g. d iameter,material, etc.) should always be used for the minusand plus side

•

•

•

•

•

•

•

Installation of the pressure transmitter abovethe lower diaphragm seal

If the pressure transmitter is installed above thelower diaphragm seal, the maximum height (seeTechnical Informat ion) may not be exceededThe maximum difference in height depends on thedensity of the filling oil and the lowest pressure

which may occur in the diaphragm seal of the plusside (empty tank) at any time

•

•

min.

max.

p1

p2

min.

max.

p1

p2



Step by step

This selection and engineering guide provides information on differentmeasuring principles for continuous level measurement in Bulk solids as

well as thei r application and insta llat ion.

The pamphlet contains two separate chapters: Level measurement inliquids and Level measurement in solids.

The second chapter specifically covers continuous measurement in liquids. A separate select ion guide is available for point level detect ion (see thesupplementary documentation CP007F).

Selection of the measuringprincipleThe appropriate measur-ing principle is first selectedaccording to the applicationand its criteria (Silo/bunker,slim/narrow silos, mechanicalconveyor systems, crusher andstockpiles).Select the principle whichmeets, if possible, all of thecriteria requi red by you or yourplant. The measuring principlesare classified according to „non-contact“ and „contact“ criteria.

The ideal measuring principle/instrument is stated first and ina blue frame.Max. technical data is alwaysused.

Instrument selectionNow change to the area of theselected measuring principle

where you can chose theappropriate instrument from aproduct family.Compare your application andprocess data with the instru-ment data.

Engineering After the selection of theoptimum instrument check theinstallation instructions at theend of the respective measuring

principle. They contain basicdirections for the safe installa-tion and use of the instrument.

You will find more extensiveengineering instructions in therespective Technical Informa-tion of the instrument.

B C

Overview of measuringprinciplesFirst of a ll, we show you anoverview of the Endress+Hausermeasuring principles forcontinuous level measurementin solids in diagrams on the firstpages. Subsequently, you areintroduced to the mode offunctioning of the measuringprinciple and the respectiveproduct family.

Checklist You should be aware of the

application requirements for thecorrect selection of a suitableinstrument. The checklist pro-

vides a n overview and is sup-posed to help you to consider orrecord this data as completelyas possible.

A



Contents

1. Overview of measuring principles . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

2. Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

3. Selection of the measuring principle according to the application . . . . 88Silo/bunker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Stockpiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Mechanical conveyor systems (e. g. conveyor belt) . . . . . . . . . . . . . . . . 93Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

4. Instrument selection within the measuring principle . . . . . . . . . . . . . 96

Time-of-flight radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Guided radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Ultrasonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Electromechanical level system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Radiometrics: The radiometric measuring principle is not considered inthis section. Please contact our application consultants in your countryfor detailed information.

•••••

•••••

A

B

C



A

Point level Continuous

Liquids VibronicsConductiveCapacitanceFloat switchRadiometrics

RadarGuided radarUltrasonics

HydrostaticsCapacitanceRadiometrics

Bulk solids VibronicsCapacitance

Paddle Microwave barrier

Radiometrics

Guided radarRadar

UltrasonicsElectromechanical level

systemRadiometrics

1. Overview of the measuring principles

Segmentation

Process conditions*

Grain si ze (mm/")

Radar

Electromechanical level measurement

Guided radar

Ultrasonics

Silo height (m/ft)

* Radiometry not depicted :Non-contact measurement from outside and, therefore, no application limits.

> 50/1.9720/0.79

35/115

40/131

45/14850/164

70/230



A

„You only pay what you really need“.Endress+Hauser takes this statement seriously and offers a la rge number of differentmeasuring principles which vary in price and functionality.

Simple price and performance classification via theS/M/T structure within product families:

Every product family consists of up to three segments: S/M/T.

For highest demands on process data the S segment offers the optimum solution. Variant variety within the M segments facilitates flexible adaptation of theinst rument to the application. The perfect solution for many applications.The T segment offers a sensor for simple applications with the same high qualitystandard. The limited number of variants permits a low price.

••

•

Endress+Hauser offers you a solution adapted to your application and tailored to yourprocess requirements.

You can select the best technology for your appl ication from t he wide product range ofEndress+Hauser.



A Electromechanical level system

A weight is lowered on a measuringtape. As it meets the surface of the bulksolids, the tensi le force of the weight

is reduced. This change is recognized,the inst rument reverses the sense ofrotation of the motor and rewinds thetape. A pulse generator counts therotations in a non-contact manner asthe weight is lowered. Each countedpulse corresponds to an exactly defineddistance. If this distance is deductedfrom the overall dist ance (height of the

vessel), the level results.

Silopilot M/TRobust system for safe measurementsalso in extremely dusty environmentsand low density media. Unaffected by

product properties and DK value.

Radiometry The gamma source, a cesium orcobalt isotope, emits radiation whichis attenuated as it passes throughmaterials. The measuring effect resultsfrom the absorption of radiation by theproduct as the level changes.The measuring system consists of asource and a compact transmitter as a

receiver.

Gammapilot MCompact transmitter in differentmeasuring lengths, adaptable to themeasuring range.Non-contact measurement fromoutside, for all extreme applications,e.g. very abrasive, corrosive andaggressive media:Typical applications: Level measurement

in pulp digesters, wood chip silos andfluidized bed reactors or in density andmass flow measurement.

Unaffected by media Any process temperature Any process pressu reUnaffected by gammagraphy(FHG65)

For more detailed information, pleasecontact our application consultant in

your country or use the Applicator

selection guide.

••••



A 1. Overview of the measuring principles

Radar Guided radar Ultrasonics

Process temperature*Process pressure

–40…+ 00°C/– 0…+392°F–1…+16bar/–1 .5…+ 32psi

–40…+150°C/–40…+30 °F–1…+16bar/–14.5…+23 psi

–40…+150°C/– 0…+302°F–0.3…+3bar/–4.4…+44psi

Measuring range 0.3…70m/1… 30ft 0.2…45m/0.7…1 8ft 0.07…70m/0. …230ft

Instrument accuracy urfaces of bulk solids affect

accuracy

Up to 1m/39": ±30mm/1.2"From 1m/39": ±15mm/0.6"0.04% > 10m/33ft)

••

<15m/ 9 ft: ±2mm/0.08";>15m/ 9 ft: ±10mm/0.4"

±2mm/0.08" + 0.17% ofmeasured distance

•

Function may beaffected by

trong build-up formationurface of bulk solidsgrain size/angled surface)

Conductive build-up onthe antennatrong f luidization

Baffles causing interferingeflections

••

•

••

Build-up formationBaffles in the immediate

vicinity of the probeStrong fluidization

••

•

Extreme dust formationExtreme filling noisetrong build-up formation

Surface of bulk solids (grainsize/angled surface)FluidizationBaffles causing interferingreflections

••••

••

Application limits DK <1.6Baffles in the beam coneFilling curtain in the beamcone

Ang led surface/funnel with a ref lecting, smooth

urface

•••

•

DK <1.4Coarse-grained(> 20mm/0.8") andabrasive mediaExtreme tensile forcesMeasurement in thefilling curtain

••

••

Blocking distanceBaffles in the sonic coneFilling curtain in the soniccone

Ang led surface/funnel with areflecting, smooth surface

•••

•

50

FMR244

FMP57

FMU4x

FMU90/95

FDU9x

*At the process connection

6



A

Electromechanical levelsystem

Radiometrics

0…+230°C/–4…+ 46°F0. …+ bar/–3…+29psi

Unaffected by processtemperature and pressure

.92…70m/3…230ft (specialesign up to 90m/295ft)

0.05...2m/0.16…6.5ft,cascadable as required

±1% of the measuring range±5cm/ " – FMM50± .5cm/1" – FMM20

±1% of the measuringrange

•

Strong build-up formation Wear due to abrasion ofmech. componentsBurying due to collapsingproduct accumulation

Extreme build-upformationPressure fluctuation

•

•

Extreme tensile forcesif the risk of collapsingproduct accumulation on

wal ls preva ilsMeasurement duringfilling

Non-contact measurementfrom outside and, there-fore, no application limits

bserve radiationprotection lawsFurther information fromour sales team

•

•

•

FMM50FMG60

Overview of application areasLimits of operating conditions

••



Notes

8686

A 2. Checklist

You need to know your speci fic application requi re-ments for a correct selection. The checklist oppositeprovides an overview of relevant process data and issupposed to help you to take these into consideration.

If we have not included all of the data, please supple-ment this list with your criteria.

The checklist i s used both for the selection of themeasuring principle and the selection of theinstrument.

TipCopy this checklist and complete it to have all relevantdata readily avai lable for the selection.



A Name of medium Please complete Notes

Medium Density g/l (kg/m³)

Grain size (min/max) mm/inch

Rel. dielectric constant (DK)

Tacky/build-up forming yes no

Extreme dust formation yes no Abrasive yes no

Condensate formation yes no

Corrosive yes no

Non-contactmeasurement

yes no

ApplicationsDrawingavailable

Silos/bunkers yes no

yes no

Stockpiles yes no

Mechanical conveyor systems(e.g. conveyor belt)

yes no

Crusher yes no

Processconditions

Fluidization yes no

Pneumatic filling yes no

Product accumulation on walls yes no

Formation of angled surfaces,outflow funnels

yes no

Max. measuring distance m/feet

Process data Process pressure min. max.

Temperature at the housing min. max.

Temperature at the process connection min. max.Process temperature min. max.

Processconnection

Threaded connection yes no

Flange yes no

Size Ø

Pressure requirements min. max.

Hygiene requirements yes no

InstallationObserve max. ceilingload in contactingmeasuring methods

Concrete ceiling yes no

Thickness of concrete ceiling mm/inch

Electricconnection

2-wire 4...20mA yes no

4-wire DC, AC yes no

Surfacerequirements

FDA-listed materials yes no

Approva ls Ex (dust/gas) yes no

Specialrequirements

Extreme external vibration yes no

Digitalcommunication

PROFIBUS® PA, Profibus® DP,HART®, FOUNDATION™ f ieldbus

Other items



B

3. Selection of measuring principle according to application

Our proposal

Radar Micropilot M

ltrasonicsProsonic S/M

Advantages Unaffected by the density of bulk solids,temperature, humidity and filling noiseFor corrosive and abrasive mediaEasy installation for large measuringranges

•

••

eparate instrumentationConnection of up to 10 sensors

Attractive price, e. g. silo farmsSelf-cleaning effect of sensorsCorrosive and abrasive mediaRelay output for point levelsUnaffected by the density of bulk solids,humidity and dielectric constant

•••••••


Accuracy Process temperature*Process pressureMin. DK valueProcess connection


•

•••••

•

-wire ( -20mA HART®, PA, FF)

±15mm/±0.6"–40…+ 00°C/– 0…+392°F–1…+16bar/–14.5…+23 psi1.6DN80, DN100, DN150, DN200, DN 50,

Assembly bracket 70m/ 30ft

2-/ -wire ( -20mA HART , DP, PA, FF)

± mm/±0.08" +0.17% of measured distance– 0…+150°C/– 0…+302°F–0.3…+3bar/–4.4…+44psi—Threads, f langes (DIN, ANSI, JIS), wall andassembly arm, assembly bracket 70m/230ft

Application limits DK value <1.6

Low density(<10g/l)Risk of strongbuild-upformation

Ang led surface/funnel witha reflecting,smooth surface

•

•

•

•

ultrasonics,electrom. levelsystemelectrom. levelsystemuse of purge airultrasonics

guided radar,electrom. levelsystem

Temperatures>150°C/302°FMedia with strongdust formation duringfilling Extreme filling noise

Ang led surface/funnel with a reflecting,

mooth surfaceMeasuring range>35m/110ft inpowdery products

•

•

••

•

adar, electrom.level systemadar,

guided radar

adar, guided radaguided radar,electrom. level ystemadar, guided rada

electrom. level ystem

R250 FMR244

FMU90/95

FMU xFDU93


FDU95

Please note:


Please note:


*At the process

connection



B

Silos/bunkersFilling via mechanical or pneumatic conveyanceMeasurement freely into the siloFluidization possible

•••

Our proposal


Electromechanical level systemSilopilot

Unaffected by silo geometries and the shape of theangled surfacesUnaffected by the density of bulk solids,temperature, humidity and filling noiseUnaffected by dust, e.g. in pneumatic filling

Unaffected by low density of bulk solidsand DK valueEasy installation

•

•

/ -wire (4- 0mA HART®, PA, FF)

15m/ 9 ft: ±2mm/0.08"; >15m/ 9ft: ±10mm/0.4"40…+150°C/–40…+30 °F1…+16bar/–14.5…+23 psi4", 1½", DN40...DN150

5m/148ft

4-wire, 4-20mA, relay

± .5cm/±1" (FMM 0), ±5cm/± " (FMM50)–20…+230°C/–4…+446°F–0.2...+2bar/–3…+ 9psi—DN100 PN16 (hole size)

70m/230ft (special design up to 90m/295ft)

Abrasive, grained, lumpyproducts (> 0mm/0.8"),probe damageMax. tensile forces onthe rope = 35kN(observe ceiling load)Extreme build-upformation on the probeHigh temperatures>150°C/302°FDK <1.4

Measuring range > 45m/148ft powdery productsLow density (<10g/l)

radar,ultrasonics

radar, ultrasonics,electrom. levelsystemradar with purge ai r,ultrasonicsradar, electrom. levelsystemultrasonics, electrom.level systemradar, electrom. levelsystemelectrom. levelsystem

Risk of weightbeing buriedtrong

mechanical wear to beexpectedMeasurementduring filling

•

•

•

radar, ultrasonics

radar,ultrasonics

guided radar, radar,ultrasonics

P57 0 0

Please note:


Please note:

Electrom. level system continued on Page 110

P56



B


Radar Micropilot M


Advantages Unaffected by the density of bulk solids,temperature, humidity and filling noiseFor corrosive and abrasive mediaEasy installation for large measuringranges

•

••

Separate instrumentationConnection of up to 10 sensors

Attractive price, e. g. silo farmsSelf-cleaning effect of sensorsCorrosive and abrasive mediaRelay output for point levelsUnaffected by the density of bulk solids,humidity and dielectric constant

•••••••

Technical data

Connection Accuracy Process temperature*Process pressureMin. DK valueProcess connection


••••••

•

-wire ( -20mA HART®, PA, FF)±15mm/±0.6"–40…+ 00°C/– 0…+392°F–1…+16bar/–14.5…+232psi1.6DN80, DN100, DN150, DN200, DN 50,assembly bracket 70m/230ft

-/ -wire (4-20mA HART ®, DP, PA, FF)±2mm/±0.08" +0.17% of measured distance–40…+150°C/–40…+30 °F–0.3…+3bar/– . …+44psi—

hreads, f langes (DIN, ANSI, JIS), wall andassembly arm, assembly bracket 70m/ 30ft

Application limits DK value <1.6

Low density(<10g/l)Risk of strongbuild-upformation

Ang led surface/funnel with areflecting, smoothsurface

•

•

•

•

ultrasonics,electrom. level ystemelectrom. level ystemuse of purge airultrasonics

guided radar,electrom. level ystem

Temperatures>150°C/30 °FMedia with strongdust formation duringfilling Extreme filling noise

Ang led surface/funnel with a reflect ing,smooth surfaceMeasuring range>35m/110ft inpowdery products

•

•

••

•

radar, electrom.level systemradar,guided radar

radar, guided radaguided radar,electrom. levelsystemradar, guidedradar, electrom.level system

R250 FMR244

FMU90/95

FMU xFDU93

(compact)

FDU95

*At the process

connection

Please note:


Please note:


(separated)



B

Slim, narrow silos, vesselsFilling via mechanical or pneumatic conveyanceMeasurement freely into the siloFluidization possible

••••

Our proposal

Guided radaLevelflex

Electromechanical level systemSilopilot

Unaffected by silo geometries and the shape of theangled surfacesUnaffected by the density of bulk solids, temperature,humidity and filling noiseUnaffected by dust, e.g. i n pneumatic fill ing

Unaffected by low density of bulk solidsand DK valueEasy installation

•

•

/ -wire ( -20mA HART , PA, FF)15m/ 9ft: ±2 m/0.08"; >15m/ 9 ft: ±10mm/0. "0…+150°C/– 0…+302°F

1…+16bar/–14.5…+232psi4", 1½", DN40...DN150

5m/148ft

4-wire, 4- 0mA, relay ± .5cm/±1" (FMM20), ±5cm/±2" (FMM50)– 0…+230°C/–4…+446°F–0.2...+ bar/–3…+29psi—DN100 PN16 (hole size)

70m/230ft(special design up to 90m/ 95ft)

Abrasive, g rained, lumpyproducts (> 20mm/0.8"),probe damageMax. tensile forces onthe rope = 35kN(observe ceiling load)Extreme build-up formationon the probeHigh temperatures> 150°C/302°FDK <1.4

Measuring range > 5m/1 8ft powdery productsLow density (<10g/l)

radar,ultrasonics

radar, ultrasonics,electrom. level system

radar with purge air,ultrasonicsradar, electrom. levelsystemultrasonics, electrom.level systemradar, electrom. levelsystemelectrom. level system

Risk of weightbeing buriedStrongmechanical

wear to beexpectedMeasurementduring filling

•

•

•

radar, ultrasonics

radar,ultrasonics

guided radar,radar, ultrasonics

0 057

Please note:


Please note:

Electrom. level system continued on Page 110

H

D

P56




93

B

Mechanical conveyor systems(e.g. conveyor belts)

Monitoring of belt load

Monitoring of feed pointsStrong abrasion ( non-contact)Fast response times required

Vibration possible

•

••••

Our proposal

Radar Micropilot M


Advantages Unaffected by the density of bulksolids, temperature, humidity, fillingnoise and weatherimpairment Purge air connection is standard(FMR 50)

Easy installation with alignmentfacility

•

•

•

Separate instrumentationSelf-cleaning effect of sensorsRobust sensor (vibration)Relay output for point levelsUp to 3 measurements/secEasy assembly under conveyor belt

derricks (overall size) and above theconveyor belt/crusher

••••••

Connection Accuracy Processemperature*

Process pressureMin. DK valueProcess connection

Maximummeasuring range

•••

•••

•

2-wire (4- 0mA HART®, PA, FF)±15mm/±0.6"– 0…+200°C/–40…+392°F

–1…+16bar/–14.5…+232psi1.6DN80, DN100, DN150, DN200, DN250,assembly bracket 70m/230ft

2-/ -wire ( -20mA HART , DP, PA, FF)± mm/±0.08" +0.17% of measured distance– 0…+150°C/– 0…+302°F

–0.3…+3bar/–4 4…+44psi—Threads, f langes (DIN, ANSI, JIS), wall andassembly arm, assembly bracket 70m/230ft

Application limits DK value <1,6Risk of build-upformation

Strong vibration,poor access tothe instrument Fastmeasurement> 1 measure-ment/s

••

•

•

ultrasonicsuse of purge airultrasonics

ultrasonics,separatedinstrumentationultrasonics,separatedinstrumentation

Observe blocking distanceStrong vibration, please use separatedinstrumentation

••

50 FMR244 FMU xFDU91

separated) compact)

FDU92

MU90/95

*At the process

connection

S t o c k p i l e s ,

Please note:


Please note:




B


rusherMonitoring of crusher levelStrong abrasion ( non-contact)

High mechanical load ( non-contact)Fast response times required

Vibration possible

••

•••

Our proposal

Radar Micropilot M

UltrasonicsProsonic S

Advantages Unaffected by the density of bulksolids, temperature, humidity, fillingnoise and weather impairment Purge air connection is standard(FMR 50)Easy installation with alignment facility

•

•

•

Separate instrumentation recommended Attract ive measuring point priceSelf-cleaning effect of sensors, unaffectedby build-up

Addit ional point levels, programmableRobust sensor (vibration)Easy assembly under conveyor beltderricks (overall size) and above theconveyor belt/crusher

•••

•••

Connection Accuracy Process temperature*Process pressureMin. DK value

Process connection

Maximummeasuring range

•••••

•

•

2-wire (4- 0mA HART®, PA, FF)±15mm/±0.6"– 0…+200°C/–40…+392°F–1…+16bar/–14.5…+232psi1.6

DN80, DN100, DN150, DN 00, DN250,assembly bracket 70m/230ft

2-/ -wire (4-20mA HART , DP, PA, FF)± mm/±0.08" +0.17% of measured distance– 0…+150°C/– 0…+302°F–0.3…+3bar/–4 4…+44psi—

Threads, f langes (DIN, ANSI, JIS), wall andassembly arm, assembly bracket 70m/230ft

Application limits DK value <1,6Risk of build-upformation

trong vibration,poor access tothe instrument

••

•

ultrasonicsuse of purge airultrasonics

ultrasonics,eparated

instrumentation

Possibly protection against mechanicaldamage (e.g. mount higher or protect bya grid)

•

250 FMR244 FDU93

(separated)

FDU92

FMU90/95

*At the process connection Please note:


Please note:




C


Radar

Required application dataMeasuring range (min/max)DK value of the medium (DK)/mediagroupGrain sizeNozzle diameter/nozzle height Pressure and temperature

Application limits for level meas-urement by radar instruments inbulk solids

T < -40°C/-40°F orT > 200°C/392°Fp > 16bar/232psiMeasuring range >70m/230ft Dielectric constant < 1.6e.g. Aerosil, PerliteProcess connection <DN80/3"

••

•••

•

•••

•

Dielectric constant (DK)The reflection properties of a mediumare determined by the DK value.The following table describes theallocat ion of different DK values togroups of media. For very loose orloosened bulk solids, the respectivelylower group is applicable.

Media group DK value Examples

A 1.6…1.9 Plastic granulate, white lime, specia l cement, sugar

B 1.9…2.5 Cement, gypsum

C 2.5…4 Cereal, seeds, ground stones, sand

D 4…7 Naturally moist (ground) stones, ores, salt

E >7 Metal powder, carbon black, carbon dust

Reduction of the max. possible measuring range by:Media with poor ref lection properties (low DK value)Large angle of reposeExtremely loose surface of bulk solids, e.g. bulk solids with a low density in pneumatic filling. Please use therespectively lower media group in th is caseBuild-up formation (particularly if moisture is present in the process)

FMR244 in solidsPlease use FMR244 with “microwave module enhanced dynamics” (Option F) in solids applications together withthe DN80 horn antenna.

FMR240 in solidsPlease use FMR240 with “microwave module enhanced dynamics” (Option F) in solids appl ications together witha 100mm horn antenna.

•••

•



C

RadarNon-contact, maintenance-free measurementUnaffected by product properties like density

Unaffected by temperature, fil ling noise and dust development Unaffected by vessel materialsFreely adjustable measuring range

••

•••

Micropilot MHorn / parabolic antenna

Micropilot M100mm horn antenna

Micropilot MClosed

orn antenna

Typicalapplications

ilos, open stockpiles with highly dust-generating mediaStockpiles, bunkers

with measuring ranges>15m/ 9ft High, narrow silos/cellsHigh temperatures up to

00°C/392°F Very abrasive bulk sol ids

•

•

••

•

Silos, vessels, bunkers,stockpiles up to 30m/98ft Temperatures up to150°C/30 °F

Very abrasive bulk sol ids

•

•

•

Smaller silos, vessels,bunkers, stockpiles up to15m/ 9ft

Very abrasive bulk sol ids

•

•

Special features For small nozzledimensions (horn)Precise beam focusing inhigh, narrow silos/cellsparabolic)ptional alignment

acility Purge air connection isstandard

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Optional alignment seal with flange version

• Plastic horn, metalizedOptional alignment sealOptional assemblybracket

•••

Technical DataProcess pressureProcess temperature*

Antenna typ

Max. MeasuringrangeDK value


Process-contactingaterials

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•

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•

–1…+16bar/–1 .5…+ 32psi–40…+200°C/–40…+392°FHorn: DN80, DN100Parabolic: DN200, DN25050m/16 ft (horn)70m/ 30ft (parabolic)1.6±15mm/0.6"Thread 1½ (G, NPT)DN80…DN250/3"…10"DN 00…DN 50/8"…10"316L /1.4435/1.440

–1…+ 0bar/–1 .5…+580psi– 0…+150°C/– 0…+302°FHorn DN100

30m/98ft 1)

1.6±15mm/0.6"DN100…DN150/ "…6"

316L /1.4435/1. 404

–1…+3bar/–14.5…+23 psi–40…+80°C/– 0…+176°FHorn, plated with PP

15m/ 9 t 1)

1.6±15mm/0.6"

Assembly bracket DN80…DN250/3"…10"

PBT, PP

FMR250 FMR 44

At the process connection

FMR 4

1) Use microwave module enhanced dynamics (Option F)



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Installation instructions – radar

InstallationNot centered [3]Not above filling curtain [4]Distance to the wall [1]: ~ 1/6 of vessel diameter, at least however20cm/7.9"

Weather protection cover [2] Always recommended for insta llat ion outside (solar rad iation andrain)

Connection for purge air or plating Connection for purge air:FMR250, already integrated. In case of strong dust generation,

clogging of the antenna is avoided. Not possible for FMR244Horn plating:FMR250, FMR240, see accessoriesFMR244, already integrated PP plating of the horn, avoids clogging

Baffles in vesselsMake sure that baf fles [1] like limit switches, struts, etc. arenot within the beam cone (see also the beam angle table in th isrespect (next page))Symmetrically arranged baffles [2], e.g. discharge aids etc. mayimpair measurements

Optimizing measures

Size of antenna: The larger the antenna the smaller the beam angleand the lower the interfering echoesInterference echo suppression: Electronic suppression of interferingechoes optimizes the measurement Inclined installed metallic plates [3] disperse the radar signals andreduce interfering echoes

Alignment Serves the avoidance of interfering ref lection and improvedmeasurement since the measurement can be aligned to the angleof repose

An a lignment of the instrument is recommendedFMR250, with optional alignment deviceFMR244, FMR240 with optional alignment seal or assemblebracket

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Variable al ignment with optional a lignment sea l Assemble bracket




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Measurement in plastic vesselsIf the external wal l of the vessel consists of a non-conductive material (e.g. GFK), microwaves may alsobe reflected by external interfering sources, e.g.

Metal lines/pipesConductorsGrids

Ensure during installation that the beam cone ofthe radar inst rument for bulk solids is free of anyinterfering sources.

•••

Beam angleThe beam angle is defined as the angle at which the energy density of the radar waves assumes hal f the value ofthe max. energy density (3dB width).

Radar waves are also emitted outside of the beam cone and may be reflected by interfering sources.Cone diameter W in dependence on the type of antenna, beam angle ( ) and distance D.

Size ofantennaFMR244

Horn antenna80mm/3"

Beam angle 10°


Horn antenna Parabolic antenna

80mm/3" 100mm/4" 200mm/8" 250mm/10"

Beam angle 10° 8° 4° 3.5°

Distance (D) Cone diameter (W)

80mm/3" 100mm/4" 200mm/8" 250mm/10"

5m/16ft 0.87m/2.8ft 0.70m/2.24ft 0.35m/1.12ft 0.3m/0.98ft

10m/32ft 1.75m/5.6ft 1.40m/4.48ft 0.70m/2.23ft 0.61m/2ft

15m/49ft 2.62m/8.57ft 2.10m/6.85ft 1.05m/3.42ft 0.92m/3.01ft




50m/164ft 8.75m/28.7f t 6.99m/22.94ft 3.50m/11.45f t 3.06m/10.04ft


Horn antenna100mm/4"

Beam angle 8°



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Guided radar

Required application data

Level measurement Measuring rangeConsider ceiling load by max. tensi le forceat the point of measurement Calculation of tens ile force by Endress+HauserDK value (DK) of the product Pressure and temperatureResistance requirementsExisting nozzle diameter:DN, PN, nozzle height

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Application limits for Levelf lex

guided level radarT <–40°C/–40°F and T >150°C/302°F(higher temperatures upon request)p >16bar/232psiMeasuring range > 45m/148ft(longer upon request)Dielectric constant <1.4

Dielectric constant (DK)The reflection properties of a medium are determinedby the dielectr ic constant (DK).

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Media group DK Typical bulk sol ids

Max. measur ing range

Metallic uninsulatedprobes

PA-coated ropeprobes

1* 1.4…1.6 Plastic powder• 20…25m/66…82ft —

2 1.6…1.9

Plastic granulates White lime, specialcement Sugar

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25…30m/82…99ft 12.5…15m/41…49ft

3 1.9…2.5Cement, gypsum• 30…45m/99…148ft —

Flour• — 15…25m/49…82ft

4 2.5…4

Cereal, seeds• — 25…30m/82…99ft

Ground stonesSand

•• 45m/148ft 25…30m/82…99ft

5 4…7Naturally moist(ground) stones, oresSalt

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•45m/148ft 35m/110ft

6 >7Metal powderCarbon black Carbon dust

•••

45m/148ft 35m/110ft

*Media group 1: Take into account restrictions for strongly damping mediae.g. ground material, wheat bran, silicic acid

! FMP56 max. measuring range: 12m/39ft For very loose or loosened bulk solids, the respectivelylower group is applicable.Reduction of the max. possible measuring range by:

Extremely loose surface of bulk solids, e.g. bulksolids with a low density in case of pneumaticfilling Build-up formation, particularly of humid products.

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Guided radarUnaffected by product surface (e.g. angled surface)Unaffected by baffles in the silo

Addit ional safety for measurements by EoP* 1 evaluationSafe measurements also during fi lling

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Levelflex Levelflex

Typicalapplications

Powdery solidsPlastic granulatesHigh and narrow silosReflecting surfaces

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Powdery and grained bulk solidsPlastic granulatesHigh and narrow silosReflecting surfaces

••••

Special features Exchangeable probes (rope)Coated rope probes (for cereal,flour)Measurement during filling

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Exchangeable probes (rod, rope)Coated rope probes (for cereal,lour)

Measurement during filling

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Technical DataProcess pressureProcess temperature*Max. Measuring rangerope proberod probeDK value

Accuracy

Process connectionProcess-contacting materials

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–1…+16bar/–1 .5…+ 32psi–40…+1 0°C/–40…+ 48°F

12m/39 t —1.<15m/ 9 t: ±2mm/0.08";>15m/ 9ft: ±10mm/0.4"¾" (G, NPT), adapter flange304, 1.4301

–1…+16bar/–1 .5…+580psi–40…+150°C/–40…+302°F

45m/1 8ft 4m/13ft 1.<15m/ 9ft: ± mm/0.08";>15m/ 9 t: ±10mm/0.4"1½" (G, NPT), flange304, 1.4301

FMP5

*1 The patented End-of-Probe (EoP) algorithm enables Levelf lex to provide accurate and reliable levelmeasurement in media with a low DK value (flour, cement, lime, PE granulates, PP granulates and variouspowders) also during pneumatic filling and fluidized discharge

*2 At the process connect ion

FMP5



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Installation instructions – guided radar

Probe selection

Use rope probes for bulk solids in normal circumstances. Rod probes are only suited to short measuring rangesup to approx. 2m/6.5ft in bulk solids. This is part icularly true for applications in which the probe is installedlaterally and inclined and only for light and free-flowing bulk solidsIn case of large si los, the lateral load on the rope may be so high t hat a rope with a plast ic jacket must be used.

We recommend a PA-coated rope for milled products l ike cereal, wheat and f lour

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Installation in concrete silosIn concrete silos, the largest possible distance [B] of the probe tothe concrete wall - min. 0.5m/19.7" - is to be observed.

The installation into a concrete ceiling must be flush with itsbottom edge

Expansion of rope probes by tension and temperature6mm/0.23" rope probe- Elongation by tension: At max. permissible tensile load (30kN)

= 13mm (0.5")/m rope length- Elongation by temperature increase from 30°C/86°F

to 150°C/302°F = 2mm (0.08")/m (ft) rope length4mm/0.16" rope probe- Elongation by tension: At max. permissible tensile load (12kN)

= 11mm (0.4")/m rope length- Elongation by temperature increase from 30°C/86°F

to 150°C/302°F = 2mm (0.08")/m rope length

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InstallationDo not install rod and rope probes in the filling curtain [2]Insta ll rod and rope probes at a distance to the wall [B], so thatin case of build-up on the wal l a distance to the probe of at least100mm/4" remainsInstall rod and rope probes with the largest possible distance tobaff les. In case of distances < 300mm/12", an interference echosuppression must be included in commissioning

When rod and rope probes are insta lled in plast ic vessels, theminimum distance of 300mm/12" is also applicable to metallicparts outside of the vesselRod and rope probes may not contact metal vessel walls or bottoms.The minimum distance of the probe end to the bottom of the

vessel i s applicable [C]: > 10mm/0.4".For exceptions see the section “Fixation of rope probes”

Avoid bending the rope probe sharply dur ing insta llat ion oroperation (e.g. by product movements against the wall of the si lo)by the selection of a suitable point of instal lation

Weather protection cover [1] Always recommended for insta llat ion outside (solar rad iation andrain)

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Metal

100mm/4" 100mm/4"



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Fixation of rope probes

The fixat ion of the probe end may be required ifotherwise the probe contacts the silo wall, thecone, the baff les/struts or other parts at t imes orif the probe converges closer than 0.5m/19.7" toa concrete wall. The probe weight provides aninternal thread for this purpose:– 4mm/0.16" rope:

M 14– 6mm/0.23" rope:

M 20

•

Tensile loadBulk solids exert tensi le forces on rope probes. Theirintensity increases with:– The length of the probe or max. cover– The density of the product– The diameter of the silo and– The diameter of the probe ropeThe following diagrams show typical loads infrequently occurring bulk solids as reference values.The calculations take the following conditions intoaccount:– Freely suspended probe (end of probe not fixed)– Freely flowing bulk solids (mass flow).

The core flow cannot be calculated.In case of collapsing product accumulationon walls higher loads may occur

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The tensile force values contain a safety factor of2 (compensation of the fluctuation range in freelyflowing bulk solids)Since the tensile forces largely depend on the flowproperties of the product, a higher safety factoris required for sluggishly flowing products andif a risk of product accumulation on walls exists.Use rather a 6mm/0.23" rope than 4mm/0.16" incritical casesThe same forces also act on the ceiling of silos. Thetensile forces are larger on fixed ropes, but theycannot be calculated. Please observe the tensile-loaded capacity of the probes or ensure that thiscapacity is not exceededIf the max. tensile load is exceeded, please verify

whether a non-contact ult rason ic or level radarinst rument should be used for the application

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Please use preferably the 6mm/0.23" rope probe

because of its higher tensile-loaded capacity whenfixing a rope probeThe point of fixation must either be reliablygrounded or reliably insulated. If a fixation withreliable grounding is not possible, the insulated lugoffered as an accessory may be usedThe rope must be loose to avoid extremely hightensile loads and the risk of breakage. Adjust therope to a length which exceeds the requiredmeasuring range so that the rope slackens in the

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Slackeningof therope:

probe length Reliably insulated

point of fixation:Reliably g roundedpoint of fixation:



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Ultrasonics

Required application data

Measuring rangeProduct grain sizeProduct surface (soft, hard)Dust-generating product (strong, low)Filling curtain in the measuring rangeNozzle diameter/nozzle heightPressure and temperature

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Application limits for u ltrasonic level

measurement in solidsT <–40°C/–40°F and T >150°C/302°Fp < –0.3bar/–4.4psi and p > 3bar/44psi (relativ)Measuring range <70m/230ft (ideal conditions)Process connect ion <1½"Strong temperature fluctuations in the measuringrange can affect the accuracy

•••••

Range calculation and sensor selection Prosonic S FDU9x

Example (for FDU92):Product surfacehard, rough: +40dBLow dust generation: +5dBSmall quantities of filli ng curtainin the detection range: +5dB

Total: +50dB range approx. 8m/26ft from diagram

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Damping caused by process

Product surface

Hard, rough (e.g. g ravel) 40dB

Soft (e.g. peat,dust-covered clinker)

40…60dB

For different applications, the max. measuring distance can be estimated from the sum of dampings (dB)and the range diagram (see also example below).

Filling curtain in the detection range

None 0dB

Small quantities 5dB

Big quantities 5…20dB

Dust

No dust generation 0dB

Low dust generation 5dB

Strong dust generation 5…20dB

-temp. sensor product surface

Up to 20°C/68°F 0dB

Up to 40°C/104°F 5…10dB

Up to 80°C/176°F 10…20dB



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Sensor alignment

Angled surfaces are formed in silos for bulk solids.These cause the ultrasonic signal to be laterallyreflected which can lead to a reduced signalintensity

Remedial measures:The sensors should be aligned as verticallyas possible in relation to the product surfaceThis is faci litated by the FAU40 alignment deviceor the assembly bracket

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Advantages

Non-contact, maintenance-free measurement Unaffected by product properties, e.g. DK value,density, etc.Calibration without filli ng or discharging Self-cleaning effect of sensors due to movedsensor diaphragmSeparate instrumentation options in rough ambientconditionsCost-effective instrumentation for silo farms

with FMU95 multichannel system

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Range calculation and sensor selection Prosonic M FMU4x

Example (for FMU43):Product surfacehard, rough: +40dBLow dust generation: +5dBSmall quantities of filli ng curtainin the detection range: +5dB

Total: +50dB range approx. 7m/23ft from diagram

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Installation withassembly bracket forProsonic M

FAU40 forProsonic S



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Ultrasonics

Non-contact and maintenance-free measurement Unaffected by dielectric constant, density or humidityUnaffected by build-up due to the self-cleaning effect ofensors by diaphragm vibration

•••

Prosonic SFMU9x

FDU90 FDU91 FDU91F FDU92 FDU93 FDU95 FDU96

Typicalapplications

Measurement of coarse to fine-grained materials in silos, on belts, stockpiles and in crushersMeasurement under rough process conditions (vibration, bui ld-up, corrosion, abrasion)Measurement in low structural heights

•••

Special features eparate instrumentation up to 300m/984 t Up to 6 additional point level, alarm outputs

Automatic recognit ion of connected sensorsUp to 10 sensors can be connected attractive price in silo farms

20mA HART or Profibus® DP

•••••

Technical Data FDU90 FDU91 FDU91F FDU92 FDU93 FDU95 FDU96

Process pressurefrom -0.3/- . …

• +3bar/+ 4psi

+2bar/+29psi

+0.5bar/+7. psi

+2bar/+29psi

Processtemperature*from - 0…

• +80°C/+176°F

+80°C/+176°F

+105°C/+221°F

+95°C/+203°F

+95°C/+203°F

+80°C/+176°F *

+150°C/+302°F

Max. Measuringrange

• 1.2m/3.9ft

5m/16ft 5m/16ft 10m/32ft 15m/ 9 ft 45m/150ft 70m/ 30ft

Blockingdistance

• 0.07m/0. 3ft

0.3m/1ft 0.3m/1ft 0.4m/1,3 ft 0.6m/ ft 0.6m/ ft(0.9 //2.9ft* 1)

1.6m/5.2 t

Accuracy • ± mm/0.08" +0.17% of measuring distance

Processconnection

• 1", 1½" 1" 1”, Tri-Clamp,collar flange

1" 1" 1" 1"

Process-contactingmaterials

• PVDF PVDF 316L PVDF UP, Alu,PTFE

UP, 316L* 1, PE UP, Alu,PTFE

Beam angle• 12° 9° 12° 11° 4° 5° 6°

FMU90/95

Field housing op-hat rail

*At the process connection * 1 High temperature = 150°C/30 °F



CProsonic MFMU4x

FMU40 FMU41 FMU42 FMU43 FMU44

Typicalapplications

Measurement from coarse to fine-grained materials in recipient tanks, on belts at feedpointsMeasuring range up to 10m/32ft

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Special features Compact instrumentation (2 or 4-wire) Attractive priceRobust aluminum housing

4 20mA HART , Profibus®

PA or FF

•••

•Technical Data FMU40 FMU41 FMU42 FMU43 FMU44

Process pressure• –0.3…+2bar/–4.4…+29psi –0.3…+1.5bar/–4.4…+22psi

Processtemperature*

• –40…+80°C/–40…+176°F

Measuring range(solid)

• 2m/6ft 3.5m/11ft 5m/16ft 7m/ 2ft 10m/3 ft

Blocking distance• 0.25m/0.8ft 0.35m/1.15ft 0.4m/1.3ft 0.6m/2ft 0.5m/1.6ft

Accuracy • ± mm/0.08" o. 0. % ofmeasuring distance* 2

± mm/0.15" of 0. % of measuring distance*

Processconnection

• 1.5" 2" DN80/3";DN100/ ";DN150/6"assembly bracket

DN100/ ";DN150/6";DN 00/8"assembly bracket

DN100/ ";DN150/6";DN200/8"assembly bracket

Process-contactingmaterials

• PVDFEPDM

PVDFEPDM

PVDFEPDM o. Viton,flange PP, PVDF,316L

UP/316L, EPDM,flange PP, PVDF,316L

PVDFEPDM o. Viton,flange PP, 316L

Beam angle• 11° 11° 9° 6° 11°

*2 The higher value is applicable*At the process connection



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Installation instructions – ultrasonics

InstallationNot centered [3]Not above filling curtain [4]Distance to wa ll: ~ 1/6 of the vessel d iameter, at least however20cm/7.9" [1]If 2 or several sensors are used in one vessel, please use separateinstrumentation (FMU90/95 + FDU9x)

Weather protection cover [2] Always recommended for insta llat ion outside (solar rad iation andrain) – Prosonic M

NozzleThe sensor diaphragm should protrude from the nozzle. If this isnot possible, please compare the dimensions of the nozzle with thetable: Nozzle length (next page)

Measuring rangeMeasurement is possible up to the blocking distance (BD) on principleThe measuring range starts where the ultrasonic lobe meets thebottom of the silo. In dished or torispherical heads or conicaloutlets, levels below this point cannot be detected

Silo bafflesMake sure that baf fles [1] like limit switches, struts, etc. arenot within the beam cone (see also the beam angle table in th isrespect [ )Symmetrically arranged baffles [2], e.g. discharge aids etc. mayimpair measurements

Optimizing measuresUse a sensor with a smaller beam ang le. The smaller the beamangle the lower the occurrence of interfering echoesInterference echo suppression: Electronic suppression of interferingechoes optimizes the measurement Plates installed in an inclined manner [3] disperse the signal andcan avoid interfering echoes

Alignment Serves the avoidance of interfering reflections and improvedmeasurements since the measurement can be aligned to theangled surface (accessory FAU40 or assembly bracket)

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FMU40 FMU41 FMU42 FMU43 FMU44 FDU90 FDU91 FDU91F FDU92 FDU93 FDU95 FDU96

Beamangle

11° 11° 9° 6° 11° 12° 9° 12° 11° 4° 5° 6°

Lmax (m/ft) 2/6 3.5/11 5/16 7/22 10/32 1.2/3.9 5/16 5/16 10/32 15/49 45/150 70/230

rmax (m/ft) 0.19/0.6 0.34/1.1 0.39/1.3 0.37/1.2 1.96/6.4 0.13/0.4 0.39/1.3 0.53/1.7 0.96/3.1 0.52/1.7 1.96/6.4 3.6/11.8

Blocking distance(m/ft)

0.25/0.8

0.35/1.15

0.4/1.3

0.6/2

0.5/1.6

0.07/0.23

0.3/1

0.3/1

0.4/1.3

0.6/2

0.7/2.3(0.9/2.9*)

1.6/5.2

*High temperature = 150°C/302°F



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Electromechanical level system

Required application dataMeasuring rangeConsider ceiling load by max. tensileforce at the point of measurement Product grain sizePressure and temperatureResistance requirementsNozzle height

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Application limits for t heelectromechanical level system

T < –20°C/–4°F or T > 230°C/446°Fp > 2bar/29psiMeasuring range >70m/230ft Tensile force > 500N

••••

Model Sensing weight Application Temperature Mater ials

FMM50 Normal weight , cyl indrica l with removable spike

Coarse bulk solids, e.g. coal,ore or stones and granulates

Completetemperature range

Steel,stainless steel

FMM50 Umbrella weight Very light and loose bulk solids,e.g. flour or carbon dust

Max. 100°C/212°F Steel orstainless steel

with PolyesterFMM50 Bag weight Bunkers with mills downstream Max. 100°C/212°F Bag made of

Polyester,stainless steel

FMM50 Cage weight Fine-grained bulk solids Completetemperature range


FMM50 Oval float Granulates Max. 70°C/158°F Rigid PVC

FMM50 Bell weight Light and loose bulk solids Completetemperature range

Steel,stainless steell

FMM20 Normal weight , cyl indrica l with removable spike

Granulates and compacted bulksolids



FMM20 Normal weight , cyl indrica l Granulates and compacted bulksolids

Max. 70°C/158°F Plastics

FMM20 Umbrella weight Very light and loose bulk solids,e.g. flour or carbon dust


Steel orstainless steel

with polyester

FMM20 Bag weight Bunkers with mills downstream Completetemperature range

Polyester,stainless steel

Recommendation concerning the selectionThe following aspects should be observed in the selection of the sensing weight:

The sensing weight may neither sink into the product nor slide off the angled surface during the measur ingoperationThe sensing weight must be able to withstand the chemical properties of the product and the temperatureprevailing in the bunker/silo

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Weight Ex Specia l features

.5kg/8lbs Yes In case of downstream crusher or mill facility--> use “tape breakage” signal function or cage weight

.5kg/8lbs Yes Large square surface--> avoids deep immersion into the product

.25kg/0.5lbs (empty),

.5kg/8lbs (full) Yes Tie the bag so that the content cannot escape

.5kg/8lbs Yes Avoids subsequent damage since the weightcannot enter the discharging facility

.5kg/8lbs (full) Dust-Ex notpermitted

.3kg/9.5lbs Yes If the umbrella cannot be used any more inhigh temperatures or special product properties

.5kg/3.3lbs Yes In case of downstream crusher or mill facility--> use “tape breakage“ signal function

.5kg/3.3lbs Dust-Ex notpermitted

In case of downstream crusher or mill facility--> use “tape breakage” signal function

.5kg/3.3lbs Yes Large square surface--> avoids deep immersion into the product

.25kg/0.5lbs (empty),

.5kg/3.3lbs (fu ll) Yes Tie the bag so that the content cannot escape

Sensing weights FMM201 Stainless steel sensing weight 2 Plastic sensing weight 3 Bag weight 4 Umbrel la weight

Sensing weights FMM501 Cylindrical sensing weight with spike2 Umbrel la weight 3 Bag weight 4 Cage weight 5 Oval float 6 Bell weight


http://slidepdf.com/reader/full/eh-selection-guide 112/116111 2

CSilopilot M

FMM50

Silopilot T

FMM20

Typicalapplications

Bunkers and si los with powdery,fine-grained or coarse-grained bulksolids

• Bunkers and silos for lightbulk solids, e.g. cereals,plastics granulate, powder

•••

Special features Easy commissioning • Easy commissioning •

Technical dataProcess pressureProcess temperature*

Max. measuring range Accuracy Tensile forceProcess connectionProcess-contacting material

Ambient temperatureElectronics

ApprovalsIngress protection

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–0. …+ bar/–3…+29psi– 0…+230°C/– …+ 46°F

70m/ 30ft ±5cm/±2" or ±1 pulseMax. 500N

n counterflange DN100 PN16 Alu, steel or stainless steel

301 modified, 30 , 316, 316TI),Nomex, PVC–40…+70°C/–40…+158°F

20mA / relay ATEX II 1/ DIP67

–0. …+0.1bar/–3…+1.5psi– 0…+150°C/– …+30 °F

32m/105ft ±2.5cm/±1" or. ±1 pulseMax. 150NOn counterflange DN100 PN16

Alu, steel or stainless steel(301 modif ied, 30 , 316, 316TI)plastic, polyester–40…+60°C/–40…+140°F0/ 20mA / relay / 30 VDC

ATEX II 1/2DIP67


Electromechanical level system

Unaffected by product propertiesLight bulk solidsUnaffected by DK value

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*At the process connection



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Installation

Not in the filling curtain or in the area of collapsingproduct accumulation on wallsMeasuring point as close to the center of the slopeas possibleThe sensing weight may neither sink into theproduct nor slide off the ang led surface during themeasuring operationMax. angle of inclination °

Weather protect ion cover Always recommended for insta llat ion outside (solarradiation and rain)

Compressed air connection Already integrated and the penet ration of dust canbe avoided in case of strong dust generation

Tank baf flesThe measurement section should not pass baf flesand struts at too close a distance. The measuringtape must not touch any baffles and struts

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*1 Accumulation (product build-up on the wallof the vessel)

*2 Choose a measuring point located approximately in the middle of the slope

Installation instructions – electromechanical level system



Notes

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Notes

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Supplementary documentation

Level measurement FA 001F/00/EN SAP: 52027700FA 001F/00/DE SAP: 52027699

DK ManualRelative dielectric constant (DK value) of liquid and sol id mediaCP 019F/00/EN SAP: 71009074CP 019F/00/DE SAP: 71009073

Point level detection in liquids and bulk solidsSelection and engineering guideCP 007F/00/EN SAP: 52027972CP 007F/00/DE SAP: 52027970

Applicator Select ion SoftwareProduct selection guide

www.endress.com/applicator

see also www.endress.com

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EH Selection Guide

Documents

Transcript of EH Selection Guide