Efficient Process Instrumentation andInstrumentation and...
Transcript of Efficient Process Instrumentation andInstrumentation and...
Efficient Process
Instrumentation andInstrumentation and
Asset Management for
Easier Diagnostics andEasier Diagnostics and
Calibration
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Today’s Agenda
• PlantPAx Field Device Integration/Management
• Process Instruments
• Process Device Connectivity
• Process Device Integration ToolsProcess Device Integration Tools
• Process Device Config. and Asset Management
• Lab Overview• Lab Overview
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 2
Process Instruments Today
• Smart instrumentation and intelligent I/O bridge the traditional separation between automation systems and field devices
• Results of using Intelligent DevicesResults of using Intelligent Devices
– Network-based instrument configuration
I d di ti– Increased diagnostic coverage
– Predictive and enhanced preventive maintenance
– Remote servicing
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 33
Process Instruments Today
• Smart instrumentation and intelligent I/O bridge the traditional separation between automation systems and field devices
• Results of using Intelligent DevicesResults of using Intelligent Devices
– Network-based instrument configuration
I d di ti– Increased diagnostic coverage
– Predictive and enhanced preventive maintenanceI Need
tt ti
– Remote servicingattention
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 44
Process Instruments Today
• Smart instrumentation and intelligent I/O bridge the traditional separation between
PT100
has a
loose wire
automation systems and field devices
• Results of using Intelligent DevicesResults of using Intelligent Devices
– Network-based instrument configuration
I d di ti– Increased diagnostic coverage
– Predictive and enhanced preventive maintenance
– Remote servicing
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 55
Digital Communication
READ
• Set Flow Units
• Reset Totalizers
Write
• PV: Mass Flow Rate
• SV: Totalizer 1
• Set Range
• Zero & Full Scale
• Change K Factor
• TV: Density
• FV: Temperature
• Volume Flow
Endress + Hauser
Mass Flow Meter
• Change Pipe Diameter
• Set Flow Direction
• Set “Low Flow Cutoff”
• Std. Volume Flow
• Target Flow
• Carrier Flow
• Make Density
Adjustments
• Calculated Density
• Totalizer 2
Over 32 Million Intelligent Process Devices Sold (ARC, 2007)
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 66
Over 32 Million Intelligent Process Devices Sold (ARC, 2007)
Flow, Pressure, Temp, Level, Analytical and Valve Positioners
More Field Device Integration Options Than Ever
O t A tEngineering
Work Station
Operator
Work Stations
Asset
Management
Process
Controller
Ethernet (supervisory network)
Compact
HART Flex HART
Drives
1756 Hart IO
FFLDC
FF H1 FF H1
FFLD
Drives
Profi PAEN2PACN2PA
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Motor
Control Centers
Device Integration Tools
Integration Document
• Details on field instrument and
control system
• System specifications
Installation how to:• Installation – how to:
– Connect instrument to
network interface
• Configuration – how to:
– Configure network interface
– Configure instrumentConfigure instrument
• Visualization
– Add-On Instructions and
F l
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 8
Faceplates
http://www.rockwellautomation.com/solutions/process/integrationdocs.html
Integration Tools Simplify
Implementation of Smart Devices
Integration
Documents
Application
Notes
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Standards Based Device Management
• Process Device Configuration
– Supports a wide variety of field devices and networks
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Without Standardized Technology…
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 11
One Tool Empowering decision making…
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 12
Interoperability: Reduced Risk during Development , Engineering & Start–up…
• Reduced Engineering Costs
• Faster Deployment Time
• Improved Qualityp Q y
• Implementation Consistency
• Lower Total Cost of Ownership
f f• Ensures solid foundation for asset management
• Take integration time and money savings and apply to asset
Copyright © 2009 Rockwell Automation, Inc., Endress+Hauser AG. All rights reserved.
g y g pp y
management activities
PlantPAx HART Lab Overview
1. Configure the HART CerabarS using Process Device Configuration
(PDC) in FT AssetCentre.
2. Setup Logix Project (Controller and IO) with RSLogix5000.
3. Download Project to Controller using RSLogix5000.
4 Setup Pop up Faceplate on a Graphic Display using FT View Studio4. Setup Pop-up Faceplate on a Graphic Display using FT View Studio.
5. Open the modified Graphic Display in FT View SE Client and View
Faceplate Parameters.p
6. Optional: Open ProCal in FT AssetCentre and perform a mock
calibration.
Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 14
Questions ?
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.