Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma...
Transcript of Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma...
![Page 1: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/1.jpg)
Samarth SharmaStrategy ManagerThursday 30th January 2014
Effective planning and engagement: mitigating construction risk of the UK’s first EPR™
![Page 2: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/2.jpg)
All rights are reserved, see liability notice.
The value of experience: 4 EPR™ Reactor UnitsUnder Construction
Olkiluoto 3
The World’s First Advanced Fleet to be
deployed
Taishan 1&2
Flamanville 3
![Page 3: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/3.jpg)
All rights are reserved, see liability notice.
EPR™ projects overview
OL3 (Finland) FA3 (France) Taishan 1&2 (China)
Net electric output
Project progresson AREVA scope*
Project Status
1 600 MWe 1 630 MWe1 660 MWe
per unit
Flooding of cooling water structures
Power connection between the national grid and OL3 site
Heavy components support devices installed
Flooding of the water intake
Dome lifting done(U1 & U2)
Heavy components installed, primary circuit welded
* as of December 30, 2012 ** scope of the AREVA led consortium
AREVA scopeConsortium leader
for full EPCNI EPC
NSSS + I&C NI EP + I&C
83%** 84%65%
![Page 4: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/4.jpg)
All rights are reserved, see liability notice.
A systematic process…
� There are more than 1700 Experience feedbacks in the data base coming from current projects and our work on currently operating plants
… well established in the company:
� In 2012 alone, around 1 Experience feedback per day has been captured
This unique project delivery experience has allowed AREVA to improve on all aspects of project execution
� Project management and organization
� Engineering
� Procurement
� Construction
Experience feedbacks by Discipline
18%
44%
21%
6%
11%Procurement
Engineering
Projectmanagement
Construction
Others
The value of Experience: Knowledge managementA mature field experience consolidation process
![Page 5: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/5.jpg)
All rights are reserved, see liability notice.
Source : AREVA, average of the four Steam Generators for each unit
TS1
Pressure boundary & lower part sub-assembly
Tube sheet and lower shell
Shells subassemblyOL3
Hydraulic tests & preparation
Hydraulic tests & preparation
Pressure boundary & lower part sub-assembly
Shells subassembly
Tube sheet and lower shell
Y1 Y2 Y3 Y4 Y5
The Value of Experience: Supply chainManufacturing of heavy components
0
10
20
30
40
50
60
70
(# months)
OL3 TSN
-40%
~5y
~3y
Apr ‘12First two steam generators delivered on Taishan site
![Page 6: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/6.jpg)
All rights are reserved, see liability notice.
Welding of thefirst SG completed
Welding of the secondSG completed
Welding of the thirdSG completed
Welding of the fourthSteam Generator completed
OL3 TSN 1
Welding of SG1, Taishan
The Value of Experience: InstallationWelding of primary loop
Welding duration (# months)Welding duration (# months)
5
-30%
7
![Page 7: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/7.jpg)
All rights are reserved, see liability notice.
The value of experience: Procurement Illustration: Core catcher
Delivery time core catcher protection layer 1Delivery time core catcher protection layer 1
1- Delivery time: from contract to delivery
Ceramic elements
28
0
5
10
15
20
25
30
(# months)
OL3
<9
TSN
-68%
Included >1 year discussions about
docs & construction plans
FA3
Delivery time core catcher cooling structure 1Delivery time core catcher cooling structure 1
26
0
5
10
15
20
25
30
(# months)
OL3
<13
TSN
-50%
FA3
![Page 8: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/8.jpg)
All rights are reserved, see liability notice.
Construction duration (# months)Construction duration (# months)
The value of experience: ConstructionIllustration, from OL3 to TSN: first main milestones
![Page 9: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/9.jpg)
All rights are reserved, see liability notice.
EPR™ design: the impact of the GDA process
13th December 2012:� Design Acceptance Confirmation by
ONR
� Statement of Design Acceptability by Environment Agency for the UK EPR™
EDF/NNB Genco /AREVA and contractors as a joint Requesting Party� 66 months of teamwork
� 56 000 days of engineering analysis & technical justification
![Page 10: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/10.jpg)
All rights are reserved, see liability notice.
EPR™ design: the impact of the GDA process
The UK EPR™ GDA Design Reference started from the FA 3 ( 2008 ) design freeze and integrates 82 Regulator approved design changes
� 33% of the changes are based on FA3 design changes
� 67% are specific UK changes mainly related to:• Classification upgrades • Fukushima enhancements• C&I • System Design & Fault Studies enhancements
≈ 700 Assessment Findings raised by ONR and EA at GD A closeout
� 60% are related to normal business design & engineering activities
� 30% are related to providing additional justification a nd sensitivity analyses
� 10% are related to the application of new requirements/ methodologies which required analyses which will be performed by the end of 2013
![Page 11: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/11.jpg)
All rights are reserved, see liability notice.
EPR™ design: the impact of the GDA process
GDA is a robust process which has showed that UK EP R™ is safe, secure and environmentally acceptable for construct ion in the UK
Process provides a strong design basis for plant co nstruction and for regulatory acceptance for the project to proceed
GDA has revealed the importance of managing the dif ferences between France and UK in terms of regulatory framew ork, culture and languages in the future phases of the project
NNB, ONR and EA have increased their knowledge of t he EPR™
![Page 12: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/12.jpg)
All rights are reserved, see liability notice.
Flamanville and Taishan: what can and cannot be transferred to the UK?
Can be transferred
Engineering and design element
Lessons learnt from the 3 active EPR™ projects in the world and from the use of FA3 Reference Plant Engineering and design element
Supply chain experience
Cannot be transferred
Redesign coming from GDA
UK Regulatory and Legal context
Local physical environmental issues, size of temporary facilities, new buildings
Planning requirements and restrictions
Qualification of new suppliers
UK supply chain and construction
capabilities
![Page 13: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/13.jpg)
All rights are reserved, see liability notice.
AREVA integration in the HPC Project team
AREVA is fully integrated into the HPC Project team with other main suppliers
AREVA has experienced team members embedded into th e Project team, working openly in same office with other main suppliers, participating in the main project meetings includin g the HPC Project Board
AREVA is motivated to work together with other Proj ect team members as one team, not for themselves, but for th e success for the HPC project
Be part of one team, with one purpose and one incen tive.
Success for the project will mean success
for all the team members!
![Page 14: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/14.jpg)
UK: A mirror to the global market place
![Page 15: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction](https://reader031.fdocuments.us/reader031/viewer/2022020213/5a7864807f8b9a63638eb346/html5/thumbnails/15.jpg)
All rights are reserved, see liability notice.Presentation title – Presenter/ref. - 18 February 2014 - p.15