Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma...

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Samarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction risk of the UK’s first EPR™

Transcript of Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma...

Page 1: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction

Samarth SharmaStrategy ManagerThursday 30th January 2014

Effective planning and engagement: mitigating construction risk of the UK’s first EPR™

Page 2: Effective planning and engagement: mitigating construction ... · PDF fileSamarth Sharma Strategy Manager Thursday 30th January 2014 Effective planning and engagement: mitigating construction

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The value of experience: 4 EPR™ Reactor UnitsUnder Construction

Olkiluoto 3

The World’s First Advanced Fleet to be

deployed

Taishan 1&2

Flamanville 3

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EPR™ projects overview

OL3 (Finland) FA3 (France) Taishan 1&2 (China)

Net electric output

Project progresson AREVA scope*

Project Status

1 600 MWe 1 630 MWe1 660 MWe

per unit

Flooding of cooling water structures

Power connection between the national grid and OL3 site

Heavy components support devices installed

Flooding of the water intake

Dome lifting done(U1 & U2)

Heavy components installed, primary circuit welded

* as of December 30, 2012 ** scope of the AREVA led consortium

AREVA scopeConsortium leader

for full EPCNI EPC

NSSS + I&C NI EP + I&C

83%** 84%65%

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A systematic process…

� There are more than 1700 Experience feedbacks in the data base coming from current projects and our work on currently operating plants

… well established in the company:

� In 2012 alone, around 1 Experience feedback per day has been captured

This unique project delivery experience has allowed AREVA to improve on all aspects of project execution

� Project management and organization

� Engineering

� Procurement

� Construction

Experience feedbacks by Discipline

18%

44%

21%

6%

11%Procurement

Engineering

Projectmanagement

Construction

Others

The value of Experience: Knowledge managementA mature field experience consolidation process

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Source : AREVA, average of the four Steam Generators for each unit

TS1

Pressure boundary & lower part sub-assembly

Tube sheet and lower shell

Shells subassemblyOL3

Hydraulic tests & preparation

Hydraulic tests & preparation

Pressure boundary & lower part sub-assembly

Shells subassembly

Tube sheet and lower shell

Y1 Y2 Y3 Y4 Y5

The Value of Experience: Supply chainManufacturing of heavy components

0

10

20

30

40

50

60

70

(# months)

OL3 TSN

-40%

~5y

~3y

Apr ‘12First two steam generators delivered on Taishan site

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Welding of thefirst SG completed

Welding of the secondSG completed

Welding of the thirdSG completed

Welding of the fourthSteam Generator completed

OL3 TSN 1

Welding of SG1, Taishan

The Value of Experience: InstallationWelding of primary loop

Welding duration (# months)Welding duration (# months)

5

-30%

7

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The value of experience: Procurement Illustration: Core catcher

Delivery time core catcher protection layer 1Delivery time core catcher protection layer 1

1- Delivery time: from contract to delivery

Ceramic elements

28

0

5

10

15

20

25

30

(# months)

OL3

<9

TSN

-68%

Included >1 year discussions about

docs & construction plans

FA3

Delivery time core catcher cooling structure 1Delivery time core catcher cooling structure 1

26

0

5

10

15

20

25

30

(# months)

OL3

<13

TSN

-50%

FA3

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Construction duration (# months)Construction duration (# months)

The value of experience: ConstructionIllustration, from OL3 to TSN: first main milestones

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EPR™ design: the impact of the GDA process

13th December 2012:� Design Acceptance Confirmation by

ONR

� Statement of Design Acceptability by Environment Agency for the UK EPR™

EDF/NNB Genco /AREVA and contractors as a joint Requesting Party� 66 months of teamwork

� 56 000 days of engineering analysis & technical justification

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EPR™ design: the impact of the GDA process

The UK EPR™ GDA Design Reference started from the FA 3 ( 2008 ) design freeze and integrates 82 Regulator approved design changes

� 33% of the changes are based on FA3 design changes

� 67% are specific UK changes mainly related to:• Classification upgrades • Fukushima enhancements• C&I • System Design & Fault Studies enhancements

≈ 700 Assessment Findings raised by ONR and EA at GD A closeout

� 60% are related to normal business design & engineering activities

� 30% are related to providing additional justification a nd sensitivity analyses

� 10% are related to the application of new requirements/ methodologies which required analyses which will be performed by the end of 2013

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EPR™ design: the impact of the GDA process

GDA is a robust process which has showed that UK EP R™ is safe, secure and environmentally acceptable for construct ion in the UK

Process provides a strong design basis for plant co nstruction and for regulatory acceptance for the project to proceed

GDA has revealed the importance of managing the dif ferences between France and UK in terms of regulatory framew ork, culture and languages in the future phases of the project

NNB, ONR and EA have increased their knowledge of t he EPR™

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Flamanville and Taishan: what can and cannot be transferred to the UK?

Can be transferred

Engineering and design element

Lessons learnt from the 3 active EPR™ projects in the world and from the use of FA3 Reference Plant Engineering and design element

Supply chain experience

Cannot be transferred

Redesign coming from GDA

UK Regulatory and Legal context

Local physical environmental issues, size of temporary facilities, new buildings

Planning requirements and restrictions

Qualification of new suppliers

UK supply chain and construction

capabilities

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AREVA integration in the HPC Project team

AREVA is fully integrated into the HPC Project team with other main suppliers

AREVA has experienced team members embedded into th e Project team, working openly in same office with other main suppliers, participating in the main project meetings includin g the HPC Project Board

AREVA is motivated to work together with other Proj ect team members as one team, not for themselves, but for th e success for the HPC project

Be part of one team, with one purpose and one incen tive.

Success for the project will mean success

for all the team members!

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UK: A mirror to the global market place

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All rights are reserved, see liability notice.Presentation title – Presenter/ref. - 18 February 2014 - p.15