EEKKTT 9900 IINNCC - EKT 90ekt90.com/24x8trh57w/wp-content/uploads/2014/09/... · The boiler...

EKT 90 Inc. Information Package

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SAFELY PROVIDING OUR CLIENTS WITH ON TIME,

ON BUDGET, QUALITY WORK

CORPORATE INFORMATION

PACKAGE

600 NORAH CRESENT P.O. BOX 29034 THUNDER BAY, ONTARIO P7B 6P9

PHONE (807) 623.5211 FAX (807) 623.7415 www.ekt90.com



EKT is an industrial contractor based in Northwestern Ontario. It was formed in 1989 as

an outgrowth of EKT Group Inc., Tamarron and Kamtar. Principals are Jay Sinclair -

President, Denis Magne – Vice President, and Walter Schincariol – Projects Manager.

EKT specializes in equipment installation and maintenance shutdowns, and through this

has developed a reputation for thinking outside the box to accomplish goals for our

clients in an innovative, safe, and timely manner while meeting deadlines and budgets.

We have included some examples of these projects on the following pages. Also key

during these projects is the accurate, timely costing information that can be provided. In

most cases we can report to our clients, the day’s costs (on time and material work) early

the following day. Reports can be customized to the client’s preferences.

EKT also has undertaken Engineer, Procure, Construct, Manage (EPCM) contracts for

several of our clients including a$17M upgrade to a boiler and hog feed system in

Thunder Bay. (See attached pages for pictures and information)

EKT is a unionized contractor and we are signatory to the following trades:

Millwrights

Pipefitters

Boilermakers

Ironworkers

Operating Engineers

Our people are the key to our success. Some of our key personnel are:

Corey Beaucage – Construction Superintendent – [email protected]

Jay Childs – Projects Co-ordinator – [email protected]

Andrew Sinclair – General Manager – [email protected]

Jason Carr – Construction & Quality Control Manager – [email protected]

TEAMWORK

At EKT, we realize that it takes many people to get a job done. We work closely with

everyone involved in a project to make sure the right things are getting done at the right

time. The time taken to properly plan out a job results in having the tools, equipment,

parts and pieces there when you need them.

EKT is proud of our safety record. Through Corey Beaucage, our safetyco-ordinator,

there is a clear conduit for information (questions, answers, updates, advisories and

training between the workers, management and the clients. We have developed our own

safety orientation video to ensure all of the basic messages that need to be conveyed are

done so consistently. Any additional information that needs to be presented is done as a

follow up to the video. We would be happy to discuss our safety program in more detail

with you at your convenience.

CONSTRUCTABILITY

mailto:[email protected]





EKT has always been relied upon for advice and expertise in completing projects, so

much so that some clients have come to us in the design stage to assist in determining

how the equipment is going to be installed originally, and for our opinion on how to

maintain it in the future. We offer this as a standalone service or as part of the

construction phase of a project.

PROJECT - CHIP UNLOADING, STORAGE AND RECLAIM FACILITY

DRYDEN AND THUNDER BAY

This project involved installing two truck dumpers, a chip thickness screening system

(CTS), two seventy thousand ton stacker reclaimers and four thousand feet of conveyor.

Chip stacker/reclaimer installation.


PROJECT - EQUIPMENT INSTALLATION

RUBICON - COUCHENER

This > $200M project was completed on time and under budget in the spring of 2015.

The scope was to complete the installation of all surface equipment for an 1,800 ton/day

gold mine. EKTwas responsible for all of the mechanical and piping installation of all of

the above ground (excluding the existing shaft and head frame) for the mine.


PROJECT - TOPPING TURBINE INSTALLATION

DOMTAR - DRYDEN

This was a $7.5 M installation of a water treatment facility, condenser and 16MW

turbine. The water treatment and condenser portions were located in an area where

obsolete equipment had to be removed. The condenser had to make it to the 4th floor

with no interior access, so it was lifted and transferred to a temporary monorail from the

outside, and set into position with 4" to spare.

Condenser being lifted into position through side wall of building

The job included spooling and installing the high pressure piping, hydraulics, stainless

steel water piping, and instrumentation tubing.

Turbine and generator in position.


PROJECT - #6 POWER BOILER & HOG SYSTEM UPGRADE

BOWATER – THUNDER BAY

This was a $17M EPCM project undertaken with Bowater Thunder Bay to upgrade their

hog fuel handling and feed system; an upgrade to a the #6 power boiler; and upgrading

their ash handling system.

The bark system upgrades included designing supplying and installing a system for

handling and hogging the supplied hog fuel and delivering it to the boiler. The system

was designed with the equipment operators in mind – from loading the hog fuel in the

reclaimers, to cleaning up and spills, to maintenance on the equipment. The entire hog

system upgrade was done on the run with only a short shutdown required to isolate and

tie-in the system.

The boiler upgrade involved removing the bottom of the boiler, and installing a Detroit

Stoker Vibrating Grate system, along with upgrading the gas feed system.

The ash handling system upgrade included new ash conveyors and a state of the art ash

conditioner.

EKT worked with Cook Engineering, Peterson Electric, and Alstom Canada, along with

many other suppliers to complete this project.

Completed hog feed system tied into existing building and conveyor system.


PROJECT – TURBINE REBUILDS

KIMBERLY CLARK – TERRACE BAY

WEYERHAEUSER - DRYDEN

EKT has teamed with Interpro Tech (www.interpro-tech.com) on several occasions to

combine their turbine expertise and our quality workmanship to rebuild turbines. We

work around the clock to ensure the shortest outage possible. Our client’s have always

been pleased with the results. Our clients on these projects include: Kimberly Clark

(22MW) – Terrace Bay, Weyerhaeuser (24MW) - Dryden and Trans-Alta (115MW) Fort

MacMurray.

A turbine ready for reassembly.

http://www.interpro-tech.com/


PROJECT – BATCH DIGESTER REPLACEMENT


This was a $6M project to replace 11 existing, worn out digesters with new, larger

vessels. The standard practice was to demolish the existing vessel in place, and build the

new vessel in place in sections. EKT was able to remove the existing vessel in one piece,

and install the new 70’ high - 75 ton vessel in one piece, all with less than 2” clearance in

some areas. All this was done while only taking the vessel out of service for 2 weeks

(can be up to 2 months the traditional way). Capacity was increased by 13%.

Installing the new vessel – standing it up before rolling it into place.


PROJECT – FRP VAT REPLACEMENT


A project we are very proud of is the replacing of concrete and tile vats with a fiberglass

vat system. The following is an excerpt from our brochure:

Advanced Composite Bleach Washer Vat Alternative

EKT Industrial Contractors and FRP Systems are proud to jointly offer innovative and

proven technology to address the severe corrosion problems of bleach pulp washer vats in

a cost effective way.

EKT and FRP together will design, manufacture and install a new composite washer vat,

replacing your exiting concrete and tile washer vat. Existing drive and related washer

components are incorporated in the design and installation is completed during a

conventional maintenance outage.

A typical composite washer vat installation requires a stock-to-stock shutdown of 10

days, with work proceeding around the clock. The assembly portion requires 2-3 weeks

on site and the design and manufacture of the vat takes 5 months.

New fiberglass vat being hoisted into place.


PROJECT – OXYGEN REACTOR


EKT installed two oxygen reactors at Kimberly Clark in Terrace Bay. The vessels

themselves were 130’ and 110’ high and fabricated from duplex stainless steel. The

associated stainless steel piping for the process was extensive and the majority was

fabricated (spooled) in our Thunder Bay shop and shipped for installation in Terrace Bay.

The entire project took 5 months and was completed under budget.

This is the penthouse of one of the reactors after construction.

Hoisting of one of the reactor sections.


PROJECT – HARDWOOD STACKER BEARING CHANGE


BOWATER – DALHOUSIE, NEW BRUNSWICK

DOMTAR - DRYDEN & ESPANOLA

This project was the result of a failed bearing in a chip stacker/reclaimer. The 14’

diameter bearing required 800 tons to be lifted 1” in order to remove the damaged

bearing and install the new one. EKT worked closely with the client and the consulting

engineer to ensure the project minimized the impact on the client’s schedule, and was

done safely. Everything was taken into consideration including placing the chip pile in

the correct position to minimize the effect of the wind on the job.

Installing the new gear (above), and preparing for the lift (below).


PROJECT - SAWMILL EQUIPMENT INSTALLATION

BOWATER - THUNDER BAY

EKT was contracted by Comact to install the stackers for the sawline and the entire

planer mill including strapping and wrapping.

Bowater sawmill Thunder Bay

PROJECT - BARK AND ASH HANDLING SYSTEM

RESOLUTE - THUNDER BAY


This projectwas to re-start their#3Power Boiler on a bark system (vs existing natural gas)

had 3 parts and is a good example of how versatile EKT can be in project work and to

meet customer needs.

The first part was to install owner supplied ash handling equipment. EKT worked for the

owner and installed supplied equipment.

The second part was to modify piping and controls to suit the new operation function of

the boiler. EKT worked for both the owner and another contractor on various phases of

this part of the project.

The third part of the project was to supply and install a new bark handling system. EKT

worked for the owner, and took care of all components of, supply install

(civil/mechanical) of the bark system except the electrical.

Bark system being installed

PROJECT - PIPE SPOOLING

EKT has a 20,000 square foot fabrication shop at our office in Thunder Bay.


We specialize in carbon, stainless and chromolly steels in diameters from ½” to 48” and

thicknesses up to schedule 160.

We have spooled piping for our own projects as well as for others as from North Western

Ontario to Alberta.

We use Acorn piping software in order to provide spool drawings, or we can work from

supplied engineered drawings. Every job comes with complete Quality control

documentation in either paper or electronic CD form (or both).


PROJECT – #2 FINE PAPER MACHINE OPTIMIZATION

WEYERHAEUSER - DRYDEN

This was a $10M project for the Weyerhaeuser mill in Dryden to optimize the #2 Fine

Paper machine.

The project involved the installation of a new MetsoSym-Flow head box, re-arrange the

press section to accept a shoe-press, new pressure screen, stock preparation and

associated piping. The work comprised of all civil, mechanical and equipment

installation and pipe spooling.

The project consisted of 2 months of preparatory work for a 21-day outage to re-work the

machine.

#2 fine Paper Machine.

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