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114
AD-A113 "I WINDQ SHIP DEVELOPMENT CORP NORWELL MA F/S 13/10 ANALYSIS OF SAIL-ASSIST FOR NAVY OCIANOSRAP14IC RESEARCH SNIPS O-4tYC(U) MAR St L IERSESON, .J YORK M00O14-1- " 823 UNCflflflflflflflfllll EEEEE EEE EEEEEEEEEEEEE EEEEEEohmhEEEE IO: EEEEEEEohmoEE

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AD-A113 "I WINDQ SHIP DEVELOPMENT CORP NORWELL MA F/S 13/10ANALYSIS OF SAIL-ASSIST FOR NAVY OCIANOSRAP14IC RESEARCH SNIPS O-4tYC(U)MAR St L IERSESON, .J YORK M00O14-1- " 823UNCflflflflflflflfllllEEEEE EEE

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/

RESEARCH REPORT

ANALYSIS OF SAIL-ASSIST

FOR NAVY OCEANOGRAPHIC RESEARCH SHIPS

OF THE AGOR-14 CLASS

--.

iOc

cii~fll~H~~DEVELOPMENT CORPORATION

I a Norwell, Massachusetts

Final Report

-. March 1, 1982

t ..

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DEPARTMENT OF THE NAVYOFFICE OF NAVAL RESEARCH

OCEAN SCIENCE AND TECHNOLOGY DETACHMENTNSTL STATION, MISSISSIPPI 39529 I RP REFER TO421SP:PF :mbf

Ser 421 SP/16115 Apr 82

From: ONRDET Code 421SP, Pat Fisher

To: Defense Technical Information Center/DDA, J. E. Condiff

Subj: Distribution Statement on Technical Document

Ref: (a) FONECON P. Fisher (ONR) and J. E. Condiff (DTIC) of 15 Apr 82

1. As discussed in reference (a), the Contractor, Wind Ship Development Corp.,has advised our Office that the information provided on page 48 of the reportprepared under ONR Contract NOOO14-81-C-0823 entitled, Analysis of Sail-Assistfor Navy Oceanographic Research Ships of the AGOR-14 Class, is no longer consideredto be proprietary. Therefore, the document is approved for public release withunlimited distribution.

K. W. KAULUMScientific Officer

Copy to:Mr. Lloyd Bergeson

I

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' MCUMITT CLASSIFICATION OU THIS PACE r111b.. fu e. ____________________

REPORT DOCUMENTATION PAGE BEFORE_____________FORM

IttieSo "U081 a. mIPON A ,I9SD CNvNO:

4 TITLE lndSulkil9.) SHP FSe. 18,81-an 21, REPO2 4-,NO OEE

ANALYSIS OF SAIL-ASSIST FOR NAVY Final Research Report *i

il. AUT~aOR(e) 9.COTATO QTMUORs

tLloyd Bergeson & John York #N00014- 81-C-0823

I, 'IRFIRMING I,01GANIZATI0NMNAKE ^NO ADDRESS so. PROGRAM VPI.VCMT. PROJECT, TASgAREA a WORC tUNI

T MUMMERS

*Wind Ship Development CorporationP. 0. Box 440Norwell. Mass. 02061

CONTROLLING OFFICE NAME AND ADDRESS 12. REPORT DATE

Commanding Officer Janus 2 41X 1982Naval Ocean Research & Develo ment Act ivities IS. NMS~ER-IV PAGES

NSTL Station, Mississippi 39539 114MO~66AGENCY NAME A ACOESS(Ildlif~~ eren Cmo,IaftelOiIU.) IS. SELCUMITV CILASS '. - eAl. ,.poH)

SCHEDULE

nDrrIS1QeuV ON STATEMENT fat 91.10 Popos)

' OI-;?RiSUTION STATEMENT (*fib 9. bafrrmg oeled n Block 20. i iktho frer Reort)

10 SUPLEMENTARY NOTES

Ii v iZ;wRfinS en.. .. onoevrs oldir Of neoein orm Idmerflyp by Mock rnaber)

~Naval auxiliary missions Sail hardware Naval engineeringNaval auxiliary vessels Sail-assist retrofit Oceanography

-iOcean surveillance vessels Alternative energy Sail Wind

Oceanographic research operations Fuel economy Ship Design

Sail applications Marine engineering Ship Propulsion10 Af sgTO A.:T (Contimm nu reverse side It necooom n d .uE owHif? by flock nw.,ke)

-- ,"Mission requirements, fuel economy, design characteristics, and initialcost of a retrofit conversion of a AGOR-14 class oceanographic researchvessel to a wing sail assisted ship are analyzed. Hardware alternativesto the wing sail are reviewed. Review and recommendations are givenconcerning new sail-assist vessels for the oceanographic missions andsail applications for transportation and sutveillance missions. -L

DD ',AN, 1473 aoITInow aINOV 65IS OSSOETE

sevviif9y CL ANSICATVIIN fiv 70413 P&OE (PWb.A 0040 86101-00

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4 h? e.I~mASU-gAloo oMI waogEh 5Altm.a ~i~hb.. 1

lock 20. (cont'd.I

i Operating statistics indicate that the AGOR-14 class R/V KNORR spends

30Z of her time in transit. Conventional research vessel cruise planning

leads to wind statistics which are favorable to sail assist.

A 3610 square foot wing sail retrofit to the KNORR would save 90 LT of

fuel per year, and would not interfere with mission performance. Greater

fuel savings would result for voyage scenarios with more time in transit.

Potential benefits to oceanographic operations include increased fuel

endurance, quiet propulsion, improved station keeping, motion reduction,

-and schedule reliability. Further consideration of sail-assist retrofit

and/or new building is recommended. Retrofit is not recommended for the

KNORR because the ship as is does not meet conventional stability criteria

The Flettner rotor is identified as a promising hardware alternative for

oceanographic applications. Study and development of silent towing

under sail for acoustic sur'eil lance and sail-assist for petroleumproduct transportation are recommended.

Accossion For

NTIS GR-A&I

iD

DTIC TAB-

SDi,.tril : .. y.

isueWv4L.'t .*PYggSPA j.

'.".

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RESEARCH REPORT

ANALYSIS OF SAIL-ASSIST

FOR NAVY OCEANOGRAPHIC RESEARCH SHIPS

OF THE AGOr-14 CLASS

ACKNOWLEDGEMENT:

This report presents the results of research conducted for theOffice of Naval Research under contract No. N0014-81-C-0823.

The authors would like to acknowledge the cooperation of thestaff of the following government agencies and private institu-tion: Office of Naval Research, Naval Sea Systems Command,National Science Foundation, and Woods Hole OceanographicInstitution.

Prepared By

Lloyd Bergeson & John York

Wind Ship Development Corporation

Norwell, Massachusetts

Final Report

March 1, 1982

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-I

ANALYSIS OF SAIL-ASSIST FOR AGOR-14 CLASS

TABLE OF CONTENTSCharter Page

I. INTRODUCTION

A. Background 1

B. Outline 2

C. Wind Ship Retrofit Analysis Model 3

II. OPERATIONAL ANALYSIS

A. Introduction 5B. Research Vessel Design Characteristics 5C. Research Vessel Operations 6D. Voyage Scenarios 9E. Operating Statistics 16F Wind Statistics 18

G Operating Costs 20H. Sumnmary 22

III. PARAMETRIC RETROFIT STUDY

A. Introduction 23B. Ship Parameters 23C. Retrofit Parameters 23D. Retrofit Optimization 25E. Performance of Selected Rig 28F. Cost of Selected Rig 30G. Summary 30

IV. RETROFIT DESIGN CHARACTERISTICS

A. Introduction 31B. General Arrangement 31C. Structural Modifications & Wing Foundation 31

D. Weight and Cost Estimates 36E. Wing Systems and Operation 36

F Helm Balance 38

G. Stability Before and After Retrofit 38

H. Icing 40I. Visibility 40

J. Navigation Lights 42

K. Summary 43

iv

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A.

TABLE OF CONTENTS

V. HARDWARE ALTERNATIVES

A. Introduction 44B Cat Rig 44C. Flettner Rotor 50D. Wind Turbines for Auxiliary Power Generation 54E. Summary 55

VI. NEW SAIL-ASSIST RESEARCH VESSELS

A. Introduction 57B. Stability 57C. Visibility 57D. Engine Size 58E. Deck Arrangements 58F. Helm Balance 59G. Smaller Research Vessels 61H. Summary 62

VII. OTHER NAVAL MISSIONS

A. Introduction 63B. Sensitivity of Annual Fuel Savings to Time in Transit 63C. MSC Sealift Class Tankers 65D. AGOS Ocean Surveillance Ships 65E. Summary 67

VIII. SUMMARY

A. Introduction 69

B. Operational Analysis 69C. Operational Benefits 69D. Retrofit Analysis 70

E. New Vessels 71F. Hardware Alternatives 71G. Other Missions 72

IX. RECCOMENDATIONS

A. Introduction 73B. Oceanographic Research Vessel Applications 73C. Military Sealift Command 74D. Ocean Surveillance Vessels 75

* X. REFERENCES 77

A. APPENDIX DETAILED SHIP PERFORMANCE PREDICTIONS 79

V

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. .. .

ANALYSIS OF SAIL-ASSIST FOR AGOR-14 CLASS

LIST OF FIGURES

1.1 Retrofit analysis model 4

2.1 Voyage scenario No. 1 North Atlantic, General 102.2. Voyage scenario No. 2 North Atlantic, East-West Transit 112.3 Voyage scenario No. 3 Atlantic, North-South Transit 122.4 Voyage scenario No. 4 Antarctic, General 132.5 Voyage scenario No. 5 Woods Hole-Panama Transit 142.6 Voyage scenario No. 6 Pacific, General 15

3.1 Chord length variation 263.2 Design wind speed variation 273.3 Sail area variation 27

4.1 Selected rig-outboard profile 32

4.2 Inboard profile 334.3 01 level and main deck 344.4 1st platform and hold 354.5 Wing sail systems and weight and cost estimates 374.6 Stability before and after retrofit 394.7 Visibility from pilot house 41

5.1 Rig alternatives 455.2 MINI LACE rig trials, Buzzard's Bay-August 24, 1981 46

5.3 Unstayed cat rig 3000 Sq. Ft. General Arrangement 47-485.4 Flettner Rotor 516.1 R/V Oceanus outboard profile 60

7.1 Fuel savings versus transit time R/V KNORR sail assist retrofit 64

A.1 Existing Ship Main engine power vs. true wind 90A.2 Existing Ship Ship speed vs. true wind 91A.3 Existing Ship Heel angle vs. true wind 92A.4 Retrofit Ship Main engine power vs. true wind 100A.5 Retrofit Ship Ship speed vs. true wind 101A.6 Retrofit ship Heel angle vs. true wind 102A.7 Retrofit Ship Rig power vs. true wind 103

vi

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ANALYSIS OF SAIL-ASSIST FOR AGOR-14 CLASS

LIST OF TABLES

Table #Page

2.1 Research vessel aztivities and related assumptions forsail-assist sttdy 8

2.2 Assumed annual schedule, RNV KNORR 172.3 Wind statistics for R/V KNORR voyage scenarios 192.4 RN KNORR 1982 operating costs as proposed by WHOI and as

assumed for retrofit study 21

3.1 RN KNORR ship characteristics 243.2 R/V KNORR sail-assist retrofit fuel savings performance 29

A.1 R/V KNORR ship characteristics 84A.2 Existing ship performance predictions 85-88A.3 Performance program nomenclature 89A.4 Retrofit ship performance predictions 94-99

A

vii -W

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I - INTRODUCTION

A. Background

The use of wind power to augment fossil fueled power plants andthereby reduce fuel costs for both commercial and naval ships hasbeen given increased consideration throughout the world since theArab oil crisis of 1973. A 1974 paper by Mayor I of the WoodsHole Oceanographic Institution (WHOI) suggests that wind propulsionmay provide operational benefits of ,;hip motion reduction, quietship propulsion and station keeping ability in addition to fueleconomy for oceanographic research vessels.

In March of 1981 Wind Ship Development Corporation released a reportgiving the results of one year of government (U.S. Maritime Adminis-tration) and privately (Wind(Pip) funded research into sail propul-sion for commercial vessels . The results presented in this reportindicate that sail-assisted propulsion has potential economic bene-fits for new vessels and for retrofit of existing vessels. Althoughthis research examined hardware alternatives and developed performanceand economic analysis models which are applicable to a wide rangeof ship types and missions, the only application examined wascommercial ships from 2,000 to 40,000 CDWT.

Because of the increasing fuel costs of operating cceonographicvessels, the Ocean Sciences Board of the National Academy of Sciencesformed an ad hoc panel to consider the use of wind power for oceano-graphic ships. The panel published its conclusions in' April, 1981f3)recommending further investigation of oceanographic ship applicationsof sail-assist and a more detailed preliminary design study sponsoredby appropriate government agencies.

Wind Ship initiated correspondence with the Naval Sea Systems Command,

the Office of Naval Research, and the Military Sealift Command onthe potential of sail propulsion for several naval auxilliary vesselmissions including oceanographic research, ocean surveillance, and (4)

petroleum product transportation. The Navy suggested that an AGOR-14class research vessel might provide a good example of a naval auxiliarymission vessel. Wind Ship proposed a study of sail-assist retrofitfor an AGOR-14 class vessel, and a review of other missions in lightof the study results. The proposal was accepted and the followingreport presents the results of this study and review.

~-1

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B. Outline

The wnrk includes an analvsis of mission renulrement,. fuel

economy, net savings, design characteristics and initial cost of a

retrofit conversion of an AGOR-14 Class ship to a wing-sail-assistedship, Sall rig hardware alternatives to the wing sail are

reviewed but not analyzed in detail. Review and recommendations aregiven concerning new sail-assist vessel characteristics for the AGOR

mission and other naval missions which may benefit from sail propulsion.

An operational analysis outlines the requirements for sail-assistretrofit to be compatible with mission and operation of the AGOR-14Class Ships, This analysis also provides typical voyage scenarios

and corresponding wind statistics which will form the basis of the

fuel economy and operating cost analysis.

Fuel economy and operating cost savings for a systematic variation

of wing sail retrofits to the AGOR-14 Class ship R/V KNORR are in-

vestigated in a parametric retrofit study. Fuel consumption isderived for the present ship (without sail) and for the ship witheach retrofit wing variation, using Wind Ship's computer-based Retro-

fit Analysis Model (q.v.).

Wing parameters are selected which optimize the trade-off between

fuel savings and retrofit cost. Detailed performance predictions

are presented for the existing ship and the optimum retrofitted ship.Retrofit design characteristics are illustrated with an outboardprofile and deck plans, plus a cutaway profile showing rig subsystems.Weight and cost estimates are presented, and operational impact ofthe retrofit is discussed.

For purposes of brevity and efficiency, only wing %ail rim con-figurations are included in the parametric retrofit study. Thepotential fuel economy and operational benefits of the cloth sail

"Cat Rig", the Flettner rotor, and wind turbines are reviewed in

light of the wing sail retrofit analysis results.

The operational performance and net savings resulting from the AGOR-14

retrofit can be improved in the design of a new sail-assist vessel

to the AGOR mission objectives. Operational drawbacks of the retro-fit are discussed and possible solutions in new vessel design are

identified. Sail assist arrangement plan and details are suggestedwhich may improve upon both the fuel economy of the retrofit andthe mission performance of the existing ship.

-2-

M090b

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Other oceanographic missions and the Military Sealift Command supplytransport missions are reviewed in relation to the results ol theretrofit Htudy. TIhe. po lt o icn I l i li aHns! lt.ed s dtI proputslon 1 'Ir sli lottowing Is disciussed and dve lopim.nts requlred for Implementati ,n of sal1towing are identified.

Recommendations for further research and development of wing sail retrofitfor oceanographic vessels, hardware alternatives, new vessel design andconstruction, and wind propulsion for other naval missions are presentedin the review of each of these subjects, and are summarized in the con-clusions of the report.

C. Wind Ship Retrofit Analysis Model:

The Wind Ship Retrofit Analysis Model (flow chart, Figure 1.1) is acomputer-based numerical analysis routine which derives annual operatingand voyage costs for commercial ships before and after retrofit with sail-assist hardware (sailing rig). The difference between the annual costsbefore retrofit and those after retrofit is the net annual return of theretrofit conversion. The inputs to the analysis are voyage scenario, windstatistics, pre-retrofit ship parameters and retrofit sailing rig para-meters.

The Performance Program predicts average speed and fuel consumption for amotor ship, motor-sailing ship, or pure sailing ship operating in the inputwind statistics. Additional outputs of the performance analysis includeheel angles, leeway angles, and optimized wing setting or sail trim foreach 100 point of sail and six wind speeds covering the range of the windspeed distribution. Included in the optimized sail trim is the requirementthat the wing be feathered when the apparent wind speed would overload therig structure if full sail were maintained.

The retrofit model combines the results of the pre-retrofit performanceprediction with the logistics of the voyage scenario and the input pre-retrofit ship parameters. The resulting output is the annual transportationcapacity and the annual operating cost of the existing analysis is rerun togive similar results for each retrofit rig option.

For commercial vessels results are presented for each rig option for two

engine use strategies (target speeds) which give the retrofitted ship:

(1) the same annual transport capacity with annual cost savings

(2) the same annual cost with increase to annual transport capacity

The annual cost savings or the value of the increased cargo capacity is the"net annual return" of the sail assist retrofit.

For this study of oceanographic vesgels, target speed is chosen to maintaina 10 knot average transiting speed, and operating cost reduction is the netannual return.

-3-

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II - OPERATIONAL ANALYSIS

A. Introduction

In this chapter, the mission of the AGOR-14 class ships and missionrequirements for sail-assist retrofit are analyzed. Research vesselutilization at the Woods Hole Oceanographic Institution (WHOI) formsthe basis for interpreting the broadly stated mission of the AGOR-14class: (3)

"To conduct oceanographic research primarily at designated privateand university laboratories supported by the Office of NavalResearch, and at Naval Laboratories"

Representative voyage scenarios and operating statistics are developedfrom ship schedules for two vessels operated by WHOT Ind from nine yearoperating statistics for the AGOR-14 class R/V KNORR.( 5'6' 7'8 )

Wind statistics are derived according to the cruise tracks for eachvoyage scenario. Operating costs for the R/V KNORR are taken fromproposed, estimated and actual operating costs provided by WHOI tothe National Science Foundation for budgetary planning purposes.(9)

These operating statistics and wind statistics are used as inputs tothe performance and economic analyses of the Parametric Retrolit Study(chapter Ii). Present operating costs are used for comparis,,n ofretrofit costs and fuel savings predicted in chapter III.

Research vessel activities described in this chapter dictate require-ments for the retrofit design characteristics developed in chapter IV.These requirements and design solutions to meet them are discussed withrespect to Hardware Alternatives (chapter V) and New Vessels (chapter VI).

B. Research Vessel Design Characteristics

The most important feature of a general purpose oceanographic vessel isoperational flexibility. The ocean regions of interest, the subjectmatter of investigation, the method of investigation, the instrumentsand required support equipment change as breakthroughs and continuingevolution of the field of oceanography occur. It is not possible tospecify exactly what equipment and deck hardware will be necessary tosupport future work. Research vessels must provide equipment flexibilityso that new developments in oceanographic research are not impeded.

-5-

' I' 'I

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Tractor-trailer type containers are often used on deck as interchangeablelaboratory units. Trailers work best on ships with plenty of open deck.Clear deck space with ample bolt down fixtures provides flexibility with

respect to deck equipment.

The exposed deck area of the research vessel is the primary work areafor research activities. On most multipurpose research vessels theactive work area is the main deck aft, while the forecastle deck isseldom used for research work. Therefore, a sail power unit placed onthe forecastle deck will have minimum impact on research activitiesand deck space utilization.

In the case of a retrofit installation, it is generally not possible ornot cost effective to make extensive alterations of the existing generalarrangement which may be required to accommodate sail units amidshipsor aft. Therefore, wing sail options examined in this retrofit analysiswill be limited to a single wing sail stepped on the forecastle deck.The possibility of more extensive sail plans with wing sails or othertypes of sail power units will be examined in chapters V and VI, HardwareAlternatives and New Vessels.

A key feature of the AGOR-14 class general arrangement is a clear viewfrom the pilot house to all working areas on deck. This visibility improvescoordination of ship operations in support of scientific operations. Theretrofit arrangement with single wing forward should not impair this view.(see Retrofit Design Characteristics).

C. Research Vessel Operations

The activities which a research vessel pursues while at sea are summarizedas follows:

Station work includes drilling, coring, dredging, sampling, physical andchemical measurements, instrument andbuoy tending, and submersible anddiver support operations. Station keeping, low speed control, and minimumship motions are essential to station activities. Drilling and coring areusually the work of special purpose vessels, not only because of dynamicpositioning requirements, but also because of the extensive specializeddrilling equipment. The predominant activity for multi-purpose vessels atWHOI is physical, chemical, and biological station work.

Buoy and bottom instruments are utsed for gathering long-term physical orchemical oceanographic data and meteological data. In buoy work, the shipwould make a station at the buoy site, and deploy, maintain or pick up thebuoy. Maintenance may include collection of recorded data.

6

Nor

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The MELVILLE (AGOR-14, operated by Scripps Institute of Oceanography) ispresently working as a support ship for the deep research vessel (DRV)"ALVIN". In this function, the DRV is handled by her own mothership,while the MELVILLE stands by for personnel, laboratory, and instrumentsupport. In other cases the support ship would handle the DRV as wellas providing personnel, lab and equipment support.

Slow towing of nets at speeds of I to 2 knots is typically usvd forbiological sampling. Midwater instruments may also be towed it theseslow speeds.

Moderate towing of acoustic arrays at speeds of 3 to 6 knots is used forgeology and geophysics and oceanographic survey work. Towed sonar arraysmay be as long as 10 miles. Ship speed control and directional controlis required to maintain constant orientation when towing large arrays.Quiet ship operations are desirable for all acoustic work, and essentialto certain operations. Although WHOI ships do very little towing work,towing is the predominant activity for some AGOR vessels.

Transits between stations at sea are usually of short duration (4 to 12hours). Transits of one or two days are required from the home port orout port to working areas. Longer transits without oceanographic workare avoided by scheduling stations or towing work along the way. Anoccasional extended transit will occur when it is not possible to schedulework in a region the ship must transit.

Table 2.1 shows how these activities are grouped for the purpose ofdeveloping representative operating statistics from ship schedules andpast operating statistics. The maintenance activity was added toseparate ship maintenance from voyage related port activities.

The third column outlines the assumptions which are made for the analysisof sail-assist in the parametric retrofit study. Under these assumptions,the only benefit of the sail power unit is fuel savings while transiting.As shown by the retrofit design characteristics in chapter IV, it ispossible to install a wing sail that has no significant negativeimpact on oceanographic research operations.

The fourth column of table 2.1 outlines possible benefits of sail-assistthat are not included in the assumptions for the retrofit analysis. Thesepossiblities are discussed in chapters V, VI and VII.

.'

~- 7-

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1- U 0 .o 0 ) 0 -H 41" 00 Co0 C w w 4-4

Cd) En E- 1 : - - V. 8 c w U)U 4 - I4 Q Q)2- 410)t)A

0 wH c :: LW 0 411 1 r.00 :1-1$4m0..Cwo- -4 - q$W - u0 b 0 .H C" H 4 )w0 00 r.W A - .0 0 0a)02 0m

w1 k p00 1 0 Uo CO)~ 4-0 1 a

0~~~~~C 0)0 -~ o4J. I1~

2-. "-4 4-2-4- $4 -H'

-s - 4 4 0) cO - 4 0 0 .'i-i Co2 0- ~ m0 0o)0r1- 41 cc 0 o Q. 0H 02 .0

C-. Ai0 a)O 0o.4 44Cd) V~o4.4 4- I--.4 00 00

000 .0 0 040 n~ Co)~ . 00J- tv ~ 0 41-4wC$-m to0 w 02 = 2H

0 .0 0.'V4. " o cH0o -H 4J W"1 1 w W)o- 0)4.0 0 1 : M- ~C 41

= r w0 0 U .,4Hr-40 Oenw k 2-.H02 0 .40. 0: "J'Ca 002

0)0

m- 0) 0 00-c. 4-' E-4

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D. Voyage Scenarios

Six voyage scenarios are derived from the 1981 and 1982 ship schedules for

the R/V KNORR and R/V ATLANTIS 11,(5, 6, 7), two general purpose researchvessels operated by WHOI. The two ships provide four ship-years of scheduledata and thus present operating statistics which are representative ofgeneral purpose research vessel utilization. To eliminate remaining extremes

due to the short sampling period, operating statistics from the voyagescenarios are adjusted to reflect nine year operating statistics for theKNORR (8) and to represent ocean regions which continue to be areas of ex-tensive research.

Each voyage scenario consists of cruise tracks or an operating region forthe ship, with corresponding operating statistics of port, station, towing

and transit time and wind statistics of average wind speed and wind directiondistribution. The six scenarios are chosen to represent the range of voyagesincluded in the ship schedules, and are labeled according to their cruise

tracks:

North Atlantic, General (figure 2.1)

North Atlantic, East-West transit (figure 2.2)

Atlantic, North-South transit (figure 2.3)

Antarctic, General (figure 2.4)

Woods Hole-Panama, transit (figure 2.5)

Pacific, General (figure 2.6)

The "general" voyage scenarios do not follow fixed voyage tracks but arespecified by an ocean region in which the vessel is operating. Transit voyagescenarios typically occur when the ship is doing oceanograpic work en routeduring an otherwise extended transit to some general operating region(e.g., Woods Hole-Panama transit en route to Pacific), or when making a series

of stations to gather data along a transect spanning an ocean basin (e.g.,I North Atlantic, East-West transit).

9

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-10-

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'4

E-4

A-- 1

C-4 ft

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0I0

-A FIGURE 2.3VOYAGE SCENARIO NO. 3

ATLANTIC, NORTH-SOUTH TRANSIT

-12 -

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FIGURE 2.4VOYAGE SCENARIO NO. 4

AN~TARCTIC, GENERAL

S 00

600

180

I

-13-

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pE-4

ILI

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'C4

I 0

V4 ca 0,

.14 * 4

U.0

* Go

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E. Operating Statistics

For each voyage scenario, ship activities are divided into port, station,

towing and transit time according to the scheduled research discipline

and methods according to the following assumptions:

Port t 1111, IV; dlvih d vvil IV htwewi , pe-t'c Ifli, and I'o I lowilig vovwge..

Ship transits at c'ruislug speed ol 10 knots from port to target work

area or first station, and from work area or last station to next

port call.

Physical and chemical oceanography or other routine station work is50% station time, 50% transit time between stations @ 10 knots.

Biology or other intense station work is 100% station time.

Geology and geophysics survey work is 90% towing, 10% transiting.

Maintenance time is taken only when the ship is scheduled for shipyardrepair or to be laid up at Woods Hole for maintenance independent ofscientific outfitting. Maintenance time is not included in the six voyagescenarios but is totalled separately.

Because the ATLANTIS I] is scheduled for extensive maintenance and refittingduring the last quarter of 1981 and the first half of 1982, the averagemaintenance time derivd from the schedules is atypically high. 1981 and1982 scheduled maintenance for the KNORR averages 90 days per year, whichagrees very well with 25% maintenance time derived from nine year operatingstatistics for the KNORR.

Statistics for the Antarctic General scenario are also inappropriate becausethis scenario is not properly represented in 1981 and 1982.

Table 2.2 shows the operating statistics with adjustments for maintenance

time and Antarctic scenario according to actual nine year operating statisticsfor the KNORR (8). The first column shows percent of time at each scenario,and the second column shows the percent expressed as days per year. Theremaining columns show the breakdown of days per year into maintenance, port,

station, towing and transit time.

* Actual nine year operating statistics for the KNORR are presented for com-parison to the totals of the derived statistics. The close agreement is dueto the use of the nine year statistics to adjust discrepancies in the 1981-82 schedule statistics. However, with the exceptions noted above, the

necessary adjustments are very small.

The operating statistics presented in table 2.2 are those used for performanceand economic predictions in the parametric retrofit study (chapter III).These statistics are believed to be representative of the utilization ofAGOR class vessels at WHOI. These statistics do not represent researchvessel operations at other institutions, particularly not tho-e on the westcoast of the United States, which would show much more time inl the PacificOcean than the Atlantic Ocean. Institutions or vessels which do more surveywork would show more towing time.

16 -

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TABLE 2.2

ASSUMED ANNUAL SCHEDULE. R/V KNORR

TOTAL MAINT. PORT STATION TOWING TRANSITSCENARIO % DAYS DAYS DAYS DAYS DAYS -DAYS

1 41. 150 -- 34 60 6 50

2 7. 25 -- 4 9 -- 12

3 11. 42 -- 6 16 -- 20

4 8. 30 -- 3 11 -- 16

5 2. 7 -- 1 -1 5

6 6. 21 -- 2 4 8 7

MAINT. 25. 90 90 --- -

TOTAL 365 90 50 100 15 110

%25. 14. 27. 4. 30.

ACTUAL VOYAGE STATISTICS

(From nine years operation, April, 1970 - April, 1979) (8)

* % OF TIME

MAINT. PORT STATION TOWING & TRANSIT

25. 13. 28. 34.

- 1.7 -

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F. Wind Statistics

Average wind speed for each voyage scenario is derived from wind speed datapresented in the Marine Climatic Atlases (10, 1I, 12, 13). For the generalscenarLos, mean wind speed is averaged over observation regions coveringthe operating area. For the transit scenarios, mean wind speed is averagedover observation regions which lie along the cruise tracks.

Wind direction statistics for the transit voyage scenarios are derived froma magnetic tape data base of weather statistics which covers all oceans ofthe world. The data tapes were supplied by the U.S. National Climatic Centerat Asheville, N.C. which collected and compiled the data from years of ship-board and weather station observations. The data is broken down to statisticsfor every 50 by 50 square of latitude and longitude, and by month of observation.

Annual average true wind direction distribution relative to the cruise trackis derived for each scenario according to the wind statistics in each 50 by50 square which the ship will transit, the length of the course through each

square, and the average heading in each square.

For the general scenarios, cruise tracks are not specified because the tracksdo not repeat any typical pattern from one cruise to the next, and may beirregular on individual cruises. When several years of voyages are superposed,the direction of the cruise tracks will be nearly randomly distributed. Forthe North Atlantic and Pacific scenarios, wind direction is assumed to beevenly distributed with respect to ship heading. For the Antarctic Generalscenario, westerly cruise tracks are generally not scheduled to avoidadverse winds in the prevailing westerlies. The assumed wind directiondistribution for the arctic scenario reflects the decrease in headwindswhich results from this weather minded scheduling.

Wind statistics for each of the six voyage scenarios are presented in table 2.3.

The typical wind statistics are the weighted average of the wind statisticsfor the six voyage scenarios adjusted to show slightly more headwinds than thestrict weighted average. Transit time of each scenario is used as the weight-ing factor because this is the time when the wing sail will be derivingpower from the wind.

A typical voyage scenario, combining the typical wind statistics with thetotals of maintenance, port, station, locating and transit days per year

4from the operating statistics, is used in the optimization of retrofit wingparameters in chapter I[T. By analyzing the performance of a systematic

4 variation of wing sail parameters on the typical scenario the optimum design

tparameters for wing sail retrofit are selected without analyzing each varia-tion on each of six scenarios. Once selected, the optimum wing sail isanalyzed on all six scenarios.

Wind direction distribution is shifted towards head winds to shift the para-metric optimization towards a slightly higher rig design wind speed, whichgives better performance on the six individual routes due to the widespread of wind speeds on these six routes.

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TABLE 2.3

WIND STATISTICS

For R/V KNORR Voyage Scenarios

Average ---Wind Direction Distribution-Speed

Scenario (Knots) Head Close Beam Broad Tail

1. North AtlantLc General 14.6 12.5% 25% 25% 25% 12.5%

2. North Atlantic E-W Transit 13.4 5.5 12.8 19.0 34.5 28.2

3. Atlantic N-S Transit 11.7 12.3 24.7 26.0 24.7 12.3

4. Antarctic General 20.4 7.8 20.1 26.5 30.4 15.2

5. Woods Hole Panama Transit 13.3 8.9 18.6 26.5 32.0 14.0

6. Pacific General 13.0 12.5 25.0 25.0 25.0 12.5

Typical 14.6 11.5 23.3 24.6 26.3 14.3

19

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Because research vessel cruise tracks are often planned to avoid unnecessary

head winds, the results of this wind analysis show wind direction distribu-tions which are favorable for sail-assist. Thus, the voyage tracks asscheduled for conventional research vessels are also favorable to sail-assistvessels. For sail-assist vessels, an extension of the same Dractice could

further improve voyage performance.

C. Oprtng Costs

Table 2.4 shows 1982 operating costs for the R/V KNORR, as proposed to theNational Science Foundation by WHOI,( 9 )and as assumed for this study. Theassumed costs differ from the proposed costs to reflect consistent dis-crepancies between proposed and actual costs over the last previous 3 yearsas cited in the comments column of table 2.4.

Annual fuel cost is not assumed but is output as a result of the retrofitanalysis based on predicted fuel consumption and a fuel price of $1.25 pergallon. This fuel price is representative of the prices actually paid to

fuel the KNORR with Marine Diesel Oil during the last quarter of 1981.(1 4)

The annual fuel cost predicted in chapter III (q.v.) agrees closely with theproposed $482,000 for 1982.

From the cost breakdown presented in table 2.4 it is evident that fuel accountsfor approximately 20% of tht, total operating costs. The value of fuel savingsdue to sail-assist will be -;ome fraction of this 20% of operating cost. Wages

and benefits for the ships tompany makes up approximately 40% of the operatingcost, maintenance and supplies are approximately 20%, and the remaining 20%is on shore support personnrl and facilities, insurance, and other indirectcosts.

i2

f - 20 -

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I

TABLE 2.4

R/V KNORR 1982 OPERATING COSTS

AS PROPOSED BY WHOI AND AS ASSUMED FOR RETROFIT STUDY

Comments:WHOI Proposed Assumed for Study (based on proposed & actual

Item (million $) (million $) costs for 1979, 1980 & 198

Maintenance .225 .300 Typically 30 to 50% higherthan proposed

Stores .263 .250

Wages 1.121 1.050 Typically 2 to 10% lowerthan proposed

SupportOperations .205 .200

Insurance .024 .024 As proposed

Other Indirect .230 .230 As proposed

Total (less fuel) 2.068 2.054

Fuel .482 To be predicted inretrofit analysis

(assumed fuel price$1.25 gallon)

Total 2.550

I 2

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H. Summary

Flexibility is the most important operational consideration in multi-purpose

research vessel design. A large, clear fantail deck with a grid of boltdown fixtures provides deck equipment flexibility. With sufficient spaceon the superstructure decks aft and on the forecastle deck, truck trailersor standard shipping containers can be used as interchangable laboratory

units. A retrofit sail power unit on the forecastle deck with deck clear-ance for truck trailers will not interfere with research operations.

For the purpose of retrofit economic analysis, the only benefit of sail-assistis assumed to be fuel saving while transiting. Sail-assist benefits whileon station or towing and reduced port time due to increased endurance arenot quantified in this analysis, but are discussed in reviewing hardwarealternatives, new vessels, and other naval missions.

Six voyage scenarios represent typical scheduling of the AGOR-14 class

R/V KNORR, as operated by WHOI. Operating statistics for these scenariosindicate that the vessel spends 25% of her time in maintenance, 14% in port,

27% on station, 4% towing, and 30% in transit. Wind statistics indicatethat present research cruise planning leads to wind direction distributionswhich are favorable to sail propulsion.

Operating costs for the KNORR are approximately 40% wages, 20% fuel, 20%maintenance and 20% support and indirect costs. Total operating costs in1982 are expected to be 2.5 million dollars.

iI

- 22 -

L.

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III- PARAMETRIC RETROFIT STUDY

A. Introduction

The purpose of this phase of the study Is to determine the parameters ofan economically optimum wing sail rig for the KNORR, as well as to estimatethe benefits associated with that rig. The calculations are made using theRetrofit Analysis Model to predict ship performance for various rig con-figurations. By comparing these predictions with those for the ship withouta sailing rig, the incremental effects on ship performance and fuel con-sumption are determined. A range of feasible rig parameters has been tried,and the most cost effective one selected. Some intermediate results of theprocess, as well as the final results are presented below.

B. Ship Parameters

In order to run the Retrofit Analysis Model, the parameters of the existingship must be input. These are taken from the Plan Booklet(15)and the Trim andStability Booklet,(1 6 ) and a Marine Technology article (17) and are summarizedin Table 3.1.

C. Retrofit Parameters

A preliminary review of research vessel operations and the AGOR-14 generalarrangement indicate that the most practical wing sail retrofit would be asingle wing stepped on the 01 level deck (forecastle deck) forward of the 02

Level deck. The base of the wing must be 8 feet above the 02 level deck toallow on deck storage under the tail swing, and an existing mast on the 02deck must be moved aft of the tail swing.

With this arrangement, three wing parameters remain to be specified. Wingarea, aspect ratio, and design wind speed are determined by systematicvariation, analysis, and optimization as described below. The possible rangeof variation of these parameters is set by practical considerations of ship andwing arrangement. Air draft has been limited to 135 feet to allow the ship topass under highway bridges over smaller ports and coastal waterways. Withinthis air draft limitation and the tail swing requirements described above, the

maximum allowable wing span is 99 feet, and the maximum chord length is 45 feet.

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TABLE 3.1

R/V KNORR SHIP CHARACTERISTICS

Hull:

Displacement 2111.0 LT

Length (BP) 220.0 ft.

Beam 46.0 ft.

Draft 15.7 ft.

Block Coefficient .465

GM 3.80 ft.

Power Plant:

Rated Brake Horsepower 2500.0

Service Margin(@ 12 knots) .79

Specific Fuel Consumption .410 #/HP-Hr.

* Propulsive Efficiency (@ 12 knots) .51

2-

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D. Retrofit Optimization

Using the Retrofit Analysis Model, variations in aspect ratio, design windspeed, ;mid aiil I arvia were liives LIg ed to deternine an "optimum" wing snil

rig for the KNORR. All rig optimization calculations were deternined

assuming the typical voyage scenario described under Operational Analysis

(chapter II).

The first variation studied was aspect ratio. A wing span of 90 feet was

assumed based on prior experience with wing sail optimizations. The chordlength was then varied to determine the optimum ratio of span to chord(aspect ratio). For each assumed rig configuration, Wind Ship's CostEstimating Model was used to determine installed rig cost, and the Retro-

fit Analysis Model determined fuel savings in long tons per year. Thesetwo variables are plotted in Figure 3.1 versus chord length. The ratio ofrig cost to fuel savings ($/LT per year) is the cost of fuel savings, and

we wish to minimize this cost. As seen from the plot, the minimum cost

occurs at a chord length of approximately 36 feet. This is an aspect

ratio of 2.5, which is used for the rest of the variations outlined below.

The aerodynamic loads associated with an apparent wind speed equal to the

rig design wind speed are used to size structural members in the wing.At higher apparent wind speeds the wing must be feathered into the wind

like a wind vane to control rig loads. This feathering is modeled by the

Retrofit Analysis Model, as the design wind speed increases, the fuelsavings also increase since the wing is being used a larger portion of the

time. Of course, rig construction costs also increase with the heavier

scantlings imposed by higher loads, and there is a point above which it isnot desirable to increase the design wind. The cost of fuel savings is

plotted versus design wind in figure 3.2 and the minimum is seen to be

approximately 37.5 knots. Since the six operating scenarios have a widerange of average wind speeds, a slightly higher design wind of 40 knotswas chosen for the balance of the rig variations.

The final variable optimized was rig size. Aspect ratio and design windwere held fixed at 2.5 and 40 knots respectively, and sail area was varied.Figure 3.3 shows the variation in fuel savings cost versus sail area, and

the minimum is seen to occur for a sail area of approximately 3500 sq. ft.

However, the curve is reasonably flat up to 3610 sq. ft. (corresponding to a

wing span of 95 feet), and which is chosen as a suitably optimum sail area.

The resulting air draft of 131 feet satisfies the bridge clearance require-

ments.

I - 25 -

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I' Hl 11 -4-~ d4 1

it

4 4- _;K t ~t

4- 4- 1

24

TF .

10 0-26-

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- Figure 3.2 t

DESIGN WIND SPEED VARIATION " Figure 3.2 .

-

I t- t .I - I-~1~1 T 41] i

r -- t I A ; - J1 V

itt

- 3 O - 1 - "- H -i -, I , , ----8 0 ---- 4 -- - - - - -i

r4 t- 1C tFI>Ti7l<.4 4. ,

0t t P4

DL G~J ',

" -* 'K~ p i ! ,t 4

Ii3 0 I T' ' [ I I 4 -II .I'

A 00 t. Figure 3.3

.4- .t '

' 1 :t t 4t L ,I i

TIT,

'-,

4411*'I

6'

-1 1 " 4 "

t.

180O E.00 2&0 3000 3400 3800 P.00 -

Vt-27

-27-

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E. Performance of Selected Rig

The fuel savings performance of the selected wing-sail was determined oneach of the six operating scenarios, and Is pres,..nted in Table 3.2. Tnaddition, average performance was determined based on an appropriateweighting of the results of each scenario. On the average, the wing willsave about 21 percent of the main engine propulsion requirement whiletransiting, or 90 long tons of Diesel fuel per year. At $1.25 per gallon,this is $36,000/yr. in fuel savings.

The value of fuel savings is based upon 1982 fuel prices and will escalateas fuel prices rise. The rate of increase of fuel prices is uncertain atthis time, as is reflected by numerous conflicting predictions in supportof one or another energy policy. Prices certainly will continue toincrease, and probably will continue to increase faster than inflation ofthe economy as a whole.

The predicted annual fuel bill for the existing ship is $474,000 of which$176,000 is for propulsion requirements, and the remaining $298,000 isfor auxiliary generators and station keeping. Because transiting fuelaccounts for less than half of the total annual fuel consumption, theretrofit saves only 7.6% of the total.

The potential economic benefits of reduced lubrication oil consumption andreduced machinery maintenance due to the reduced propulsion requirementsare not included in the predicted annual savings. A rough estimate of themagnitude of the potential reduction in maintenance cost may be derived fromthe total annual maintenance costs reported under Operating Costs inchapter II. Assuming that machinery maintenance accounts for 50% of the

total maintenance cost, and that total machinery maintenance is reduced bythe same percentage as total fuel consumption (7.6%), the net annual maintenancereduction will be 3.8% of $300,000 or approximately $11,000.

The estimated maintenance cost for the selected wing sail is $5,000/yr. Onthis basis it is reasonable to assume that rig maintenance cost will be coveredby reduction in machinery maintenance, and that there may be additional savingsof machinery maintenance and lubricating oil.

Detailed results of performance prediction for both the existing ship and theretrofitted ship are presented in Appendix A - Detail Performance Predictions.Of particular interest are the graphs of rig horsepower versus true wind for

" ithe retrofitted case, and heel angle versus true wind for both cases.

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TABLE 3.2

R/V KNORRSail-Assist Retrofit

Fuel Savings Performance

Annual Fuel Savings

Main Engine

Transit FuelScenario Savings (M) LT/year $/year *

1 20 74.8 29,900

2 20 101.3 40,500

3 16 79.0 31,600

4 28 174.0 69,600

5 21 158.5 63,400

6 18 64.8 25,900

WeightedAverage 21 90.0 36,000

* Fuel price= $1.2 5/gallon or $400/LT.

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IAir

F. Cost of Selected Rig

Based on the preliminary parametric cost estimates of the RetrofitAnalysis Model, the selected rig would cost $327,000. The rig

cost models have a generous allowance for wing foundation to account

for unknown details of the existing ship configuration which are not

included in the parametric description of the existing ship.

The estimate of rig cost presented in chapter IV is based on the modificationcharacteristics as drawn for the AGOR-14. Because the wing foundation pre-

sented in chapter IV requires minimum modification of existing structure,

the cost presented in chapter IV is less than the cost predicted by the

retrofit model.

G. Summary

A systematic variation of retrofit parameters leads to the selection of a3610 square foot wing sail for retrofit of an AGOR-14 class vessel. Theoptimum wing parameters are span of 95 feet, chord of 38 feet, and a

40 knot structural design wind speed.

The selected wing saves 90 long tons of fuel per year, worth $36,000at 1982 fuel prices. The cost of wing-sail maintenance may be offset

by reduced machinery maintenance and reduced lubricating oil consumption.

Based on the $327,000 rig cost predicted by the retrofit model, the costof fuel saving is $3,600 for each long ton per year of savings. Retrofitdesign characteristics presented in the next chapter indicate that the

wing foundation will cost less than predicted by the model.

30.

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IV - RETROFIT DESIGN CHARACTERISTICS

A. Introduction

In this chapter, a conceptual design of the wing sail retrofit in-cluding wing subsystems and required modifications to the existingship, is presented to demonstrate practical considerations of a retro-fit installation. General arrangement, compatibility with researchoperations, structural modifications, wing systems, stability,visibility, and helm balance are discussed in reference to studysketches of wing arrangement, wing foundation, and wing systems.

B. General Arrangement

Figure 4.1 is an outboard profile of the KNORR with retrofit wingsail as selected in chapter III. The wing arrangement and structureare designed to be compatible with existing deck and structural ar-rangements. The only required modification of the existing outboardarrangement is that an existing mast is relocated to a position

just aft of the wing The new location in figure 4.1 is approximately15 feet aft of the existing location shown as a dashed line in figure 4.2.

As described in chapter II, the wing sail located on the forecastledeck should not interfere with oceanographic research operations.The base of the wing is more than 8 feet above all points on the 02level deck to avoid interference with trailers which are occasionallyplaced on this deck for temporary laboratory space.

C. Structural Modifications & Wing Foundation

Figure 4.2 is an inboard profile sketch showing the foundation whichis simply a continuation of the fixed mast from the weather deckdown to the second platform. Figures 4.3 and 4.4 show the deck arrange-ment and structural modifications at each deck or platform. The fourfoot diameter mast passes through the 01 level (weather) deck betweenan existing booby hatch stairwell and the anchor windlasses. The 01deck is reinforced with heavy deck beams (of angle or "I" section)and mast partners (plate) welded to the underside of the deck inway of the mast. The main deck and first platform are reinforcedwith doubler plates to tie the mast foundation to the deck and tothe bulkhead just forward of the mast.

- 31 -

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Wi-io i

II LEVEL

WILL.T~

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33 -

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WI NDLASS P/S

01 LEVELHEAVY DECK 15AMS P/S

FIPGURE 1. 3

R/V KNORRSAIL #A$SIST RIEM-OFI-r

DECK DQOUR PLArE(UNE~e) P/.5

MAIN-34 -

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DF-CK DoUfiLEP, PLATE(UN IEKR) P/5

I~PLATFORM

FW, BALLA."-T

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The base of the mast foundation Is butted to the second platform in

the forward fresh water ballast tank. The mast would be fabricatedof eight or twelve foot sections of rolled platv welded at the seamandi butt welded at the ends. A diaphragm would bt I ntll'ded at tilt.butt weld above t it baI last rank, and penetratIlos through thit ntpltate woutld allow tie volulm Inside tie mast to be recove red as bal lastcapac i t y. On tht. first platform, the mast foundltion passes throughi chi I I room where I1 should hi. Insulattd as ar,. the existing walls.

The foundation and insutlation octcplos about 10. of the presentchill room space. At the main deck, mast occupies an insignificantamount of space in a corner of the crew's lounge and a passage.

D. Weight and Cost Estimates

Figure 4.5 shows a cutaway profile of the wing sail, and weight andcost estimates broken down into six cost groups. The design features arebased on Wind Ship's proprietary wing sail designs (patents appliedfor). The estimate of total installed cost (less design and engineer-ing) Is $300,000.

E. Wing S.ystems and Ope ration

Details of the Foundation group are described above. The Spar andFixed Mast group includes the fixed mast from above deck to its topone-third of the way up the wing, the pivot be.irings located at thebase of the wing and the top of the fixed mast, and the rotating sparwhich is mounted on the pivot bearings and extends the full wingspan along the leading edge. The fixed mast is fabricated as des-cribed for the foundation. The rotating spar is welded steel witha box cross section.

The laminated wood trusswork framework is bolted to the rotating sparand supports the molded plywood skin which forms the aerodynamicsurface of the wing. The three flaps of molded plywood over woodframework are included in the Framework and Skin group.

Each flap is individually driven and may be deflected to 450 either side ofthe wing centerline. Flap deflection causes an increase in aerodynamic lift,similar to the effect of camber (wing section curvative). For maximum thrustin most sailing conditions, all three flaps will be deflected to the maximum450 . When the apparent wind is less than 3 5 O off the bow, optimum performanceis achieved with the flaps set at less than maximum deflection. When the windis directly ahead, windage drag of the wing is minimized with the flapscentered and the wing aligned with the ship centerline.

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o r- .r) r, ( ? n4/

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loop,

When apparent wind speeds exceed the 40 knot structural design wind speed,the flaps must be centered and the wing aligned with the wind to preventstructural loads from exceeding the design loads. Because the pivot axislocated only 10% of the chord length aft of the leading edge, the wing willself-align (feather) with the wind when the main drive system is disengagedand the wing is allowed to rotate freely about the pivot axis. In thispassive feathering mode, the flaps must be centered.

Three flaps are used instead of one full length flap because the flapstructural loads are much less for the one-third length individual flaps.Reduced loads allow lighter weight flaps which improve the featheringresponse of the wing and are less expensive. The three flaps art drivenindependently to provide redundancy so that the wing will feather ifof the flaps fails to lock on centerline.

Three flap drives, the main slewing drive system with feathering clutch,and power supplies therefore make up the Power and Drive group. The estimatefor the Controls group includes remote control of all wing functions from thepilot house, but does not include an automatic control system.

F. Helm Balance

The forward location of the single wing on the AGOR-14 retrofit is chosen tocoincide with the approximate center of lateral resistance (CLR) as well asto avoid interference with oceanographic work. Experience with dide thrustapplied to the forward cycloid indicates that the selected wing locationshould have minimal impact on ship steering, and may actually intlrovesteering in beam winds. The existing ship has trouble in beam winds becausethe windage of the superstructure is aft of the CLR and the ship tends toveer towards the wind unless corrected by side thrust from the cycloids.

G. Stability Before and After Retrofit

Figure 4.6A shows righting arm versus heel angle for the R/V KNORR in typicalarrival condition.( 1 8)without free surface correction (therefore, passiveroll stabilization tank not in use) and an assumed wind heeling arm versusheel angle, calculated for 100 knot beam wind following the method of Sarchin &Goldberg,(1 9 ) . The equilibrium heel angle is in the intersection of the curvesat 230 heel, where the righting arm,U"Zs. is 1.6ft..

According to the stability_ criteria presented by Sarchin & Goldberg, theequilibrium righting arm, GZs, should be no more than .6 of the maximumrighting arm, GZmax., and the area A1 , between the two curves to the right ofthe equilibrium point should be at least 1.4 times the area A2 , between thetwo curves out to 250 to the left of the equilibrium point. From Figure 1 forthe R/V KNORR GZs is .74 of GZmax., and A is 1.02 times A2. According to theabove criteria, the existing vessel has neither sufficient margin of stabilityin the equilibrium condition, nor sufficient reserve stability when rollingabout the equilibrium heel angle.

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1 ~: 4 IFIGURE 4.6

'>S I tability Bef re and AfterRetrofi t~t

GZ ' 1Existing Ship(no roll stabilization) i

ITI

* ~~heeling arm r~ix r

tih'

Angle o f Inclination (degrees) 1~

-* 3.0 - - L. *.

Ship with RetrofitGZ (wing feathered)

heeling arm 2.0-.-

*righting arm

I- T iI

! IV t

20.

-39

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Figure 2 is a similar presentation of righting arm and wind heeling arm forthe R/V KNORR with retrofit wing sail. The wing weight aloft increases theKG of the ship by .76 feet and therefore reduces the righting arm fromfigure 1 as shown. When feathered, the streamlined wing increases the100 knot heeling arm by only 2% of the existing ship wind heeling arm.Because of the reduced righting moment curve after retrofit, the retrofittedship has a larger equilibrium heel angle (280) and is farther from meetingthe stability criteria than the existing ship.

A ship which does not meet stability criteria before retrofit is not suitablefor retrofit without additional modification to provide adequate stability.This does not mean that sail-assist retrofit causes an unacceptable decreasein stability. For the case examined here, the .76 foot Increase in KG has aneffect on stability which is roughly equivalent to the free surface effect ofthe AGOR-14's passive roll stabilization tank. Thus, design of a new sail-assist vessel or modification of a vessel for sail-assist retrofit wouldrequire stability allowances similar to those required for designs to incor-porate passive roll stabilization.

Although the KNORR does not meet conventional storm wind stability criteriabefore or after retrofit, the detail performance predictions (q.v.) show thatheel angles under sail reach a maximum of 12.4 degrees in a true wind speedof 32 knots. Above this wind speed wing sail feathering reduces heel angleuntil the wind becomes so strong that hull and superstructure windage willproduce greater heel angles. Therefore, excessive heel angles will not occurwhen sailing.

H. Icing

The wing sail retrof It adds cons iderab le surfaco area on which iA e may formwhen icing conditions occur. The weight of ice on the wing surf; ce not onlycreates a stability hazard, but also degrades the feathering reslonse of thewing by increasing its pivoting inertia. Further wing sail desi).n workshould address possible solutions to prevent ice formation and/oi to allowde-icing the wing.

I. Visibility

Although the wing does not impair the pilot house view of oceanoyraphic workon the fantail or of line and anchor handling on the forecastle deck, it doescreate a significant blind sector on the horizon ahead of the ship when viewedfrom a fixed point in the pilot house. In the worst case, with the wing per-pendicular to the mean sight line, the occluded sector is 250. Powever, thepilot house enclosure spans the full beam of the ship (46 ft.) s( that theoperator may move from one side to the other and gain a view of ;ny point onthe horizon.

- 40 -

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041a2

.444 /o-/n

-(

0 (d

= -j

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4-41

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Figure 4.7 shows the views from the two best vantage points at the extremesof the pilot house. There remains a comnmon blind zone which extends 2.75 shiplengths forward of the bow.

Present U. S. Coast Guard policy is to restrict vessels to a blind zoneextending no more than 1.25 ship lengths forward of the bow. An alternativepolicy does exist for certain types of container ships and liquified gascarriers. The chief of the U. S. Coast Guard Ship Design Branch has indicatedthat neither policy adequately addresses the visibility problems encounteredon large commercial vessels with sail. Comments of the Ship Design Branchon this wing-sail retrofit indicate that the master should have a completeview of the horizon, the loss of which is only partially compensated by hisability to move to the extremes of the pilot house to see around the wing.

Raising the base of the wing by ten feet would place it seven feet above thepilot house deck and eliminate the visibility problems associated with theretrofit. This adjustment would reduce the wing area by 380 sq. ft. Thelost area could be recovered by extending the top of the wing 4 feet to themaximum 135 feet above the load water line and extending the chord to 40 feet.The parameters of this wing correspond to the 40 feet chord wing in the chordlength variation (chapter III, figure 3.1) which shows 89 long tons per yearfuel savings.

J, Navigation Lights

The wing sail also occludes the navigation range lights when viewed fromcertain directions from ahead. The jackstaff at the bow could be replacedby a larger mast to support both the anchor light and the forward range lightwhich is presently located on the foremast.

The aft range light in its present location on the mainmast above theexhaust stack is not "clear of and above all other lights and obstructingsuperstructures" as required by the international rules of the road. Therules also require that the horizontal distance between the two range lightsbe at least three times the vertical distance, which is not satisfied if theaft light is placed on top of the wing. Further consultation with the appropriateauthorities could determine if either the present location of the aft range lightor the location on top of the wing would provide a sufficiently recognizablerange light pattern to merit a waiver from strict compliance with the rules.

The navigation light problems which arise with the single wing retrofit wouldnot occur with a multiple wing sail arrangement such as may be desirable for anew building. With two or more wing sails, the aft range light could be placedatop the aft wing.

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K. Summary

This conceptual design indicates that a wing sail can be retrofit to

a multipurpose oceanographic research vessel without impeding researchoperations and with minimal modification of existing arrangementand structure . The forward position of the center of lateral resis-tance is a fortunate property of most ship hull forms that allows

retrofit of a single wing sail stepped on the forecastle deck. Inthis position the wing is removed from interference with researchonerations and the foundation may take advantage of the existingwatertight bulkhead.

Visibility of the horizon is partially occluded by the retrofit wing,but this can be avoided by setting the base of the wing higher thanshown. In the future, visibility should be considered before settinga limit on the lower extent of the wing for parametric optimizationand retrofit design work.

The AGOR-14 class RV KNORR is not suitable for sail-assist retrofit

because the existing ship does not have adequate stability. However.the stability requirements for sail-assist retrofit are not largeand should not present serious difficulties on most vessels. Innew buildings, design for sail-assist would require a margin instability similar to that required to accommodate passive roll stabiLi-zation tanks.

Except for Lnadequate stability, the AGOR-14 class appears to be anexcellent opportunity for sail-assist retrofit of an oceanographicvessel, and would achieve fuel savings with no detriment and possible

benefit to oceanographic operations.

In light of the potential advantages to be gained by sail-assist retrofit,consideration of other research vessels for retrofit is justified.

43

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V - HARDWARE ALTERNATIVES

A. Introduction

Although detailed performance and economic analysis has been limitedto the wing sail retrofit, other types of sail-assist hardware maymerit consideration.(2 0 ) Figure 5.1 shows eight sail-assist hard-ware alternatives, including the wing sail which is described above.Two of these rigs, the unstayed cat rig and the Flettner rotor, areconsidered in this chapter with the results from the wing sail retro-fit analysis as a reference point for comparison. Wind turbines arealso discussed in this case not for sail propulsion, but for auxiliary

power generation.

B. Cat Rix

An unstayed cat rig is presently in commercial service in Caribbeantrade aboard the 3,000 DWT general cargo vessel MINI LACE. Figure

5.2 is a picture of the MINI LACE with retrofit cat rig on sea trialsin Buzzards Bay. This rig has operated successfully since the ship

returned to service in September, 1981, and has verified the perfor-mance predictions made previous to the installation using the WindShip Retrofit Analysis Model. The dacron sail is 3,000 square feetin area, and the mast stands 116 feet above deck. This rig wasdesigned to operate with full sail in winds up to 35 knots, and tosurvive storm winds up to 150 knots with sail furled.

Figure 5.3 is a general arrangement drawing of the MINI LACE Cat Rig

The unstayed mast is mounted in bearings to permit furling and un-furling of the sail by mast rotation. The boom is cantelivered onbearings from the mast support to allow trimming in the horizontalplane. Hydraulic sheet winches mounted on the boom pay out and takein sheet lines to swing the boom to the desired position. A hydraulicmotor rotates the mast in relation to the boom so that the sail maybe reefed without changing the position of the boom, and so thatswinging of the boom also causes a corresponding rotation of themast. Therefore, a change in position of the boom does not changethe amount of exposed sail.

The loose footed triangular sail sets on sliders from a track on themast Tension on the clew of the sail is provided by an outhaul anda downhaul which operate independently of each other The outhaulline is paid out and taken in under continuous tension in conjunc-

tion with the rotation of the mast to take in or let out sail. Thedownhaul mechanism is mounted on the boom and connected to the clew,and travels in and out along the boom with movement of the clew,maintaining downhaul tension during such movement. Adjustment oftension on the outhaul and downhaul are provided by hydraulic winchesand cylinders.

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Figure 5.1

Rig Alternatives

A. STAYED FORE AND AFT RIG E. WING SAIL

B. UNSTAYED CAT RIG F FLETTNER ROTOR

C. PRINCETON SAILWING G. HORIZONTAL AXIS WIND TURBINE

a. SQUARE RIG H. VERTICAL AXIS WINO TURBINE

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Itt-C4

O,

-46-

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FIGURE 5. 3

aP- A

I left

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DE. OSCRIbPTION y D~r

La^PU.L . 40 O

iftib rlULWA'^Ib * "Wll"N 4

copy -c, C. ible d, 00pit:01t -'l

I RP IETA ORM NINF RM I H EIN S P P ETARYToN PR PE OFWI DS IPDE-

__IVE P ENT C ORA 0 AND MUNO E US DiscL ED WI

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__________FIGURE 5. 3

10111b )A W u ~~ffM6 CLL E W JFPDO

t~ir Wtgp 18SCc b. CC -Nd A ~c l U5TAYfltj CAT WIG iaM-

3 ~ 4 8 2

J% ,~.12

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All rig functions are controlled from the bridge, so that no manualhandling of the rigging is required. Wind Ship has applied forpatents on the proprietary features of the rig.

The Cat Rig is an attractive alternative to the Wing Sail when theobjective of the retrofit is to gain experience at sea with sail-assist operation before pursuing a significant hardware developmentprogram. The cat rig hardware has already been developed and testedin service to the point where it could be retrofit to an AGOR-14or similar size vessel with a minimum of rig redesign. Retrofitwith a wing sail would involve more hardware development before thewing could be installed. It may be desirable to gain operating ex-perience at sea with a cat rig before committing to, or in parallelwith, design development of the wing sail.

The performance of the cat rig would be less than the performance ofthe wing (e.g. approximately 90o of the fuel savings). The reductionin performance is due to lower maximum thrust and greater aerodynamicdrag compared to the wing sail. The cost of the cat rig would be similarto the cost of a wing sail of equal size, Maintenance cost for thecat rig would be higher due to replacement of the sail every 4 - 5years. For test operation as described above, a cat rig of the sizeinstalled on the MINI LACE (3,000 sq. ft.) could provide about 707%of the performance of the 3,610 sq. ft. wing sail, would cost about$250,000, and would be of adequate size to provide the desired opera-tional experience.

In consideration of obstructed deck space, simplicity of control,and response time when setting or furling, the cat rig would not beas well suited to research vessel operation as the wing sail wouldbe. The boom and sheeting system of the cat rig would take up morespace on deck and overhead of the deck. In cases where it may bedesirable to put more than one sail unit on a research vessel, thedeck and overhead obstruction of the cat rig would be prohibitive.

The amount of time and operator attention required to set or "furl"

the rig will be of some importance where the ship may be making sta-tions with short steaming intervals in between. Setting or furling a3,000 sq. ft. cat rig sail takes about 3 minutes. Trimming thewing sail from zero lift to maximum lift should take less than 20seconds and engaging the wing clutch should take less than 5 seconds.The three minutes to set the cat rig would not detract significantly

' !from the fuel savings between stations which are an hour or moreapart, as most stations are. However, the operator attention requiredfor three minutes of setting or furling a non-automatic cat rig whiledeparting or arriving at a station would be an inconvenience at least,and may discourage use of the rig for short transits.

Because sail trimming requires more control inputs and more complexfeedback sensors than wing trim, automated control of the cat rigwould be more complex.

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-!

C. Flettner Rotor

The Flettner rotor is a circular cylinder set upright above the deck of

the ship.supported by an Internal mast with bearings, and rotated by anelectric or hydraulic motor. The Flettner rotor generates aerodynamic

lift (force at a right angle to the wind direction) by means of the Magnuseffect.

As shown in figure 5.4a, cylinder rotation causes more air to flow aroundone side of the cylinder than around the other. This assymetrical flowpattern causes reduced pressure on the side of the rotor which is moving inthe same direction as the wind, and increased pressure on the side which ismoving towards the wind. The result of this pressure distribution is acomponent of force perpendicular to the direction of the wind. Rotor liftincreases as rotational speed is increased. When the speed at the surface ofthe rotor is about four times the wind speed, maximum lift is achieved, equalto about five times the maximum lift of a flapped wing of chord length equalto rotor diameter. Alternatively, to produce the same lift as a wing sail,

the diameter of a Flettner rotor would be only one-fifth the chord length

of the wing.

The rotor also experiences aerodynamic drag similar to that experienced by anon-rotating circular section, plus lift induced drag similar to that inducedby other lift generating devices such as a wing or a sail. When the rotor Isused for sail-assist propulsion, lift and drag forces act on the vessel in the

same manner as lift and drag forces generated by a conventional sailing rig or

wing sail (figure 5.4b).

A drive motor is required to turn the rotor against air friction of the rotorsurface and mechanical friction in the support bearings. For maximum lift,rotor RPM should be proportional to the wind speed. The maximum rotor RPM(limited by the maximum horsepower of the drive notor) limits high wind per-formance. However, this limit on performance also limits structural loads,

allowing rotor operation at partial load in strong winds without danger ofsudden overload due to a gust. Unfortunately, available aerodynamic data onthe power required for cylinder rotation is derived from small models andmay not be valid for full scale rotors.

The Flettner rotor does not furl or feather, which has caused some concern overthe safety of this rig in extreme storm conditions. However, the enhancedperformance of this device allows a rotor much smaller than a sail or wingwhich produces the same thrust. Thus, the storm wind forces on a Flettnerrotor may he similar to those on the mast and yards of an equivalent soft sailrig.

The Flettner rotor is attractive for research vessel applications because ofits ease of control and relatively quick response time compared to the wing sailor cloth sail rigs,and because of its small profile which provides minimumrestriction of visibility and minimum obstruction of deck space. The rotor hasonly one control variable (rotor RPM), so that automated control could be very

simple. The rotor's position does not change so that the obstruction of visi-bility and deck space does not change with varying wind directions.

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FIGURE 5.4

FLETTNER ROTOR

I ft

Dra, .

,,2-, RotlkWIND

A. Magnus Effoct

Drag

Li ft

B. Flettner Rotor

as Sail-Assist Propulsion

IND

Drag I KWIND

C. Fet tner Rotor

as Bow Thruster

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Although the rotor has the operational advantages mentioned above, it does

have more wind resistance when not operating than the minimum resistance ofthe feathering streamlined wing sail. This windage reduces fuel savings byrequiring slightly more main engine power when steaming Into headwinds, andproduces an increase in windage forces when on station or in storm condit [ons.The windage of the rotor would he the same as or slightly more than that of acat rig of equivalent maximum thrust.

Mayor (1) reviewed the potential of the Flettner rotor for oceanographicvessels, and suggested that a forward mounted rotor may be used as bowthruster when the ship is on station and headed into the wind (see figure 5.4c).This application of the rotor would not he necessary on the AGOR-14 which al-ready has excellent station keeping due to her fore and aft cyloidal propellors.However, on conventional screw propelled ships, an 8-foot diameter rotor,100 foot tall, in a 20 knot head wind, would provide bow thrust similar to thatof the AGOR-14's forward cycloid. Thus, a rotor sized for sail-assist propulsion(,similar in performance the wing sail shown for AGOR 14 retrofit) would provideample station keeping ability in head winds.

The rotor would not provide adequate station keeping with wind near the beam.However, present practice is to make most oceanographic stations with the shipbead to wind or a few degrees away from head to wind. Of course, the rotorwould not provide station keeping in calms or very light wind.

The rotor would have an advantage over conventional bow thrusters in thatavailable thrust would increase as wind speed increased, and that availablethrust would not decrease if the ship were making headway. Thus, stationkeeping ability would, to some extent, increase as station keeping requirementsincrease. The rotor would have a disadvantage in that response time (time re-quired to reverse rotation of the rotor to reverse thrust) might be somewhatlonger than that of a bow thruster or cycloid.

The wing sail could provide similar bow thrust as the rotor, with less attendant

windage drag, but would have slower response.

Some indication of the initial cost of a Flettner rotor may be taken by com-parison with the wing sail and its cost estimate. The foundation and bearingrequirements should be similar for both structures and so roughly the sameprice. The diameter of the rotor (8') is slightly larger than the thickness ofwing available for the main spar structure, so that the cost of the rotor andsupport mast should not be greater than the cost of the wing spar and fixed mast.The rotor has no additional skin or framework.

Most of the uncertainty in this rough comparison lies in the drive system forthe rotor, but this might cost about the same as the total wing and flap drives.The controls for the rotor should cost about half of the controls cost for thewing. In addition to fewer control variables, slip rings are not required totransmit control signals to the rotating parts.

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The resulting rough cost estimate is tabulated below. From the table it isclear that the Flettner rotor has significant potential for cost effectiveperformance.

FLETTNER ROTOR ROUGH COST ESTIMATE ( + 50%:: )

GROUP COST % COST(1982 $)

Foundation 50,000 25

Mast and Rotor 44,000 22

Power and Drive 70,000 35

Controls 6,000 3

Procurement and Supervision 30,000 15of Installation

Total 200,000

A Flettner rotor system design study with preliminary detailing of systemcomponents, fabrication and installation requirements could provide moreaccurate weight and cost estimates. This study should also include a more

thorough literature search on drive power requirements, and aerodynamictesting if sufficient data is not found. The rotor design study is justifiedin light of the indicated performance potential.

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D. Wind Turbines for Auxiliary Power Generation

Because research vessels spend a significant portion of their time on stationand have relatively large auxiliary power requirements, the fuel which may hesaved by reducing propulsion requirements is generally less than half of th1.total fuel consumption. Therefore, one might contider the possibility of windassisted auxiliary power generaLion. However, the present study Is concerndwith wind assisted propulsion (sail-assist) and not with stationary wind powerconversion. The generation of auxiliary power through the use of horizontalor vertical axis wind turbines is outside of the scope of the present study,but a few comments may be made on this topic.

If a wind turbine were sized to save the same amount of fuel as saved by thewing sail presented in this study, and assuming that the turbine would beoperating all of the time the ship is at sea (in transit, towing, and onstation) to generate auxiliary power, the turbine would have a diameterapproximately equal to the span of the wing sail (95 ft.) and a projectedarea of about 7,000 sq. ft. (about twice the area of the wing). Thus, evenwith less than half of the at sea time as transit time, sail-assisted propulsionis a more effective means of wind energy extraction than continuous wind turbinepower generation on a size for size basis.

The relative cost and reliability of the wind turbine will not be considered here,but could be approximated by examining land based wind turbine technology andthe hardware and operational requirements for shipboard applications. The develop-ment of wind turbines for shipboard auxiliary power does not seem as promising asdevelopment of sail-assist technology except where the ship (or other sea-goingplatform) spends nearly all of its time on station. If the subject were to bepursued, it should be considered in terms of present land based wind turbinetechnology, and additional requirements for marine service.

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E. Summary

A 3000 square foot cloth sail "cat-rig" prototype is operating successfullyin continuous commercial service. As an alternative to the wing sail, thecat rig offers a short lead time and minimum development expense to implementa retrofit installation and begin gaining operating experience with a sail-assist oceanographic research vessel. However, in the long term the cat rigis less attractive than the wing sail for oceanographic operations becauseit occupies more deck space and has slower response time when setting andfurling.

Other cloth sail rigs can be considered as discussed in reference (20).Of the cloth sail rigs, the cat rig minimizes operational disadvantages.

For oceanographic operations the Flettner rotor has several advantages overthe wing sail and cat rig. The rotor occupies the least deck space, restrictsthe least visibility, and is the most amenable to automated control. TheFlettner rotor also may have economic advantages, but these are uncertainbecause rotor design has not been developed to the extent of present wingsail and cat rig technology. A Flettner rotor design study is recommendedto provide a basis for cost estimates and to expose practical design con-siderations.

Wind turbines for auxiliary power generation are not as promising as sail-assist for propulsion, except where a ship or other ocean-going platformspends nearly all of its time on station.

In order of economic and operational potential for the AGOR mission,the hardware alternatives are ranked Flettner rotor first, wing sailsecond and cat rig third. Based on the status of present development,the ranking is reversed. In view of this difference, it is recommendedthat a design study of the Flettner rotor be undertaken to bring rotordesign to a level sufficient for economic and operational comparison withpresent wing sail designs.

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I vi - NEW SAIL-ASSIST RESEARCH VESSELS

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VI - NEW SAIL-ASSIST RESEARCH VESSELS

A. Introduction

In chapter IV, practical consideration of the wing sail retrofit revealsseveral difficulties which are related to the characteristics of theAGOR-14 class, but are not inherent in the concept of sail-assist. Inaddition, many of the ship design variables which are predetermined inthe case of a retrofit may be adjusted to utilize the full potential

of sail-assist in a new vessel design.

In this chapter, new vessel characteristics are suggested to avoid thestability and visibility problems of the AGOR-14 retrofit. Engine size,deck arrangement and hull characteristics to make better advantage ofsail-assist are presented and discussed. A conventional research vessel,somewhat smaller than the AGOR-14, is presented as an example whichincorporates many characteristics which are desirable for a sail-assistvessel.

B. Stability

As noted in chapter IV, the sail power unit raises the center of gravityof the ship and decreases stability. The stability decrease is roughlyequivalent to the free surface effect caused by passive roll stabilizationtanks which are included in many vessel designs. Therefore, the stabilityallowance required in the design of a sail-assist vessel can be achievedthrough minor design allowances such as slight increase in beam or additionof ballast.

C. Visibility

The AGOR-14 retrofit suffered from impaired visibility from the pilot house.The solution suggested in chapter IV for the retrofit is to raise the baseof the wing to above the level of the pilot house. Because the AGOR-14pilot house is quite far above the water, this solution places the wingfarther above deck than would otherwise be necessary, and limits the wingspan to less than the optimum.

.4 In a new vessel design more space can be made available for th! wing sail

by lowering the pilot house deck one deck level. This feature would alsoreduce the windage of the superstructure and lower its center of gravity.

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D. Engine Size

In the AGOR-14 retrofit examined in detail in this study, fuel savings arethe only savings available to recoup the cost of the retrofit wing-sail.In new sail-assist design and construction, the main engine may be smallerthan that required by a motor vessel to achieve the sanx- average servicespeed. Engine size reduction provides another means to offset the costof the sail-assist hardware. However, engine size reduction is notpossible if some criterion other than average transit speed determinesthe main propulsion requirements.

Where engine size reduction is possible, the net cost of sail-assist isless than for the retrofit analyzed in this study. The trade off betweenrig initial cost and fuel savings benefit will not lead to the same rigas selected in the retrofit analysis. Because the initial cost haseffectively been reduced, the rig optimization will lead to larger sailarea and possibly a higher rig design wind speed. Thus, an optimizedvessel designed and built for sail-assist would take greater advantageof wind propulsion than an optimized retrofit sail-assist vessel, notonly through engine size reduction, but also through deriving a largerpart of its propulsion requirements from the wind than is derived by theretrofit vessel.

E. Deck Arrangements

The single wing retrofit optimized for the R/V KNORR is very close to themaximum dimensions within the limits defined by most height and tail swing

limitations. It may be possible to increase the area of a single wing to4,000 square feet in the design of a new sail-assist vessel of AGOR-14 sizeby reducing the superstructure height in way of the wing and increasingthe span.

Multiple wing sails for greater sail area require design reconsiderations* which are avoided by the single wing rig. Two wing sails could be arranged

with one forward as shown for the AGOR-14 retrofit, and one aft of the pilothouse. The pilot house would have to be further forward than on the AGOR-14to allow space for the aft wing without excessive loss of working deckspace. The aft wing would have deck clearance sufficient to allow trailersas temporary labs underneath the tail swing. Cranes would have to be locatedoutside of the tail swing, but hydrographic trawl or instrument winches couldbe accommodated in this area.

The view of working deck space from the pilot house is a valuable feature ofthe AGOR-14 class ships, which allows coordination of ship operations insupport of oceanographic activities. This view would not be occluded bythe aft wing sail, but would be diminished by the pilot house location furtherforward.

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The benefits of increased sail-assist would have to outweigh the reducedwiorking versatility of the space about the aft wing in order to justifythe use of two wing sails. Because Flettner rotors have less impact ondeck arrangement (see "Hardware Alternatives"), rotors are better suitedto multiple installations.

F. Helm Balance

The location of additional sail power units may cause steering problemsdue to sideforce acting aft of the center of lateral resistance. Thefollowing factors may be used to avoid these steering problems in thedesign of new sail assist vessels.

Inspection of ship model manuevering test data indicates that the effective"center of lateral resistance" (CLR) is not a fixed point on the hull under-body. This center actually shifts position depending upon the relativemagnitude of the sideforce applied to the hull. For light sideforce, suchas is applied by a single wing sail or the side thrust of the forwardcycloid on the AGOR-14, the CLR is near the forward perpendicular (or insome cases forward of the bow). As the sideforce is increased the CLRmoves aft, towards the lateral center of the underbody profile.

The movement of the CLR should reduce the discrepancy between CLR and thecenter of the rig sideforce when more sail is added. However, this effectis not likely to result in a perfectly balanced helm. In most cases theCLR will not be as far aft as the rig center. For any given ship the CLRwill vary as the rig sideforce varies due to varying wind conditions. Asail-assist ship with conventional screw propulsion may require increasedrudder area to overcome the turning moments due to shifting position of CLR.

The underbody shape can be designed such that the CLR range is urther aftby introducing "drag" to the keel as is typical of the fishing urawler hullform. The R/V OCEANUS (figure 6.1) and her sister ship (R/V WEIOMA, R/VENDEAVOR) are examples of a successful research vessel design with thisfeature.

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0

4J4

-M4-1

0- Lro 4 w N 0

00

U 0

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G. Smaller Research Vessels

Sail power unit cost and weight per square foot increase with sailarea because structural moments which are the dominant design loadsincrease faster than sail area. On the other hand, conventionalpropulsion systems cost per horsepower and specific fuel consumptiondecrease as engine size increases. Because of these scaling effects,the economics of sail assist are more favorable in smaller vessels.In addition to consideration of helm balance and of scaling effects ofthe slight decrease in size, operational efficiency and general arrange-ment may be more compelling reasons to consider a design similar to theOCEANUS for sail-assist retrofit or new building.

In the present economic environment, the moderate sized vessels oftenperform their research mission more cost effectively than the largerAGOR ships. In planning for new building of a multi-purpose researchvessel, it would be prudent to give the smaller vessel complete considera-tion before deciding that a larger vessel is necessary to meet the re-quired oceanographic capabilities. Increased endurance, enhanced stationkeeping ability, and quiet ship capabilities of sail-assist could combinewith the operational and economic advantages already inherent in thesmaller design to provide oceanographic capabilities of the largerAGOR-14 class and acoustic capability which is presently available onlywith special purpose vessels. Of course, the capacity (in terms ofnumber of scientists or tons of payload) would be less than that of thelarger vessels, yet the potential exists for improved capabilities andlower operating cost per capacity.

The arrangement of the OCEANUS has proven to be versatile and efficient,and would be compatible with sail power units. The deck layout couldaccommodate wing sails or Flettner rotors fore and aft. The pilot housedeck is low enough so that the base of the wings could be above theoperators'. eye level, allowing unobstructed view of the horizon and thedecks. Flettner rotors could be similarly elevated, but might extenddown to deck level without undue obstruction of visibility. The existingmast and stacks might be modified and/or relocated and the pilot housemight be extended to the maximum beam to improve visibility.

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H. Summary

New sail-assist vessel design offers several opportunities to improve upon

the benefits of retrofit. Stability and visibility problems are easilyavoided in new vessel design. The initial cost of the sailing rig may bepartially offset by engine size reduction. For new vessels, the increasedbenefit of sail propulsion may lead to sail plans more extensive than thesingle wing retrofit selected for the AGOR-14 class. The flexibility ofnew vessel design allows configuration of deck arrangement and hull charac-teristics to suit both oceanographic operations and sail plan requirements.

The OCEANUS is a successful conventional research vessel with many of thecharacteristics suggested for a new sail-assist vessel. The operational andeconomic success of the OCEANUS is reflected by the subsequent constructionof two sister ships, and indicates that many of the desirable characteristicsfor sail-assist are mutually desirable for oceanographic operations.

The OCEANUS represents a type of vessel which will continue to play a majorrole in oceanographic research, particularly in the present and foreseeablefuture economic environment. Plans for new building of this type of vesselshould consider the potential benefits of sail-assist.

26

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VII - OTHER NAVAL MISSIONS

A. Introduction

The preceding analysis and discussions have been limited to sail-assistretrofits for or new buildings of vessels for multipurpose oceanographicresearch, the mission of the AGOR class. This chapter will discuss somepossible applications for other U. S. Navy auxiliary missions -

T-AO Military Sealift Command (MSC) and AGOS Ocean Surveillance. MSCtankers and other supply ships have deck plans and operating procedureswhich are compatible with sail-assist, and spend a large portion of timein transit. Silent operation at towing speed is essential to the AGOSsurveillance mission.

The sensitivity of fuel savings to transit time is presented and discussedwith respect to the T-AO supply and transport mission. oceanographic missions,and ocean survey missions. Characteristics and operation of existing MSCtankers are discussed with respect to sail-assist retrofit or new building.Unassisted sail propulsion for silent towing is considered and developmentsnecessary to meet control requirements for towing large acoustic arraysare identified.

B. Sensitivity of annual fuel savings to time in transit:

According to the assumptions made for the retrofit analysis, the retrofitprovides fuel savings only while the ship is transiting. The results of theanalysis indicate that the wing sail retrofit saves .82 LT of fuel each dayof transit time. With the assumed ship schedule (transit 110 days/year) andfuel price ($1.25/gallon, $400/LT) the AGOR-14 retrofit saves 90 LT per year,or $36,000 worth of fuel. Figure 7.1 is a graph of annual fuel savings inLT and 1982 dollars per year for other schedules with 50 to 300 transitdays per year assuming the same daily fuel savings and fuel price.

This graph indicates the fuel savings which would accrue to a retro-fitted AGOR-14 class vessel operating in the same wind conditionsas used in the analysis but spending more time in transit. If shipoperations include more days in transit, fuel savings increase. Forthe purpose of operations analysis, the AGOR-14 class mission wasinterpreted in terms of vessel utilization at WHOI. The same missionmay result in different operating statistics when interpreted in termsof the operations of other institutions. Vessels which pursue otheroceanographic missions would also show varying operating statistics.

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FIGURE 7. 1

F~UEL1 SAVINGS VERSUS TRANSIT TIMER/V KNORR

SAIL-ASSISI' RErROFIT

ASSUMPTIONS:Fuel Price $1.25/gal. ($400/1,T)Fuel Saving .82 LT/transit dayBased upon performance prediction forR/V KNORR with 3610 sq. ft. wing sail.

250 -100,000)

200 80,000

Fuel FuelISaving .Sav'ing

(LT/yr.) (S/,yr.)

150 60,000

100 40,000

XRetrofit StudyTransit 110 days/yr.Fuel Saving 90 LT/yr.

50 20,00050 100 150 200 250 300

TRANSIT TIME(days/year)

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C. MSC Sealift Class Tankers

Tankers of the SEALIFT Class (e.g. SEALIFT PACIFIC, 25,000 DWT) areoperated by the Military Sealift Command to transport petroleum productsin support of Navy and Department of Defense operations. The mission issimilar to commercial tanker operations which would have 200 to 250transit days per year. Plans of the SEALIFT PACIFIC (21 ) show severalcharacteristics which increase compatibility with sail-assist and/orpotential fuel savings. Most of the deck has no superstructure, leavingample space for sail power units.

Machinery characteristics of the SEALIFT Class Tankers are nearly ideal forsail-assist retrofit. Twin medium-speed Diesel engines drive a singleshaft and controllable pitch propeller. When sufficient power is derivedfrom the wind, the power plant could be operated efficiently at half poweror less with one engine shut down. The controllable pitch propellerallows proper engine loading over the range of speed and power levelswhich might occur during sail-assisted operations.

The bow thruster reduces port turn around time, thereby reducing the timewhen sail power units would be [dle. Also, any increase in windage due tothe sail units should be easily compensated by the bow thruster.

A study similar to chapters II, III and IV of this report would determinetypical operating and wind statistics, optimum sail rig, bottom line fuelsavings, preliminary design and practical considerations of a retrofit fora SEALIFT Class Tanker. These results would present the potential ofretrofit not only for the MSC tanker mission, but also for similarauxiliarysupply missions.

D. AGOS Ocean Surveillance Ships

AGOS ships conduct ocean surveillance with towed arrays of sonar equipment.The AGOS mission definition (22) states:

"Water borne acoustic noise is to be minimized to the maximumextent possible.""Both airborne and waterborne noise levels should be kept toa minimum."

This instruction also notes that with a diesel engine, cylinder firingfrequency and harmonics thereof are within the acoustic range utilizedby sonar.

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Present practice in AGOS ship design has a diesel generator plant drivingan electric motor for propulsion. This arrangement has been adopted toisolate engine and generator noise from the hull structure andpropeller.Tsolntion of the diesel engine does re.mve one mij.jor component of water-borne n1(lse', but prope lltr gvneranted nols e Is still radiated directlyinto the water. The engine also creates airborne noise which may be in-directly carried to the water via hull structures. Although the missiondefinition calls for maximum possible reduction of waterborne noise, theacceptable noise levels specified in the instruction are based upon thosewhich are achievable with diesel-electric propulsion.

Sail propulsion introduces the possibility of eliminating propellergenerated noise and significantly reducing airborne engine noise byeliminating most of the generator output requirements. However, towingacoustic arrays with pure sail propulsion also introduces design andcontrol considerations which are not required for sail-assisted propulsion.Constant position and orientation of the array with respect to the towingvessel are essential to sonar surveillance operations. Constant orientationrequires that the towing vessel maintain constant speed, and that the towpoint be steady in all degrees of freedom.

When towing with sail as the only source of propulsion, speed must be con-trolled by controlling the thrust generated by the sailing rig. Sail powerunits (sails, wings or rotors) generate not only forward thrust but sidethrust as well. At slow towing speeds, rig side force will cause the shipto make significant leeway. If this leeway is not controlled and steady,constant orientation of the array will not be maintained. It is not alwayspossible to control both forward and side thrust independently because onlycertain combinations of aerodynamic lift and drag forces may be generatedby the rig.

To reduce leeway under pure sail at low speed and to control leeway assideforce varies, one or more movable centerboards or daggerboards shouldbe added as control surfaces. As a part of the sail power system, thesecontrol surfaces not only allow independent control of forward and sidethrust, but also improve propulsive performance by increasing the efficiencyof the hull in resisting leeway and leeway induced drag.

With two control surfaces similar to large rudders placed one forwardand one aft, and two sail power units one forward and one aft, controlledconstant speed towing can be achieved without leeway. Operation of these

sail power units and control surfaces requires an automated control systemdesigned to maintain constant speed and zero leeway.

The control surfaces and control system required for sail towing are rela-tively simple hardware and software technology when compared to sophisticatedship systems such as hydrofoil vessels. The development of this hardwarewould require little expense compared to development of thehydrofoil, andcould borrow extensively from active stabilization control surface and hydrofoil

technologies which have already been developed.

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In this application sail propulsion is intended to provide superior missionperformance as opposed to reduced cost with equivalent performance. Thecontrol surfaces in, re ge the conustruetion c ost of the sail yst,.m. Ilow(v r,the operating cost Is reduiced hc.nuse tht rig will n',et the 1l11I propulsionrequirement most of the time while towing. Diesel-engine screw propulsionwould be used with sail-assist in transit and for the surveillance missionin light winds or calms.

According to the mission requirements the desired operating statisticsfor AGOS ships are:

Towing (0-3 knots) 306-312 days/yearTransit (10-11 knots) 17-23 days/yearPort & Maintenance 36 days/year

Although the primary reason for this application is not fuel savings, itis evident that there is great potential for savings. The reducedoperating costs may balance the increased initial cost to provide superiormission performance with equal or reduced life cycle costs.

E. Summary

The mission variable which has the greatest impact on the economics ofsail-assist is time in transit. The AGOR-14 mission as implemented byWHOI is at the lower end of the scale of transit time, with 110 days peryear of transit. Other missions may require up to 330 days under way peryear. which would triple the per annum fuel savings predicted for the R/VKNORR.

The MSC operated SEALIFT class tankers spend 200 to 250 days per yearsteaming. and have machinery and arrangement characteristics which arenearly ideal for sail-assist. A SEALIFT class tanker retrofit analysisis recommended.

For AGOS surveillance ships, acceptable noise levels are presently dictatedby those achievable with Diesel-electric screw propulsion. Sail propulsionoffers a degree of silent operation which is unattainable with screw propul-sion. Towing with pure sail propulsion at low speed requires specializedcontrol surfaces and an automated control system which are primarily anapplication of existing hardware and software technologies but requiredevelopment as would any new application.

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VIII SUMMARY

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VIII - SUMMARY

A. Introduction

Mission requirements, fuel economy, net savings, design characteristicsand initial cost of a retrofit conversion of an AGOR-14 Class ship to awing sail assisted ship are analyzed. Sall rig hardware alternativesto the wing sail are reviewed but not analyzed in detail. Review andrecommendations are given concerning new sail-assist vessel characteristicsfor the AGOR mission and other naval missions which may benefit from sailpropulsion.

B. Operational Analysis

Flexibility is the most important operational consideration in multi-purposeresearch vessel design. A large, clear fantail deck with a grid of boltdown fixtures provides deck equipment flexibility. With sufficient spaceon the superstructure decks aft and on the forecastle deck, truck trailersor standard shipping containers can be used as interchangeable laboratoryunits. A retrofit wing sail on the forecastle deck with deck clearancefor truck trailers does not interfere with research operations, providesproper helm balance, and may take advantage of existing structural arrange-ment. Visibility of the horizon is partially occluded by the wing sailunless the lower edge of the wing is above pilot house eye level.

Six voyage scenarios represent typical scheduling of the AGOR-14 classR/V KNORR, as operated by WHOI. Operating statistics for these scenariosindicate that the vessel spends 25% of her time in maintenance, 14% in port,27% on station, 4% towing, and 30% in transit. Wind statistics indicatethat present research cruise planning leads to wind direction distributionswhich are favorable to sail propulsion.

C. Operational Benefits

For the purpose of retrofit economic analysis, the only benefit of sail-assistis assumed to be fuel saving while transiting. However, wind propulsion mayprovide operational benefits of ship motion reduction, quiet ship propulsionand station keeping ability in addition to fuel economy for oceanographicresearch vessels. Fuel economy may also result in the additional operationalbenefit of reduced bunkering port calls and therefore more time at sea formission operations and greater flexibility in voyage planning.

For quiet ship operations, a sail-assist vessel can shut down main engineand proceed down wind or across the wind propelled by sail alone. For asail-assist vessel without an enlarged rudder and neither a centerboard nora deep keel, pure sail towing operations are limited to a downwind course.

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A foiward mounted sail power unit (wing sail or Flettner rotor) may beused as bow thruster when the ship is on station. A rig which is modestin terms of sail-assist propulsion will provide ample ability to keep theship head to wind or at some desired position near head to wind. The sailpower unit would not provide adequate station keeping with wind near thebeam. Present oceanographic practice is to make most stations with theship head to wind or a few degrees away from head to wind.

The sail power unit has distinct advantage over conventional thrusters inthat available sail thrust increases as wind speed increases and availablethrust does not decrease when the ship is making headway. Thus, stationkeeping ability increases as station keeping requirements increase. Ofcourse, the unit would not provide station keeping in calms or very lightwind.

The sail power unit has a disadvantage in that response time (time requiredto change the orientation of the wing or the rotation of the rotor) is some-what longer than the response time of a conventional bow thruster or cycloid.The Flettner rotor has a faster response than the wing sail.

A sail power unit will provide some aerodynamic damping of ship roll motions.

However, sail propulsion will also cause an offset of equilibrium heel anglewhile underway. Whether or not the reduced motions improve shipboard habita-bility and working efficiency more than the heel angle degrades these qualitiesremains to be observed in practice.

Experience with the commercial sail-assist vessel MINI LACE indicates thatsail-assist may improve a ship's ability to maintain schedule. Sail-assistprovides the greatest propulsive boost in strong winds when high seas slowmost motor vessels. As long as the wind is not directly ahead and does notexceed the rig design speed, sail-assist provides the extra power required tomaintain service speed in heavy seas.

D. Retrofit Analysis

Analysis of fuel economy and operating cost savings for a systematicvariation of wing sail retrofits to the R/V KNORR leads to selection ofoptimum retrofit wing parameters:

Sail Area 3610 sq. ft.

Design Wind Speed 40 knots

Mast Height (above L.W.L.) 131 ft.

Span 95 ft.

Chord 38 ft.

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The selected wing saves 90 long tons of fuel per year, worth $36,000 at1982 fuel prices. The estimated cost of the wing-sail retrofit is $300,000including installation but not including design and engineering.

The AGOR-14 class R/V KNORR is not suitable for sail-assist retrofit becausethe ship as is does not meet conventional stability criteria. However, thestability requirements for sail-assist retrofit are not large and shouldnot present serious difficulties on most vessels. Except for inadequatestability, the AGOR-14 does appear to be an excellent opportunity for sail-assist retrofit of an oceanographic vessel, and would achieve fuel savingswith no detriment and possible benefit to oceanographic operations. Inlight of the potential advantages to be gained by retrofit, considerationof sail-assist for other research vessels is recommended.

E. New Vessels

New sail-assist vessel design offers several opportunities to improve uponthe benefits of retrofit. Stability and visibility problems are easilyavoided in new vessel design. The initial cost of the sailing rig may bepartially offset by engine size reduction. For new vessels, the increasedbenefit of sail propulsion may lead to sail plans more extensive than thesingle wing retrofit selected for the AGOR-14 class. The flexibility ofnew vessel design allows configuration of deck arrangement and hull charac-teristics to suit both oceanographic operations and sail.

The OCEANUS is a successful conventional research vessel with many of thecharacteristics suggested for a new sail-assist vessel. The operational andeconomic success of the OCEANUS is reflected by the subsequent constructionof two sister ships, and indicates that many of the desirable characteristicsfor sail-assist are mutually desirable for oceanographic operations.

The OCEANUS represents a type of vessel which will continue to play a majorrole in oceanographic research, particularly in the present and foreseeablefuture economic environment. Plans for new building of this type of vesselshould consider the potential benefits of sail-assist.

F. Hardware Alternatives

A 3000 square foot cloth sail "cat-rig" prototype is operating successfully

in continuous commercial service. As an alternative to the wing sail, thecat rig offers a short lead time and minimum development expense to implementa retrofit installation and begin gaining operating experience with a sail-assist oceanographic research vessel. However, in the long term the cat rigis less attractive than the wing sail for oceanographic operations becauseit occupies more deck space and has slower response time when setting andfurling.

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Other cloth sail rigs can be considered as discussed in chapter 2 ofreference (2). Of the cloth sail rigs, the cat rig minimizes operationaldisadvantages.

For oceanographic operations the Flettner rotor has several advantages overthe wing sail and cat rig. The rotor occupies the least deck space, restrictsthe least visibility, and is the most amenable to automated control. TheFlettner rotor also may have economic advantages, but these are uncertainbecause rotor design has not been developed to the extent of present wingsail and cat rig technology. A Flettner rotor design study is recommendedto provide a basis for cost estimates and to expose practical design con-siderations.

Wind turbines for auxiliary power generation are not as promising as

sail-assist for propulsion, except where a ship or other ocean-goingplatform spends nearly all of its time on station.

G. Other Missions

The mission variable which has the greatest impact on the economics ofsail-assist Is time in transit. The AGOR-14 mission as implemented byWHOI is at the lower end of the scale of transit time, with 110 days peryear of transit. Other missions may require up to 330 days under way peryear, which would triple the per annum fuel savings predicted for the R/VKNORR.

The MSC operated SEALIFT class tankers spend 200 to 250 days per year steaming,and have machinery and arrangement characteristics which are nearly ideal forsail-assist. A SEALIFT class tanker retrofit analysis is recommended.

For AGOS surveillance ships, acceptable noise levels are presently dictated

by those achievable with Diesel-electric screw propulsion. Sail propulsionoffers a degree of silent operation whici is unattainable with screw propul-sion. Towing with pure sail propulsion at low speed requires specializedcontrol surfaces and an automated control system which are primarily anapplication of existing hardware and software technologies but requiredevelopment as would any new application.

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IX - RECOMMENDATIONS

A. Introduction

Recommendations for further research and development are summarized below.The recommendations are divided into three groups according to mission

application:

- oceanographic research vessels

- military sealift command (MSC)

- ocean surveillance vessels (AGOS)

Within the oceanographic mission group, recommendations are presnted insuggested chronological order, which is also the order of perceived priority.No attempt is made to assign relative priorities to the three mission groups.

B. Oceanographic Research Vessel Applications

In order of economic and operational potential for the AGOR mission, thehardware alternatives are ranked Flettner rotor first, wing sail second, andcat rig third. Based on the status of present development, the order isreversed. Therefore, the first priority for research vessel applications isto bring a Flettner rotor design to a level sufficient for economic andoperational comparison with the wing sail.

Existing vessels and proposed new buildings should consider examining thepotential advantages of saLl-assist for both fuel economy and oceanographicoperations. Sail assist can be evaluated following the voyage scenarioanalysis, parametric study and conceptual design procedures presented inthis report. Flettner rotor or wing sail hardware alternatives may be con-sidered, the choice depending upon the results of the suggested first priorityrotor design study. If there is a compelling reason for applications in thevery near term, or for use of a cloth sail rig, the cat rig or conventional

yacht type rigs may be considered.

The R/V OCEANUS is an example of an existing type of oceanographic vesselwhich is sensible for new building, is well suited to sail-assist eitheras a retrofit or a new building, and may gain significant advantage fromsail-assisted oceanographic operations. In addition to vessel characteristics,scheduled time in transit should be considered in anticipating the economicbottom line of a sail-assist study.

Any investigations which lead to plans for sail-assist retrofit or newbuilding will require development of sail-assist hardware technology forthe application.

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The Flettner rotor is an inherently simple mechanical mechanism whichwas demonstrated in marine service more than 50 years ago.( 2 3 ) The rotorcontrol system involves only one control variable - rotor RPM. Rotorhardware development should require primarily conventional mechanicaland marine engineering design.

The greatest barrier to rotor development is lack of aerodynamic data forthe Magnus effect in full scale flow regimes. Because the Magnus effectdepends upon viscous boundary layer flow, viscous scale effects may producesignificant differences between model tests and full scale rotor behavior.Wind tunnel or other aerodynamic testing in a range of flow regimes fromtypical model scale to as close to full scale as possible is recommendedto determine scale effects on lift, drag, and torque coefficients. Validtorque data is particularly scarce for the Flettner rotor, although thisdata is required to determuine drive system power requirements and to sizethe drive motor.

The wing sail requires drive and control system development to be suitablefor application to a modern research vessel. Feather behavior must beincorporated into wing sail design using aerolastic analysis techniquesand should be verified with prototype hardware. A 300 square foot(approx. 1/10 full scale area) wing sail prototype operated on land wouldbe of sufficient size to provide the real world effects necessary to bread-board automatic control system and to test feathering behavior and aero-elastic analysis. The wing would be small enough to be transportable ona flat bed trailer truck, which would allow testing at various suitablywindy and gusty locations.

It is not expected that the oceanographic applications should bear theentire burden of sail-assist hardware development. However, the oceano-graphic ship community should play a part in t!... development of sail-assisthardware. If this development activity is coordinated with that of othersail propulsion applications, hardware development will not lag unnecessarilyfar behind investigation of the potential of sail-assist for research vesseloperations.

C. Military Sealift Command

A study similar to chapters II, III and IV of this report is recommended todetermine typical operating and wind statistics, optimum sail rig, bottomline fuel savings, preliminary design and practical considerations of aretrofit for a SEALIFT Class Tankers operated by MSC. The results wouldindicate the potential of retrofit not only for the MSC tanker mission, butalso for similar auxiliary supply missions.

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Machinery characteristics of the SEALIFT Class Tankers are nearly idealfor sail-assist retrofit. Twin medium-speed Diesel engines drive asingle shaft and controllable pitch propeller. When sufficient poweris derived from the wind, the power plant could be operated efficientlyat half power or less with one engine shut down. The controllable pitchpropeller allows proper engine loading over the range of speed and powerlevels which might occur driving sail-assisted operations.

The bow thruster reduces port turn around time, thereby reducing the timewhen sail power units would be idle. Also, any increase in windage dueto the sail units should be easily compensated by the bow thruster.

D. Ocean Surveillance Vessels

The maximum possible reduction of waterborne and airborne noise is essentialto the AGOS mission of ocean surveillance with towed sonar arrays. WithDiesel-engine screw propulsion, propeller generated noise is radiateddirectly into the water, and the engine radiates airborne noise which mayalso be transmitted to the water. Both propeller and engine generate noisewithin the frequency range utilized by sonar. Accepted noise levels arepresently dictated by those achievable with Diesel-electric screw propulsion.

Sail propulsion introduces the possibility of eliminating propeller generatednoise and significantly reducing airborne engine noise by eliminating mostof the generator output requirements. In this application sail propulsionis intended to provide superior mission performance as opposed to reduced costwith equivalent performance. The wing sail is the appropriate hirdwarealternative for this application because its superior aerodynami.: performanceprovides the greatest operational capability in terms of course lieadings.

The control surfaces and control system required for sail towing are relativelysimple hardware and software technology when compared to other advanced shipsystems such as retractable hydro foils. The development of this hardware wouldrequire little expense compared to development of the hydro foil, and couldborrow extensively from active stabilization control surface and hydrofoiltechnologies which have already been developed.

If near silent noise levels which are not attainable with present AGOStechnology are of value to Naval operations, development of sail towing hard-ware and control system is recommended.

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X -REFERENCES

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'Ae

X - REFERENCES

(1) J. W. Mayor, Jr., and J. S. Tochko, "A Revival of the Flettner Rotorshipfor Oceanography", Marine Technology Society Tenth Annual ConferenceProceedings, pp. 783-802, 1974.

(2) L. Bergeson, et al, Wind Propulsion for Shlps of the American MerchantMarine, U. S. Maritime Administration report number MA-RD-940-81-034,National Technical Information Service document number PB-81-162455, NTIS,Springfield, Va., March, 1981

(3) Bascom, W., et al, The Use of Sailing Ships for Oceanography, NationalAcademic Press, Washington, D. C., 1981.

(4) OPNAV INST 9010.249-CH-1, "Approved Characteristics for OceanographicResearch Ship (T-AGOR), SCB Project No. 710.66", Office of the Chief ofNaval Operations, Department of the Navy, Washington, D. C., July, 1966.

(5) Tentative Research Vessel Operating Schedules, 1981, University-NationalOceanographic Laboratory System Office, Woods Hole Oceanographic Institution,Woods Hole, Mass., November, 1980.

(6) Tentative Research Vessel Operating Schedules, 1982, University-NationalOceanographic Laboratory System Office, Woods Hole Oceanographic Institution,Woods Hole, Mass., August, 1981.

(7) 1981 & 1982 Woods Hole Oceanographic Institution Ship Sc. .ule, W1IOI, WoodsHole, Mass., September, 1981.

(8) E. H. Hiller, "Voyage to the Ice", Woods Hole Notes, Vol. XI, No. 2, August, 1979.

(9) Actual Estimated, Proposed and Projected operating cost data for R/V KNORR, assubmitted by WHOI to National Science Foundation, Woods Hole, Mass., June, 1979,June, 1980, and June, 1981.

(10) J. M. Meserve, "U. S. Navy Marine Climatic Atlas of the World, Vol. 1, NorthAtlantic," U. S. Department of Commerce, National Climatic Center, U. S. Gov.Printing Office, Washington, D. C., December, 1974.

(11) J. M. Meserve, "U. S. Navy Marine Climatic Atlas of the World, Vol. 4, SouthAtlantic," U. S. Department of Commerce, National Climatic Center, U. S. Gov.Printing Office, Washington, D. C., March, 1978.

(12) J. M. Meserve," U. S. Navy Marine Climatic Atlas of the World, Vol. 2, North

Pacific," U. S. Department of Commerce, National Climatic Center, U. S. Gov.Printing Office, Washington, D. C., March, 1977.

(13) J. M. Meserve," U. S. Navy Marine Climatic Atlas of the World, Vol. 5, SouthPacific," U. S. Department of Commerce, National Climatic Center, U. S. Gov.Printing Office, Washington, D. C., October, 1979.

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(14) Conversation with E. H. Hiller, master, R/V KNORR, Woods Hole,

Mass., October, 1981.

(15) AGOR-15 Booklet of General Plans, Defoe Drawing No. AGOR15-845-28Navships No. ACOR 15-845-2582295, Defoe Shipbuilding Co., Bay City, Mi.

(16) R/V KNORR Trim and Stability Booklet, Defoe Drawing No. AGOR 15-845-29,Navships No. AGOR 15-845-2582305, Defoe Shipbuilding Co., Bay City, MI.,October, 1969.

(17) S. C. Reed, et al, "New Concepts Applied to Research Ship Design,"

Marine Technology, April, 1969, SNAME

(18) R/V KNORR Trim and Stability Booklet, Sheet No. 33

(19) T. H. Sarchin & L. L. Goldberg, "Stability Criteria for U. S. Naval

Surface Ships," Transactions of SNAME, Vol. 70, New York, N. Y., 1962.

(20) Reference (2), chapter 2

(21) 25,000 DWT tanker for charter to Military Sealift Command, Booklet of

General Plans, Toad Drawing No. H9-145-01, Todd Shipyards Corp.,

Los Angeles Division, San Pedro, California, June, 1973.

(22) OPNAV Instruction 9010.315, 15 Nov. 1976, "Top Level Requirement for

T-AGOS", (unclassified).

(23) G. Whittlesey, Jr., Crossing the Atlantic in a Rotorship, Yachting,

June, 1926.

78

I 78- .*- ,y.: ........ . .. .. . . . . .. ,

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APPENDIX A

DETAILED SHIP PERFORMANCE PREDICTIONS

Page

I INTRODUCTION 7R

II APPROACH 79

III EXISTING SHIP

Table A.1 - Ship Characteristics 81

Table A.2 - Ship Performance Predictions

Table A.3 - Performance Program Nomenclature

Figure A.l - Main Engine Power vs. True Wind

Figure A.2 - Ship Speed vs. True Wind

Figure A.3 - Heel Angle vs. True Wind

IV RETROFIT SHIP 9]

Table A.4 - Ship Performance Predictions

Figure A.4 - Main Engine Power vs. True Wind

Figure A.5 - Ship Speed vs. True Wind

Figure A.6 - Heel Angle vs. True Wind

Figure A.7 - Rig Power vs. True Wind

.4I

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I NTR1OV(:IC IN.

This appendix presents detailed performance predictions for twoship configurations: the KNORR as presently configured; and theship retrofitted with a wing sail rig of 3,610 square feet in area.These predictions are derived using Wind Ship's Retrofit AnalysisProgram. A brief summary of the approach used is provided, alongwith tabular and graphical presentations of the results. For a

more detailed description of the methodology used, see chapter 3 ofreference (2).

80

a

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APPROACH

The performance of a inotor balling ship is a function of wind condition.The wind condition is specified by wind velocity and angle. Windvelocity is measured at a 10 meter reference height, relative to thewater's surface; angle is measured relative to the course-made-goodby the ship (a wind angle of 0 degrees indicates a head wind, a windangle of 180 degrees indicates a tail wind). In order to bringaerodynamic forces and moments acting on the above water portion ofthe ship into equilibrium with hydrodynamic forces and moments actingon the hull, the ship assumes an-equilibrium sailing condition definedby ship speed, engine power, heel angle, and leeway angle. Ship speedis measured in the course-made-good direction. Heel angle is measuredrelative to perpendicular from the ship's coordinate system; the shipheels until hull righting moments balance the rig-imposed heelingmoments. Leeway angle is measured between the course steered, andcourse-made-good; the hull operates with a leeway angle to generatehull lift which balances side force imposed by sail forces and hullwindage.

The Performance Program is used to solve for the equilibrium sailingconditions. The following effects are taken into account when determiningaerodynamic forces and moments:

I. sail section lift and drag performance2. sail induced drag3. benefits to be obtained by trimming sails to optimize performance.4. reefing imposed by rig structural limits5. dependence of sail heeling moments on sail plan6. windage forces and heeling moments generated by topsides and

superstructure.

The following effects are taken into account when determining hydrodynamicforces and moments:

1. hull resistance curve - determined from reference (2)2. hull leeway and induced drag dependence on side force3. propulsive efficiency - determined from reference (2)4. hull righting moment dependence on heel angle - from reference (3)

An equilibrium sailing condition can often be improved upon by adjustingsail trim. In a simple example, with a true wind of 0 degrees (on thebow), ship speed will clearly be greater with the wing sail feathered.A more subtle example is partial trimming to unload the wing in moderatebreezes when close reaching.

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The wing sail has an operational wind speed range of zero to 40 knots.In higher winds, rig loads could exceed the design loads, and sailloading must be reduced from the maximum obtainable to protect the rig. TheProgram models this in the following way: For each wind condition, sail

trim is first optimized for maximum ship speed. If the resulting apparantwind speed exceeds the rig design wind speed of 40 knots, the rig is un-loaded progressively until either:

a) the ship slows enough for the apparent wind speed to drop to

40 knots, or

b) the wing is fully feathered.

This model results in conservative predictions, since in practice a wingload management system will allow the sail to operate safely in windssomewhat above the rig design speed.

A target speed engine use strategy has been used. Under this strategy,a speed of 10 knots is maintained if it can be attained with a powersetting between 10 and 80 percent of the maximum continuous rating.If 80% power will not maintain the floor speed, the ship speed drops tothe achievable level. If the required throttle setting for a 10 knotspeed would be less than 10%, ship speed is allowed to increase to thatresulting for a 10% throttle setting. This throttle range is chosen sincethere are significant problems inherent in modeling lower power performanceof the machinery and propeller. With this strategy the rig is servingprimarily to reduce fuel consumption.

I

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EXISTING SHIP

Table A.1 presents a sumary of the ship characteristics assumed whenpreparing performance predictions for the existing ship. Detail resultsfor the ship operating in wind speeds of 0, 8, 16, 24, 32, 40 and 48knots are presented in Table A.2. A target speed of 10 knots was employedfor these predictions. Each line of Table A.2 summarizes the equilibriumsailing condition associated with the given wind speed and angle.A summary of the nomenclature used for these line outputs appears inTable A.3.

Figure A.1 is a plot of engine power vs. wind direction for wind speedsof 0 through 48 knots. Figure A.2 is a polar plot of ship speed vs.wind direction for the same wind speeds. The ship is seen to maintainthe target speed of 10 knots for most wind conditions. In a 48 knotwind the ship is forced to slow down for wind angles of 10 to 90 degreesbecause the engine power has reached the 80% limit, as shown in Figure A.l.In fact, the ship is unable to make progress for wind angles between 40 and80 degrees due to the power limit and hull windage forces. To make progressbetween these wind angles the ship is assumed to tack at wind angles of 30and 90 degrees, and the speed made good is shown on Figure A.2 as a straightline between 30 and 90 degrees.

Figure A.3 presents a plot of static heel angle vs. wind direction for thesame range of wind velocities. The maximum heel angle is seen to be about6 degrees. There is a break in the curve for 48 knots between 40 and 90degrees, since no equilibrium exists for the wind conditions as describedabove.

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TABLE A. 1

R/V KNORK S11111 CIIARA(CLR I ST I CS

Hull:

Displacement 2111.0 LT

Length (BP) 220.0 ft.

Beam 46.0 ft.

Draft 15.7 ft.

Block Coefficient .465

GM 3.80 ft.

Power Plant:

Rated Brake Horsepower 2500.0

Service Margin(@ 12 knots) .79

Specific Fuel Consumption .410 #/HP-Hr.

Propulsive Efficiency (@ 12 knots) .51

I 8

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TABLE A.3

PERFORMANCE PROGRAM NOMENCLATURE

Symbol Description

VTW TRUE WIND SPEED (knots). Measured relative

to the water at a height of 10 meters.

BTW TRUE WIND ANGLE (degrees). Measured relativeto the course made good by the ship.

VAW APPARANT WIND SPEED (knots). Measured relativeto the ship at the center of effort of the rig,and incorporating the effects of ship speed andheel angle.

BAW APPARENT WIND ANGLE (degrees). Measured relativeto the ship center line at the rig center ofeffort.

V SHIP SPEED (knots). Measured relative to the water

along the course made good by the ship.

HP-ME MAIN ENGINE POWER (horsepower). Engine power re-quired to propel the ship at the given speed.

HP-RIG RIG POWER (horsepower). The net reduction in mainengine power over that required if the rig werenot fitted to the ship.

HEEL HEEL ANGLE (degrees). Measured relative to theverticle.

LWY LEEWAY ANGLE (degrees). The angle between thecourse steered and the course made good by the ship.

REEF SAIL REEFING PARAMENTER. For the Wind Sail,Reef = 1 indicates that the sail is being trimmedfor optimum performance. Reef - 0 indicates that

the sail is feathering passively in the wind.

FLAT SAIL TRIMMING PARAMETER. When Flat 1 1, the sailis being trimmed to obtain the maximum sail forces

available for the given apparent wind, fractionalvalues of Flat indicate that the sail forces have

been reduced by trimming to that fraction of themaximum.

-89-

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FIGURE A.1I

EXISTING SHIP

MAIN ENGINE POWER VS. TRUE WIND

2500-

Wind speed (knots)

48

2000 --

40

15004-3

024

z

z0

5004

0 30 60 90 120 150 180

WIND ANGLE (Degrees)

-90-

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SHIP SPEED VS. TRUE WIND

Wind Angle -

14

3012

4.) 10

8 60

r~ 6

S 4

U2 2 WIND SPEED 48 0,8,16,24,32,40 Knots

-. 4-- -----4-- ------ 490

120

150

180

-91-

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FIGURE A. 3

EXISTING SHIP

HEEL ANGLE VS. TRUE WIND

14

12

10

8a

Wind Speed (knots)

40 48

<1 216

0 30 060 90 120 150 180

Wind Angle (degrees)

* -92-

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RETROFIT SHIP

The following performance predictions are derived assuming a retrofitted

wing sail rig with the following characteristics:

Sail Area 3610 sq. ft.

Design Wind Speed 40 knots

Mast Height (above L.W.L.) 131 ft.

Span 95 ft.

Chord 38 ft.

Section Thickness 18% of chord

Flaps 20% of chord

Flaps Articulated + 450

Table A.4 presents the detail performance predictions for the retro-fitted ship operating in wind speeds of 0, 8, 16, 24, 32, 40 and 48 knots.Each line of Table A.4 summarizes the equilibrium sailing condition associ-ated with the given wind speed and angle (for a summary of the nomenclatureused see table A. 3).

Figure A.4 is a plot of engine power versus wind direction for wind speedsof 0 through 48 knots. For certain wind angles in wind speeds of 24, 32 and40 knots, the wing sail generates enough thrust that main engine power isset to the 10% minimum. In these cases the ship exceeds the target speed of10 knots as shown in Figure A.5. The abrupt increases in engine power (forinstance in 40 knots of wind between wind angles of 120 and 110 degrees)correspond to feathering of the wing when the apparent wind exceeds thedesign wind speed of 40 knots. This also shows up in Figure A.5 as a sharpreduction in ship speed. In a 48 knot wind, ship performance is very

much the same as it is for the existing ship since the wing sail is alwaysfeathered, and the feathered drag is small compared to windage forces onthe ship's hull and superstructure.

Figure A.6 presents a plot of static heel angle versus wind direction for thesame range of wind speeds. The maximum heel angle is about 120 and occursin wind of 40 knots. In higher wind speeds, the wing is feathered so thatheel angles are not as great. There is a break in the curve for 48 knots,since no equilibrium exists for these wind conditions and the ship isassumed to tack as described in the existing ship performance prediction

section.

- 93 -

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Figure A.7 is a plot of Rig Power versusf True Wind. Rig Power is the- net reduction In reqtutrt-d engine ottut achieved with the sai ling rig

in a apecirled wind condition.

-94-

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FIGURE A. 4

RETROFIT SHIP

MAIN ENGINE POWER VS. TRUE WIND

2500

Wind Speed (knots)

482000 -

40

1500 32

.....

24

030 60 90 120 150 180

Wind Angle (degrees)

000

[lj ' l -' ' '_k,,,, .• ,.: -.. : , , ,,i, L ,d DW -Z=..

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Figure A-5

RETROFIT SHIP

SHIP SPEED VS. TRUE WIND

Wind Angle

140

30_12

0 S10

8

c60

x 4

WIND SPEED 48 -- 0,8,16 (knots)

150

180

-1 -101-

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NNW-

FIGURE A.6

RETROFIT SHIP

HEEL ANGLE VS. TRUE WIND

14

12

Feathering-.w) 10Q)

Wind Speed

(knots)

6 48

4 N24

16

2 ' 8 \\

:1 00 30 60 90 120 150 180

Wind Angle (degrees)

-102-

Page 114: EEEEE EEE UNCflflflflflflflfllll EEEEEEEEEEEEE ... · SHP FSe. 18,81-an REPO2 4-,NO 21, OEE ANALYSIS OF SAIL-ASSIST FOR NAVY Final Research Report *i il. tLloyd ... KNORR because

FIGURE A. 7

RETROFIT SHIP

RIG POWER VS. TRUE WIND

2800

2400

Feathering -

S2000

0 WIND SPEED

60(Knots)4 16000

40

S1200

O 32

H 800":224

400

30 60 90 6120 150 180

WIND ANGLE (Degrees)

- 103-