Ed Williams, PMP Director of Post Delivery Support Project Management in the Shipbuilding Industry.
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Transcript of Ed Williams, PMP Director of Post Delivery Support Project Management in the Shipbuilding Industry.
Ed Williams, PMPDirector of Post Delivery Support
Project Management in the Shipbuilding Industry
Agenda
NeeAustal USA History
• The Beginning• Austal Today• Expansion
Contracts• LCS• JHSV
Program Management Processes & Tools • Initiating• Planning • Executing• Monitoring and Controlling• Closing
1998
Austal USA - The Beginning
2004
Land total- 10 acres Manufacturing Space- 45,000 sq ft
Austal USA - The Beginning
2007
2010
Land total- 11 acres Manufacturing Space- 153,000 sq ft
Land total- 115 acres Manufacturing Space- 503,000 sq ft
Land total- 164 acres Manufacturing Space- 962,000 sq ft
Austal USA - Today
Expansion - Vessel Completion Yard
Joint High Speed Vessel (JHSV)
Littoral Combat Ship (LCS)
Shipbuilding at AUSA
• Portfolio• Government Contracts
• Program• JHSV• LCS• Post Delivery
• Projects• Individual hulls
• JHSV 1-10• LCS 2,4,6-24• IPDA, PSAs and IDIQ contracts
Initiating
• Identify Key Stakeholders• ASN, CNO, Warfighter
• Competitive Bids• Contract Negotiation• Ship Construction contracts
• Firm Fixed Price• Block Buy
Planning
• Determine Scope• Create WBS• Estimate Costs• Estimate Durations• Develop Schedule
• Primavera P6• Logic Links• LLTM• Milestones
Planning
Planning
Executing
• Conduct Procurements• GFI• Major Subcontractor
• GDAIS Mission Systems• Execute Work Packages
• Fabrication, Machinery, Electrical, Pipe, Fitout
• Distribute Information• SPPC- Ship’s Production Performance
Conference
Executing-Modular Manufacturing
Monitoring & Controlling
• Earned Value Management• CPRs required on DoD contracts >$20M
• Quality Control• ABS Survey Requirements
• Accuracy Control• i.e. Module erection
• Change Control • CCB held in Washington, D.C.
Monitoring & Controlling
≥ $50M REQUIREDIncludes: Contracts for highly classified, foreign, and in-house programs. o Must use ANSI/EIA-748 compliant and validated management
system. o CPR (all formats) is required.o Integrated Master Schedule is required.o Schedule Risk Assessment (SRA) is required
Not required for: Firm-fixed price contracts. (Business case analysis and MDA approval required.)
Not recommended for: Contracts less than 12 months in duration.
May not be appropriate for: Non-schedule based contract efforts, e.g., level of effort.
≥ $20M but < $50M REQUIREDIncludes: Contracts for highly classified, foreign, and in-house programs.
o Must use ANSI/EIA-748 compliant management system. No validation.
o CPR Formats 1 and 5 are required.o Integrated Master Schedule is required.
Not required for: Firm-fixed price contracts. (Requires business case analysis and MDA approval.)
Not recommended for: Contracts less than 12 months in duration. OPTIONAL
May not be appropriate for: Non-schedule based contract efforts, e.g., level of effort.
o CPR Formats 2, 3, and 4 are optional.o Schedule Risk Assessment is optional.
< $20M OPTIONAL - USE JUDGMENT
Evaluate management needs carefully to ensure only minimum information needed for effective management control is requested.
o ANSI/EIA-748 compliance is discretionary and should be based on risk.
o CPR Formats 1 and 5 are recommended.o Integrated Master Schedule is optional.
Requires cost-benefit analysis and PM approval.
Not recommended for: Contracts less than 12 months in duration.
May not be appropriate for: Non-schedule based contract efforts, e.g., level of effort.
Monitoring & Controlling
Monitoring & Controlling
Closing
• Vessel Delivery• Builder’s Trials• Acceptance Trials• Crew Familiarization• Deliver to Navy
• DD-250• Warranty
• Contract End
Backup
Shipyards in Henderson, Western Australia, Mobile, Alabama and Balamban, Philippines
Ideally positioned to support vessels in critical areas of WESTPAC, Indian Ocean and Mediterranean.
Austal’s Global Presence
1998
2004
Land total- 10 acres Manufacturing Space- 45,000 sq ft
Austal USA- The Beginning
2007
2009
Land total- 11 acres Manufacturing Space- 153,000 sq ft
Land total- 115 acres Manufacturing Space- 503,000 sq ft
Austal USA- Expansion Phase 1
“Anapaula” & “Veronica”2 x 45 meter Crew/Supply BoatDelivered - 2002
“Biscayne Lady”34 meter Dinner Cruise CatamaranDelivered - 2003
“Zephyr”44 meter Passenger Catamaran
Delivered - 2003
“Cloud Nine”41 meter Dinner Cruise YachtDelivered - 2003
Austal USA Building Construction - 2000
2002 2003 2004
HSV
Austal USA- Vessel Deliveries
“Lake Express”58 meter Vehicle-Passenger CatamaranDelivered - 2004
107 meter “Alakai”Vehicle-Passenger
CatamaranDelivered - 2007
“Independence”127 meter Littoral Combat Ship
Launched – 2008Delivered- 2009
“Patriot”26 meter Passenger catamaranDelivered - 2003
2004 2006 2008
113 meter “Huakai”Vehicle-Passenger CatamaranDelivered - 2009
HSV HSV
HSV
HSV
LCS
2009
Austal USA- Vessel Deliveries
Austal USA- Vessel Deliveries
USNS SpearheadDelivered Dec 2012
First Navy Vessel Delivered As Prime Contractor!
1988 1992 1996 2000 2004 2008 2012
Spoilsport1989: 1st of 60 deliveries to Australia
Tong Zhou1990: First of 52 deliveries to China, Hong Kong and Macau
Aksemseddin1995: 1st of 10 delivery to Turkey
Ono-ono1994: 1st of 5 deliveries to French Polynesia
Speeder1995: 1st delivery to Japan
Cat-Link III1996: 1st vehicle-passenger ferry
Flying Dolphin 20001998: 1st of 5 deliveries to Greece
Jade Express1998: 1st delivery to the Caribbean
Carmen Ernestina1999: 1st delivery to South America
Bay Class Patrol Boats1999: 1st of 8 delivered to Australian Customs
Police Patrol Boats2000: 1st of 9 delivered to New South Wales Water Police
Euroferrys Pacifica2001: 101 meter; 1st delivery to Spain
Fares al Salam 2002: 1st delivery to Middle East
WestPac Express2001: 1st delivery to US military
Anapaula2002: 1st Austal USA delivery
Spirit of Ontario 12004: 1st Delivery to Great Lakes
Benchijigua Express2005: 1st Trimaran delivery
Yemen MOD Patrol Boats2005: 1st of 10 delivered to Yemen Ministry of Defence
Armidale Class Patrol Boat2005: 1st of 14 delivered to Royal Australian Navy
Police Patrol Boats2006: 1st of 6 for New South Wales Water Police
CotaiJet2007: 1st of 14 delivered to Macau
Kuwait Coast Guard2006: 4 x 22m patrol boats
Shinas2008: World's fastest vehicle ferry to Oman (56kts)
PCU Independence2009: 1st CS christened
USS Independence2010: 1st LCS commissioned
TTCG Patrol Boats2009: 1st of 6 for Trinidad and Tobago Coast Guard
AFM Patrol Boats2009: 1st defence deliveries to Europe
Police Patrol Boats2009: 1st of 3 delivered to Queensland Police Service
Alakai2007: 1st of 2 Hawaii Superferries
Leonora Christina2011: Austal’s largest catamaran (113m)
Wind Express Trimaran2012: Production begins at Philippines Shipyard
Cape Class Patrol Boat2012: Keel laying for 1st of 8 for Australian Customs
Def
ense
Com
mer
cial
Villum Clausen2000: World 24 hour distance record
Hawaii Superferries2012: Austal commences conversion for US Navy
NIDCO2010: Four 41m water Taxis to Trinidad
Aremiti Ferry 22012: Work begins on 82m medium-speed ferry
Wind Express2012: 1st Wind Farm boat delivery
248 Vessels Delivered or in Construction
Since 1988
Kurnai Tide1990: 1st Work boat, 1st Monohull
USNS JHSV Class2012: 1st of 10 christened