ECS Design Project Presentation
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Transcript of ECS Design Project Presentation
OPTIMIZED DYNAMIC OUTDOOR/INDOOR
ARCHERY EMULATION TRAINING SYSTEM
Team Members:
Waldo, Guillermo;
Alvarado, Luigi;
Gonzalez, Jose
Collaborator: William Purpura;
Advisor: PhD. Nina Robson
May 10, 2016
California State University, Fullerton
Department of Mechanical Engineering
TABLE OF CONTENTS
1. INTRODUCTION & MISSION STATEMENT
2. REQUIREMENTS & DESIGN SPECIFICATIONS
3. EVOLUTION OF EMULATION STAND DESIGN
4. PROJECT SCHEDULE
5. PRINCIPAL DESIGN REQUIREMENTS
6. ESTIMATED PRODUCTION COST ANALYSIS
7. RESULTS AND DISCUSSION
8. DESIGN VALIDATION
INTRODUCTION & MISSION STATEMENT
Last year’s team Mission Statement:
• To simulate a long shooting distance (up 90 M) within indoor range space
(18M) to validate emulation methodology & algorithms with proof of concept
• Designed a model that could emulate different ranges based on an algorithm.
This Years Mission Statement (produceability & affordability):
• Design shippable, transportable, lower weight/cost & easily assembled stand
that addresses identified issues with last years final prototypes
REQUIREMENTS
& DESIGN SPECIFICATIONS
Requirements (Carried over from pervious year):
• Emulate 18-90m shooting distances
• Collapsible & Portable
• Utilized scaled emulation target faces
Design Specifications/goals:
• Manufacturability: Cost-Effective, simple design, easy to maintain.
• Affordability: Competitive sale price, minimum storage space & weight.
• Transportability: Fit to standard shipping, resistant packaging, and lightweight.
• User-Friendly: Easy of setup and, easy to move around, simple to repair.
• Operational Safety: Minimize hazards, maximize structure factor of safety.
First team goal: prove concept, our goal: make cost effective
X
122 cm
50 M at 18 M
122 cm
60 M at 18 M
X
X
122 cm
70 M at 18 M
EVOLUTION OF EMULATION STAND DESIGN
• Design approach evolved from original stand R&D efforts to increasingly higher fidelity deign solutions over two team life span
Design evolution critical to developing optimized design solution
Team 1 Phase 2014-2015
Team 2Phase 2015-2016 Team 1 interim Phase summer 2015
PROJECT SCHEDULE
2015
2016
All key schedule milestones were met
PRINCIPAL DESIGN REQUIREMENTS
Top Case:
• Shelving units with two pulleys on top shelf
Target Cage:
• Cage frame developed from shelving units
• Maintains stability during operation by 8 wheels
on each corner guided by the main frame corner
columns
Bottom Cage:
• Four wheels mounted at the bottom of the cage
for mobility
• Particle board where Target Cage sits
Motor:
• Winch motor used along with pulleys to drive
target cage position
Design & Analysis performed utilizing SolidWorks
CRITICAL ANALYSIS AREA
• Buckling of support stands
• Tipping Angle of fully erected stand
• Deflection (Induced by Tension of
Target Cage) resulting in biding &
resulting destruction by winch
• Ability to fit into max UPS& FedEx
shipping limits: Weight: 150 lbs (70 kg).Packages: 165 inches (length and girth combined)Packages: 108 inches in length.
• Use of SolidWorks Key to success
Failure to solve any key issue would have doomed design
ESTIMATED PRODUCTION COST ANALYSIS
0
1000
2000
3000
4000
5000
6000
0 50 100 150 200 250
Tota
l Pro
duct
ion
Cost
in
($)
Units
Production Savings USD for Bulk Quantities
Means In Stock Stock/Make Online Online/Make
Abbrv S SM O OM
$$$ / Category $167.74 $13.21 $399.43 $30.00
Qty Total 118 8 12 1
% Qty Total 84.89% 5.76% 8.63% 0.72%
% Price Total 27.48% 2.16% 65.44% 4.92%
Relative Percentages
MLB 13:43 Fri April 06, 2016
Lv Part Name UPC/ SKU Description Weight Means Qty Weight Price Savings
Lbs
O Archery Stand Emulator Product 1 366.9 $854.18 $-
Retail $
1 Stand Mount 132 163.3 $351.59 $351.59
2 Uprights 7 ft P7 Vertical Mount support 3.03 S 8 24.24 41.36 41.36
2 2x Rivet Beam 18 in DR18 Bracket Short Sides 1.29 S 20 25.8 25.2 25.2
2 2x Rivet Beam 60 in DR60 Bracket Long Front/Back 4.32 S 8 34.56 42.32 42.32
2 Particle Board PB6018 Shelf Surface 60*18in 8.19 SM 3 24.57 19.29 19.29
2 Mobile Base MB6024* Base Support with Caster 35.00 S 1 35 78.52 78.52
2 5990K138 Winch 13.80 S 1 13.8 50 50
2 Pulley 2.21577E+11 Pulley for target 1.00 O 2 2 21.6 21.6
Guide Pulley PVC pipe for Winch guide 2.02 S 1 2.02 5.95 5.95
2 Screws for Pulley Screws Pulley 0.02 S 4 0.08 0.48 0.48
Nuts Pulley Nuts for Pulley 0.02 S 8 0.16
2 Guide Casters Vertical Run Casters 0.02 S 4 0.08 10.08 10.08
2 Unite Bracket To unite Stand-units 0.01 S 2 0.02 1 1
2 Bolts Assembly For Shelve Boards 0.02 S 12 0.24
2 Nuts Assemb For Shelve Boards 0.01 S 12 0.12
2 Split Lock Washer For Shelve Boards 0.01 S 12 0.06
22 Washer Assem For Shelve Boards 0.02 S 24 0.48
2 Zip Ties 748726 To hold Rivet Beams 0.01 S 1 0.01 19.97 19.97
2 3/8 Round Dowel 216112 Shim Boards (Vary size) 0.01 S 9 0.09 35.82 35.82
1 Cage Mount 49 202.6 $496.64 $496.64
2 Uprights 56 in P5* Vertical Mount support 2.28 S 4 9.12 14.84 14.84
2 Rivet Beam 54 DR60* Bracket Long Front/Back 3.90 S 3 11.7 15.87 15.87
2 Rivet Beam 14.64 in DR15* Bracket Short Sides 1.06 S 4 4.24 4.4 4.4
Window Spring PL 14624 Target Stability Assist 0.03 O 8 0.24 3.2 3.2
2 FairLead W116 Guidng system for winch 1.00 O 1 1 20 20
2 Foam Taget Holder 66.08 OM 1 66.08 30 30
2 Target AR-152XF Actual Target 75.00 O 1 75 368.226 368.226
2 Bolts For cage rivet beams 0.04 S 4 0.16 0.8 0.8
2 Nuts For cage rivet beams 0.01 S 8 0.04 0.64 0.64
2 Washers For cage rivet beams 0.00 S 8 0.0008 0.8 0.8
3 Steel Plate Base Rnfcmt Support 5.00 SM 5 25 33.9 33.9
3 Lumber Support 845000 2"x"4x6' 5.00 S 2 10 3.96 3.96
Accessories 1 1.0 $5.95 $5.95
1 Rubber Mallet DBM-15 To rivet shelves in place 1.00 S 1 1 5.95 5.95
1 Cord Motor to Motor 0.50 S
1 Extension Cord Motor to Wall 2.90 S
Dynamic Archery Stand Emulator
Bill of Materials
Cost goals met: reduced cost by 60% over last design
RESULTS & DISCUSSION
Design Objectives:
• Manufacturability: Design was composed of off
the shelve components. Final design dimensions
fit standard shelving unit dimensions.
• Affordability: Cost was reduced by %60. Weight
was reduced to 150lbs (w/out target foam)
• Transportability: Final Dimensions: Assembled:
5’x2’x14’; Disassembled: 8”x27”x14”, Weight: just
under 150lbs
• User-Friendly: Shelving units: Easy to
Assemble/Disassemble and light weight, No
special tooling to build stand; Simple to
• Operational Safety: Overall Structure: Strong and
Stable
Ultimate goal: Design for produceability & affordability
2016 SENIOR ARCHERY DESIGN VALIDATION
Digital design replicated with 100% in working prototype.