Eco Electric Stopper - MISUMI USALack of the clearance can generate lateral load, which may cause...

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-001-2016 1 -002-2016 1 Eco Electric Stopper No. 3:N(0V) No. 4:P(24V) 4XM6Through Hole No. 3:N(0V) No. 4:P(24V) Hole 4XM8 Through Q M12 connector connection Q Mounting hole dimensions Q M12 connector connection Q Mounting hole dimensions Alteration Code Specification Upper Limit Sensor (OMRON) 1 OMRON sensor for upper limit detection (EFECTOR) 2 EFECTOR sensor for upper limit detection Sensor Cover C Protective Cover for Sensor (optional) Mechanical Stop (optional) M A mechanism to stop the workpiece in place of the lever when the lever is retracted by the reaction of the shock absorber against the workpiece lifted for positioning QUpper limit detection sensor Sensor Cover Upper Limit Sensor QMechanical stopper assembly Mechanical Stop A mechanism to stop the workpiece in place of the lever when the lever is retracted by the reaction of the shock absorber against the workpiece lifted for positioning As the workpiece rises, the lever is retracted by the reaction of the shock absorber. Stopped by the mechanical stop 1. Workpiece stopped (shock absorbed) 2.Workpiece raised Positioning device Positioning device Positioning device 3.Workpiece lowers The mechanical stop will not be damaged even if the workpiece flows backward. 19 Lead Time Part Number EST32 Ø60.5 6 13 21 12(Sensor position) 2-M8x1.0P THRU Work flow M12 connector Cable length = 250 mm (Cable minimum bending radius = 40 mm) Top of the conveyor roller height Ø12 12 126 210.4 11st 1.2 26.5 53 67 40 75 71.5 29.5(Sensor position) 26.5 53 67 110 Cable L=250mm 4-Ø7 THRU M12 connector Ø85 10 10 25 45 14 29 102 107 49 57 36.5 73 90 172(196) 292(316) 13.8st 3 50.5(Sensor position) Work flow Ø15 36 2-M8x1.0P THRU 16.5(Sensor position) Top of the conveyor roller height 4-Ø9 THRU 2 36.5 73 93 65.5 M12 connector 160.5 71 35 45˚ EST32 EST50 EST80 Part Number Weight capacity(kg) Actuator Voltage rateing Power consumtion Standby power Impact absorption Descending speed Product weight (kg) Controller Type D EST 32 70 Solenoid DC24V 7W 0W Shock absorber 0.2sec 2.9 Not Required 50 280 25W 8.5 80 530 8.7 Specifications Part Number - (1, C…etc.) EST32 - 1

Transcript of Eco Electric Stopper - MISUMI USALack of the clearance can generate lateral load, which may cause...

Page 1: Eco Electric Stopper - MISUMI USALack of the clearance can generate lateral load, which may cause stopper damage. (4) Avoid water, cutting fluid, and dust on the stopper. (5) The stopping

-001-20161 -002-20161

Eco Electric Stopper

No. 3:N(0V) No. 4:P(24V)

4XM6Through

Hole

No. 3:N(0V) No. 4:P(24V)

Hole

4XM8 Through

Q�M12 connector connection

Q�Mounting hole dimensions

Q�M12 connector connection

Q�Mounting hole dimensions

Alteration Code Specification

Upper Limit Sensor

(OMRON)

1 OMRON sensor for upper limit detection

(EFECTOR)

2 EFECTOR sensor for upper limit detection

Sensor Cover C Protective Cover for Sensor(optional)

Mechanical Stop (optional) M

A mechanism to stop the workpiece in place of the lever when the lever is retracted by the reaction of the shock absorber against the workpiece lifted for positioning

QUpper limit detection sensor

Sensor Cover

Upper Limit Sensor

QMechanical stopper assembly

Mechanical Stop

A mechanism to stop the workpiece in place of the lever when the lever is retracted by the reaction of the shock absorber against the workpiece lifted for positioning

As the workpiece rises, the lever is retracted by the reaction of the shock absorber.

Stopped by the mechanical stop

1. Workpiece stopped (shock absorbed)

2.Workpiece raised

Positioningdevice Positioning

devicePositioning

device

3.Workpiece lowers

The mechanical stop will not be damaged even if the workpiece flows backward.

19Lead TimePart Number

EST32

Ø60.5

613

21 12(Sensor position)2-M8x1.0P THRU

Work �ow

M12 connector Cable length = 250 mm (Cable minimum bending radius = 40 mm)

Top of the conveyor roller height

Ø12

12

126

210.

4

11st1.

226

.55367 40

7571.5

29.5

(Sen

sor p

ositi

on)

26.5

5367

110

Cable L=250mm4-Ø7 THRU

M12 connector

Ø85

1010 2545

1429

102

107

49

5736

.57390

172(

196)

292(

316)

13.8

st3

50.5

(Sen

sor p

ositi

on)

Work �ow

Ø1536

2-M8x1.0P THRU16.5(Sensor position)

Top of the conveyor roller height

4-Ø9 THRU

2

36.5

7393 65.5

M12 connector

160.5

71

35

45˚

EST32

EST50EST80

Part Number Weight capacity(kg) Actuator Voltage rateing Power

consumtion Standby power Impact absorption

Descending speed

Product weight (kg) ControllerType D

EST32 70

Solenoid DC24V7W

0W Shock absorber 0.2sec2.9

Not Required50 28025W

8.580 530 8.7

Specifications

Part Number - (1, C…etc.)

EST32 - 1

Page 2: Eco Electric Stopper - MISUMI USALack of the clearance can generate lateral load, which may cause stopper damage. (4) Avoid water, cutting fluid, and dust on the stopper. (5) The stopping

-003-20161 -004-20161

Eco Electric Stopper

Q�Pattern of operation

Q�ExamplePneumatic Stopper

Eco Electric StopperLess Piping,Cost Saving Energy Saving

Requires only a 24VDC cable!

None of the above 1 to W are required. In addition, Eco Electric Stopper will help reduce the lead time by cutting down the assembly/adjustment labor hours.

Cost-saving effect is particularly high in equipment like a stock line where many stoppers are used.

90% Energy Saving, 90% CO2 Reduction.

QHigh DurabilityAchieved 3 million cycles in the manufacturer's endurance test (the shock absorber is replaceable and estimated to last 1 million cycles).

When annual electric bills are compared,

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000(JPY)

Conventional product Eco Electric Stopper* 13 JPY/kWh conversion

4,030 JPYper year

Astonishing 208 JPY per year!

Signi�cantly reduced by 90% or more

1 Pallet stopped(shock absorber) 3 Pallet passes 4 Stopper prepares2 Stopper lowers

Selection(1) Please use within the suggested operating range. Use beyond the operating range may result in damaging product.(2) Do not collide the workpiece against the upright lever. If the subsequent incoming workpiece collides against the upright lever (after

the shock absorber absorbs the impact force), all the collision energy will be applied to the stopper body, which may result in damaging Product.

Installation and Operation(1) Make sure that the workpiece is parallel to the roller shaft of the stopper. If the workpiece is tilted and collides against the roller shaft, it

may result in damage against the stopper.(2) Be careful not to let your finger(s) get caught while the stopper is in operation. The lever moves up/down while the stopper is in operation:

pay sufficient attention to not get your finger(s) caught.(3) Be sure to have a clearance between the workpiece and the stopper for workpiece locating. Failing to do so may result in stopper

damage. Mount the stopper at a position that provide approx. 1mm clearance between "1. Position to Stop Workpiece" and "2. Position to Located Workpiece". Lack of the clearance can generate lateral load, which may cause stopper damage.

(4) Avoid water, cutting fluid, and dust on the stopper.(5) The stopping behavior of the transferred object may vary due to the ambient temperature fluctuation and the change in reaction of the

aging shock absorber. Please check the stopping behavior regularly and adjust the reaction of the shock absorber as applicable.(6) Avoid leaving the stopper in a lowered position while uninterruptedly energizing it, the solenoid will heat up and this may result in burn

injury. (7) Be sure to install the stopper on the upright position. (8) An optional upper limit sensor is available with this product, but not lower limit.

QOperating Range

Transfer Weight m[kg]

Coefficient of Frictionµ

Transfer Speed v[m/min](Example)Transfer WeightTransfer SpeedCoefficient of Friction

(How to Utilize the Graphs)Find the intersection between the vertical axisrepresenting the Transfer Weight m = 400 [kg] and the horizontal axisrepresenting the Transfer Speed v = 20 [m/min], and determine the range thataccommodates the intersection (in this case, select EST80).

EST32 Operating Range

Tran

sfer

Wei

ght m

[kg]

Transfer Speed v[m/min]

Max. 70kg

EST32

EST50 Operating Range

Tran

sfer

Wei

ght m

[kg]

Transfer Speed v[m/min]

Max. 280kg

EST50

EST80 Operating Range

EST80

Tran

sfer

Wei

ght m

[kg]

Transfer Speed v[m/min]

Max. 530kg

* Use within the operating range shown in the graph.

QAllowable Transfer Thrust

Coefficient of Frictionµ

Transfer Weight m[kg]

Transfer Thrust F [kgf]

* When selecting, make sure that the transfer thrust is equal to or below the allowable thrust.

(Example)Transfer Weight : m=400[kg]Coefficient of Friction : O=0.05Transfer Thrust : 400 x 0.05 = 20 ¯ 26.5[kgf]UEST80 should be selected

1Cylinder Body

3Air Hose

2Speed Controller

4Solenoid Valve

5Silencer

6Joint

8Main Piping

7Solenoid Valve Bracket 9Piping Bracket

0Joint

QTee

WAir Plumbing

Model Allowable Transfer Thrust [kgf]EST32 7

EST50, 80 26.5