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A move towards a better tomorrow
Germany
German U-PVC Window & Door Systems
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Today, India stands at a threshold of a change. Our country dotted exuberantly with myriad colours,
designs and structures is taking shape as a glorious new India. Yesterday is giving way to tomorrow's
vision and today is being shaped carefully.
Win-Square Systems (India) LLP a newly established company is promoted by Rajesh Jain and
Kishore Jain with an aim to diversify from their current trading activities related to the Interior, Building
and Construction industry to, manufacturing advanced Green Building products.
With the growing demand for green building products, and in search of an alternative to replace
conventional steel, aluminium and wooden windows and doors, we at Win-Square have joined hands
with the pioneers of the fenestration industry Koemmerling, Germany a Profine group company to
supply quality unplasticized Poly Vinyl Chloride (uPVC) profiles to manufacture uPVC windows and
doors.
uPVC windows and doors has made such an impact in the industry, that it has cornered the high end
residential market, taking up a major share of the once used to be aluminium dominated market. Win-
Square, is all set to raise t he bar and set the standard in quality windows and doors.
Koemmerling having their headquarters based in Pirmasens, Germany controls over 23% of the
market share of uPVC profile extrusions in the world, and operates six production sites in France, Italy,
Spain, USA, China and Brazil.
With the state of the art manufacturing facilities along with European machines and skilled manpower,
we are able to deliver quality windows and doors along with the freedom of customisation.
German U-PVC Window & Door Systems
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Today, uPVC is the most successful window material and its marketshare is constantly growing. In residential construction, its share is of 60
% whereas even seven out of ten windows used in renovation of oldbuildings are made of uPVC materials.
A success story that has run over more than 100 years. KMMERLING
is the brand with a tradition within the profine group. Profine GmbH - theinternational profile group with a future. A company that possesses the
crucial prerequisites to lead and define tomorrow's market.
Headquartered in Troisdorf, Germany and production sites in Germany,
France, Italy, Spain, Russia, Ukraine, China and the USA together with
an employee strength of 3350 in 28 locations in 21 countries andsuccessful brands KBE, KMMERLING and TROCAL, the company
has the right profile for every purpose and are the world-wide No. 1manufacturer of uPVC window and door profiles.
A sales volume of 660 million euros in the year 2009(consolidated) and a
current production capacity about 450,000 tons annually of high-qualityuPVC profiles are convincing proof of the capabilities and the trust of
their customers.
For nearly ten years Koemmerling has been producing PVC-u profiles
extensively with "greenline" stabilisers based on ecofriendly calcium and
zinc and have done away completely with lead in the virgin material.
Their products fulfil all of t he requirements for thermal insulation and the
associated energy efficiency. They return a sustainable CO2 balanceand a superior price-performance ratio coupled with a long service life.
They therefore fulfil and exceed the functional requirements of
specialised window manufacturers, architects, developers, and endusers demand from these sectors.
KMMERLING places a strong emphasis on system thinking. Qualityfrom KMMERLING means not only the homogeneous range of
products but also supporting the product all the way from research and
development to production and then from professional application up toecologically correct recycling.
KOMALIT Z, a patented compound is aU-PVC blend of the highest
impact grade, especially suited for tropical climates was developed byKMMERLING after extensive research and field trials in extreme
climatic conditions and stand true to German Standard DIN 748-U-PVCEDPL, 080-35-28.
The window profiles made of KOMALIT Z do not rot, corrode or brittle
even under extreme conditions. The profile requires minimalmaintenance to keep the frames in top condition.
KOMALIT Z
Germany
Yesterday. Today. Tomorrow.Quality takes Precedence
KMMERLING has been making technical advances with it's system since 1967. the award of several assurance certificates has helped to bring
international success. Tests are carried out at all stages - from the raw materials to the extrusion and profiles, and installed windows. Of all thecomponents of a building, windows are subjected to some of t he severest wear and stress: heat and cold, UV radiations and pollutants, hurricane force
gusts and cloudbursts, along with extremes of temperature.
At KMMERLING the manufacturing process are outnumbered by the tests conducted in it's own fully certified laboratory , underlining the high standard
of in-house research. Internationally recognized institute confirm the outstanding performance of KMMERLING window profiles and systems and of the
entire building elements. Long term tests on windows that have been dismantled, as shown here prove t hat they still functions correctly and retain theirappearance, and that the long term durability of the materials is achieved with t he minimum of maintenance.
Raw Materials
The initial raw materials test is intended to
demonstrate that prescribed chemical and
physical properties are maintained. this isprecondition for the required performance.
Chemical Compound
The U-PVC matrix is monitored visually,
chemically and physically in accordance with
specifications, to attain the highest quality inmanufacture, processing and use.
Process Control
The computerized mixing unit uses precision
dosing scales to ensure that the company's
own compounds are adhered to when mixingthe compound.
Precision
The extrusion dies are manufactured in-house
to guarantee the necessary degree of
precision. The accurate maintenance of thegeometry of each profile depends on them.
Monitoring
During extrusion the cross -profiles areconstantly monitored by means of measuring
projectors to ensure the specified adherenceto the precise detailed measurements.
Durability
Pressure testing is used to demonstrateoutstanding angular strength. The profile are
welded on to themselves and display the sort ofvalues that would be obtained if they were
made "of one piece".
Joint Seals
Large scale test stands are used to test the joint
seals of window, their stability in high riseconditions, and their resistance to driving rain.
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Tilt and Turn Window
(System Energy 58mm )
System Energy is an inward opening system.
The best benefits are energy saving and sound insulation.
The design of sloped rebate of inside chamber makes the
drainage smoother.
The lock is fixed on the reinforcement by screw directly which
raises the safety of the windows against theft.
High strength of welding corner and resistance to impact.
Wall thickness 3mm which accords with German RAL standards.
Glass range is 4mm to 32 mm.
The design of 3 chambers enhances the thermal and soundinsulation.
Virtually unaffected by extreme temperature differences, solar
radiation a humidity.
Can be made available in window and Door sizes.
Casement Inward Opening Window
(Glasswin System Global Patented)
It is KMMERLINGs global patented product.
The glass is installed by structural assembly way and integrateswith chemical bonding of window sash.
The glass stiffness is passed directly to the window sash, whichprevents distortation.
It gives all glass aesthetic effect and maximizes light transmission
and reflection.
Standard 24mm toughened insulating glass improves noise and
thermal insulation.
Boundary between nature and buildingWindows
Casement Windows
(Gold Asea 58mm)
The same frame can be used for fix, inward opening, outward
opening doors which makes the assembly much easier.
The slope design on t he surface presents the profile much
slimmer, which enriches the aesthetic vision effect of thearchitecture.
The coextruded glazing bead makes water seepages nearly
impossible.
Glass thickness from 4 to 32 mm.
2.7 mm wall thickness supply estimable strength.
Corner strength exceed 4500 N.
The unique design of Z-style transom can realize the ideal joint no
matter welding or mechanism coupling.
Durable aluminum threshold bar available.
Three chamber profile design provides optimal thermal insulation.
Advanced Espag hardwares can be fitted.
Sliding Windows
(System ORTA 80/88mm)
This system not only has the co extruded sealant gasket, but also
keeps the safety groove of sealant gasket.
The wind resistance is guaranteed due to t he maximum
reinforcement chamber design.
The frame profile also can be used as transom, which is moreeconomical and practical.
Wall thickness 2.2mm.
Glass range is 4mm to 30mm, single or insulating double glass.
Available in 2 and 3 Track designs.
16mm standard groove fits not only touch lock but also advancedEspag hardware.
Windows
Boundary between nature and building
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Casement Doors
(Gold ASEA 58mm)
The same frame can be used for fix, inward opening, outward
opening doors which makes the assembly much easier.
The slope design on t he surface presents the profile much
slimmer, which enriches the aesthetic vision effect of thearchitecture.
The coextruded glazing bead makes water seepages nearly
impossible.
Glass thickness from 4 to 32 mm.
2.7 mm wall thickness supply estimable strength.
Corner strength exceed 4500 N. The unique design of Z-style transom can realize t he ideal joint no
matter welding or mechanism coupling.
Durable aluminum threshold bar available.
Three chamber profile design provides optimal thermal insulation.
Advanced Espag hardwares can be fitt ed.
Sliding Doors
(System SF2 78mm)
The System has quite high strength frame profile, reinforcement,
welded frame corner and a strong and durable sliding track.
It can be applied with single and insulating double glass in
different thicknesses.
Separate drainage chamber and slope rebate of frame assists in
draining out water more quickly.
Glass range 5mm to 22 mm.
Mainly are used for big size partition door solution or big windows
in rigorous surroundings with high wind speeds.
Wall thickness is 2.8mm. Mosquito screen track can be installed inside or outside.
DoorsPersonality of the home
Slide and Fold
All door elements can be folded to save space and can be
pushed to the side over a total frame width of up to 6 m.
Fold&Slide doors give you generous and where needed
barrier-free access to terraces, conservatories, conference rooms,guest rooms or business rooms besides being equally suited to
use as room dividers.
Besides hotels and catering establishments, Fold & Slidesystems are also being increasingly used in private home
building.
Besides helping to prevent break-ins, the concealed screw fixing
of the frame hinges on the Fold&Slide doors also enhances the
overall elegant appearance.
Inward or outward opening
Frame external width up to 5500 mm.
Sash rebate width 480 1230 mm on the access sash.
Sash rebate width 480 930 mm on the folding sash.
DoorsPersonality of the home
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Energy Saving
Window design begins right from its orientation in a building or structure
to ensure low/high solar heat gain depending upon specific climate of a
place, day lighting to conserve artificial lighting, noise attenuation, lowdust ingress, air/water tightness, aesthetics, low maintenance
requirements, securit y, and the like.
The energy efficiency of a window is expressed by its U Value (W/m2K).Lower the U-Value, better is t he insulation properties.
With a lower U-Value, Win-Square uPVC windows do not
let outside heat in or inside heat
out in cold climate therebyproviding inhabitant comfort &
saving heating/cooling energyto the extent of 30% due to
insulating multi-chambered
profile, optimum glazing andair-tight sealing design. These
are also comfortable to touch inhot as well as cold climate and
are condensation free. Conventional windows, which are not air-tight,end up cooling air outside the room leading to higher power bills when
air infiltrates through cracks in a window.
GREENLINE, a registered KMMERLING trademark, is the name given
to U-PVC window profiles made using the latest stabilizers. Underlyingthis convention is a contract stipulating the conditions that must be met
by the undersigned window manufacturer in order to be entitled to usethe greenline trademark.
The purpose of this agreement regulating the use of the trademark is to
contractually specify the particular environmental responsibility of theundersigned window manufacturer and of profine, and to express this in
a credible and easily recognisable form for the benefit of builders andarchitects.
The greenline Convention provides builders with written confirmation
that, with their outstanding combination of materials, thesestate-of-the-art windows cause the minimum environmental impact.
Under the terms of this agreement, the window manufacturers andprofine undertake to abide by the seven stipulations listed on the right.
Use of the greenline mark is only permitted when all the conditions
mentioned here have been met, and in addition, when this trademarkcontract has been signed by both partners, the window manufacturer
and profine, and has become legally effective.
This agreement is available for inspection at any time by any interested
persons. Windows bearing the greenline mark must be made with
profine profiles, and proof must be provided. This proof takes the form ofthe greenline Declaration on the order confirmation or the invoice.
profine gives its contractual partners a guarantee that the fresh U-PVCused to make its window profiles contains the latest calcium/zinc
stabilizers in place of lead and/ or are made from recycled PVC-U.
Due to their ability to conserve energy throughout their life-time - from
raw material stage to in-use stage, Win-Square uPVC Windows are
recognized as Green Windows.
The KMMERLING profiles have advanced thermal insulation. K-Value
of profile is lower than 2.0 which is the best choice of energy saving
window product.
Win-Square uPVC windows are best fit for all weather conditions - from
salty humid corrosive air of coastal areas, to sub-zero temperatures, toheavy rains, to the hot dust storms, to t he cyclonic gale winds.
The window manufacturer gives an undertaking to abide by the relevant
quality directives in all respects, from the correct manufacture of the
structural elements to the installation by experts, and to supply a qualityproduct that conforms to the latest technical standards.
The window manufacturer declares that no environmentally harmful
materials have been used in the installation and sealing of the structuralelements. The structural elements, which are manufactured in
accordance with the greenline Convention, may be marked with a label
attached to the prof i le bear ing the greenline symbol.Partners in the greenline scheme, and profine, will support joint
marketing measures by the contractual partners to publicize greenline.
Adherence to the terms of this contract is the responsibility of the
respective contractual party, with its own services. profine does not
assume overall responsibility. Through the use of the greenline symbolthe window manufacturer does not acquire any rights to this trademark.
Lift and Slide Door
The stand-out convenience feature of our Patio Life "Lift&Slide"
hardware is the extremely simple movement of large and heavy
doors.
The space-saving opening of balcony doors with Lift&Slide
sashes permits optimum use of space, as no sashes project into
the room.
Thanks to the generous window dimensions, plenty of light can
enter the room which, together with the refined design, gives
discerning customers a feeling of well-being.
Lift& Slide doors allow barrier-free access to terraces or
balconies, and can also be used just as well as room dividers.
Besides being used in hotels and catering establishments, our
Lift&Slide systems are also very popular in private home
construction.
Concealed night ventilation: Rotating the door handle upwards
opens only the upper seal, allowing simple yet efficient ventilation
that's not visible from outside the sliding doors remain fully
locked and neither rain nor dirt nor insects can enter.
The logical and intuitive handle movement means that
mishandling and operating errors are not possible.
Frame external width up to 5500 mm.
Sash rebate width 760 3235 mm
Sash rebate height 690 2670 mm
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WIN-SQUARE Advantages
MATERIAL & STRUCTURAL PERFORMANCE
The longevity and superior quality of Kmmerling-owned material
compound, Komalit-z has been conclusively proven for over 30 years.The material compound meets worldwide standards for strength,
durability, heat stability, color retention and termite resistance.
Komalit-z in fact significantly exceeds the stringent requirements of
the highest classification of DIN standard 77498 for impactresistance.
MAXIMUM WIND RESISTANCE
Win-Square U-PVC windows and doors are ideal for buildings closeto the sea where they are permanently exposed to strong winds,
heavy rain and salty air. All window types are capable of withstandingthe tests specified in BS 5368, Part 3 1978 (wind resistance test up to
a wind pressure of 2400 PA).
MAXIMUM WATER TIGHTNESS
It has also been successfully used in swimming pools, marine andocean environments without detriment to the surface finish
performance. Win-Square U-PVC windows and doors with
KMMERLING U-PVC profiles fulfill the demands of DIN 18055(resistance to driving rain). All window types are designed to be water
tight when tested up to 300 PA limit specified in BS 6375.Performance of Windows Part 1, 1989. Classification for weather
tightness. Some types achieve a 600 PA Rating.
DESIGNED FOR TROPICAL CLIMATE
The highly developed KMMERLING material compound Komalit-z isconsidered to be a very high impact resistance material specially
made for tropical climate. It is also known to perform the worldwide
standards for strength, durability, heat stability, color retention andtermite resistance.
FIRE RETARDANT
Win-Square U-PVC windows and doors with KMMERLING profilesystems offer considerable fire protection. It does not supportcombustion and are in fact self-extinguishing. The special profile
compound possesses a fire retardant rating according to DIN 4102. Italso fulfills Class 1 fire resistance as defined in BS (British Standards)
476: Part 7.
Nowadays, windows are the decisive factor when it comes to a buildings comfort, cost and also its aesthetic appearance.
Win-Square Systems in association with KMMERLING - pioneers in U-PVC Windows and Door Systems meet and often substantially surpass,the requirements of relevant standards for U-PVC windows and doors worldwide and have been independently tested for performance and quality
throughout the world.
This technical excellence of KMMERLING, independently substantiated and proven over many years of service in climates ranging from Arctic
extremes to Mediterranean and Equatorial conditions, means that Win-Square products can confidently be specified to meet the most rigorous
requirements of prolonged exposure and use.
EFFICIENT THERMAL INSULATION
As the design of the KMMERLING systems prevent thermal
bridging, the thermal insulating performance of Win-Square U-PVCwindows and doors is exceptionally good. The KMMERLING profiles
passed the test for Class 1 according to DIN 4108 (thermal
conductivity of window materials) thus fulfilling the highest demands
on thermal insulation.HIGH ACOUSTIC INSULATION
Sound insulation in the KMMERLING design profile is inherently
good. It is further enhanced by fitting steel reinforcement and bychoosing the appropriate glass. Win-Square windows and doors
come up to the German DIN Standard for sound insulation Class 5(high acoustic insulation DIN 4109).
PROTECTION AGAINST BURGLARY
Win-Square U-PVC windows and doors fitted with standard thickness
reinforcement offer the best solution for increased safety. Specialfittings and glazing, qualified window fabrication and expert
installation make the window worthy of being called "burglar-proof".
ENVIRONMENTALLY FRIENDLY
Only KMMERLING has been able to perfectly produce profiles using
calcium/zinc-based stabilizer. Laboratory tests show that profilesusing calcium/zinc-based stabilizers are far more superior and more
environmentally friendly than lead stabilizers.
LONG LIFE & MAINTENANCE FREE
Win-Square U-PVC windows and doors do not i nvolve any futuremaintenance costs and it practically lasts forever. It does not require
regular repainting and expensive maintenance. They do not rot andcorrode even in tropical and salty coastal climates.
ENERGY EFFICIENT
Win-Square energy efficient windows are designed such, that heat iskept inside the home in winter and outside the home in summer. Thisreduces heating and cooling costs, minimizes energy consumption,
thus saving upto 30% of electricity cost.
1 High Impact Resistance No No Yes
Sr. No. Description Wood Aluminium KMMERLING U-PVC
2 Unaffected by Temperature No No Yes
3 Corrosion Resistance Yes No Yes
4 Resistance to Exhaust Fumes and Building Industry Chemicals No No Yes
15 Qualities and appearance are stable even after year of external use No No Yes
16 Ecologically sound as it is practically 100% recyclable No No Yes
5 Ageing Resistance No No Yes
6 Sea Water Resistance No No Yes
7 Protective Painting or Polishing Required Yes Yes No
8 High Insulation Qualities Yes No Yes
9 No No Yes
10 Wind Proof No No Yes
11 No condensation or thermal expansion No No Yes
12 Adaptable to meet Architectural requirement Yes No Yes
13 Can be formed into aesthetically pleasing shapes Yes No Yes
14 Can be used in most varied climatic conditions No Yes Yes
Standards
Comparison of Kmmerling uPVC with other framing materials
Komalit Z
Density
Impact Strength Down to 40 C
Notched Impact Strength
Ball Indentation Hardness (Impact time 30 Sec)
Tensile Strength
Modulus of Elasticity
Viscat VST/B (Measured in oil)
Co-efficient of Linear Thermal Expansion
Thermal Conductivity
Specific Volume Resistance
Relative Dielectric Constant
Flame Resistance
Weathering Stability
RAL-GZ 716/1
ISO R 75/A
Special Resistances
Moulding material white according to DIN 748-uPVC EDPL, 080-35-28
DIN 53479/ISO 1183 1.46g/cm 3
DIN 53453/ISO 179 B S 7413 No Breakage
DIN 53453/ISO 179 BS 7413 Greater than 30kJ/mm2
DIN ISO 239 T1 100 N/mm2
DIN 53455/ISO 527 Greater than N/mm2 BS7413
DIN 53457 Greater than 2500 N/mm
oDIN ISO 306 Greater than 80C
oDIN 53461/ISO 868 Greater than 69 C
Dilatometer 0.8 * 10 K
DINS 562612 0.16W/M2K
DIN VDE 0303 T3 10 POWER 16 WCM
DIN 534833.3 AT 50HZ 2.9 AT 10 Power 6 HZ
Din 4102,Flame retardant, self-extinguishing
After 8.0 GJ/m2
Irradiation energy more than authenticityGrade 4 of grey scale according to DIN ISO 105-A03
DIN 8061 Bb1SO/TR 10358 Resistant to termites, decay, chemicals, alkalies, acids,salty solutions, petrol, oil, lime, cement and all type of emissions
Good Sound Dampening
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A move towards a better tomorrow
man U-PVC Window & Door Systems
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WIN-SQUARE SYSTEMS (INDIA) LLP.Factory:S. No. 121/2+3, Khandve Nagar,Lohgaon, Pune 411047P: +91 20 65100592 F: +91 20 26445392E: [email protected]
Corporate Office:321/5, Shantinagar Society,Timber Market Road, Pune 411042P: +91 20 26452824E: [email protected]
Technical Certificates
German U-PVC Window & Door Systems