eBook Solar Panel Design-1

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    Design (Component Name)

    HOKIESAT DESIGN OF

    SOLAR PANELSDocument Authors:

    Brian Shepard [email protected]

    Virginia Polytechnic Institute and State UniversityAerospace and Ocean Engineering

    215 Randolph HallBlacksburg, VA 24060

    Last Updated: 04/29/02 07:45 AM

    Document Number: (To be assigned by Ann, Jana or Scott)Revision Number: 1

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    Revision History

    Revision Description Author / Date Reviewer / Date Systems / Date

    1 Initial Fill-in of Temp. Brian S. 4/172 More fill-in Brian S. 4/29

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    Table of Contents

    HOKIESAT DESIGN OF...................................................................................................1

    SOLAR PANELS...............................................................................................................1

    Revision History.................................................................................................................2

    Table of Contents................................................................................................................3

    List of Figures.....................................................................................................................5

    List of Tables......................................................................................................................5

    List of Abbreviations..........................................................................................................6

    Other Related Documentation.............................................................................................6

    1.0 Introduction....................................................................................................................8

    1.1 Solar Cell....................................................................................................................8

    1.2 Solar Cell String.......................................................................................................10

    1.3 Solar Cell Panel 1.....................................................................................................10

    1.4 Solar Cell Panel 2.....................................................................................................11

    1.5 Solar Cell Panel 3.....................................................................................................11

    1.6 Solar Cell Panel 4.....................................................................................................12

    1.7 Solar Cell Panel 5.....................................................................................................13

    1.8 Solar Cell Panel 6.....................................................................................................13

    1.8 Solar Cell Zenith Panel.............................................................................................14

    2.0 Miscellaneous..............................................................................................................15

    3.0 References....................................................................................................................15

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    4.0 Appendix......................................................................................................................15

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    List of Figures

    List of Tables

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    List of AbbreviationsNONE

    Other Related DocumentationDocument Name Document Number Document location

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    1.0Introduction

    The solar panels are associated with the Power subsystem because the solar cells

    mounted on these panels will convert sunlight into electricity and help power HokieSat.

    Each solar panel will contain an array of solar cells that is made up of several soldered

    strings. At the end and in between of each string will be wires that lead either to another

    string or the inside of the satellite. All eight solar panels (six sides, one top, one bottom)

    were designed individually to accommodate the uniqueness of each surface. This

    included maximizing the number of solar cells on each surface and at the same time

    avoiding other physical features.

    1.1 Solar Cell

    The solar cells used on HokieSat are GaInP2/GaAs/Ge high efficiency (22.6%)

    cascade solar cells by TECSTAR. The approximate mass of each cell is 3.07 grams.

    Figure 1.1.2 shows specifications of each cell1. Figure 1.1.1 shows a dimensioned

    drawing of the cell, and figure 1.1.3 shows a 3-D picture of an individual cell1

    .

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    Figure 1.1.1- Dimensioned Solar Cell

    Figure 1.1.2- Solar Cell Specifications

    Figure 1.1.3- 3-D Picture of Individual Cell

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    Specifications Value

    Length 2.497 in

    Width 1.522 inCell Size

    Thickness 0.0063 in

    Length 0.383 inInterconnect

    Width 0.09 in

    Length 2.2 inTermination

    Width 0.1 in

    Length 2.497 inWidth 1.522 in

    A/R

    CoverglassThickness 0.004 in

    By-pass diode voltage drop 0.6 V

    Vopen circuit @ 28 C 2.47 V

    Vmax power @ 28 C 2.1 V

    Ishort circuit @ 28 C 370 mA

    Imax power @ 28 C 350 mA

    Cff @ 28 C 82 %

    Efficiency 22.6 %

    Mass (g) 3.10

    Absorptivity 0.91

    Emissivity 0.88

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    Each solar cell is a combination of the cell, a cover glass over the cell, interconnects, and

    end terminations.

    1.2 Solar Cell String

    Panels 16 have two strings of 12 solar cells, and the top panel has one string of 12

    solar cells. A string is connected in series by either soldering the cells together or

    soldering a wire (22 gauge) between two cells. More detail is discussed in the assembly

    procedure.

    1.3 Solar Cell Panel 1

    Solar Panel 1 is shown in figure 1.3.1. Dimensions of the location of the different

    strings are also shown. Primary concerns when designing this panel were working

    around the irregular top side, placing around the patch antenna, placing around the

    external connector, and spacing the cells for optimum distance between cells.

    Figure 1.3.1- Panel 1

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    1.4 Solar Cell Panel 2

    Solar Panel 2 is shown in figure 1.4.1. Dimensions of the location of the different

    strings are also shown. The primary concerns when designing this panel were working

    around the camera hole and spacing the cells for optimum distance between cells.

    Figure 1.4.1- Panel 2

    1.5 Solar Cell Panel 3

    Solar Panel 3 is shown in figure 1.5.1. Dimensions of the location of the different

    strings are also shown. Primary concerns when designing this panel were working

    around the thruster hole and spacing the cells for optimum distance between cells.

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    Figure 1.5.1- Panel 3

    1.6 Solar Cell Panel 4

    Solar Panel 4 is shown in figure 1.6.1. Dimensions of the location of the different

    strings are also shown. Primary concerns when designing this panel were working

    around the thruster hole, camera hole, irregular top side, and spacing the cells for

    optimum distance between cells.

    Figure 1.6.1- Panel 4

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    1.7 Solar Cell Panel 5

    Solar Panel 5 is shown in figure 1.7.1. Dimensions of the location of the different

    strings are also shown. Primary concerns when designing this panel were working

    around the thruster hole and spacing the cells for optimum distance between cells.

    Figure 1.7.1- Panel 5

    1.8 Solar Cell Panel 6

    Solar Panel 6 is shown in figure 1.8.1. Dimensions of the location of the different

    strings are also shown. Primary concerns when designing this panel were working

    around the thruster hole, camera hole, irregular top side, and spacing the cells for

    optimum distance between cells.

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    Figure 1.8.1- Panel 6

    1.8 Solar Cell Zenith Panel

    The zenith solar panel is shown in figure 1.9.1. Not many dimensions were needed

    for this panel. It had been decided that three sections of four cells would be placed where

    it was most convenient. The primary concern when designing this side was finding the

    ideal distance between cells.

    Figure 1.9.1- Zenith Panel

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    2.0Miscellaneous

    (WILL ADD SOMETHING HERE IF I CAN THINK OF IT)

    3.0References

    1. Taken from USU power documentation.

    4.0Appendix

    (DO I NEED SOMETHING HERE?)

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