EBA-3X-SD3 Service Manual Chapter 1 - Eurocoin Components · Note 1) "ccTalk" is a serial...
Transcript of EBA-3X-SD3 Service Manual Chapter 1 - Eurocoin Components · Note 1) "ccTalk" is a serial...
Issue 01/2006
Contents
Product Name & Specifications1. Product Name
2. Precautions
3. Features
4. Component Names
5. General Specifications
6. Retrieving Bills
7. Cabling
8. Outside Dimensions
9. Country Codes
Bill AcceptorEBA-30/31-SD3(EBA-30/31)EBA-32/33-SD3(EBA-32/33)EBA-34/35-SD3(EBA-34/35)
CHAPTER 1
Copyright © 1998 Japan Cash Machine Co.Ltd. All rights reserved.
1 - 2
CHAPTER 1 Product Name & Product Specifications
EBA product name constitutes two kinds; [MODEL] name and [TYPE] .As for (1) to (6), refer to the description of the optional items.
[MODEL] EBA - 3 * - SD3 ( EBA - 3 * ) (1) (1)
[TYPE] * * * - * * * * - * * (2) (3) (4) (5) (6) (7)
JCM provides optional items for this model. Please consult JCM sales representatives for details.
(1) Type of CPU boardTwo types of CPU boards (Flash-ROM or EP-ROM) are available.
0: DC12V Flash-ROM type board for ID-003/MDB interface (Standard)1: DC12V EP-ROM type board for ID-003/MDB interface2: DC12V Flash-ROM type board for ID-003/ccTalk/HII Interface (Standard)3: DC12V EP-ROM type board for ID-003/ccTalk/HII Interface4: DC12V/DC24V Flash-ROM type board for ID-003/MDB interface (Standard)5: DC12V/DC24V EP-ROM type board ID-003/MDB interface
(2) The country code corresponding to acceptable banknotes: 3-digit code under ISO3166 shall beused. Refer to the country codes on page 1-11.
(3) Cash Box type0: Without box (stackerless model)4: 400-note capacity (Standard)6: 600-note capacity (To be developed)
(4) Faceplate0: Without faceplate (Standard)1: With faceplate
(5) I/F conversion board0: Without I/F conversion board (Standard)1: With Type A I/F conversion board (For serial-to-parallel conversion. To be developed)
(6) Key Switch0: Without Key Switch (Standard)1: With Key Switch2: With Key Switch (for User A)
(7) Interface protocol ID 03: ID-003 JCM xerial interface D3: ID-0D3 MDB interface E3: ID-0E3 ccTalk interface (Note 1) F3: ID-0F3 HII interface (Note 2) **: Others The last two digits of interface ID are assigned.
Example: EBA-30-SD3-CZE-4000-03EBA-30 model bill acceptor with standard SD3 stacker box, Czech software,no faceplate, no I/D conversion board, no key switch, ID-003 I/F.
Note 1) "ccTalk" is a serial communication protocol provided by Money Controls.Note 2) "HII" is a serial communication protocol provided by Mars Electronics International.
1. Product Name (Model Name + Type)
1 - 3
CHAPTER 1 Product Name & Specifications
2. Precautions
(1) Do not insert a torn,
folded, or wet bill, as this
may cause bill jam inside
the unit.
(2) Do not expose the unit to
water.
The unit contains several
precision electronic devices
which can be damaged if
water or any liquid is
sprayed or spilled into the
unit.
(3) Do not install the unit in a
dusty environment. Dust
may affect the sensor
performance.
1 - 4
CHAPTER 1 Product Name & Product Specifications
EBA-3X-SD3 provides the following features:
3-1 Automatic centering
Automatic centering mechanism allows the unit to read bills ranging from 62mm to 85mm without
using bill guides (side blocks). Bill acceptance rate and security against counterfeits have been
greatly improved.
3-2 Automatic Re-validation
The EBA-3x series features automatic re-validation. The unit attempts to accept bill three times in
total, if the bill is rejected in the first insertion.
3-3 Dip switch settings to accept/reject bills
Accept/reject of each denomination is DIP switch selectable.
3-4 Easy bill retrieval
The stacker box can be detached from the stacker unit to withdraw deposited bills.
3. Features
The standard SD3 stacker box stores up to 400 bills.
The stacker box is equipped with a coin lock for higher security.
1 - 5
CHAPTER 1 Product Name & Specifications
4. Component Names
I/F Connector
External Display Connector
1 - 6
CHAPTER 1 Product Name & Product Specifications
5. General Specifications
5-1 Size of Banknotes Width: 62 to 85 mm, Length: 120 to 160 mm
5-2 No. of Denominations Up to 32 denominations
[Refer to "Data Setting Specifications" of each software]
5-3 Directions 4 ways (Longitudinal insertion)
(The directions may vary depending on the software specifications.)
[Refer to "Data Setting Specifications" of each software]
5-4 Acceptance Rate 95% or more (Including bills accepted in two retries. The following
bill is excluded:)
(1) Bill with stain, wear, wetness, tear or remarkable wrinkles
(2) Bill with folded corner or edge
(3) Bill with incorrect cut dimensions or improper alignment in printing
5-5 Processing Speed Approx. 2 seconds for validation. Approx. 5 seconds for stacking (with
SD3 stacker)
For a head unit without SD3 stacker, it takes approx. 3 seconds from
acceptance to ejection.
5-6 Interface (1) TTL serial interface
(2) MDB interface
(3) ccTalk / HII interface
(4) Parallel interface
Should be connected to an optional I/F conversion board.
5-7 Stacker Box (1) Capacity Approx. 400 bills
(2) Access Front Access
5-8 Escrow 1 Bill
5-9 Indication (1) The validator operating status is indicated by three LEDs (green,
red and orange) on CPU board.
Green LED: This LED lights during idling and bill-accepting
operation. When a bill is rejected, the LED blinks to
indicate the rejecting status (see Chapter 6, 6-11/12).
Red LED: This LED blinks when an error is detected.
The error status is indicated by the number of blinks
(see Chapter 6, 6-11).
Orange LED: This LED lights when the guides of bill centering
mechanism are at the home position. While the LED is
on, the head unit can be opened.
(2) External display output (7-pin connector)
When this connector is connected to the optional display unit, the
acceptor’s operating status is displayed.
ON: The unit is able to accept bills.
OFF: The unit is unable to accept bills.
1 - 7
CHAPTER 1 Product Name & Specifications
5-10 Power Supply Voltage 12 VDC ± 5% (EBA-30/31/32/33/34/35)
(Use a power supply with 3A or higher capacity.)
24VDC ± 10% (EBA-34/35)
(Use a power supply with 1.6A or higher capacity.)
5-11 Current Consumption 12VDC
(1) In standby: 0.3A
(2) During operation: 1.6A (3A max.)
24VDC
(1) In standby: 0.2A
(2) During operation: 0.9A (1.6A max.)
5-12 Operating Environment (1) Operating temperature: 5 to 50゚C
(2) Storing temperature: -20 to 60゚C
(3) Relative humidity: 30 to 85% (no condensation)
(4) Installation: Install the unit indoors where it is not exposed to direct
sunlight.
5-13 Outer Dimensions Refer to the outline drawings for the configuration with SD3 stacker,
and without the stacker.
5-14 Weight (1) With SD3 stacker Approx. 2.5 kg
(2) Without SD3 stacker Approx. 1.0 kg
5-15 Mounting Horizontal mounting
Earthe the the sheet metal part of the unit
[NOTE] Unless otherwise specified, the general specifications of the EBA-3x series are measured
based on the following conditions:
(1) Power supply voltage: 12 VDC ± 0.1 V (19.9 to 12.1 V)
24VDC ± 0.2 V (23.8 to 24.2V)
(2) Temperature: 25 ゚C ± 3 ゚C (22 to 28 ゚C)
(3) Relative humidity 40 to 65%
(4) Standard bill 20 Euro bill
1 - 8
CHAPTER 1 Product Name & Product Specifications
6. Retrieving Bills
(1) Unlock the stacker box and pull it out
from the stacker unit.
(2) Retrieve the bills.
1 - 9
CHAPTER 1 Product Name & Specifications
7. Cabling
Mating connectorHousingZHR-7(JST)
ContactSZH-002T-P0.5
Recommended wireAWG26~28 UL1061
Acceptor's connectorBox type plugXG4C-1634(OMRON)
Mating connectorContactMIL type socketXG4M-1630-T(OMRON)
Recommended wire 27mm pitch flat cableAWG28 UL2651
ContactXG5M-1635-N(OMRON)
Recommended wireAWG26~28 UL1007
Acceptor's connectorPin headerS7B-ZR(JST)
1 - 10
CHAPTER 1 Product Name & Product Specifications
8. Outside Dimensions
8-1 EBA-3x-SD3 without faceplate
1 - 11
CHAPTER 1 Product Name & Specifications
87
6
↓ ON? OFF?
53
42
1
OPEN
CENTERING GUIDE
OPEN
CLOSE
VIEW
A
150
185
84 233
(317)
10.6
227
38.9152.6
35.5
7250
60
4-9.5
196
111.8
74
145.1
4-R3
4-R5
4-M3
φ2.7
φ2.7
φ496
91 42.517.5
14.8
39.8
23.5 41.5
53.72.6(Bill entrance)
115
86(Bill entrance)
222.4
φ7
A
8-2 EBA-3x-SD3 with faceplate
1 - 12
CHAPTER 1 Product Name & Product Specifications
8-2 EBA-3x without faceplate
1 - 13
CHAPTER 1 Product Name & Specifications
8-2 EBA-3x with faceplate
1 - 14
CHAPTER 1 Product Name & Product Specifications
9. Country Codes
Antilles ANTArgentine ARGAustralia AUSAustria AUTAustria AUT4Barbados BRBBelgium BELBotswana BWABrazil BRABulgaria BGRCanada CANCanada CANChile CHLChina CHNColombia COLCosta Rica CRICroatia HRVCyprus CYPCzech Republic CZEDenmark DNKEstonia ESTEstonia EST2European Union EURFinland FINFrance FRAGermany DEUGermany DEU1Germany DEU2Germany/Sweden DEU/SWEGreat Britain (England) GBRGreat Britain (England) GBR-BGreat Britain/Gibraltar GBR/GBIGreat Britain/Isle Of Man GBR/MANGreece GRCGreece GRC-BGuatemala MGTHonduras HNDHong Kong HKGHungary HUNIceland ISLIndia INDIsrael ISRItaly ITAItaly ITA8Italy ITA9Japan JPNKazakhstan KAZKazakhstan KAZ1Latvia LVALithuania LTUMalaysia MYSMalaysia MYS1Malta MLTMauritius MUS
Country Country CodeMexico MEXMoldova MDAMorocco MARNamibia NAMNetherlands NLDNetherlands NLD-BNew Zealand NZLNew Zealand NZL1New Zealand NZL-BNorth Ireland NIRLNorway NORNorway NOR1Peru PERPeru PER1Philippines PHLPhilippines PHL1Poland POLPoland POL1Poland POL1-BPortugal PRTQatar QATRepublic Of Ireland IRLRepublic Of Korea KORRepublic Of Korea KOR-BRomania ROMRussia RUSRussia RUS-BSaudi Arabia SAUSingapore SGPSingapore SGP-BSlovakia SVKSlovenia SVNSouth Africa ZAFSpain ESPSri Lanka LKASweden SWESwitzerland CHESwitzerland CHE3Switzerland CHE-BTaiwan (Republic Of China) TWNTanzania TZAThailand THATrinidad & Tobago TTOUkraine UKRUkraine UKR1United Arab Emirates AREUnited States USAUnited States USAUnited States USAUruguay URYUruguay URY1Venezuela VENVenezuela VEN1Venezuela VEN2Venezuela VEN-B
Country Country Code
Issue 11/2006
Contents
Operation and Maintenance1. Installation
2. Interface
3. External Connection Circuit
4. Pin Assignment
5. Connector
6. Description of DIP switches
7. Operational Flow
8. Clearing Bill Jam
9. Clearing / Preventive Maintenance
Bill AcceptorEBA-30/31-SD3(EBA-30/31)EBA-32/33-SD3(EBA-32/33)EBA-34/35-SD3(EBA-34/35)
CHAPTER 2
Copyright © 1998 Japan Cash Machine Co.Ltd. All rights reserved.
2 - 2
CHAPTER 2 Operations and Maintenance
There are 8 installation holes in total on the rear and the bottom of the unit.
1. Installation
CHAPTER 2 Operations and Maintenance
2 - 3
2-1 Outline of interface
The following interface are available in the EBA-3x series.
- ID-001 parallel interface (EBA-30/31 + Type A I/F conversion board)
- ID-003 JCM serial interface (EBA-30/31/32/33/34/35)
- ID-0D3 MDB interface (EBA-30/31/34/35)
- ID-0E3 ccTalk interface (EBA-32/33)
- ID-0F3 HII interface (EBA-32/33)
- ID-0** Other interface
2-2 ID-003 JCM serial interface
ID-003 is JCM bidirectional serial interface that enables acceptor status/operation control and
functional setup/verification by using polling (STATUS REQUEST) and commands (OPERATION
COMMAND and SETTING COMMAND) from the controller.
For communication specifications, refer to Chapter 3 "ID-003 Communication Specifications".
For denomination and vend code settings, refer to "ID-003 Data Setting Specifications of each
software".
2-3 ID-0D3 MDB interface
ID-0D3 is the MDB interface mainly used for vending machines.
2-4 ID-0E3 ccTalk serial interface
ID-0E3 is the serial interface provided by Money Control.
For communication specifications, refer to "Money Control: ccTalk Specifications".
2-5 ID-0F3 HII serial interface
ID-0F3 is the Host Intelligent Interface provided by Mars Electronics International (ID-0F3 interface
is to be supported).
2-6 Other interface
ID-001 JCM parallel interface is to be supported with the use of type A I/F conversion board.
2. Interface
2 - 4
CHAPTER 2 Operations and Maintenance
3-1.
Ext
erna
l Con
nect
ion
Cir
cuit
(EB
A-3
0/31
/34/
35)
3-1-
1ID
-003
Inte
rfac
e C
ircu
it
3-1-
2ID
-0D
3 (M
DB
) Int
erfa
ce C
ircu
it
5 6 7 8
TX
D
CN
2
SG
RX
D SG
XG
4C-1
634
BLM
18AG
471S
N1D
BLM
18AG
471S
N1D
74LS
07D
BR
74V
HC
1474
VH
C14
BLM
18AG
471S
N1D
F29
F31
Z50
D5V
IC35
A
IC2D
IC2E
R12
6
R12
5R
124
4.7K
C78
100p
F
100Ω
68
Ω
21
98
1110
F30
Z1
TxD
0
RxD
0
F34
9 10
CN
2
MT
XD
MR
XD
/D5V
MC
OM
XG
4C-1
634
BLM
18AG
471S
N1D
BLM
18AG
471S
N1D
BLM
18AG
471S
N1D
Sold
er ju
mpe
r
74V
HC
14
74LS
07D
BR
TLP
281(
BL)
11F
33
F32
IC2F
IC35
B
R4
R12
2
R12
3
D5V
D5V
4.7K
C3
100p
F
R5
PC
2
TLP
281(
BL)
PC
1
D5V
1/10
WC
410
0pF
580Ω
68Ω
220Ω
2 1 2
4 3
1 2 13
12
4
43
3
1
Z9
Z8
TxD
4
RxD
4
J1
3. External Connection Circuit
CHAPTER 2 Operations and Maintenance
2 - 5
3-2
Ext
erna
l Con
nect
ion
Cir
cuit
(EB
A-3
2/33
)
3-2-
1ID
-003
Inte
rfac
e C
ircu
it
3-2-
2ID
-0E
3 (c
cTal
k) In
terf
ace
Cir
cuit
5 6 7
TX
D
CN
2
SG
RX
D SG
XG
4C-1
634
BLM
18AG
471S
N1D
74LS
07D
BR
74V
HC
1474
VH
C14
BLM
18AG
471S
N1D
F**
F**
F**
Z**
D5V
IC**
C
IC**
D
IC**
IC**
ER**
R**
R**
R**
4.7K
10K
C**
100p
F
100Ω
68Ω
65
98
1110
X0
1213 3
10 91
X Y
Y0
A B
Z**
D5V
TxD
0
1FS
ELA
1FS
ELB
RxD
0
74H
C40
52M
CN
2
CC
TX
D/R
XD
SG
XG
4C-1
634
74H
C40
52M
74V
HC
04
BLM
18AG
471S
N1D
2SC
2712
Y
1SS
352
11F**
F**
D5V
IC**
IC**
D
R**
R**
TR**
10K
R**
R**
10
K
R**
10
KD**
1SS
357
D**
3.3K
68Ω
89
1413 3
10 95
X1
X Y
Y1
A B
12Z**
+12
D5V
TxD
0
1FS
ELA
1FS
ELB
RxD
0
2 - 6
CHAPTER 2 Operations and Maintenance
3-2-
3ID
-0F3
(HII
) In
terf
ace
Cir
cuit
CN
2
HIID
ATA
*HIIB
US
Y
*EX
RE
S
SG
XG
4C-1
634
BLM
18AG
471S
N1D
VFM
41R
N22
2N1C
LV
F1
2SC
2712
Y
2SC
2712
Y
1SS
226
15
F**
F**
IC**
R**
R**
TR**
TR
20
10K
R**
10
K
C**
D**
1SS
352
74V
HC
04
1SS
357
D**
D**
1SS
226
D**
R**
100p
F
3.3K
68Ω
13 3
1015 92
X2
X Y
Y2
A B
16
13
2
13 14Z**
F**
Z**
+12
R**
3.3K
D5V
D5V
D5V
D5V
R**
22K
R**
22K
R**
R**
R**
10K
100K
+12
+12
R**
22K
R**
22K
C**
100p
F
C**
100p
F
74V
HC
14IC
**F
2SC
2712
YT
R**
1213
TxD
0
1FS
ELA
1FS
ELB
TALK
GN
DS
IC**
E
1011
3
3
2 1
2
RxD
0
*BU
SY
*EX
RE
SR**
10K
R**
10K
3.3
K
CHAPTER 2 Operations and Maintenance
2 - 7
3-3
Ext
erna
l Dis
play
Cir
cuit
(EB
A-3
0/31
/32/
33/3
4/35
)
+12
SF
74V
HC
595
74LS
07D
BR
BLM
18A
G47
1SN
1D
BLM
41P
G47
SN
1D
BLM
41P
G47
SN
1DIC
6
S7B
-ZR
CN
2S
ER
QA
QB
QC
QD
QE
QF
QG
QH
QH
'
15 11
+12V
GN
D
EX
DS
P1
EX
DS
P2
EX
DS
P3
EX
DS
P4
EX
DS
P5
2 3 4 5 6 7
1 2 3 4 5 6 7
2 3 4 5 61
2F
4
1C7A
74LS
07D
BR
BLM
18A
G47
1SN
1D
F3
F6
F5
1C7B
74LS
07D
BR
BLM
18A
G47
1SN
1D
F2
1C7C
74LS
07D
BR
BLM
18A
G47
1SN
1D
F7
1C7D
74LS
07D
BR
BLM
18A
G47
1SN
1D
F8
1C7E
7 9
SC
K
SC
LRGR
CK
14 11 12 10 13
*HM
0TD
VA
*HM
0TD
VB
TR
CLK
TR
SE
T
*RE
SE
T
TR
DT
34
56
98
1110
ZHR
-7
CN
2J
Exa
mpl
e of
ext
erna
ldi
spla
y co
nnec
tion
2 - 8
CHAPTER 2 Operations and Maintenance
Description of signal
Power supply input 12V
GND
Power supply input 12V
GND
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
Output signal line from acceptor to controller
Input signal line from controller to acceptor
MDB common signal line
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal name
+12V
GND
+12V
GND
(TXD)
(SG)
(RXD)
(SG)
TXD
RXD
MDB COM
(DIR)
(SICLK)
(SG)
(SETLD)
(SG)
I/O
In
In
Out
In
Out
In
Out
Out
Out
Description of signal
Power supply input 12V
GND
Power supply input 12V
GND
Output signal line from acceptor to controller
Signal ground
Input signal line from controller to acceptor
Signal ground
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal name
+12V
GND
+12V
GND
TXD
SG
RXD
SG
(TXD)
(RXD)
(MDB COM)
(DIR)
(SICLK)
(SG)
(SETLD)
(SG)
I/O
In
In
Out
In
Out
In
Out
Out
Out
16 2
15 1
CN2
4-1 Interface connector CN2 on the EBA-30/31 CPU board
4-1-1 The pin assignment of ID-003 JCM bidirectional serial interface
4-1-2 The pin assignment of ID-0D3 MDB serial interface
4. Pin Assignment
CHAPTER 2 Operations and Maintenance
2 - 9
4-2 Interface connector CN2 on the EBA-32/33 CPU board
4-2-1 The pin assignment of ID-003 JCM bidirectional serial interface
4-2-2 The pin assignment of ID-0E3 ccTalk serial interface
Description of signal
Power supply input 12V
GND
Power supply input 12V
GND
NC (Do not use this pin for ID-0E3.)
NC (Do not use this pin for ID-0E3.)
NC (Do not use this pin for ID-0E3.)
NC (Do not use this pin for ID-0E3.)
NC (Do not use this pin for ID-0E3.)
NC (Do not use this pin for ID-0E3.)
CcTalk/DATA: CcTalk data line
CcTalk 0 V
NC (Do not use this pin for ID-0E3.)
CcTalk/SERIAL MODE : 0 V
NC (Do not use this pin for ID-0E3.)
CcTalk/RESET: Reset input signal line (option)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal name
+12V
GND
+12V
GND
(TXD)
(SG)
(RXD)
(SG)
(+5V)
(GND)
ccTalk TXD/RXD
SG
(HII DATA)
SG
(HII BUSY)
Reset
I/O
In
In
Out
In
Out
In/Out
In/Out
In/Out
In
Description of signal
Power supply input 12V
GND
Power supply input 12V
GND
Output signal line from acceptor to controller
Signal ground
Input signal line from controller to acceptor
Signal ground
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal name
+12V
GND
+12V
GND
TXD
SG
RXD
SG
(+5V)
(GND)
(ccTalk TXD/RXD)
(SG)
(HII DATA)
(SG)
(HII BUSY)
(Reset)
I/O
In
In
Out
In
Out
In/Out
In/Out
In/Out
In
16 2
15 1
CN2
2 - 10
CHAPTER 2 Operations and Maintenance
4-2-3 The pin assignment of ID-0F3 HII serial interface
Description of signal
Power supply input 12V
GND
Power supply input 12V
GND
NC (Do not use this pin for ID-0F3.)
NC (Do not use this pin for ID-0F3.)
NC (Do not use this pin for ID-0F3.)
NC (Do not use this pin for ID-0F3.)
NC (Do not use this pin for ID-0F3.)
NC (Do not use this pin for ID-0F3.)
NC (Do not use this pin for ID-0F3.)
HII Data Return
HII/Data: HII data line
HII Busy return
HII/Busy: BUSY line
HII/Reset: Reset line
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal name
+12V
GND
+12V
GND
(TXD)
(SG)
(RXD)
(SG)
(+5V)
(GND)
ccTalk TXD/RXD
SG
(HII DATA)
SG
(HII BUSY)
Reset
I/O
In
In
Out
In
Out
In/Out
In/Out
In/Out
In
16 2
15 1
CN2
4-3 Interface connector CN2 on the EBA-34/35 CPU board
4-3-1 The pin assignment of ID-003 JCM bidirectional serial interface
Description of signal
Power supply input +12V or +24V
GND
Power supply input +12V or +24V
GND
Output signal line from acceptor to controller
Signal ground
Input signal line from controller to acceptor
Signal ground
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
NC (Do not use this pin for ID-003.)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal name
+12V/+24V
GND
+12V/+24V
GND
TXD
SG
RXD
SG
(MTXD)
(MRXD)
(MCOM)
(DIR)
(SICLK)
(SG)
(SETLD)
(SG)
I/O
In
In
Out
In
CHAPTER 2 Operations and Maintenance
2 - 11
Description of signal
Power supply input +12V or +24V
GND
Power supply input +12V or +24V
GND
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
Output signal line from acceptor to controller
Input signal line from controller to acceptor
MDB common signal line
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
NC (Do not use this pin for ID-0D3.)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal name
+12V/+24V
GND
+12V/+24V
GND
(TXD)
(SG)
(RXD)
(SG)
MTXD
MRXD
MCOM
(DIR)
(SICLK)
(SG)
(SETLD)
(SG)
I/O
In
In
Out
In
4-3-2 The pin assignment of ID-0D3 MDB serial interface
IN12 OUT12 EX12
+12V
IN12V
Jumper Switch
+12V
+24V
4-3-3 Switching the power supply input +12V/+24V
When you want to switch the power supply input, you must change the jumper switch. The jumper
switch is located on the CPU board and the settings are as shown below.
2 - 12
CHAPTER 2 Operations and Maintenance
Description of signal
+12 V output (100 mA max.)
GND
(1) Turn ON when the unit is able to accept
banknotes.
(2) Turn OFF when the unit is unable to
accept banknotes.
Pin No.
1
2
3
4
5
6
7
Signal name
+12V
GND
EXDSP1
EXDSP2
EXDSP3
EXDSP4
EXDSP5
1
CN2
7
4-4 External display connector on the sensor board
CHAPTER 2 Operations and Maintenance
2 - 13
5-1 The interface connector and the mating connectors
(1) Acceptor's connector
Box type plug XG4C-1634 (OMRON)
(2) Mating connector 1
- XG5M-1635-N (OMRON)
- Contact (incorporated in the housing)
- Recommended wire: Non-bundled AWG26 to 28 UL1007
Mating connector 2
- MIL type socket XG4M-1630-T (OMRON)
- Recommended wire: 27 mm-pitch twisted flat cable AWG28 UL2651
5-2 The external display connector and the mating connector
(1) Acceptor's connector
Pin header S7B-ZR (JST)
(2) Mating connector
- Housing ZHR-7 (JST)
- Contact SZH-002T-P0.5
- Recommended wire AWG26 to 28 UL1061
16 2
15 1
CN2
1
CN2
7
5. Connector
2 - 14
CHAPTER 2 Operations and Maintenance
The DIP switches are to specify the types of acceptable denominations and operation mode of the bill
acceptor. DIP Switch 1 is located on the right side of CPU board, and Dip Switch 2 is located under ROM
cover. (See Chapter 1. 4 Component Names)
6-1 Settings of Dip Switch 1
The DIP Switch 1 specifies the denominations to be accepted by the bill acceptor
Refer to the software specifications for the DIP switch settings.
<Example 1> EBA-30/31/34/35-SD3 (EUR5) and EBA-30/31/34/35 (EUR5)
<Example 2> EBA-32/33-SD3 (GBR) and EBA-32/33 (GBR)
(Remarks) In both examples, Switch #1 of the DIP Switch 1 is the selector of normal operation and test
mode.
For normal operation, make sure to set Switch #1 to OFF before turning on the power.
If Switch #1 is ON at the time of power-on, the unit operates in test mode.
6. Description of DIP switches
OFF
1 2 3 4 5 6 7 8
(Test Mode)
Inhibit 5
Inhibit 10
Inhibit 20
Inhibit 50
Inhibit 100
Inhibit 200
Inhibit 500
Set to OFF
Accept 5
Accept 10
Accept 20
Accept 50
Accept 100
Accept 200
Accept500
OFF
1 2 3 4 5 6 7 8
Set to OFF
(Test Mode)
Accept 5
Inhibit 5
Accept 10
Inhibit 10
Accept 20
Inhibit 20
Accept 50
Set to OFF[RESERVED]
Inhibit 50
CHAPTER 2 Operations and Maintenance
2 - 15
6-2 Settings of DIP Switch 2
This DIP switch is used to select the acceptor’s operations with or without SD3 stacker.
This switch is also used to specify whether to enable or disable the optional key switch of the SD3
stacker.
<Example 1> EBA-30/31/34/35
(Remarks) 1) Make sure to set DIP Switch 2 prior to power-up.
Any changes in settings after power-up is invalid.
2) For operation without stacker, set Switch #1 OFF. The unit does not operate properly in
inappropriate settings.
3) Key switch is the optional part to be installed on SD3 stacker during factory assembly.
For the units without key switch, set Switch #2 OFF.
The unit does not operate properly in inappropriate settings.
OFF
1 2 3 4 5 6 7 8
[RESERVED]
Key Switch ON/OFFEnabledDisabled (for operation w/o SD3 stacker, set this switch to OFF).
Switch #2ONOFF
Operation with/without SD3 stackerWith SD3 stackerWithout SD3 stacker
Switch #1ONOFF
ON
2 - 16
CHAPTER 2 Operations and Maintenance
(Example 2) EBA-32/33
(Remarks) 1) Make sure to set DIP switch 2 before power-up.
Any changes in settings after power-up is invalid.
2) For operation without stacker, set Switch #1 OFF. The unit does not operate properly in
inappropriate settings.
3) Key switch is the optional part to be installed on SD3 stacker during factory assembly.
For the units without key switch, set Switch #2 OFF.
The unit does not operate properly in inappropriate settings.
4) Switch #3 is the selector of ID-0E3 Encryption / Non-encryption mode.
For communication in non-encryption mode, set Switch #3 to OFF. The unit does not
operate properly in inappropriate settings.
ON
OFF
1 2 3 4 5 6 7 8
[RESERVED]
ID-0E3 Encryption mode ON/OFFNon-encryption modeEncryption mode
Switch #3ONOFF
Key Switch ON/OFFEnabledDisabled (for operation w/o SD3 stacker, set this switch to OFF).
Switch #2ONOFF
Operation with/without SD3 stackerWith SD3 stackerWithout SD3 stacker
Switch #1ONOFF
CHAPTER 2 Operations and Maintenance
2 - 17
7-1 Operation without SD3 stacker
External indicator: OFF
Power ON
Initialization
Standby
Bill centering
Bill transport
Bill data collection
Transport stop
A
B
YesBill acceptance
disabled ?
External indicator LED: ON
Bill insertion ?
Bill acceptance
CYes
No
7. Operational Flow (example of JCM ID-003 protocol)
2 - 18
CHAPTER 2 Operations and Maintenance
!
!
"
"
"
"
"
"
"
"
#
#
#
#
#
#
#
#
$%
$&
CHAPTER 2 Operations and Maintenance
2 - 19
*1: When the bill validation result is "NG", the unit rejects the bill and accept it again, to try the
second validation.
*2: If the abnormal signal is output, remove the cause of error, and then turn on the power again,
or send a reset command from host controller.
2 - 20
CHAPTER 2 Operations and Maintenance
7-2 Operation with SD3 stacker
External indicator: OFF
Power ON
Initialization
Standby
Bill centering
Bill transport
Bill data collection
Transport stop
A
C
YesBill acceptance
disabled ?
External indicator LED: ON
Bill insertion ?
Bill acceptance
DYes
No
No
CHAPTER 2 Operations and Maintenance
2 - 21
A
Bill validation OK ?
Inhibiteddenomination ?
Vend signal output
Bill stacked ?
Bill transport
Transport to the stacker box OK ?
Ejection retried three times ?
Operation stopAbnormal signal output
Error detected for PB unit operation ?
PB unit rotation
B
E
Validation retried twice ?
Bill rejection
Bill rejection
D
E
Yes
Yes
Yes
Yes
YesNo
Yes
No
No
No
No
No
Yes
*1
*2
2 - 22
CHAPTER 2 Operations and Maintenance
*1: When the bill validation result is "NG", the unit rejects the bill and accept it again, to try the
second validation.
*2: If the abnormal signal is output, remove the cause of error, and then turn on the power again,
or send a reset command from host controller.
*3: If the stacker-full signal is output, remove bills from the stacker box, and reposition the box.
The machine automatically starts initialization.
B
"Stack 2" command received ?
Bill stacked
Bill transport
Operation stop Stacker-full signal output
Stacker-full signaldetected ?
C
Vend signal outputNo
Yes
No
Yes
*3
"Stack 1" command received ?
Vend signal outputNo
Yes
CHAPTER 2 Operations and Maintenance
2 - 23
Side Hole
Tab
8. Clearing Bill Jam
When a bill is jammed in Acceptor:
8-1 When a bill is jammed near the entrance of the stacker box,
unlock the box and pull it out to remove the jammed bill.
8-2 When a bill is jammed near the acceptor's entrance, pull the
tabs on both sides of the acceptor forward to open the
acceptor's head. Remove the jammed bill.
If the acceptor's head cannot be opened, use hexagon-head
screwdriver on the side hole of the acceptor's head to
reposition the centering guides to the home position.
2 - 24
CHAPTER 2 Operations and Maintenance
8-3 When a bill is jammed in the rear part of the acceptor's head unit,
open the acceptor's rear cover to remove the jammed bill.
CHAPTER 2 Operations and Maintenance
2 - 25
It is important to keep the bill bath, rollers, and belts clean. The sensor lenses are transparent, and made of
polymer material. Handle them with care.
To clean the lenses, use a lint-free cloth and mild nonabrasive detergent such as liquid dish soap mixed with
water.
<!> Do not use alcohol or thinner for cleaning.
(1) Pull the tabs on both sides of the acceptor forwarded to open the acceptor's head.
(2) Open the acceptor head front and rear covers to clean bill path, rollers and belts.
Note: JCM does not recommend cleaning cards,
cleaning pads, or cleaning solutions of any kind.
Preventive Maintenance (P/M)
Do periodic P/M on acceptor’s head and stacker unit to ensure proper operation. Use compressed air to blow
out the paper fibers and other debris that builds up over time. Check the belts and all moving parts for wear
and proper positioning. If the unit does not operate properly, it can cause bill jams.
After completing P/M, Auto-Calibration is recommended (See Chapter 7).
9. Cleaning / Preventive Maintenance
Issue 01/2006
Contents
Disassembly Instruction1. Dissassembling Compete Unit
2. Disassembling Stacker Unit
3. Disassembling Acceptor Head Unit
4. Disassembling F-Guide Unit
5. Disassembling U-Guide Unit
6. Disassembling D-Guide Unit
Bill AcceptorEBA-30/31-SD3(EBA-30/31)EBA-32/33-SD3(EBA-32/33)EBA-34/35-SD3(EBA-34/35)
CHAPTER 4
Copyright © 1998 Japan Cash Machine Co.Ltd. All rights reserved.
4 - 2
CHAPTER 4 Disassembly Instruction
1. Disassembling Complete Unit
1-1 Unlock stacker box and pull it out from stacker unit.
1-2 Remove acceptor head unit from the stacker unit.
4 - 3
CHAPTER 4 Disassembly Instruction
1-3 Remove the rear cover from the stacker unit.
This side first
1-4 Remove stacker board at the left side of stacker
unit.
1-5 Remove gears from the stacker unit.
1-6 Remove screws of the right side from the stacker unit,
and then remove screws of the left side.
4 - 4
CHAPTER 4 Disassembly Instruction
2. Disassembling Stacker Unit
2-1 Separate the stacker unit into 5 parts.
2-2 Disassemble pusher mechanism unit.
4 - 5
CHAPTER 4 Disassembly Instruction
3. Disassembling Acceptor Head Unit
This side first
View from Bottom
View from Bottom
View from Bottom
3-1 Remove the left-side cover from the acceptor head unit, and then remove the right-side cover.
3-2 Remove the connector under the acceptor
head unit.
3-5 Remove fixing screws from CPU board of
Acceptor's head unit.
3-4 Remove connectors from CPU board of
Acceptor's head unit.
3-3 Cut the bands which bind up three
bundles of harness.
4 - 6
CHAPTER 4 Disassembly Instruction
3-6 Remove screws of L-guide unit.
3-7 Remove gears at right side of acceptor head unit.
3-8 Remove screws of R-guide unit.
3-9 Remove L-guide unit and R-guide unit from
acceptor head unit.
4 - 7
CHAPTER 4 Disassembly Instruction
4. Disassembling F-Guide Unit
4-1 Remove the cover from F-guide unit.
4-2 Remove the solenoid from F-guide unit.
4-3 Remove the board and the pulley from F-guide unit.
4 - 8
CHAPTER 4 Disassembly Instruction
5. Disassembling U-Guide Unit
5-1 Remove the cover from U-guide unit.
5-2 Remove the shaft from U-guide unit.
5-3 Remove CPU board from U-guide unit.
4 - 9
CHAPTER 4 Disassembly Instruction
5-4 Remove the gear-box from U-guide unit.
5-5 Remove the motor and the roller from the gear-box.
5-6 Remove the bracket from U-guide unit.
5-7 Remove the prism guide from U-guide unit.
4 - 10
CHAPTER 4 Disassembly Instruction
6. Disassembling D-Guide Unit
6-1 Remove the ratchet from D-guide unit.
6-2 Remove the centering guides from D-guide
unit.
6-3 Remove screws and gears from D-guide unit.
Issue 01/2006
Contents
Wiring Diagrams1. EBA-30/31 Wiring Diagram
2. EBA-32/33 Wiring Diagram
3. EBA-34/35 Wiring Diagram
Bill AcceptorEBA-30/31-SD3(EBA-30/31)EBA-32/33-SD3(EBA-32/33)EBA-34/35-SD3(EBA-34/35)
CHAPTER 5
Copyright © 1998 Japan Cash Machine Co.Ltd. All rights reserved.
5 - 2
CHAPTER 5 Wiring Diagram
+12
V+
12V
GN
D(1
2)G
ND
(12)
+5V
GN
D(5
)A
5VG
ND
(A5)
SN
SE
LAS
NS
ELB
CH
1A
CH
2A
*DA
LD*D
AC
LK*D
AN
XD
TLD
DV
CLD
DV
DLD
DV
SS
*EN
5VP
PLE
S
TR
DT
TR
CLK
TR
SE
T
ST
PM
T1
ST
PM
T2
ST
PM
T3
ST
PM
T4
HM
OT
EN
C(C
)P
BH
P(C
)W
MH
P(C
)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 1 2
1 2
1 2 3 4
+12
VG
ND
EX
DS
P1
EX
DS
P2
EX
DS
P3
HM
OT
(+)
HM
OT
(-)
PB
MT
(+)
PB
MT
(-)
ST
PO
UT
1S
TP
OU
T2
ST
PO
UT
3S
TP
OU
T4
+12
V+
12V
GN
DG
ND
GN
D+
5V
SD
A
SC
L
ST
KE
NC
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B
CN
2C
N3
CN
1
CN
4
CN
2
CN
5
CN
4C
N4
CN
4C
N4
+12
V+
12V
GN
DG
ND
GN
D+
5V
SD
AS
GS
CL
SG
(NC
)S
TK
CH
K
ST
KE
NC
ST
KM
TE
N
CN
11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 331
20-0
6-11
1 2 3 431
20-0
6-05
ST
KIN
LE
D(A
)1 2 3 4 1 2 3
ST
KIN
LE
D(K
)S
TK
IN SG
SG
ST
KE
NC
LE
D(A
)
ST
KE
NC
CN
3 1 2S
TK
KE
YS
G
CP
U B
OA
RD
SE
NS
OR
BO
AR
D
MT
2 PB
MO
TO
R
MT
1
MT
3
[660
-312
0-06
-01C
-01]
[660
-312
0-06
-07B
-01]
[660
-312
0-06
-02C
-01]
3120
-06-
01C
3120
-06-
02C
3120
-06-
07B
[660
-312
0-06
-04-
01]
CN
2
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL1
007
AW
G24
(
100m
m)
UL1
007
AW
G24
(
100m
m)
UL1
007
AW
G26
(
50m
m)
UL1
007
AW
G26
(
60m
m)
XG
4C-1
634
LY20
-36P
-DT
1-P
5
S7B
-ZR
B2B
-EH
-A
B2B
-EH
-A
B4B
-EH
-A
B4B
-ZR
B2B
-ZR
MT
4
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
21 22 23 24 25 26
SG
SG
ST
KM
TE
N
AG
AG
(RS
)
SG
SG
SG
+12
V+
12V
GN
D(1
2)G
ND
(12)
+5V
GN
D(5
)A
5VG
ND
(A5)
SN
SE
LAS
NS
ELB
CH
1A
CH
2A
*DA
LD*D
AC
LK*D
AN
XD
TLD
DV
CLD
DV
DLD
DV
SS
*EN
5VP
PLE
S
TR
DT
TR
CLK
TR
SE
T
ST
PM
T1
ST
PM
T2
ST
PM
T3
ST
PM
T4
HM
OT
EN
C(C
)P
BH
P(C
)W
MH
P(C
)LY
20-3
6P-D
T1-
P5
AG
AG
(RS
)
SG
SG
SG
EX
DS
P4
EX
DS
P5
6 7
1 2 3 1 2 3 4
1 2 3 4 5 6 7
SO
LSN
S(A
)S
OLS
NS
(G)
SO
LSN
S(C
)IN
SLE
D(A
)IN
SLE
D(K
)IN
SP
T(C
)IN
SP
T(E
)
[660
-312
0-06
-10-
01]
CN
5
B7B
-ZR
15 16
LY20
-14P
-DLT
1-P
5
SO
L1
CE
NT
ER
ING
SO
LEN
OID
1 2S
OLV
SO
LG
CN
6
B2B
-PH
-K-S
UL1
007
AW
G24
(w
ith H
arne
ss)
UL1
007
AW
G24
(w
ith H
arne
ss)
1 2 3
HM
OT
EN
C(A
)H
MO
TE
NC
(G)
HM
OT
EN
C(C
)
CN
61 2 3
3120
-06-
04B
3B-Z
R
CN
1
MA
G
[660
-312
0-06
-05-
01]
[660
-312
0-06
-11-
01]
3120
-06-
10[3
120-
05-1
1]
[312
0-05
-10]
[312
0-05
-12]
[312
0-05
-13]
[312
0-05
-14]
[312
0-05
-15]
[660
-312
0-05
-06-
01]
[660
-312
0-05
-01-
01]
[660
-312
0-05
-03-
01]
[660
-312
0-05
-05-
01]
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A
10B
11A
11B
12A
12B
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A
10B
11A
11B
12A
12B
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B
B3B
-ZR
CN
5 1 2S
MO
T(+
)S
MO
T(-
)
CN
4
S2B
-EH
UL1
007
AW
G24
(
75m
m)
UL1
007
AW
G24
(
95m
m)
[660
-312
0-05
-04-
01]
[312
0-05
-16]
EH
R-2
EH
R-4
ZH
R-3
ZH
R-4
ZH
R-3
EH
R-2
ZH
R-2
UL1
061
AW
G28
UL1
061
AW
G28
ZH
R-3
ZH
R-4
UL1
061
AW
G28
(
65m
m)
UL1
061
AW
G28
(
65m
m)
UL1
061
AW
G28
(
65m
m)
UL1
061
AW
G28
(
145m
m)
UL1
061
AW
G28
(
145m
m)
UL1
061
AW
G28
(
145m
m)
UL1
061
AW
G28
(
145m
m)
ZH
R-3
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
UL3
443
AW
G28
LY10
-DC
14LY
10-D
C14
DR
A-2
6SC
-JC
DR
A-2
6PC
-JC
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
UL3
443
AW
G28
PH
R-2
EH
R-2
UL1
061
AW
G28
UL1
061
AW
G28
UL1
061
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
LY10
-DC
36LY
10-D
C36
(200
mm
)(2
00m
m)
ZH
R-7
CN
1
CN
2
ST
KC
HK
(NC
)
LY20
-14P
-DT
1-P
5
ZH
R-3
ZH
R-4
1 2 331
20-0
6-12
1 2 3P
BH
P(G
)P
BH
P(A
)
PB
HP
(C)
[660
-312
0-06
-12-
01]
B3B
-ZR
CN
7[3
120-
05-1
7]
1 2 331
20-0
6-13
[660
-312
0-06
-13-
01]
[312
0-05
-18]
WM
HP
(A)
1 2 34
WM
HP
(G)
WM
HP
(C)
(N.C
)
CN
3
B4B
-ZR
ZH
R-3
ZH
R-3
UL1
061
AW
G28
(
70m
m)
UL1
061
AW
G28
(
70m
m)
UL1
061
AW
G28
(
70m
m)
ZH
R-4
ZH
R-3
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
+12
V
+12
VG
ND
GN
DT
XD
RX
DS
G
SG
SG
SG
SIC
LK
SE
TLD
MT
XD
MR
XD
/D5V
DIR
MC
OM
BR
NR
ED
RE
D
OR
N
BR
NR
ED
RE
DR
ED
BR
NR
ED
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
KB
RN
YE
L
GR
NB
LU
VIO
YE
L
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
RE
DB
RN
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
RE
DB
RN
OR
N
GR
NB
LU
YE
L
RE
DB
RN
RE
DB
RN
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
YE
L
RE
DB
RN
RE
DB
RN
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
YE
L
EN
TR
AN
CE
SO
LEN
OID
SE
NS
OR
BO
AR
D
[660
-312
0-05
-02-
01]
PB
Mot
or H
arne
ss (
with
Mot
or)
Har
ness
Len
gth=
120m
m
Har
ness
Len
gth=
90m
m
Sol
enoi
d M
odul
e
Ent
ranc
e S
olen
oid
Sen
sor
Har
ness
PB
Mot
or M
odul
e
Sol
enoi
d S
enso
r
Ent
ranc
e S
enso
r
x 8
pcs.
x 7
pcs.
Cen
terin
gT
imin
g S
enso
r
Rel
ay C
onne
ctor
P H
arne
ssR
elay
Con
nect
or S
Har
ness
Not
e :
Whe
n w
iring
the
Sen
sor
Boa
rd H
arne
ss a
nd th
eR
elay
Con
nect
or P
Har
ness
, ins
ert b
oth
toge
ther
into
the
Fer
rite
Cor
e (R
FC
-9).
Har
ness
Len
gth=
350m
m
Har
ness
Len
gth=
100m
m
Mag
netic
Sen
sor
Bac
k S
enso
r
Exi
t Sen
sor
Flu
ores
cenc
e S
enso
r
Har
ness
Len
gth=
250m
mH
arne
ss L
engt
h=13
0mm
[Rel
ay C
onne
ctor
]
x 7
pcs.
x 8
pcs.
Sen
sor
Boa
rd H
arne
ss
ST
AC
KE
R B
OA
RD
ST
AC
KE
R M
OT
OR
ST
AC
KE
RK
EY
SW
ITC
H(O
ptio
nal )
Mic
ro S
witc
h H
arne
ss (
3120
-05-
05)
Sta
cker
Mot
or H
arne
ss (
with
Mot
or)
Sta
cker
Enc
oder
Sen
sor
Har
ness
Sta
cker
IN S
enso
r H
arne
ss
Sta
cker
Key
Sw
itch
Mod
ule
Sta
cker
Mot
or M
odul
e
Sta
cker
Box
Det
ectio
n S
enso
r
Sta
cker
Hom
e P
ositi
on S
enso
r
ST
AC
KE
R IN
SE
NS
OR
ST
AC
KE
R M
OT
OR
EN
CO
DE
R S
EN
SO
R
FE
ED
MO
TO
R E
NC
OD
ER
SE
NS
OR
FE
ED
MO
TO
R
CE
NT
ER
ING
ST
EP
PIN
G M
OT
OR
PB
HO
ME
PO
SIT
ION
SE
NS
OR
CE
NT
ER
ING
HO
ME
PO
SIT
ION
SE
NS
OR
(Har
ness
with
Mot
or)
(Har
ness
with
Mot
or)
(Har
ness
with
Mot
or)
(Har
ness
with
Mot
or)
Fee
d M
otor
Enc
oder
Sen
sor
Har
ness
PB
Hom
e S
enso
r H
arne
ss
Fee
d M
otor
Mod
ule
Fee
d M
otor
Har
ness
(w
ith M
otor
)
Ste
ppin
g M
otor
Mod
ule
Cen
terin
g H
ome
Sen
sor
Har
ness
(Ext
ern
al D
isp
lay
Inte
rfac
e)
BR
N
BR
NR
ED
BR
NR
ED
BL
KO
RN
OR
N
BR
NR
ED
OR
N
BR
NR
ED
OR
N
BR
NR
ED
OR
N
BR
NR
ED
BR
NR
ED
BR
NR
ED
OR
N
YE
L
YE
L
Val
idat
ion
Pho
toS
enso
r re
ceiv
er
Val
idat
ion
Pho
toS
enso
r tr
ansm
itter
Val
idat
ion
Pho
toS
enso
r re
ceiv
er
Val
idat
ion
Pho
toS
enso
r tr
ansm
itter
EBA-30/31 CPU Board
(Power Supply and External Communication Interface)
ID003/MDB(12V)/Parallel Interface
1. EBA-30/31 Wiring Diagram
5 - 3
CHAPTER 5 Wiring Diagram
+12
V+
12V
GN
D(1
2)G
ND
(12)
+5V
GN
D(5
)A
5VG
ND
(A5)
SN
SE
LAS
NS
ELB
CH
1A
CH
2A
*DA
LD*D
AC
LK*D
AN
XD
TLD
DV
CLD
DV
DLD
DV
SS
*EN
5VP
PLE
S
TR
DT
TR
CLK
TR
SE
T
ST
PM
T1
ST
PM
T2
ST
PM
T3
ST
PM
T4
HM
OT
EN
C(C
)P
BH
P(C
)W
MH
P(C
)
1 2 3
1
4
2
5
3
6
4
7
5
8
19
210 111 212
1
13
2
14
3 4
+12
VG
ND
EX
DS
P1
EX
DS
P2
EX
DS
P3
HM
OT
(+)
HM
OT
(-)
PB
MT
(+)
PB
MT
(-)
ST
PO
UT
1S
TP
OU
T2
ST
PO
UT
3S
TP
OU
T4
+12
V+
12V
GN
DG
ND
GN
D+
5V
SD
A
SC
L
ST
KE
NC
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B
CN
2C
N3
CN
4
CN
2
CN
5
CN
4
+12
V+
12V
GN
DG
ND
GN
D+
5V
SD
AS
GS
CL
SG
(NC
)S
TK
CH
K
ST
KE
NC
ST
KM
TE
N
CN
11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 331
20-0
6-11
1 2 3 431
20-0
6-05
ST
KIN
LE
D(A
)1 2 3 4 1 2 3
ST
KIN
LE
D(K
)S
TK
INS
G
SG
ST
KE
NC
LE
D(A
)
ST
KE
NC
CN
3 1 2S
TK
KE
YS
G
ST
AC
KE
R B
OA
RD
MT
2 PB
MO
TO
R
EN
TR
AN
CE
SO
LEN
OID
SE
NS
OR
BO
AR
D
MT
1
MT
3
[660
-312
0-06
-20-
01]
[660
-312
0-06
-07B
-01]
[660
-312
0-06
-02C
-01]
3120
-06-
2031
20-0
6-02
C
3120
-06-
07B
[660
-312
0-06
-04-
01]
CN
2
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL1
007
AW
G24
(
100m
m)
UL1
007
AW
G24
(
100m
m)
(Har
ness
with
Mot
or)
(Har
ness
with
Mot
or)
(Har
ness
with
Mot
or)
(Har
ness
with
Mot
or)
UL1
007
AW
G26
(
50m
m)
UL1
007
AW
G26
(
60m
m)
XG
4C-1
634
LY20
-36P
-DT
1-P
5
S7B
-ZR
B2B
-EH
-A
B2B
-EH
-A
B4B
-EH
-A
B4B
-ZR
B2B
-ZR
MT
4
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
21 22 23 24 25 26
SG
SG
ST
KM
TE
N
AG
AG
(RS
)
SG
SG
SG
+12
V+
12V
GN
D(1
2)G
ND
(12)
+5V
GN
D(5
)A
5VG
ND
(A5)
SN
SE
LAS
NS
ELB
CH
1A
CH
2A
*DA
LD*D
AC
LK*D
AN
XD
TLD
DV
CLD
DV
DLD
DV
SS
*EN
5VP
PLE
S
TR
DT
TR
CLK
TR
SE
T
ST
PM
T1
ST
PM
T2
ST
PM
T3
ST
PM
T4
HM
OT
EN
C(C
)P
BH
P(C
)W
MH
P(C
)LY
20-3
6P-D
T1-
P5
AG
AG
(RS
)
SG
SG
SG
EX
DS
P4
EX
DS
P5
6 7
1 2 3 1 2 3 4
1 2 3 4 5 6 7
SO
LSN
S(A
)S
OLS
NS
(G)
SO
LSN
S(C
)IN
SLE
D(A
)IN
SLE
D(K
)IN
SP
T(C
)IN
SP
T(E
)
[660
-312
0-06
-10-
01]
CN
5
B7B
-ZR
LY20
-14P
-DLT
1-P
5
SO
L1
CE
NT
ER
ING
SO
LEN
OID
1 2S
OLV
SO
LG
CN
6
B2B
-PH
-K-S
UL1
007
AW
G24
(w
ith H
arne
ss)
UL1
007
AW
G24
(w
ith H
arne
ss)
1 2 3
HM
OT
EN
C(A
)
15
HM
OT
EN
C(G
)
16
HM
OT
EN
C(C
)CN
61 2 3
3120
-06-
04
FE
ED
MO
TO
R E
NC
OD
ER
SE
NS
OR
FE
ED
MO
TO
R
ST
AC
KE
R M
OT
OR
ST
AC
KE
RK
EY
SW
ITC
H(O
ptio
nal)
CE
NT
ER
ING
ST
EP
PIN
G M
OT
OR
B3B
-ZR
CN
1
MA
G
[660
-312
0-06
-05-
01]
[660
-312
0-06
-11-
01]
3120
-06-
10[3
120-
05-1
1]
[312
0-05
-10]
[312
0-05
-12]
[312
0-05
-13]
[312
0-05
-14]
[312
0-05
-15]
[660
-312
0-05
-06-
01]
[660
-312
0-05
-02-
01]
[660
-312
0-05
-01-
01]
[660
-312
0-05
-03-
01]
[660
-312
0-05
-05-
01]
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A
10B
11A
11B
12A
12B
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A
10B
11A
11B
12A
12B
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B
B3B
-ZR
CN
5 1 2S
MO
T(+
)S
MO
T(-
)
CN
4
S2B
-EH
UL1
007
AW
G24
(
75m
m)
UL1
007
AW
G24
(
95m
m)
[660
-312
0-05
-04-
01]
[312
0-05
-16]
EH
R-2
EH
R-4
ZH
R-3
ZH
R-4
ZH
R-3
EH
R-2
ZH
R-2
UL1
061
AW
G28
(
200m
m)
UL1
061
AW
G28
(
200m
m)
ZH
R-3
ZH
R-4
UL1
061
AW
G28
(
65m
m)
UL1
061
AW
G28
(
65m
m)
UL1
061
AW
G28
(
65m
m)
UL1
061
AW
G28
(
145m
m)
UL1
061
AW
G28
(
145m
m)
UL1
061
AW
G28
(
145m
m)
UL1
061
AW
G28
(
145m
m)
Fee
d M
otor
Enc
oder
Sen
sor
Har
ness
ZH
R-3
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
UL3
443
AW
G28
LY10
-DC
14LY
10-D
C14
DR
A-2
6SC
-JC
DR
A-2
6PC
-JC
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G28
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
UL3
443
AW
G26
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
UL3
443
AW
G28
PB
Mot
or H
arne
ss (
with
Mot
or)PH
R-2
EH
R-2
UL1
061
AW
G28
UL1
061
AW
G28
UL1
061
AW
G28
AW
G28
AW
G28
AW
G28
AW
G28
LY10
-DC
36LY
10-D
C36
ZH
R-7
CN
1
CN
2
ST
KC
HK
(NC
)
LY20
-14P
-DT
1-P
5
ZH
R-3
ZH
R-4
1 2 331
20-0
6-12
1 2 3P
BH
P(G
)P
BH
P(A
)
PB
HP
(C)
[660
-312
0-06
-12-
01]
B3B
-ZR
CN
7[3
120-
05-1
7]
1 2 331
20-0
6-13
[660
-312
0-06
-13-
01]
[312
0-05
-18]
WM
HP
(A)
1 2 34
WM
HP
(G)
WM
HP
(C)
(N.C
)
CN
3
B4B
-ZR
PB
Hom
e S
enso
r H
arne
ss
Cen
terin
g H
ome
Sen
sor
Har
ness
ZH
R-3
ZH
R-3
UL1
061
AW
G28
(
70m
m)
UL1
061
AW
G28
(
70m
m)
UL1
061
AW
G28
(
70m
m)
ZH
R-4
ZH
R-3
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
UL1
061
AW
G28
(
130m
m)
+12
V
+12
VG
ND
GN
DT
XD
RX
DS
G
SG
SG
HIID
AT
A
*HIIB
US
Y
+5V
SG
CC
TX
D/R
XD
GN
D
*EX
RE
S
Fee
d M
otor
Mod
ule
Fee
d M
otor
Har
ness
(w
ith M
otor
)
Ste
ppin
g M
otor
Mod
ule
Sen
sor
Boa
rd H
arne
ss
Har
ness
Len
gth=
350m
m
Har
ness
Len
gth=
100m
m
Har
ness
Len
gth=
120m
m
Har
ness
Len
gth=
90m
m
Har
ness
Len
gth=
250m
mH
arne
ss L
engt
h=13
0mm
[Rel
ay C
onne
ctor
]
CP
U B
OA
RD
SE
NS
OR
BO
AR
D
Sol
enoi
d M
odul
e
Ent
ranc
e S
olen
oid
Sen
sor
Har
ness
PB
Mot
or M
odul
e
RE
D
YE
LG
RN
BL
UV
IO
RE
DR
ED
BR
N
BR
N
BR
NR
ED
RE
D
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
KB
RN
YE
L
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
RE
DB
RN
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
RE
DB
RN
OR
N
GR
NB
LU
BR
NR
ED
BR
NR
ED
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
YE
L
BR
N
BR
NR
ED
BR
NR
ED
BR
NR
ED
OR
N
BR
NR
ED
OR
N
BR
NR
ED
OR
N
BR
NR
ED
OR
N
BR
NR
ED
BR
NR
ED
OR
N
BR
NB
LK
OR
NY
EL
YE
LR
ED
BR
NR
ED
OR
N
GR
NB
LU
VIO
GR
YW
HT
BL
K
YE
L
YE
L
YE
L
RE
DO
RN
Sol
enoi
d S
enso
r
Ent
ranc
e S
enso
r
Mag
netic
Sen
sor
Bac
k S
enso
r
Exi
t Sen
sor
Cen
terin
gT
imin
g S
enso
r
x 8
pcs.
x 7
pcs.
Val
idat
ion
Pho
toS
enso
r re
ceiv
er
Val
idat
ion
Pho
toS
enso
r tr
ansm
itter
x 7
pcs.
x 8
pcs.
Rel
ay C
onne
ctor
P H
arne
ssR
elay
Con
nect
or S
Har
ness
Mic
ro S
witc
h H
arne
ss (
3120
-05-
05)
Sta
cker
Mot
or H
arne
ss (
with
Mot
or)
Sta
cker
Enc
oder
Sen
sor
Har
ness
Sta
cker
IN S
enso
r H
arne
ss
Sta
cker
Key
Sw
itch
Mod
ule
Sta
cker
Mot
or M
odul
e
Sta
cker
Box
Det
ectio
n S
enso
r
Sta
cker
Hom
e P
ositi
on S
enso
r
(Ext
ern
al D
isp
lay
Inte
rfac
e)
PB
HO
ME
PO
SIT
ION
SE
NS
OR
CE
NT
ER
ING
HO
ME
PO
SIT
ION
SE
NS
OR
ST
AC
KE
R IN
SE
NS
OR
ST
AC
KE
R M
OT
OR
EN
CO
DE
R S
EN
SO
RF
luor
esce
nce
Sen
sor
Not
e :
Whe
n w
iring
the
Sen
sor
Boa
rd H
arne
ss a
nd th
eR
elay
Con
nect
or P
Har
ness
, ins
ert b
oth
toge
ther
into
the
Fer
rite
Cor
e (R
FC
-9).
Val
idat
ion
Pho
toS
enso
r re
ceiv
er
Val
idat
ion
Pho
toS
enso
r tr
ansm
itter
EBA-32/33 CPU Board
(Power Supply and External Communication Interface)
ID003/cctalk/HII Interface
2. EBA-32/33 Wiring Diagram
5 - 4
CHAPTER 5 Wiring Diagram
EBA-34/35 CPU Board
(Power Supply and External Communication Interface)
ID003/MDB(12V/24V)
3. EBA-34/35 Wiring DiagramV2 1+V21+
) 21 (D
NG
) 2 1(D
NG
V 5 +)5(
DN
GV5
A) 5
A(D
NG
A LES
NS
BL ES
NS
A 1H
C
A 2H
C
DLA
D *K L
CA
D*T
DX
NA
D*C
VD
DLD
VD
DLS
SV
DDL
V 5NE*
S ELP
P
TD
RT
KLC
RT
TES
RT
1T
MP
TS
2T
MP
TS
3T
MP
TS
4T
MP
TS
)C(
CNE
TO
MH
)C(
PH
BP
)C(
PH
MW
1 2 3 4 5 6 7 8 9 01 11 21 31 41
1 2 3 4 5 1 2
1 2
1 2 3 4
V 21 +D
NG
1P
SD
X E2
PS
DXE
3P
SD
X E
)+ (T
OM
H) -(
TO
MH
) +(T
MB
P)-(
TM
BP
1T
UO
PT
S2
TU
OP
TS
3T
UO
PT
S4
TU
OP
TS
V21+V21+D
NG
DN
G
DN
GV5+
AD
S
LC
S
CNE
KT
S
A 1 B1 A2 B2 A3 B 3 A4 B 4 A5 B5 A6 B 6 A7 B 7
2N
C2
NC
2N
C3
NC
2N
C3
NC
3N
C3
NC
1N
C1
NC
1N
C1
NC
4N
C4
NC
4N
C4
NC
2N
C2
NC
2N
C2
NC
5N
C5
NC
5N
C5
NC
4N
C4
NC
4N
C4
NC
V2 1+V21+D
NG
DN
G
DN
GV 5+
AD
SG
S LC
SG
S
)C
N(K
HC
KT
S
CNE
KT
SNE
TM
KT
S
1N
C1
NC
1N
C1
NC
1 2 3 4 5 6 7 8 9 01 11 21 31 41 51 61 71 81 91 02
1 2 3A 11 -60- 0 213
1 2 3 4A 50 -60- 0 213
)A (
DE L NI
KT
S1 2 3 4 1 2 3
)K(
D EL NI
KT
SNI
KT
SG
S
GS
)A(
DE L C
N EK
TS
CN E
KT
S
3N
C3
NC
3N
C3
NC
1 2YE
KK
TS
GS
]10 -C52 -60-021 3-066 [
]10-C70-6 0-0213 -066[
]10-D20 -60- 0213-066 [
C 52- 60- 0 213D2 0 -6 0 -02 1 3
C7 0 -60 -02 1 3
]1 0-A40 - 60-0 213- 066 [
2N
C2
NC
2N
C2
NC
12 22 32 42 52 62
GS
GS
NET
MK
TS
GA
GA
)S
R(
GS
GS
GS
V2 1 +V21 +
)21 (D
NG
) 2 1(D
NG
V5+)5(
DN
GV 5
A) 5
A(D
NG
ALES
NS
BL ES
NS
A 1H
C
A 2H
C
DLA
D*KL
CA
D *T
DX
NA
D*C
VD
D LD
VD
D LS
SV
DD L
V 5NE *
SE LP
P
TD
RT
K LC
RT
T ES
RT
1T
MP
TS
2T
MP
TS
3T
MP
TS
4T
MP
TS
)C(
CN E
TO
MH
)C (
PH
BP
)C (
PH
MW
GA
GA
)S
R(
GS
GS
GS
4P
SD
X E5
PS
DXE
6 7
1 2 3 1 2 3 4
1 2 3 4 5 6 7
)A(
SN
S LO
S)
G(S
NSL
OS
)C(
SN
S LO
S)
A(DEL
SNI
)K(
DELS
NI)
C(T
PS
NI)E(
TP
SN I
]10-A 01-60 -021 3-066[
5N
C5
NC
5N
C5
NC51 61 1 2
VLO
SGL
OS
6N
C6
NC
6N
C6
NC
1 2 3
)A(
CNE
TO
MH
)G(
CN E
TO
MH
)C (
CNE
TO
MH
6N
C6
NC
6N
C6
NC
1 2 3A40 - 60-0 21 3
1N
C1
NC
1N
C1
NC
GA
M
]10-A 50-60 -0213 -066[
]10-A 11-60 -0213 -066 [
A01 -60-021 3
]A 11 -50 -021 3[
]A01 -5 0-02 13[
]A 31-50-0213[
]A21-50 -0213[
]A 4 1-50 -0 213 [
]A51- 5 0-02 13[
]10 -A50- 50-0213-0 66 [
A 1 B1 A 2 B2 A 3 B3 A 4 B4 A5 B5 A6 B6 A7 B7 A8 B 8 A9 B 9A01B0 1A11B 11A21B2 1A31B3 1A41B4 1A51B51A61B61A71B7 1A81B81
A 1 B 1 A2 B 2 A3 B3 A 4 B4 A5 B5 A6 B6 A 7 B7 A8 B8 A 9 B9A0 1B 01A1 1B 11A21B21A3 1B3 1A4 1B 41A51B 51A61B 61A71B 7 1A81B 8 1 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7
5N
C5
NC
5N
C5
NC
1 2)+(
TO
MS
)-(T
OM
S
4N
C4
NC
4N
C4
NC
]A6 1 -50- 02 13[
1N
C1
NC
1N
C1
NC
2N
C2
NC
2N
C2
NC
KH
CK
TS
)C
N(
1 2 3A21 - 60-0 2 13
1 2 3)
G (P
HB
P)
A(P
HB
P
)C(
PH
BP
] 10-A2 1-60- 0213 -066 [
7N
C7
NC
7N
C7
NC
]A71 - 50-0 21 3[
1 2 3A3 1- 60- 02 13
] 10-A31-60- 0213 -066[
]A 81 -50- 0 213[
)A (
PH
MW
1 2 34
)G (
PH
MW
)C(
PH
MW
)C .
N(
3N
C3
NC
3N
C3
NC
V42 /V21+
V42 /V21 +
DN
G
DN
G DX
T
DX
RG
S
GS
)G
S(
)G
S(
)K L
C IS(
)D L
TES (
DX
TM
DX
RM
)RI
D(M
OC
M
]A9 1- 50-0 2 13[
A63 -6 0-0 21 3]10-
A 63-60 -021 3-066[
1 2 3 4 5 6 7
1N
C1
NC
1N
C1
NC
ID00
3/M
DB(
12V/
24V
) Int
erfa
cet
Entr
ance
Sol
enoi
dSe
nsor
Har
ness
Entr
ance
Sol
enoi
d Se
nsor
Boa
rd
Sole
noid
Sen
sor
Entr
ance
Sen
sor
Brow
nRe
dO
rang
e
Yello
wG
reen
Blue
Purp
le
CPU
Boa
rd
Har
ness
Len
gth
= 1
20m
m
Sole
noid
Opt
ion
Har
ness
Red
Red
PB M
otor
Red
Brow
n Mot
or O
ptio
n H
arne
ss
Exit
Sens
or
Back
Sen
sor
Fluo
resc
ence
Se
nsor
MA
G S
enso
r
x 7
pcs
.
x 8
pcs.
Sens
or B
oard
Har
ness
Brow
nRe
d
Red
Red
Red
Brow
n
Brow
n
Brow
n
Ora
nge
Ora
nge
Ora
nge
Ora
nge
Yello
w
Yello
w
Yello
w
Yello
w
Gre
en
Gre
en
Gre
en
Gre
en
Blue
Blue
Blue
Blue
Purp
le
Purp
le
Purp
le
Gra
y
Gra
y
Gra
y
Whi
te
Whi
te
Whi
te
Blac
k
Blac
k
Blac
k
Har
ness
Len
gth
= 3
50m
m
Sens
or B
oard
Brow
n
Red
Ora
nge
Yello
wG
reen
Blue
Ora
nge
Brow
n
Brow
nBl
ack
Yello
w
Brow
nRe
dO
rang
e
Brow
nRe
dO
rang
e
Brow
nRe
dO
rang
e
Cent
erin
g H
ome
Posi
tion
Sens
or
PB H
ome
Posi
tion
Sens
or
Tran
spor
t Mot
or S
enso
r
Tran
spor
t Mot
or E
ncod
er S
enso
r Har
ness
PB H
ome
Sens
or H
arne
ss
Cent
erin
g H
ome
Sens
or H
arne
ss
Stac
ker I
n Se
nsor
Har
ness
Brow
nRe
dO
rang
eYe
llow
Brow
nRe
dO
rang
e
Brow
nRe
d
Brow
nRe
d
Stac
ker K
ey S
witc
h
Stac
ker M
otor
Mot
or A
ttac
hed
Har
ness
Stac
ker E
ncod
er S
enso
r Har
ness
Stac
ker K
ey S
witc
h M
odul
e
[Opt
ion]
Stac
ker I
n Se
nsor
Stac
ker E
ncod
er S
enso
r
Stac
ker B
oard
x 7
pcs.
x 8
pcs.
Valid
atio
n Ph
oto
Sens
or re
ceiv
er
Valid
atio
n Ph
oto
Sens
or tr
ansm
itter
Rela
y Co
nnec
tor P
H
arne
ssRe
lay
Conn
ecto
r S
Har
ness
Cent
erin
g Ti
min
g Se
nsor
Valid
atio
n Ph
oto
Sens
or re
ceiv
er
Valid
atio
n Ph
oto
Sens
or tr
ansm
itter
Brow
nRe
dO
rang
eYe
llow
Gre
enBl
ue
Purp
leG
ray
Whi
teBl
ack
Brow
nRe
d
Yello
w
Brow
nRe
dO
rang
eYe
llow
Gre
enBl
ue
Purp
leG
ray
Whi
teBl
ack
Brow
nRe
d
Yello
w
Har
ness
Len
gth
= 2
50m
mH
arne
ss L
engt
h =
130
mm
[Rel
ay C
onne
cotr
]
Mot
or A
ttac
hed
Har
ness
Mot
or A
ttac
hed
Har
ness
Exte
rnal
Dis
play
Inte
rfac
e [O
ptio
n]LE
D B
oard Tr
ansp
ort M
otor
Cent
erin
g St
eppi
ng M
otor
UL
Tube
AW
G11
Mic
ro S
witc
h H
arne
ss (3
120-
05-0
5A)
Stac
ker H
ome
Posi
tion
Sens
or
Stac
ker B
oxD
etec
tion
Sens
or
* Ro
hs C
ompl
ianc
e
* W
hen
wiri
ng th
e Se
nsor
boa
rd h
arne
ss
and
Rela
y co
nnec
tor p
har
ness
, in
stal
l fer
rite-
core
(RFC
-9) t
o th
em a
ll in
one
.
Cent
erin
g So
leno
id
Contents
Trouble Shooting1.Outline
2.Bill Acceptance Test
3.Error Classification (Mulfunction or Rejection)
4.Trouble Shooting
Bill AcceptorEBA-30/31-SD3(EBA-30/31)EBA-32/33-SD3(EBA-32/33)EBA-34/35-SD3(EBA-34/35)
CHAPTER 6
Copyright © 1998 Japan Cash Machine Co.Ltd. All rights reserved.
Issue 01/2006
6 - 2
CHAPTER 6 Trouble Shooting
1-1 Introduction
Watch the operation status of acceptor at power-up.
This is important to find the cause of troubles and/or the defective components of the unit.
Many troubles on acceptor are caused by trifling factors. Be sure to check the fundamental factors
such as whether harnesses are properly connected without breakage.
When the bill acceptance is not smooth, clean the dirt on the magnetic sensor or blow out paper
fibers and other debris on the sensor lenses.
1-2 Detecting errors in test mode
The cause of troubles can be detected by performing bill acceptance test conduct calibration or
performance test to repair or replace detective component(s) depending on the type of troubles.
1. Outline
Bill Acceptance Test (EBA + VM-30)
Trouble Shooting
CHAPTER 7-2Calibration
refer to
Trouble AnalysisCause A
CHAPTER 7-5Performance Test
refer to
Trouble AnalysisCause B
Note:
Whenever acceptor head unit was disassembled for service, be sure to perform calibration.
(See Chapter 7 on page 7-3)
6 - 3
CHAPTER 6 Trouble Shooting
2-1 Connecting VM-30 with EBA
2. Bill Acceptance Test
EBA-32/33
EBA-32/33
EBA
ON/OFF Switch
To AC power
Caution:
For bill acceptance test, do not use bills in the following conditions.
(a) Torn, wrinkled, wet or worn bills.
(b) Bills with folded corners or edges.
(c) Bills with wrong cutting dimensions and printing displacement.
(d) Bills with oil spots or iron particles
2-2 DIP switch setting of bill acceptance test
(1) Be sure the power of VM-30 is off. Set DIP switches of VM-30 and EBA as shown below:
(2) Turn the VM-30 power on.
Power LED on VM-30, and green LED of EBA light. This is stand-by status of test mode.
OFF
DIP switch of VM-30
DIP switch 1 of EBA
EBA acceptor only EBA with SD3 stacker unit
(i.e. without SD3 stacker unit)
OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
6 - 4
CHAPTER 6 Trouble Shooting
2-4 Starting bill acceptance test
Turn the switch #1 off.
The unit is able to accept bills after initialization.
Check the acceptance rate.
The denominations of bill accepted by EBA is shown by the combinations of VM-30 mode display
LEDs.
DENOMI 1
DENOMI 2
DENOMI 3
DENOMI 4
DENOMI 5
DENOMI 6
DENOMI 7
DENOMI 8
Mode Display LEDs of VM-30
LED2LED1 LED3 LED4 LED5
6 - 5
CHAPTER 6 Trouble Shooting
When EBA is unable to accept a bill, LEDs on CPU board blink.
The error status can be determined by the blinking pattern and the number of blinks.
3-1 Bill is not accepted
Red LED blinks, indicating malfunction in the EBA operations.
Check the number of blinks on the red LED, and see Error Code List (Malfunction) on page 6-11.
3-2 Bill is rejected after being accepted
Green LED blinks, indicating the problem on the acceptor’s sensor portion.
Check the number of green LED blinks, and see Error Code List (Rejection) on page 6-12.
3. Error Classification (Malfunction or Rejection)
4. Trouble Shooting
The troubles are mainly categorized into the following 7 conditions:
(1) The power of EBA cannot be turned on.
(2) Test mode cannot be started.
(3) LED on the illuminated bezel does not light.
(4) Communication from acceptor to host controller cannot be established.
(5) Bill is rejected or acceptance rate is low.
(6) Bill transport is not smooth.
(7) Bill is not accepted.
4-1 The power is not turned on
Check cable connection between EBA and power supply(host controller).
Replace CPU board. ==> Calibration.[*2]
Properly connect the cables.
(N)
(Y)
6 - 6
CHAPTER 6 Trouble Shooting
4-2 Test Mode cannot be started
(a) EBA-30/32 (flash ROM)
Check whether the software in the flash ROM is properly installed.[*1]
Install (download) the correct software to the flash ROM.
Replace CPU board. ==> Calibration.[*2]
[*1] Set Acceptor to EBA download mode, and choose "V" (version request) to confirm
the contents of the flash ROM. (See CHAPTER 7-3)
[*2] Refer CHAPTER 7-2 for "Calibration procedure".
(N)
(Y)
Check EPROM by using ROM-writer whether the software is correct.
Replace EPROM.
Replace CPU board. ==> Calibration.[*2]
(N)
(Y)
(b) EBA-31/33 (EPROM)
Check the connection of the harness.
Properly connect the harness.
Check by Performance Test 7-5-4 "Acceptor I/F Output"
(N)
(Y)
Check Mode Display LEDs on VM-30.
Replace CPU board or sensor board.
Replace the board of illuminated bezel.
(N)
(Y)
4-3 LEDs on the illuminated bezel does not light.
<Note> The LEDs on the illuminated bezel do not blink during the bill acceptance test.
6 - 7
CHAPTER 6 Trouble Shooting
4-4 Communication between acceptor and host controller cannot be established.
Check by the procedure mentioned in above (2) whether the software in the flash ROM or EPROM is correct.
Install (download) correct software to the flash ROM, or replace with a correct EPROM.
Check by Performance Tests 7-5-4 "Acceptor I/F Output" and 7-5-5 "Acceptor I/F Input".
(N)
(N)
(Y)
Replace the I/F cable of acceptor.
Replace CPU board. ==> Calibration.[*2]
(Y) [*2] Refer to CHAPTER 7-2for Calibration procedure.
4-5 Bill is rejected or the bill acceptance rate is low. Green LED blinks.
Check whether ROM is complied with the currency of the bill.
Install (download) the correct software to the flash ROM, or replace with a correct EPROM.
Clean the tray. ==> Calibration.[*2]
(N)
(N) (N)
(Y)
Check the connection of harness from CPU board to the sensor board.
Replace the harness connected to sensor board.==>Calibration.[*2]
(N)
Replace sensor board.==> Calibration.[*2]
Replace CPU board.==> Calibration.[*2]
(Y)
[*2] Refer to CHAPTER 7-2for Calibration procedure.
Bill is rejected.
The acceptance rate is low.
6 - 8
CHAPTER 6 Trouble Shooting
4-6 Bill transport is not smooth, or bill stops on the way.
Check whether the front and rear covers of acceptor head unit is closed.
Check if the bill transport route is clear.
Close the covers.
(N)
(N)
(N)
(N)
(N)
(N)
(N)
(Y)
(Y)
Check the transport rollers.
(Y)
Check the transport belts.
(Y)
Check the PB Unit.
(Y)
Check the connection between acceptor head unit and stacker unit.
Check by Performance Test 7-5-2 "Transport motor speed check".
(Y)
Clean each part, repair or replace the defective parts.
4-7 Bill is not accepted
(a) Green LED lights, and Red LED blinks
Replace CPU board.
Install (download) correct software to the flash ROM, or replace with a correct EPROM.
LD2 (Red LED) blinks 1, 3,or 4 times. [CPU board defect]
LD2 (Red LED) blinks 2 times. [ROM error]
Check the software in the flash,ROM,and install (download) the correct software to the flash ROM.
LD2 (Red LED) blinks 6 times. [Wrong software]
ReplaceCPU board
The same error persists
6 - 9
CHAPTER 6 Trouble Shooting
(b) Green LED is off, and Red LED blinks
Check by Performance Test 7-5-11 "Stacker Stacking Test"
Check whether the stacker unit is full.
Check by Performance Test 7-5-11 "Stacker Stacking Test"
LD2 (Red LED) blinks once.[Stacker box is full, or the movement of pushermechanism is slow.]
LD2 (Red LED) blinks twice. [Pusher mechanism failure.]
Check by Performance Test 7-5-2 "Test of normal rotation & reverse rotation of transport motor in acceptor."
LD2 (Red LED) blinks 6 times.[Transport motor failure.]
Check by Performance Test 7-5-7 "PB Unit Test".
LD2 (Red LED) blinks 9 times.[PB unit failure.]
Check by the Performance Tests 7-5-10 "Test for Stacker Sensor Test"and/or 7-5-12 "Acceptor only or Acceptor +Stacker Aging Test."
LD2 (Red LED) blinks 3 times. [Failure of stacker’s transport route.]
Check by the Performance Tests 7-5-3 "Acceptor bill detection sensor ON/OFF test" and/or 7-5-12 "Acceptor only or Acceptor +Stacker Aging Test."
LD2 (Red LED) blinks 4 times. [Failure of acceptor head unit’s transport route.]
Check by Performance Test 7-5-2 "Test of normal rotation & reverse rotation of transport motor in acceptor."
LD2 (Red LED) blinks 5 times, after the initialization oh motor. [Transport motor failure.]
Replace CPU board. LD2 (red LED) blinks 5 times, during calibration or before the initialization starts after power-up.
[EEPROM failure.]
(not full)
Check by Performance Test 7-5-10 "Stacker Sensor Test".
Check whether the stacker box placed in the position.
LD2 (Red LED) blinks 10 times.[No stacker box or the failureof stacker box detecting sensor.]
6 - 10
CHAPTER 6 Trouble Shooting
Check by Performance Test 7-5-10 "Stacker Sensor Test".
Check by Performance Test 7-5-8 "Centering Mechanism Test".
LD2 (Red LED) blinks 11 times.[Connection failure between acceptor head unit and stacker unit]
Check by Performance Test 7-5-10 "Stacker Sensor Test".
Check whether the box key is locked.
LD2 (red LED) blinks 15 times.[The key of stacker unit is unlocked, on thefailure of stacker box key switch]
LD2 (Red LED) blinks 13 times. [Centering mechanism failure]
Check by Performance Test 7-5-9 "Solenoid Test".
LD2 (Red LED) blinks 14 times. [Failure of centering mechanism solenoid]
Check the connection between acceptor head unit and stacker unit.
LD2 (Red LED) blinks 16 times. [ Acceptor head unit is detached fromstacker unit]
(locked)
6 - 11
CHAPTER 6 Trouble Shooting
Entrance Sensor Centering Timing Sensor Back Sensor Exit Sensor
Exit Sensor
Stacker In Sensor
Stacker Box Detection Sensor
Stacker Home Position Sensor
Push Plate
Bill
PB Motor
Stacker Motor
Centering Stepping Motor
Transport Motor
6 - 12
CHAPTER 6 Trouble Shooting
1
2
3
4
6
1
2
10
11
12
9
6
5
4
3
Boot ROM error.
1. Incorrect contents of External ROM, or empty program.
2. Does not write program to external ROM (Flash ROM).
Internal ROM (CPU) error.
External RAM error.
Download file error.
1. Stacker full.
2. Stacker pushing mechanism is jammed.
1. Stacker pushing mechanism is jammed.
2. Stacker home position sensor is jammed.
3. Stacker encoder signal error.
Bill is jammed at stacker section.
Bill is jammed at acceptor head unit section.
1. Feed motor (Acceptor head unit section) speed is slower or faster.
2. EEPROM error.
1. No cash box in stacker.
2. Box detection sensor error.
1. Feed motor (Acceptor head unit section) is jammed.
2. Does not rotated motor.
3. Does not stop motor.
4. Encoder signal from feed motor is jammed.
1. PB unit error.
2. Does not rotated motor.
3. Does not stop motor.
4. Encoder signal from PB unit is jammed.
Connection error with stacker section.
Sensor turned on to the timing which is operation and is not obtained.
Malfunction Error
Number ofRed LED Blinking
Number ofGreen LED Blinking
Failure Description
13 1. Centralization mechanism is jammed.
2. Does not rotated motor of centralization mechanism.
3. Home position sensor of press unit is jammed.
14 1. Solenoid of centering mechanism is jammed.
2. Does not operated solenoid of centering mechanism.
3. Home position sensor of solenoid is jammed.
15 1. Released box key.
2. Switch of box key is in malfunction.
16 Removed acceptor head unit from stacker unit.
6 - 13
CHAPTER 6 Trouble Shooting
1
2
3
4
5
6
7
8
9
10
13
14
15
16
17
Slanting insertion detection
Magnetic sensor pattern error
Remains detection error
Optical sensor error 1
Bill feed error
Bill judgement error
Optical sensor error 2
Optical sensor error 3
Reject Inhibited bill error
Reject bill by rejection command
Bill length error
Optical sensor error 4
Optical sensor error 5
Optical sensor error 6
Optical sensor error 7
Rejecting Error
Number ofRed LED Blinking
Number ofGreen LED Blinking
Failure Description
Issue 01/2006
Contents
Calibration / Downloading toFlash Memory / Diagnostics
1. VM-30 Descriptions
2. Calibration
3. Downloading software to Flash Memory
4. Writing Serial Number
5. Diagnostics
Bill AcceptorEBA-30/31-SD3(EBA-30/31)EBA-32/33-SD3(EBA-32/33)EBA-34/35-SD3(EBA-34/35)
CHAPTER 7
Copyright © 1998 Japan Cash Machine Co.Ltd. All rights reserved.
7 - 2
VM-30 is the I/F Test Bench and AC/DC converter for the EBA-3x series.
WHEN TO USE VM-30
- Calibration
- Downloading software to flash memory
- Writing Serial Number to EEPROM (ID-0E3 only)
- Diagnostics
- Whenever connection of EBA with PC is necessary
VM-30 Part Names and Functions
1-1 Connectors (total 5 connectors)
(1) PCIF
For connection with PC
The VM30 needs to be connected with PC in case of calibration, program download, and operation
with I/F simulators for PC.
(2) DC12V IN
For connection with AC adapter
(3) MODE SIG IN
For connection with the external display connector on the side of EBA-30 unit (see Chapter 1 page
1-4)
Use this connector for Diagnostics.
(4) ID-003 / MDB / (PARALLEL)
For connection with EBA-30/31/34/35 unit.
(5) ID-003 / ccTalk / HII
For connection with EBA-32/33 unit.
1-2 Switches (total 6 switches)
(1) MDB RXD
(2) CCT RXD
(3) HII RXD
(4) HII BUSY
These 4 switches should be used only in case of “Acceptor I/F Output Test” and “Acceptor
I/F Input Test” during test mode. Do not use these switches in other cases.
1. VM-30 Descriptions
CHAPTER 7 VM-30 Descriptions
Dip switch
Reset switch
7 - 3
(5) DIP Switch (on side)
Used for I/F selection. Refer to the table below for appropriate settings.
Be sure to set the switches prior to power-up.
(6) Reset Switch (on side)
Hard reset switch
Effective only for EBA-32/33
1-3 LED (total 13 LEDs)
(1) POWER
Lights when the VM30 power is on.
(2) DIR
(3) SICLK
(4) SETLD
These 3 LEDs display the communication status with a parallel I/F conversion board (to be
developed). The LEDs flash in case of “Acceptor I/F Output Test” during test mode.
(5) MODE DISPLAY 1 - 5
LEDs for external display (ex. Faceplate). These LEDs are enabled by connecting the unit to the
MODE SIG IN connector.
(6) MDB TXD
Indicator of the transmission status of acceptor’s ID-0D3 (MDB) I/F. It lights / flashes during
“Acceptor I/F Output Test” and “Acceptor I/F Input Test” of test mode.
(7) CCT TXD
Indicator of the transmission status of acceptor’s ID-0E3 (ccTalk) I/F. It lights / flashes during
“Acceptor I/F Output Test” and “Acceptor I/F Input Test” of test mode.
(8) HII TXD
(9) HII TALK
Indicator of the transmission status of acceptor’s ID-0F3 (HII) I/F. These LEDs light / flash during
“Acceptor I/F Output Test” and “Acceptor I/F Input Test” of test mode.
CHAPTER 7 VM-30 Descriptions
ID-003 I/F MDB I/F CCTALK I/F HII I/F
7 - 4
PC
EBA-32/33EBA-30/31
EBA
ON/OFF Switch
To AC power
To serial port
DIP Switch 1 Setting
OFF 1 2 3 4 5 6 7 8
DIP Switch of VM-30
ID-003 I/F MDB I/F CCTALK I/F HII I/F
CHAPTER 7 Calibration
2. Calibration
Calibration sets a starting reference point for all the optical and magnetic sensors within the unit.
WHEN TO CALIBRATE
- After the acceptor component has been disassembled
- After the sensor and/or CPU board has been replaced
- Whenever bill acceptance is degraded
- Once a year
TOOLS NEEDED
- PC (with RS-232C serial port, OS: MS-DOS/Windows98/2000/ME/XP)
- Power Supply unit VM-30 (Part#093895)
- Calibration Program
E30A-xxx.exe (MS-DOS/Windows98/2000/ME/XP)
AdjMenu.exe (Windows98/2000/XP))
- White Reference Paper KS-056 (Part#092110)
- Black Reference Paper KS-057 (Part#092123)
- Mag Tool (Part#059318)
2-1 Setting
(1) Connect PC and VM-30 with EBA.
Fig-1 Connection
(2) Turn the PC power ON.
(3) Start the calibration program by selecting either method A, B or C below.
A] When using E30A-xxx.exe on MS-DOS.
1) Start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.
2) Insert a floppy disk containing E30A-xxx.exe to your PC's floppy drive.
3) Change the current drive to the drive in which you have inserted the floppy disk (if it is A drive,
enter A.)
4) To start calibration, input "E30A-xxx(file name)" and press [Enter].
7 - 5
B] When using E30A-xxx.exe on Windows98/2000/ME/XP
1) Start Windows98/2000/Me/XP.
2) Copy the E30A-xxx.exe to your PC.
3) Double-click the E30A-xxx.exe to start the calibration.
Fig-2
(4) When the Fig-2 appears on the screen, set the VM-30 DIP switches in accordance with the commu-
nication interface (see Fig-1 on page 7-3).
(5) Set the switch #1 of DIP Switch 1 (of EBA) ON
(6) Turn on the power of VM-30. Power indication LED of VM-30 turns on.
(7) Press [Enter]. The following screen appears.
Fig-3
To start calibration, press [Enter]. To exit the program, press [Esc].
(8) The program starts erasing the EEPROM (NV memory) of EBA.
Fig-4
Fig-5
(9) Press [Enter] to continue.
Start Calibration ---> Press ENTER
Exit ---> Press ESC
Erasing EEPROM......
Erasing EEPROM...... ---> Erasing Complete!
Press ENTER
*****************************
EBA-3x Calibration Software
Ver. 1.05
2003/06/12
JAPAN CASH MACHINE CO., LTD.
*****************************
Press ENTER
CHAPTER 7 Calibration
7 - 6
Fig-6 基準紙セッティング イラスト
基準紙は
トレイ左側
面に合わせ
挿入
黒基準紙
(KS-057)
白基準紙
(KS-056) Black ReferenceBlack ReferenceBlack ReferenceBlack ReferenceBlack ReferenceP a p e rP a p e rP a p e rP a p e rP a p e r
White ReferenceWhite ReferenceWhite ReferenceWhite ReferenceWhite ReferenceP a p e rP a p e rP a p e rP a p e rP a p e rKS-057 KS-056
2-2 Calibrating Optical Sensors
Fig-6 Setting reference paper
(1) Insert Black Reference Paper (KS-057). Press [Enter].
Fig-7
Fig-8
(2) Remove Black Reference Paper (KS-057), and insert White Reference Paper (KS-056).
Press [Enter].
Fig-9
Insert the black reference paper.
Press ENTER
Offset D/A calibration
Offset D/A calibration for UV
Remove the black reference paper. Insert the white reference paper.
Press ENTER
CHAPTER 7 Calibration
ReferenceReferenceReferenceReferenceReference
Insert the reference paper to the far end.
7 - 7
Fig-10
(3) When the Fig-11 appears, press "Enter". The UV sensor calibration starts.
Fig-11
Fig-12
(4) When the Fig-13 appears, remove White Reference Paper (KS-056). Insert Black Reference Paper
(KS-057) again, and press [Enter].
Fig-13
Fig-14
Calibrating......
UV calibration start.
Press ENTER
UV sensor calibration
Remove the white reference paper. Insert the black reference paper.
Press ENTER
Checking the black level......
CHAPTER 7 Calibration
7 - 8
Remove the black reference paper. Press ENTER
Calbrating......
CHAPTER 7 Calibration
(5) When the Fig-15 appears, remove Black Reference Paper (KS-057), and press [Enter].
Fig-15
Fig-16
2-3 Calibrating Magnetic Sensor
When the calibration of optical sensors is complete, the Fig-17 appears. Continue with the calibration of
magnetic sensor.
(1) Prepare Mag Tool (MG-03).
(2) Turn the power of MG-03 ON.
Fig-18 Preparation
Insert the mag board. Press ENTER
Fig-17
MAG HEAD
TEST BOARD
MC-01
MG-03 (Mag Tool, Part# 058318, including MC-01)
MC-01 (Mag-head test boardPart# 086781)Power Switch "ON"
7 - 9
(3) Insert Mag-head test board (MC-01) to EBA as shown in the diagram below. Press [Enter].
Fig-19
(4) The following screen appears. (a) shows the current value, and (b) shows the peak value detected
after the mag-head test board has been inserted. Slowly move the mag-head test board back and
forth to find the peak value.
Fig-20
(5) Continue to move slowly the mag-head test board back and forth several millimeters to find the
position where the "Cot-mg" value enters the range within 5P in relation to the peak value (the
"Cot-mg" value should be more than 30P.)
Press [ENTER] to continue.
CHAPTER 7 Calibration
*****MAG A/D*****************
Name A/D Gain
C0t-mg (50P) (No.0)
(Peak value 53P) <-- To clear the mag peak value, press 'n'.
If the mag peak value is detected, press ENTER
(b)(b)(a)(a)
Align the marked area of mag-head test board
just above the roller of acceptor's head lower
tray. Close the acceptor's head
Insert the board
to the left.
Search the peak
value by moving
the board back
and forth
7 - 10
(6) When the following screen appears, the Magnetic Sensor calibration starts.
Fig-21
(7) When the calibration is complete, remove the mag-head test board. Press [Enter].
Fig-22
2-4 Checking the motor speed (this process is automatically started).
Fig-23
Fig-24
Calibrating the mag sensor......
Remove the mag board. Press ENTER
Checking the motor speed......
Writing header information......
Reading EEPROM result......
CHAPTER 7 Calibration
7 - 11
*****COMPLETE****************
Repeat calibration ----> Press ENTER
Exit ----> Press ESC
CHAPTER 7 Calibration
2-5 End of CalibrationWhen the following screen appears, all calibration procedures are completed.
If you wish to continue to calibrate the other unit, press [Enter] and connect the cable with the
other unit.
To end calibration, press [Esc] to exit the program.
Fig-25
C] When using AdjMenu.exe on Window98/2000/XP.
1) Start Windows98/2000/XP.
2) Double click AdjMenu.exe to start the calibration program. Then the following window will
appear (See Fig-26). Click the [EBA-30/32] button to start EBA-3X Adjustment Program.
Fig-26
7 - 12
CHAPTER 7 Calibration
3) Then the following window will appear (See Fig-27). Click the [Start] button to start adjustment.
Fig-27
4) After completed Eeprom Erasing, The following message will appear in the status box (See Fig-28). Click the
[Next] button.
Fig-28
7 - 13
CHAPTER 7 Calibration
5) Then the following message will appear (See Fig-29). Insert the black reference paper to EBA-3X unit and
press [Next] button to start the Black paper adjustment.
Fig-29
6) When completed the black papaer adjustment, the following message will appear (See Fig-30). Remove the
black reference paper from the UBA-30 unit and then press[Next] button.
Fig-30
7 - 14
CHAPTER 7 Calibration
7) Then the following message will appear (See Fig-35). Insert the white reference paper to the UBA-30/32 unit
and then press the [Next] button to start the White paper adjustment.
Fig-31
8) When completed the White paper adjustment, the following window will appear (See Fig-34). Remove the
white reference paper form the UBA-30/32 unit and then click [Next] button.
Fig-32
7 - 15
CHAPTER 7 Calibration
9) Then the following message will appear (See Fig-33). Insert the black reference paper to the EBA-30/32 unit
and then press the [Next] button to start the Black level check.
Fig-33
10) When complete the Black level check, the following message will appear (See Fig-34). Remove the black
reference paper from the EBA-30/32 unit and close the acceptor head cover properly. Then click [Next]
button to start Without paper adustment.
Fig-34
7 - 16
CHAPTER 7 Calibration
11) When completed the Without paper adjustment, the following message will appear (See Fig-35). Then
supply the power to the mag tool and insert the mag board to the EBA-30/32 unit (See Fig-36). Then press
[Nest] button to start the Mag adjustment.
Fig-35
Align the marked area of mag-head test board
just above the roller of acceptor's head lower
tray. Close the acceptor's head
Insert the board
to the left.
Search the peak
value by moving
the board back
and forth
Fig-36
7 - 17
12) Then the following message will appear (See Fig-37). Slowly move the mag board back and forth
to find the position where the “A/D” valu enters the rage within 5P in relation to the Peak Value.
Then press the [Next] button to start the Mag adjustment.
Fig-37
13) When completed the Mag adjustment, the following message will appear (See Fig-38). Then
remove the mag board from the EBA-30/32 unit and press [Next] button.
Fig-38
CHAPTER 7 Calibration
7 - 18
CHAPTER 7 Calibration
14) Then the Motor speed check will start.
15) When completed the Motor speed check, the following message will appear (See Fig-39). If
you want to Then press adjust another EBA-30/32 unit, Press [Next] button. If you want to
finish the adjustment, press [Exit] button to close the window.
Fig-39
7 - 19
3. Downloading software to Flash Memory
This section describes how to download software program to flash memory of CPU board.
WHEN TO DOWNLOAD
- Software upgrade
- After CPU board is replaced.
3-1 Connecting PC and VM-30 with EBA (Fig-40).
Fig-40
Connection of EBA with VM-30
(if the CPU board is EBA-30/31, connect to ID-003/MDB socket, and
if the CPU board is EBA-32/33, connect to ID-003/ccTalk/HII socket.)
3-2 Setting EBA to download mode
(1) Confirm the power of VM-30 and/or host machine is OFF when connecting the cable to EBA.
Failure to do so may cause electric shock and/or permanent damage to the equipment.
(2) Set DIP Switch 1 #1 and #5-8 ON, and #2-4 OFF.
Set both DIP switches of VM-30 ON.
The baud rate is set to 38400bps. For other baud rate settings, see page 7-19.
(3) Supply power to the unit.
Fig-41
CHAPTER 7 Downloading software to Flash Memory
OFF
greenred 1 2 3 4 5 6 7 8
PC
EBA-32/33
DIP Switch of VM-30
EBA-30/31
EBA
ON
1-ON2-ON
1 2
ON/OFF Switch
To AC power
To serial port
7 - 20
3-3 Starting the download program
There are 3 ways to start the EBA download program.
A] When using the DWN.exe on MS-DOS
1) Turn on the PC.
2) Insert the FD (floppy disk) saved the download program (DWN.exe) to PC's FDD (floppy disk
drive ).
3) Start MS-DOS (see your PC and MS-DOS manuals to find out how to start MS-DOS).
4) After MS-DOS menu appears, input "A" (when your FD is in "A" drive) and press "Enter".
5) Input "DIR" and press [Enter]. The list of file names in FD appears.
6) Find the file name of software and enter the parameters as shown in the diagram below.
B] When using the DWN.exe on Windows98/Me/2000/XP)
1) Turn on the PC and start Windows98/Me/2000/XP
2) Insert the FD (floppy disk) containing the download program to PC's FDD (floppy disk drive).
3) Start MS-DOS prompt or Command prompt from START menu of Windows.
4) When MS-DOS/Command prompt menu appears, input "A:" (when your FD is in "A" drive)
and press [Enter].
5) Input "DIR" and press [Enter]. The list of file names in the FD appears.
6) Find the file name of software and enter the parameters as shown in the diagram below (Fig -
42). Press [Enter].
Fig-42
Explanation of Parameters: DWN [File name][baud rate][address][size][port] Enter .
[File name] Download file name (must be specified)
[baud rate] 0: 9600bps 1: 19200bps 2: 38400bps Default:0
[address] Fixed at 252 (FC hex.). Default:252
[size] Fixed at 246. Default:246
[port] Serial port number Default:1
CHAPTER 7 Downloading software to Flash Memory
Microsoft (R) Windows 98 (C) Copyright Microsoft Corp 1981-1999
C:/Windows>A:
A:/>DIR
24207710 USA 524,288 01-12-15 21:21 E30EUR5,003DWN EXE 57,863 98-08-28 11:45 DWN.EXE
A:/>DWN_E30EUR5,003_2_252_246_1 Download Program
File name of software
(4)
(5)
(6)
Space Space
7 - 21
• (1) Execution Monitor
1)When the program starts, the following monitor appears.
Note: If the download file is correct, "VCF420" appears on the top line (See Fig-43).
Fig-43
(2) Commands:
Use letter keys to enter a command.
I: Addressed Reset - Reset a selected unit in the machine.
V: Version Information Request - Read the program version after downloading completed.
G: Global Reset - Reset all the units (including EBA) connected to the machine.
[Ctrl]-x:Abort - Exit the program
F: File Download - Download the specified file.
P: Program Check Verify - Check CRC by EBA itself.
[Ctrl]-f:File Download (Selection) - DO NOT USE THIS COMMAND!
S: Set Start Addr. & Seed Val. - Set the start address and initial value of CRC when checking
CRC.
CHAPTER 7 Downloading software to Flash Memory
Dev.=f0 Port1 File=xxxx.xxx VCF420:00C00000:00C7FFFF CRC3173 38400bps RUN DOWN LOAD PROGRM Ver.214-00 05/JUN/'03 JCMI:Addressed Reset V:Version Information RequestG:Global Reset Ctrl-X:AbortF:File Download P:Program Check Verify S:Set Start Addr. & Seed Val.Ctrl-f:File Download (Section) (Start Addr,:000000 Seed Val.:0000)
Device Ver.:Validator Status:
Selected serial port NO.
Entered download filename.
If the download file is for the EBA-3x series, "VCF420" appears.
Baud rate
7 - 22
CHAPTER 7 Downloading software to Flash Memory
Downloading....File=Eur503.com, Address=0007FFC2. Packet=246 Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Download End and Confirm ---> Poll ---> <---Prog. Check Verified-V3173:M3173
(a) (b)
Dev.=f0 Port1 File=xxxx.xxx VCF420:00C00000:00C7FFFF CRC3173 38400bps RUN DOWN LOAD PROGRM Ver.214-00 05/JUN/'03 JCMI:Addressed Reset V:Version Information RequestG:Global Reset Ctrl-X:AbortF:File Download P:Program Check Verify S:Set Start Addr. & Seed Val.Ctrl-f:File Download (Section) (Start Addr,:000000 Seed Val.:0000)
Device Ver.:Validator Status:
(3) Downloading:
1) Press [Shift]-F (capital letter) to start downloading the program.
2) Downloading starts. Both red and green LEDs of CPU board blink alternately.
3) When the downloading is complete, LEDs blink in unison.
4) "CRC" appears on the monitor (See Fig-44).
Fig-44
(a) V****: CRC value calculated by EBA
(b) M****: CRC value calculated by PC
If the downloading is successful, CRC values of (a) and (b) should be the same.
5) After the downloading is complete, press [Shift]-V (capital letter) to verify the update if neces-
sary.
6) Exit the program ([Ctrl]-x).
Reference:"CRC" is an error correction method for checking whether or not data is correctly transmit-
ted.
7 - 23
C] When using DOWNLOAD(V***).exe
1) Double click the DOWNLOAD(V***).exe and then following the screen will appear (See Fig-45).
Fig-45
2) Press the [BROUSE] button and then the Open File Window will appear (See Fig-46). Select the software you
want to download.
Fig-46
CHAPTER 7 Downloading software to Flash Memory
7 - 24
CHAPTER 7 Downloading software to Flash Memory
A
3) Select your PC’s COM Port No. from A and then Press the [Start Download] button (See Fig-
47).
Fig-47
4) When the downloading is completed, the following message will appear.
5) Press [OK] button to close the message (See Fig-48).
Fig-48
7 - 25
PC
EBA-32/33
Only
EBA
ON/OFF Switch
To AC power
To serial port
DIP Switch 1 Setting
OFF 1 2 3 4 5 6 7 8
DIP Switch of VM-30
ON
1-ON2-ON
1 2
WHEN TO WRITE SERIAL NUMBER
- When you replace the current CPU board with a new EBA-32/33 CPU board, and then install new
ccTalk interface software
(No need to write Serial Number when replacing with EBA-30/31 CPU board, or installing other
interface software)
Note:
* Write your serial number to EEPROM before downloading/installing software, otherwise
communication with host machine cannot be established.
* In case of exchanging the lower sensor board, you do not need to write Serial Number.
* After calibration, you do not need to write Serial Number as the serial number is saved in
Acceptor's memory.
TOOLS NEEDED:
- PC (with serial port)
- VM-30 I/F Test Bench
- Programs:
E10S-100exe and Dosvga.bgi (MS-DOS/Windows98/2000/ME/XP)
(Note: save these two files in the same directory, otherwise E10S-100.exe cannot be started.)
AdjMenu.exe (Windows98/2000/XP)
Fig-49
CHAPTER 7 Writing Serial Number
4. Writing Serial Number (for ID-0E3 only)
7 - 26
4-1 Steps for writing your serial number to EEPROM (NV memory)
There are 3 ways to start the EBA download program.
A] When using the E10S-100.exe on MS-DOS
1) Start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.
2) Insert a floppy disk containing E10S-100.exe and Dosvga.bgi to your PC's floppy drive.
3) Change the current drive to the drive in which you have inserted the floppy disk (if it is A drive,
enter A.)
4) To start writing the serial number, input "E10S-100.exe" and press [Enter].
B] When using E10S-100.exe on Windows98/2000/ME/XP
1) Copy the E10S-100.exe and Dosvga.bgi to your PC.
2) Start the program E10S-100.exe by double-clicking the file.
Start writing the serial number
(1) Input "1" and press [Enter].
Fig-50
(2) Connect EBA with PC and VM-30 (See Fig-49).
(At the time of connection, VM-30 power switch is to be OFF and DIP switches #1 & #2 are to be
ON.)
(3) Set DIP switches #1-7 to ON and #8 to OFF.
(4) Turn on the power switch of VM-30.
(5) Confirm the red and green LEDs on the CPU board light. Turn off DIP switch #1. Both LEDs turn
off.
***** Serial number writing tool for EBA-12 Ver.1.00 2003/03/05 *****
1...Write or Read serial number
2...Exit
Enter function number and the Enter key.
OFF
greenred 1 2 3 4 5 6 7 8
CHAPTER 7 Writing Serial Number
7 - 27
*** Function ***1...Write serial number2...Read serial number3...Exit
Enter the funcion number and the Enter key. 1
*** Warning! ***[Input the last 6 digits serial number on the label of acceptor head unit.]Enter serial number and the Enter key.
Serial number ?: 123456
(6) Input "1" and press [Enter].
(7) Input the last 6 digits of serial number on the label of acceptor's head unit and press [Enter].
Fig-51
CHAPTER 7 Writing Serial Number
*** Function ***1...Write serial number2...Read serial number3...Exit
Enter the funcion number and the Enter key. 1
*** Warning! ***[Input the last 6 digits serial number on the label of acceptor head unit.]Enter serial number and the Enter key.
Serial number ?:
(Make sure to input the serial number of acceptor's head unit, not the number of SD3 stacker unit.
Communication with host machine cannot be established with wrong serial number input.)
Fig-52
7 - 28
When your serial number is written successfully, "Writing OK" appears (See Fig-53).
Fig-53
*** Function ***1...Write serial number2...Read serial number3...Exit
Enter the funcion number and the Enter key.
*** Warning! ***[Input the last 6 digits serial number on the label of acceptor head unit.]Enter serial number and the Enter key.
Serial number ?: 123456Writing result : [123456] ---> Writing OK!
CHAPTER 7 Writing Serial Number
(8) Confirm the high-speed blinks on the LEDs of CPU board.
The serial number writing is complete.
Turn off the power of VM-30.
To write serial number to other EBA(s), repeat the steps (3) to (9) above.
To exit from the program, input "3" (Exit) on each menu.
When the serial number is written in the acceptor, make sure to input the same number to the host
machine.
If the numbers of acceptor and host machine are different, communication with ccTalk protocol can not
be established.
7 - 29
C] When using the AdjMenu.exe on Windows98/2000/XP.
1) Start Windows98/2000/XP.
2) Double click AdjMenu.exe to start the calibration program. Then the following window (Fig-
54)will appear. Click the [Serial Number Writer] button.
Fig-54
3) Then the following window (Fig-55) will appear. Enter the your EBA-32/33 unit’s serial number
and press [Write Serial Number] button.
Fig-55
CHAPTER 7 Writing Serial Number
7 - 30
CHAPTER 7 Diagnostics
5. Diagnostics
1 2 3 4DIP SWITCH No. ITEM DESCRIPTION
5 6 7 8
Transport motor normal rotation test Transport motor speed test (normal rotation)
Transport motor reverse rotation test Transport motor speed test (reverse rotation)
Acceptor sensor ON/OFF test #1 Bill detection sensor test
Acceptor sensor ON/OFF test #2 Validation sensor test
Acceptor sensor ON/OFF test #3 Validation sensor test
Acceptor sensor ON/OFF test #4 Validation sensor test
Acceptor sensor ON/OFF test #5 Validation sensor test
Acceptor I/F test (OUT) External display output cirucit test
Acceptor I/F test (IN) External display input cirucit test
Acceptor bill acceptance test Bill acceptance and operation test
Acceptor+stacker bill acceptance test Bill acceptance and operation test
PB unit test PB unit and PB unit home sensor test
Centering mechanism test Centering mechanism and the home position sensor test
Solenoid test Solenoid lever ON/OFF test
Stacker sensor test Stacker sensor test
Stacker stacking test Stacker pusher mechanism check and stacker sensor test
Acceptor+stacker aging test Acceptor unit + stacker unit operation test
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Acceptor aging test Acceptor unit operation test
Refer to Chapter 6, page 6-2 for appropriate cabling between EBA and VM-30.
To execute test modes, turn the power switch OFF, set the switch #1 of DIP switch 1 (see Chapter 1 page 1-4,
Component Names) to ON, and then turn the VM-30 power ON. The red and green LEDs of CPU turn on,
indicating the acceptor is in stand-by status.
Each test mode is selected by the assignment of DIP switches #2 to #8, and is executed by turning DIP switch #1
OFF. Turn DIP switch #1 ON to exit the test mode (i.e. return to the stand-by status of the test mode).
5-1 List of the DIP switch settings and the test mode items
7 - 31
CHAPTER 7 Diagnostics
1 2 3 4DIP SWITCH No. ITEM DESCRIPTION
5 6 7 8
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Encryption code initialization Initializing the encryption code (used in ID-0E3) to the default value
OFF
Forced download master mode 19200bps
OFF
Forced download master mode 38400bps
Serial number writing Writing serial number to the acceptor’s EEPROM
Forced download slave mode 9600bps
Forced download slave mode 19200bps
Forced download slave mode 38400bps
DIP switch test #1 Dip Switch 1, switches #2-#4 ON/OFF check
DIP switch test #2 Dip Switch 1, switches #5-#8 ON/OFF check
DIP switch test #3 Dip Switch 2, switches #1-#4 ON/OFF check
OFF
DIP switch test #4 Dip Switch 2, switches #5-#8 ON/OFF check
5-2 Test of normal rotation & reverse rotation of transport motor in Acceptor
The test result is shown on acceptor's LEDs (red & green) and the VM-30 mode display LED1 to LED5.
For testing with Acceptor's head unit only, set DIP switch #8 ON after the test mode is started.
(Acceptor's LED indication)
Red LED "ON": out of range 20% of reference value
Green LED "ON": within range 20% of reference value
7 - 32
CHAPTER 7 Diagnostics
Less pulse count (slow)
Less pulse count (slow)
Pulse count in 1 secound is within (+-)20% of reference value
More pulse count (fast)
More pulse count (fast)
LED1 LED2 LED3 LED4 LED5
Entrance Sensor
Centering Timing Sensor
Back Sensor
Head Exit Sensor
LED1:
LED2:
LED3:
LED4:
LED1:
LED2:
LED3:
LED4:
Detecting No BillDetecting Bill
CL3R Sensor
CL3I Sensor
AL2I Sensor
BL2G Sensor
LED1:
LED2:
LED3:
LED4:
LED1:
LED2:
LED3:
LED4:
Detecting No BillDetecting Bill
(VM-30 Mode Display LED)
5-3 Acceptor bill detection sensor ON/OFF test
The test result is shown on the acceptor's LEDs (red & green) and the VM-30 mode display LED1 to LED5.
(1) Test#1: The test of bill detection sensors
(2) Test#2: The test of bill detection by acceptor's validation sensors
7 - 33
CHAPTER 7 Diagnostics
AL1R Sensor
BL1I Sensor
AR1R Sensor
BR1I Sensor
LED1:
LED2:
LED3:
LED4:
LED1:
LED2:
LED3:
LED4:
Detecting No BillDetecting Bill
AR2I Sensor
BR2G Sensor
BR3R Sensor
CR3R Sensor
LED1:
LED2:
LED3:
LED4:
LED1:
LED2:
LED3:
LED4:
Detecting No BillDetecting Bill
CC0I Sensor
DC0G Sensor
SSP Sensor
LED1:
LED2:
LED3:
LED1:
LED2:
LED3:
Detecting No BillDetecting Bill
(3) Test#3: The test of bill detection by acceptor's validation sensors
(4) Test#4: The test of bill detection by acceptor's validation sensors
(5) Test#5: The test of bill detection by Acceptor's validation sensors
7 - 34
CHAPTER 7 Diagnostics
DIR
SICLK
SETLD
MDB TXD
Mode display LED1 to LED5
Repeat blinking by 200ms in sequence fromDIR=>SICLK=>SETLD=>DIR,SICLK,SETLD.
Repeat blinking by 200ms.
Repeat blinking by 200ms in sequence from LED1 to LED5.
VM-30 LED
CCT TXD
HII TXD
HII TALK
Mode display LED1 to LED5
Repeat blinking by 200ms in sequence fromCCT TXD=>HII TXD=>HII TALK.
Repeat blinking by 200ms in sequence from LED1 to LED5.
VM-30 LED
MDB RXDLED1 turns "ON", when MDB RXD of VM-30 switched to "ON"
LED1 turns "OFF", when MDB RXD of VM-30 switched to "OFF"
"ON" condition of Mode Display LED "OFF" condition of Mode Display LED
LED1 turns "ON", when CCT RXD of VM-30 switched to "ON"
LED1 turns "OFF", when CCT RXD of VM-30 switched to "OFF"
LED2 turns "ON", when HII RXD of VM-30 switched to "ON"
LED2 turns "OFF", when HII RXD of VM-30 switched to "OFF"
LED3 turns "ON", when HII BUSY of VM-30 switched to "ON"
LED3 turns "OFF", when HII BUSY of VM-30 switched to "OFF"
CCT RXD
HII RXD
HII BUSY
"ON" condition of Mode Display LED "OFF" condition of Mode Display LED
5-4 Acceptor Interface Output Test
This is the test of output signal line from the acceptor to external I/F port and VM-30 mode display LED.
This is also the output test of red and green LEDs of acceptor.
(1) EBA-30/31 CPU board
(2) EBA-32/33 CPU board
5-5 Acceptor Interface Input Test
This is the test of acceptor's input signal line (external I/F port). The status of the input signal line is
shown on the VM-30 mode display LEDs.
(1) EBA-30/31 CPU board
(2) EBA-32/33 CPU board
7 - 35
5
10
20
50
LED1 LED2 LED3 LED4 LED5
100
200
500
LED1 LED2 LED3 LED4 LED5
CHAPTER 7 Diagnostics
The home sensor is interrupted (PB unit is in the home position).
The home sensor is not interrupted (PB unit is not in the home position).
Condition of the Home Sensor LED1
The home sensor is interrupted (Centralization mechanism is in the home position).
The home sensor is not interrupted (Centralization mechanism is not in the home position).
Condition of the Home Sensor LED1 / orange LED
5-6 Bill Acceptance Test of Acceptor & Acceptor+Stacker
The denomination of bill received is shown on the Mode Display LED1 to LED5.
(VM-30 Mode Display LED: ex. Euro bills)
5-7 PB Unit Test
This is the test of PB unit operation. PB unit is cycled sequentially in certain intervals.
(VM-30 Mode Display LED1)
5-8 Centering Mechanism Test
This is the test of acceptor's centering mechanism. The centering mechanism is operated sequentially in
certain intervals. Do not stop this test when the centering mechanism is not in the home position, otherwise
the acceptor's head cannot be opened (orange LED on the CPU board turns on when the centering guide is
in the home position).
If the front cover of acceptor head became unable to be opened, use a hexagon-head screwdriver on
the side hole of acceptor to reposition the centering guides to the home position (see Chapter 2,
page 2-20).
(VM-30 Mode Display LED1 and orange LED on Acceptor's CPU board)
7 - 36
CHAPTER 7 Diagnostics
The home sensor is interrupted (Solenoid lever is in the home position).
The home sensor is not interrupted (Solenoid lever is not in the home position).
Condition of the Home Sensor LED1
Stack in Sensor LED1 turns "ON", when detecting bill. LED1 turns "OFF", when detecting no bill.
LED2 turns "ON", when detecting no stacker box.
LED2 turns "OFF", when detecting no stacker box.
LED3 turns "ON", when detecting key lock.
LED3 turns "OFF", when detecting release of key lock.
LED4 turns "ON", when detecting interruption of home sensor..
LED4 turns "OFF", when detecting no interruption.
Stacker Box Detection Sensor
Key Switch
LED5 turns "ON", when detecting interruption of the encoder sensor.
LED5 turns "OFF", when detecting no interruption of the encoder sensor.
Stacker motor encoder sensor
Pusher mechanism home sensor
"ON" condition of Mode Display LED "OFF" condition of Mode Display LED
Communication with stacker board
Green LED turns "ON", during communication with stacker board.
Green LED turns "OFF", when stopping communication with stacker board.
"ON" condition of green LED (LD2) "OFF" condition of green LED (LD2)
5-9 Solenoid Test
This is the test of solenoid lever operation. The solenoid lever moves in certain intervals.
(VM-30 Mode Display LED1)
5-10 Stacker Sensor Test
This is the test of sensor in SD3 stacker unit. The communication with stacker board is displayed on green LED
of acceptor unit.
(VM-30 Mode Display LED)
(Green LED on the CPU board)
Note:
When the communication with stacker board is normal, green LED blinks. When the communication error
occurs, green LED is OFF.
7 - 37
CHAPTER 7 Diagnostics
DIP switch 1 #1
DIP switch 1 #2
DIP switch 1 #3
DIP switch 1 #4
LED2:
LED3:
LED4:
LED2:
LED3:
LED4:
Switch ON Switch OFF
5-11 Stacker Stacking Test
This is the test of stacker's stacking operation and the sensor performance. The pusher mechanism is
operated in certain intervals.
5-12 Acceptor only or Acceptor+Stacker Aging Test
This is the test of Acceptor only or Acceptor+Stacker operation. When abnormal condition is detected, the
unit stops and red LED blinks.
5-13 Master mode of forced download with baud rate 19200/38400bps
This is the download mode from EBA-30/32 to other EBA-30/32. The DIP switch setting of the slave unit
needs to be forced download slave mode. When the downloading is complete, green LED blinks. After the
downloading is complete, LED on Acceptor which received the software should be on the stand-by status.
5-14 Initialization of Encryption Code
This mode is to reset the encryption code used for ID-0E3 to the default value (i.e. initialization). When
initialization is complete, green LED blinks.
5-15 Serial Number Writing
This mode is to write serial number from PC program. When the writing of Serial Number to EEPROM is
complete, green LED blinks.
5-16 DIP Switches Test
This is the test of ON/OFF conditions of DIP Switch 1 and DIP Switch 2. The condition of each switch is
shown on Mode Display LED1 to LED4.
(1) Test#1 (Dip Switch 1)
Note:
Mode Display LED1 does not light as the execution of this test means Dip Switch 1 #1 works fine.
7 - 38
CHAPTER 7 Diagnostics
DIP switch 1 #5
DIP switch 1 #6
DIP switch 1 #7
DIP switch 1 #8
LED1:
LED2:
LED3:
LED4:
LED1:
LED2:
LED3:
LED4:
Switch ON Switch OFF
DIP switch 2 #1
DIP switch 2 #2
DIP switch 2 #3
DIP switch 2 #4
LED1:
LED2:
LED3:
LED4:
LED1:
LED2:
LED3:
LED4:
Switch ON Switch OFF
DIP switch #2 #5
DIP switch #2 #6
DIP switch #2 #7
DIP switch #2 #8
LED1:
LED2:
LED3:
LED4:
LED1:
LED2:
LED3:
LED4:
Switch ON Switch OFF
(2) Test#2 (Dip Switch 1)
(3) Test#3 (Dip Switch 2)
(4) Test#4 (Dip Switch 2)