Earth Observing System (EOS) Contract No: NAS5-32314 CDRL 503) · 2013-08-30 · Report 10300-23...

Report 10300-23

August 1995

Earth Observing System (EOS)

Advanced Microwave Sounding Unit-A (AMSU-A)

Monthly Report for July 1995

Contract No: NAS5-32314

CDRL 529: (Including CDRL 203, 204, and 503)

Submitted to:

National Aeronautics and Space Administration

Goddard Space Flight Center

Greenbelt, Maryland 20771

Submitted by:

Aerojet

1100 West Hollyvale Street

Azusa, California 91702

https://ntrs.nasa.gov/search.jsp?R=19970011581 2020-04-03T12:35:22+00:00Z

Report 10300-23

Section 1

INTRODUCTION

This is the thirty-first monthly report for the Earth Observing System/Advanced Microwave

Sounding Unit-A (EOS/AMSU-A), Contract NAS5-32314, and covers the period from 1 July 1995

through 31 July 1995. This period is the nineteenth month of the Implementation Phase which pro-vides for the design, fabrication, assembly, and test of the first EOS/AMSU-A, the Protoflight Model.

Included in this report is the EOS/AMSU-A & Combined Program Design Phase Schedules (Section

2); a report from the Product Team Leaders on the status of all major program elements (Section 3);Drawing status (Section 4); Contract Data Requirements List (CDRL) 503, the weight and power

budgets (Section 5); CDRL 204, reporting on the activities of Performance Assurance (Section 6);CDRL 203, the Configuration Management Status Report (Section 7); the Documentation]Data Man-

agement Status Report (Section 8), and the Contract Status (Section 9).

Report10300-23

Section 2

MASTER SCHEDULE

The EOS/AMSU-A & Combined Program Design Phase Schedule is presented as Appendix A.

Report10300-23

Section 3

STATUS REPORTS

This section consists of program highlights during the month of June; a compilation of the weekly

reports from Systems engineering and the Product Team Leaders for the Antenna, Receiver, Elec-tronics, Mechamcal and Thermal engineering, and the status of program action items.

3.1 Highlights. The following major activities took place this month.

3.1.1 Program team re-location. All key members of the new combined team (approximately 45

people) were co-located in Building 170 in mid July, as scheduled.

3.1.2. Program priority list. An overall priority list was established for the combined programteam and co-ordinated with GFSC. This list will be reviewed and revised monthly or more often as

necessary to ensure that the most urgent issues receive the necessary attention. For the month of

July, the following priorities were established in order of decreasing priority:

1. Fact finding and negotiations2. Surveillance & control of critical suppliers that are on contract or letter contract.3. New subcontract awards

4. Current EOS design tasks

5. Support detailed MRP/Schedule Development

3.1.3 Design Review schedules. Internal design reviews and table-top critical design reviews areplanned for the components. Table I shows the table top CDR schedule.

Table I Design Review Status

TABLE-TOP CDR SCHEDULE

PRODUCT EOS- METSAT - COMMON RESPONSIBILITY DATEUNIQUE UNIQUE

PLO X Thompson 8/22/95

AI Structural Design X Ely Complete

New Signal Processing CCAs X Haapala 9/96/95

Software (Full CDR) X Schwantje TBD byS/W/Project

3.1.4 Action items. Table II summarizes the status of the integrated AMSU-A action items.

Report 10300-23

Table II Integrated AMSU-A Action Item Status

A Iel C I oI A - Contract Delivery Due, Urgent to Customer, IPT formation, or Organization

2 B - Urgent to Integrated Program Negotiations, EOS Transition, or Award Fee

3 C- Urgent to Integrated Program Start-up. D - RoutinePH_

S Sort 3

6 5J19-7A A ]Organ_zabon

6/16-4 C Drawing status7

6/16-2 B NASPR

$

9

t0

11

i

ACTION ITEM RESPONSIBLE SUPPORT

1

5/12o19b A PC Requiremenls

6/16-9 D Drawing status

6/16-11 A Table Top CDRdefinition/clarifca_on

t2 6/12-28 C Neg__ " ti0n Prep1"--_5ii9-1A C Planning

14 D Staffing15 6/2-4 A Pre-award surveys

5/19-9a C Train_j16

6/16-8 C Critical path slack.17

111 5/12-8 B NASA 10 May meet

ratify mission, etc .WRITE LETrER All

Ref. pg 7 of 6/8/95 weekly _-spofll Present plan or schedule fur

newlmodiCwd METSAT drawings. Chapman

Ref:-pg-3 of 8/8/95 weekly report. Write NSPAR on PLO board ithat is no{ in con_ance with MIL-STD-275 "x-y Grid'

requirements, Chapman Lorenz/Frey

F G

DOlE DATE

2

10-Ju

19-Ju

5/12-6 C NASA requesL NASA- ADD ESD REQUIREMENTS TO SUBCONTRACTS iEiTRE'R " -SHE_/_C_.bl -- : IA_.OR - 10-Jul20 Hybner 11 May meebng USE 5300.3L OR AE-25089 (IF NASA APPROVED))

2"_" _5/19_H:_ C_: ....... _- _..... Review Matel_el Bid & transfei" io-IPT Sherman _ ]:_ 28-Ju,

7/18-1 A Supplier Quotes lot ESD Ref 6/12-6: Obtain qu0t_f_: 5-3()0,.3L-_-,quiren_nts from-L_n: S'l_r,n_n [IPTs/Tayior1

22 Requirements Militec, Spaceck. FEI. & Phonon I5/1'2-7 IB NASA request, NASA- DETAIN COPtES OF NEW WORKMANSHIP STANDARDS AND TAYLOR I 27-Ju

IHybner 11 May meeting SUBMIT ONE COPY TO BILL DANEY (KEEP ONE COPY FOR t23 FILE).

5/_6-3 - _D- - I_SP_'ARS_JS sheet R_.-[_5_'-6/8/95 weekly report Add a column that identities 1-Aug

24 NISPAR number fo¢ each actNily _.......................... TaYk_" ........

2S 5/16-14 :A Design Audit Prop 3omldete Design Audit Proposal White _ 27-Ju_5/3"--_-'-5-- C- - Metric Develop a metric Ihat compares full-time vs total hours charging to White _,hTtretler 1 29-Jur_

26 ¢J,MSU.

5/19-8 B Organizabon _l_gil_R-IJ_,S :-define rules for charging to EOS, KLM, METsAT , 11-Jul

27 ieady start, B&P, Training White Mehltretter

28 5/19-61 B Negotiabon Prep Ul:x_ate Actuais .................... White - ....... ;14-Jul-- 5/12---9-- b NASA 10 May meet DETE_MT_AND SUBMIT TO NASA % OF SuPERVIS_N-_ "W_II:'_ ...................

21) gUNCTIONAL GROUP.

5/19-6K B Negotiation Prep _evlew WBS, Understand NASA concerns, understand IPT desire White, WEM, BM, 6-JulI . .

30 :to sl_earnline reporting structure, propose solutions CW, NASA ;

Get key team members on-to tAN, E-Malt. Sch+ ICmig_ ..... T mmn_.............Re[ 10g25 of 6/8/95 weekly re_ Add disposition date _. = 1-Au

Hauenvaas

Send letter to NASA via c0ntractsto ¢'Jarily/derme the co_terlt of - - - 2.2-Jur

Table Top CDRs in context of NASA definition of Incremental Howell.

CDRs. (Coordinate Draft with NASA Programs f'n'_t) HauwenNaas Woodinqt?n . _

DEVELOPC-AMSU SHOULD COST. _ _ .HO_/__ LL . _ . .....C/SCSC budget plan IPT TL 30-Ju

IDENTIFY REQUIREMENTS FOR TEAM MENTOR. IPTs

Schedule remaining Crittcal Component Surveys Mehltretter IPTs 28-Jur

Schedule next ZM cla-ss [or P'-MS _. IPT-leaders .......................................... 25-Ju

Mehltretter IPTs. Altemus- B

Ref. pg 18 of 6/8/95 weekly report. Clarify the delivery date(s) 1-Au_that de6n,_s cri_l path slack column. Mehlb'etter

BREAKOUT MAKE-UP OF 24.9% MANAGEMENT. MEHLTRETrER IM.,IITE

Report 10300-23

3.2 Weekly reports

3.2.1 Systems engineering Following are Systems engineering's weekly reports.

AMSU-A WEEKLY REPORT

FOR WEEK ENDING 06 JULY 1995

System Engineering

• MRP First Pass Complete

DC/DC Converter Specification Reviewed and Redlined

- Updated Channel 15 GDO outputs requirements- Reduced Power Allocation

- Relaxed Ripple Requirements- Resolved Cable Shielding Requirements for A2

Attended METOP Interface Meeting

- Completion Date for Action Items Will be

Determined by July 18 1995

• PRT Specification Reviewed and Redlined

AMSU-A SYSTEM ENGINEERING INTEGRATION

AND TEST (SEIT) TEAM WEEKLY REPORT


Provided Comments and Correction to Notes Generated by

NASA/Aerojet During Integrated AMSU-A SEIT Bid Fact Findings

Recommended Changes to GSFC-S-480-80 Specification

Tested Two MicroVAX's Provided by NASA

-Both Do Not Boot Up

-Aerojet Recommends Not To Use These MicroVax's

-Need NASA's Direction To Troubleshoot by DEC and Aerojet

-One MicroVAX was Mechanically (Shipping Damage) Fixed

GSE Internal Design Review

-Review Package Will Be Distributed by 20 July 1995

-Review Will Be Scheduled During 1st Week of August 1995



FOR WEEK ENDING 13 JULY 1995 (CONTINUE)

Report 10300-23

CONFIGURATION/DATA MANAGEMENT

Incorporated 60% of Outstanding Documentation Audit ECNs

Audited and Corrected EOSIAMSU-A BOM in MRP for Accuracy of PIN

and Quantities

Entered Critical Spares List for METSATIAMSU-A in MRP

Developed 250% Spares List for METSATIAMSU-A in MRP

Released Four Drawings and Three ECNs

Distributed Vernitron and COl SDRLs for Comment/Approval

SDRL Status and Tracking Matrix is being Developed




Updated Calibration Log Books

Redlined O&M Manual to Incorporate the Testing in Shipping Container

Generated Usability Matrix for MicroVAX Equipments Provided by NASA

Provided Counts to Temperature Conversion Data to

NASA/Lockheed-Martin for All Engineering and Flight Models

on Six High Density 1.44 MB Diskettes and One TK50 Tape

METOP Action Items will be Completed by August 7 1995

Incorporated 76% of Outstanding Documentation Audit ECNs

Submitted Three CDRI.s to NASA on Schedule

Released Thirteen Drawings

Distributed Litton SDRLs for Comments/Approval

Report 10300-23




Participated and Provided Data For AMSU-A Cost Fact Finding

Participated In EOSIAMSU-A1 Mechanical/Thermal Design Review

Distributed EOSIAMSU-A IGSE Internal Design Review Package

EOSIAMSU-A IGSE Internal Design Review will be Scheduled during

2nd Week of August

Distributed Amplica, FEI, Phonon SDRL for Comments/Approval

Submitted Three CDRL to NASA

Released Four Drawings

Completed STE Software Detail Design Document (CDRL 306-5)

Draft Copies of Firmware & Software Test Plans have been Completed

(CDRL 33)

7

Report 10300-23

3.2.2 Antenna subsystem Following are the Antenna subsystem weekly reports:

EOSIAMSU-A Weekly ReportFor Week Ending 7106195

I ENEORP

A .ROJEI"

Antenna Subsystem

- Accomplishments LastWeek

• Discussions With MEC

- MEC Will Start Fab Of Prototype A1-2 Feedhom After Plant Shutdown-7/03195 Thru 7116/95

- MEC WIII Provide New Plan For Completion Of Beamwidth Study

- MEC Concerned That Delay Of MultiplexedFeedhorn Procurement WillAffect Their Ability To Meet Schedule- Would Like To Start A2 FeedhornAnd Diplexer And A1 Multiplexers ASAP

• BallAerospace Will Use Aerojet Procedure AE-206060A, Paragraphs

1., 2., 3.1, 3.2, 3.3.1, 3.3.2.5, 3.3.2.6, 3.4, 3.5, 4., And 5. For The

Cleaning And Lubrication Of The Barden Bearings- No InternalProcedures Will Be Used

- Planned Activities For This Week

• A2 Reflector- COl Cannot Guarantee That VDA Coating Will Meet

Solar Absorptivity Requirements

- Test Coupons Will Be Supplied To VDA Supplier For Coating

- IR EmissivityAnd Solar Absorptivity Measurements Will Be Run At Aerojet

• Motors/Resolvers- Hall Effect Devices Have Not Been Qualified For

Cosmic Ray Fluence Effects, i.e. Single Event Latchup, Upset OrBurnout

- Survey Of Space Flight History Of The Optek OMH 2006 Device Is BeingConducted

- Effect Of Single Event Latchup And Upset On Motor Performance Is BeingStudied

- Critical Issues

• None

Report 10300-23

EOSIAMSU-A Weekly ReportFor Week Ending 7113195


• Prepare For Table-Top MRR's For A2 Motor Housing, A2 Secondary

Mirror, A1 And A2 Motor Shafts

• Attend Meeting At Vernitron To Clean-Up Their Materials AndProcesses List

• Complete Review Of Vernitron And COl SDRLS

• Track Warm Load Enclosure Fabrication- Completion Estimated Mid-

August

- Critical Issues

• None

Antenna Subsystem

- Accomplishments Last Week

• Motors/Resolvers

- Conducted Materials/Processes Review At Vemitron

- Two Heritage Materials Exceed Outgassing Specification- Need ApprovalFor Their Use Or Optional Gold Plating For Corrosion Protection

- Need Approval Of Vemitron Soldering Procedure In Place Of NHBCertification

• A2 Reflector

- VDA Samples Have Been Started At Vendor- Will Be Sent To Aerojet ThisWeek

• Beamwidth Clustering

- A1-2 Feedhom Fabrication Complete

- A1-1 Feedhom Rework Begun

• Warmload Fabrication Begun

Report 10300-23

EOSIAMSU-A Weekly Report J I'_ENOEIRP

For Week Ending 7120195 JA_.iRCIJ=--"I',


• MRR's For Motor Shafts And Motor Housings To Be Held Monday

(Drawing Review) And Wednesday (Shop Order Review)

• Continue Reviewing Motor/Resolver And A2 Reflector SDRL's

• MEC To Complete All Feedhorn Fabrication And Feedhorn Tests

- Critical Issues

• None

AMSU-A Weekly Report J I_ENO3RP

Antenna Subsystem


• Motors/Resolvers

- Vemitron Soldering Procedure In Review At Aerojet

- MRR For Resolvers At Vemitron Waiting NASA Approval Of PO Package

• A2 Reflector

- First Set Of VDA Samples Received And Tested At Aerojet- E-BeamMethod Produced Satisfactory Results

- Second Set Of Samples To Be Tested This Week


- MEC Completed Fabrication And Successful Pattern Tests Of The A1-1And A1-2 Feedhoms

• Warmload Fabrication

- All Material in House

- Shop Orders Upgraded

10

Report 10300-23

AMSU-A Weekly ReportFor Week Ending 7/27195

Planned Activities For This Week

• A2 Reflector

- Complete Testing Of Second Set Of VDA Samples

- COl Needs Relief On Thermal-Vacuum Testing Of Reflectors

• Limited COl Facility Will Cause Schedule Problems

• COl Proposes Thermal-Vacuum Testing The Qual Model Only ThenThermal Cycling The Rest After Prolonged Vacuum Dryout


- Pattern Testing Of Feedhom Reflector Assemblies Will Begin- To IncludeBoth A1-1 And A1-2 Feedhoms And Two Reflectors

• Warmload Fabrication

- Shop Orders To Be Approved By QA- Fabrication To Start By Wednesday

Critical Issues

• None

11

3.2.3 Receiver subsystem. Following are the Receiver subsystem weekly reports."


FOR WEEK ENDING 717195

Report 10300-23

I_ENEEIRP

AEROJE'F

RECEIVER SUBSYSTEM

Accomplishments for the last two weeks

• Amplica is on contract (approved) for I.F. Amplifiers.

• Millitech is on contract (approved) for CH 15 GDO.

• Daden contract is waiting for NASA approval for power dividers.

• Assisted in refinement of DC-DC converter specification - reflects

final component specification revisions and vendor requirements.

• DPA from High Rel Labs concerning Litton varactor diode completed.

Analysis in progress to determine failure mechanism.

• Electrical testing of PLO is 75% complete. Qual. level vibration

testing was successful.

• PLO NSPAR approved for plastic encapsulated sampling phase detector

• Numerous contacts with J. Solman has him up to date with PLO.

• Power divider specification (AE 24867B) was released.

AMSU-A WEEKLY REPORTFOR WEEK ENDING 717/95

I_ENEORP

AERC)J_--"I"

RECEIVER SUBSYSTEM

Accomplishments for the last two weeks (continued)

• Conducted vendor support meeting. Team concluded that a quality

representative will travel to Litton for 2 weeks and report progress.

Additional support will be provided as needed. A similar approach will

be used for Spacek and Phonon in the coming weeks.

• New I.F. Attenuator drawing (1356886) in process to support attenuator

kits for all channels.

12

AMSU-A WEEKLY REPORTFOR WEEK ENDING 717195

Report 10300-23

BENEaRP

AERCU=--"r

RECEIVER SUBSYSTEM


• Submit redlines (final release) of specifications for:

CH15 GDO AE-26671 (Millitech)

I.F. Amplifier AE-24684C (Amplica)

• Attend PDR at FEI for TCXO (frequency reference for PLO)

• Present PLO Technology Review for Ramsier

• Analyze DPA data from High Rel. Labs regarding varactor diode failure

• Support MRP activities for receiver team

• Move to building 170 (co-location)

• Determine T/V chamber modifications for PLO temperature tests

• Update I.F. Amplifier drawing (1331579) to incorporate location of DC

bias terminals



RECEIVER SUBSYSTEM

- Accomplishments for the last week

• Attended PDR at FEI for the TCXO - Presentation went well

- no technical action items

- all but 3 piece part in house

- EEE parts board issue needs resolution

• Determined hardware and labor needed to perform thermal

vacuum tests on PLO - plan reported to NASA

• MRP activites initiated on receiver/PLO assembly build -

MRP being updated for new receiver parts (buy items)

• Litton PDR set for Aug 3

• Sent data package to J. Solman

• DRO & PLO block diagrams anotated with power levels and limits

• Sampling phase detector data characterization for SPD1 & SPD2

presented in table form

13

Report 10300-23



RECEIVER SUBSYSTEM

Accomplishments for the last week (continued)

• Generated risk mitigation plan for AMSU receiver shelves

• Prepared for Millitech fact finding visit

• Approved slight height increases for channel 1 & 2 DROs -

no effect on wig location or mounting, weight and volume O.K.

• Provided Aerojet full time quality support at Litton

• Redlined I.F. Amplifier drawing to specify DC terminal location


FOR WEEK ENDING 7/14195

RECEIVER SUBSYSTEM


• Attend technical interface and fact finding at Millitech concerning

the channel 15 GDO - prepare report

• Continue to analyze DPA data from High Rel. Labs regarding

varactor diode failure

• Send PLO MM&T ATP (table IV) results to J. Solman

• Initiate parts procurement for PLO thermal-vac test fixture

(wig pressure window, thermal plate, thermocouple feed through)

• Complete co-location move

• Submit redlines (final release) of specifications for: *

CH15 GDO AE-26671 (Millitech)

I.F. Amplifier AE-24684C (Amplica)

• Continue discussion on CH15 GDO backup position

* slip from last week

14

Report 10300-23

EOSIAMSU-A Weekly Report

For Week Ending 7120195

Receiver Subsystem


• Attended technical interface and fact finding discussions regarding thechannel 15 GDO

• Reviewed varactor, from MM&T VCGDO, DPA results and compared topossible failure scenarios

• Sent MM&T ATP results to J. Solman (see attached memo)

• Product specifications AE-26671(ch 15 GDO) and AE-24684C (I.F.amps) in final release cycle

• Completed MRP phase 1 schedule for receiver subsystem

EOSIAMSU-A Weekly Report I [_ENCORP


• Generate report documenting channel 15 technical interface and factfinding session at Millitech

• Complete MRP phase 2 schedule for receiver subsystem• Document DPA results and possible failure mechanisms for failed

varactor

• Interface with Litton regarding Aug. 3 PDR

• Interface with FEI regarding EEE parts issues

• Review A1-1 and A2 receiver drawings

• Review Quality Assurance plan from Phonon

- Critical Issues

• None

15

Report 10300-23

AMSU-A Weekly ReportFor Week Ending 7127195

Receiver Subsystem


• Generated report documenting channel 15 technical interface meetingand fact find held at Millitech

• Documented results of varactor diode DPA

• Completed MRP phase 2 schedule for receiver subsystem

• Interfaced with Litton regarding PDR. PDR is scheduled for 8/9195

• Held telecon with FEI regarding NSPARs and EEE parts list. FEI willmake corrections and additions, and resubmit

• Reviewed A1-1(1356429) and A2 (1356441) drawing tree andsupported CCB/DAB meeting

• Reviewed quality assurance plan for Phonon

• Disposition of SAW grounding scheme

• Provided nominal power requirements for DC-DC converter to systemengineering

AMSU-A Weekly Report I _ENr'EIRP

For Week Ending 7127195

° Receiver Subsystem (con't)

• Held quality interface meeting with Metelics regarding Sampling PhaseDetector

• PLO Vacuum Tests

- Pressurizedwaveguidewindowsreceived- Blankbelljar flangesmachinedto accommodatewaveguideflanges- Test equipmentordersubmittedto EMC


• Coordinate with Litton regarding PDR

• Continue to interface with Litton regarding their progress

• Generate memo documenting current surface mount technologymanufacturing line qualification process as understood by Aerojet'sdiscussion with Unisys

• Review Spacek quality plan

16

Report 10300-23

AMSU-A Weekly ReportFor Week Ending 7127195

Receiver Subsystem (con't)

• Continue to work long lead piece parts issues

• Fixture PLO vacuum measurements

• Generate PLO vacuum measurements test procedure

- Critical Issues

• None

17

Report 10300-23

3.2.4 Electronics subsystem Following are the Electronics subsystem weekly reports:

EOS/AMSU-A WEEKLY REPORT FORWEEK ENDING 7/6/95

Electronics Team- Accomplishments Last Week

Loaded Parts On 1553 Board

Found Detector Failures & Sealing Leaks In MM&TACC Detectors Sealed By Halcyon. Detector FailureAnalysis Continuing

,, Completed Drafting Of AI-W3 Cable Drawing

Completed Draft of Update/Revision To DC-DC Spec

Completed Update Revision To R/D Converter Spec


Electronics Team (Cont.)

Prototype CCA Status

CCA Receive Load TestParts Parts

Analog Mux & ADC C 4/27 C 5/18 C 6/15

Mux Relay Control C 4/27 C 5/31 7/25CPU C 5/31 C6/15 7/131553 Interface C 5/31 C7/6 7/20

Pwr Control (EOS) C7/5 7/11 7/25

Pwr Control (METSAT) Circuit Design - 8/18 Dwgs - 9/29

Relay Control (METSAT) Circuit Design - 8/18 Dwgs - 9/29

C = Complete

18

Report 10300-23


• Electronics Team- Planned Activities For This Week

_, Continue Fab Of TRU

,, Test Prototype CPU Board

,, Load Parts On Power Control CCA (EOS)

. Complete A2-W3 Cable Drawing

. Complete Transistor Assy Dwg Pkg

. Complete EMI Filter Bracket Dwg

. Hold Technical Interchange Mtg On DC-DC At FEI

_ Hold PAA On PRT At Wahl

. Develop Detector Sealing Get-Well-Plan With ACC

. Complete First Pass Correction To MRP SignalProcessor Indentured Parts List

AMSU WEEKLY REPORT FOR WEEKENDING 7/13/95

Electronics Team


_ Held Technical Interchange Mtg at FEI For DC-DC

_ Completed Pre Award Audit At Wahl For PRT

_ Completed Chasis Fab Of TRUs

_ Parts Loading Of Prototype Power Control/MonitorCCA is 75% Complete

_ Completed TRU Wiring Instructions

19

Report 10300-23


• Electronics Team (Cont.)


CCA RCV PARTS LOAD PARTS TEST

Analog Mux & ADC C 4/27 C 5/t8 C 6115Mux Relay Control C 4/27 C 5/31 7/25CPU C 5/31 C 6/15 71t81553 Interface C 5/31 C 716 7120

Pwr Control (EOS) C 7/5 7117 7/25

Pwr Control (METSAT)

Relay Control (METSAT)

C = Complete

Circuit Design - 8/18Circuit Design - 8/18

Dwgs - 9/29Dwgs - 9129


• Electronics Team (Cont.)- Planned Activities For this Week

_) Complete Wiring of One TRU

)_ Complete Loading Parts On Control/Monitor CCA

>_Start Check Out Of 1553 CCA

)> Incorporate Comments & Changes Into DC-DC Spec

Resulting From Last Weeks Meeting

_ Begin Design Of METSAT Unique CCAs

2o

Report 10300-23


Electronics Team


_ Red lined DC-DC Spec To Incorporate Results Of Kick OffMtg...Reviewing Derived Requirement to Regulate Down To16v...Significant DC-DC Design Impact

_ Began Design Mod To Remove Redundant Wires From All CablesIn Favor Of Redundant Pins Only

_ Completed Advanced Parts List For The Two New METSAT CCAs,Relay Driver CCA, And Power Relay CCA

_ Completed Parts Loading Of Prototype Power Control/Monitor CCA

_ Started TRU Wiring

Completed Drafting On"

• EMI Filter Housing For Power Control/Monitor Assy

• Transistor Assy

_ Proposed A New Detector Procurement Strategy




CCA RCVPARTS LOAD PARTS TEST

Analog Mux & ADC C 4/27 C 5/18 C 6/15Mux Relay Control C 4/27 C 5/31 8/14CPU C 5131 C 6115 71251553 Interface C 5131 C 7/6 811

Pwr Control (EOS) C 7/5 C7/17 8/14



C = Complete

Circuit Design - 8/18

Circuit Design - 8/18

Dwgs - 9129

Dwgs - 9/29

21

Report 10300-23


• Electronics Team (Cont.)- Planned Activities For this Week

_ Complete Wiring of One TRU

_ Complete CPU Board CIO

_ Start Check Out Of 1553 CCA

_ Start RF Shelf Wire Lists

_ Start Design Of METSAT Cables

_ Complete Audit & Correction Of METSAT SignalProcessor MRP Data Base

AMSU-A WEEKLY REPORT I I'_ENCORP

Electronics Team

- Accomplishments LastWeek

• Completed Audit of EOS and METSAT Electronics Team indentured MP,Passembly structure

• Completed audit of MRP CCA electronics parts lists

• Found wiring errors in the Signal Processor Test Set and repair is underway (thistest box is required to complete the EOS analog prototype CCA checkout)

• Started EOS Receiver wiring design

• Completed review of EOS cable design drawings and returned to drafting forclean up

22

Report10300-23

AMSU-A WEEKLY REPORT i I_ENCEIRP

FOR WEEK ENDING 7/27/95 I A__ROJ=---'I"

Electronics Team (Cont.)


CCA RCV PARTS LOAD PARTS TEST

Analog Mux & ADC C 4/27 C 5118 C 6115Mux Relay Control C 4/27 C 5131 8114CPU C 5131 C 6115 C7/251553 Interface C 5131 C 716 8114

Pwr Control (EOS) C 715 C7117 8114



C = Complete

Circuit Design - C7/29Circuit Design - C7/29

Dwgs - 9129Dwgs - 9129

AMSU-AWEEKLY REPORT J _ENCEIRPFOR WEEK ENDING 7/27195 A__iRC)J=----I"


- Planned Activities For this Week

• Complete functional checkout of Signal Processor Test Set (final

C/O pending repair of unit)

• Release EOS backplane wire list dwg

• Audit MRP make and buy lead times

• Update master program plan to include all METSAT designactivities

• Release updated PRT Spec to procurement for Buy

- Critical Issues

• R/D Converter procurement on hold pending NASA approval of

updated spec ( use of high value existing stock also in question)

• RF Detector procurement on hold pending NASA acceptance of

proposed procurement strategy

23

Report 10300-23

3.2.5 Mechanical and Thermal engineering Following are the Mechanical and Thermal engi-neering weekly reports:

EOS/AMSU-A WEEKLY REPORT F_ENEORP

FOR WEEK ENDING 7/6/95 AEF_OJ=---I"

• Mechanical/Thermal Subsystem

-Accomplishments Last Week

,,Reviewed Sidemount IRe From NOAA Program - Only One Potentially

Common Item (A Dimension)To Be Addressed With ECN Incorporation

,,Started ECN Incorporation In Sidemount Drawing

,,Started Shop Orders For Sidemount

,,Finished Checking A1-1 Receiver Assembly, PN 1356429

,,Continued Checking Other Two Receiver Assembly Drawings (A1-2 & A2)

-Planned Activities For This Week

,,Complete A1 Top Assembly Drawing & Send To Checking Dept.

,,Continue Incorporation Of ECNs in A1 Sidemount Drawing (PN1331552) And

Sidemount Shop Orders

,,Prepare For A1 Mechanical/Structural/Thermal Table-Top CDR Scheduled

For 19 July At Aerojet

-Issues

,,None

EOS/AMSU-A WEEKLY REPORTFOR WEEK ENDING 7/13/95


-Accomplishments Last Week-Received Raw Material For Sidemount Parts

,,Continued ECN Incorporation In Sidemount Drawing

-Continued Updating Shop Orders For Sidemount

,,Finished Checking A1 Antenna Subassy (Machined)

,,Prepared For A1 Mechanical/Structural/Thermal Internal And Table-Top CDRs


,,Complete A1 Top Assembly Drawing & Send To Checking Dept.

,,Continue Incorporation Of ECNs in A1 Sidemount Drawing (PN1331552) And

Update Sidemount Shop Orders

,,Complete Internal CDR Preparations

,,Identify Additional Parts (Candidates) For Early Start Fabrication

-Issues

,,None

24

Report 10300-23

EOSIAMSU-A WEEKLY REPORTFOR WEEK ENDING 7/13195

I_ENEEIRP

A_-ROJ=--'I"



>_Completed Internal And Tab le-Top CDR Preparations>>Continued ECN Incorporation In Sidemount Drawing>>Continued Updating Shop Orders For Sidemount_>Completed A1 Top Assembly Drawing & Send To Checking DepL>>Completed Checking A2 Receiver Drawing>>Identified Approximately 50 More Mechanical Parts As Early Start Candidates


>>Hold MRRs On 10 To 15 Mechanical Parts For Early Start_Continue Machining A1 Sidemounts>>Complete Internal CDR On A1 Structure/Thermal Control>>Complete Table-Top CDR For AI Structure/Thermal Control

-Issues

>>None




>>Completed Internal And Table-Top CDR Presentations>>Completed MRRs On Six Additional Candidate Mechanical Parts

For Early Start>>Completed Drawing Reviews On 7 Mechanical Parts In Addition To 6 Above>>Started Checking A1 Top Assembly Drawing_Released The Two Thermal ICDs


>>Publish The Minutes Of the Mechanical/Structural/Thermal CDR>>Work On CDR Action Items

>>Revise Sidemount Shop Orders>>Reschedule Upper Baseplate (Common) And Lower Baseplate (METSAT)

Early Start Tasks To Be Compatible With Sidemount Schedule

-Issues

_None

25

Report 10300-23

Section 4

DRAWING STATUS

Drawing status is shown in detail in Tables III through V and graphically in Figures

1 through 3. Drawing preparation is generally on schedule, but drawing release is lagging because ofunanticipated design issues. Two new drawings were added to the list.

26

Report10300-23

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month.

Section 5

WEIGHT AND POWER BUDGETS (CDRL 503)

Weight and power estimates, shown in Tables VI and VII, are unchanged since last

Table VI EOS/AMSU-A Weight Budgets and Estimates

AMSU-AI AMSU-A2

Budgeted EsUmated Weight Budgeted Estimated Weight

Subassembly Weight (kg) (kg) Weight (kg) (kg)

Antenna 25 22.46 32 29.18

Receiver 16 12.90 4 2.00

Signal Processor 7 6.23 4 3.99

Power Distribution 2 1.59 2 1.59

Miscellaneous 7 4.56 7 3.75

Subtotals 57 47.74 49 40.51

TotalsEstimated 88.25

Budgeted 106Specification 110

Table VII EOS/AMSU-A Power Budgets and Estimates

AMSU-A1 AMSU-A2

BudgetedPower ON)

Estimated

Power ON)

Budgeted

Power (W)

Estimated

Power (W)Subassembly

Antenna Scan Drive

Noisy Bus 4 3.1 4 3.2Quiet Bus 11 9.7 7 5.1

Receiver 36 34.3 5 4,9

Signal Processor 13 12.1 9 7.8

DC/DC Converter 19 18.2 7 5.8

Subtotals 83 77.4 32 26.8

UIID Allocation 88 37

AMSU-A TotalsEstimated 104.2

Budgeted 115UIID Allocation 125

35

Report 10300-23

Section 6

PERFORMANCE ASSURANCE (CDRL 204)

This section consists of a compilation of the weekly reports from Quality and Design Assurance.

6.1 Quality Assurance Following are Quality Assurance's weekly reports:

EOS/AMSU-A WEEKLY REPORT

FOR WEEK ENDING 07/20/95

• QUALITY ASSURANCE


>> Participated on the Drawing Review Meeting.>> Supported Procurement as required.>> Problem review meeting was held at Millitech to discuss the

Quality issues found during the Pre-Award Audit. Some of theissues were corrected and others were in the process of beingcorrected. It was found that the Supplier is willing to correct andcomply with the P. O. requirements.

>> Problem review meeting was held at Phonon to meet the new QAManager and to discuss the Program status, i.e. : SDRL's,Schedule etc. They are behind with their submittals. They arelacking information or spec. The request for information and theSpecs were taken care on real time via phone conversation withAESC.

EOS/AMSU-A WEEKLY REPORT

FOR WEEK ENDING 07/20/95

- Planned Activities for This Week

>> Participate on the Drawing Review meetings.>> Participate in IPT meetings as required.>> Support procurement as required.

- Critical Issues

>> Working with the IPT's to bring Suppliers in-linewith Quality Requirements.

36

Report 10300-23


QUALITY ASSURANCE


>> Participated on the Drawing Review Meeting.

>> Supported Procurement as required.

>> Participated in a meeting with NASA to develop and establish the

Parts, Materials Processes Control Board (PMPCB).

>> Participated in Cost Account negations with NASA.

AMSU-A WEEKLY REPORTFOR WEEK ENDING 07/27/95

QUALITY ASSURANCE (continued)

- Planned Activities for This Week

>> Participate on the Drawing Review meetings.>> Participate in IPT meetings as required.>> Support procurement as required.>> Follow up visit to COl, Vernitron and Amplica to review the status of their

SDAR's submittal and problem follow-up.

- Critical Issues

>> Working with the IPT's to bring Suppliers in-linewith Quality Requirements.

37

Report 10300-23

6.2 Design Assurance Following are Design Assurance's weekly reports:

EOS IAMSU-A WEEKLY REPORTFOR WEEK ENDING 7/6/95

• Design Assurance


Reviewed Vernitron's Reliability Analysis Report(ApprovedAs Written) and Materials and Processes List(ApprovedWith Comments) for the brushless resolver and the

Materials and Processes List(Approved With Comments) forthe brushless motor.

• Vernitron's request to use their own soldering standard insteadof NHB 5300.4(3A-2) will be reviewed by V. Felix and/or Y. Elliott,and if acceptable, submitted to NASA for approval.

_ Reviewed NASA fact finding of proposal for DesignAssurance Parts Control and provided response to ProgramOffice.

_ Prepared draft of Litton trip report memo identifying highnail PMP issues and related action items for the DRO andVCGDO.

_ Reviewed NASA document, Instructions for EEE PartsSelection, Screening and Qualification." It is being used asa guide in preparing specifications for non-mil/non-standardparts and components.

IEOS/AMSU-A WEEKLY REPORT | r_ENI-ORP

FOR WEEK ENDING 7/6/95 (continued) I A_=ROJ=--'T

• Design Assurance- Planned Activities For This Week

_ Support meeting at FEI to discuss DCIDC Converterspecification and related parts issues.

_ Support FEI PDR for TCXO.

_ Continue support of parts procurement/standardization

• Determine ELMO's response to RFQ to do additionalscreeninglQCI for HRT-42010 transistor and HRNA-03170BMMIC. Initiate NSPARs if response favorable.

• Examine latest MRP parts data to ensure that all nonstandardpassive devices and magnetics have been identified.

_ Review revised R/D Converter specification(AE-26026E).

_ Review Vernitron QA Plan for brushless motor.

_ Review/proof update of Parts/Device Stress Analysis

(CDRL 109).

_ Continue drawing/ECN reviews.

- Critical Issues

_ Specifications/NSPARs for long lead parts.38

Report 10300-23


• Design Assurance- Accomplishments Last Week

_> Prepared NSPAR EOS-016 for three M55310 crystaloscillators and obtained internal approvals.

)) Prepared NSPAR EOS-017 for HRT-42010 transistor androuted for signature.

_ Incorporated lot specific life testing into specification(AE-26672) for amplifier microcircuit HRNA-03170 andobtained internal approvals.

, Reviewed Vernitron QA Plan(specifically the FRACAS, DPAand PMP sections) and found it acceptable.

, Attended meeting at FEI to discuss DCIDC Converterspecification and related parts issues. Action items wereidentified and are now being addressed.

_ Reviewed/proofed update of Parts/Device Stress Analysisand forwarded to Word Processing.

_ Reviewed/signed revised RID Converter specification(AE-26026E).

IEOS/AMSU-A WEEKLY REPORT | I'_ENCE]RP

FOR WEEK ENDING 7/13195 (continued) I A__RIEI.J_---"r

• Design Assurance- Accomplishments (continued)

_ Held telecon discussions with NASA(J. Cardone) regarding

proposed new PAR Section 5 for EEE Parts Control andGSFC document 311-1NST-001, "Instructions for EEE Parts

Selection, Screening, and Qualification".

• NASA indicated that on many projects they're elilninating thetraditional NSPAR process and having the contractors establisha Parts Control Board(PCB) for parts selection/approval usingthe 311-1NST-001 criteria for screening/testing.

• A meeting to discuss these issues with NASA Parts Grouprepresentatives is planned for last week of July at Aerojet.

)_ Supported drawing/ECN reviews.


, Submit NSPAR EOS-016 to NASA.

_> Obtairj internal approval of NSPAR EOS-017 and submit to

NASA.

, Review Vernitron SDRL submittals.

39

Report 10300-23

iEOS IAMSU-A WEEKLY REPORT J I'_ENCDRP

FOR WEEK ENDING 7113195 (continued) J AE-ROJ=--'I"


- Planned Activities (continued)

_ Investigate questions submitted by Amplica concerningIF Amplifier specification, statement of work, and partsissues: Prepare response.

>> Investigate radiation hardness issue involving Hall Effectdevices(used in the brushless motor) and how Vernitroncan demonstrate survivability to the specified cosmic-rayfluence level.

_5 Work action items involving parts screening/testing fromboth the FEI PDR for the VCGDO and the FEI meeting on theDCIDC Converter.

55 Review GSFC document 311-1NST-001 and proposed new

PAR Section 5, and prepare questions/comments.

_> Continue drawinglECN reviews.

- Critical Issues

5_ Specifications/NSPARs for long lead parts



55 Received NASA approval of NSPARs EOS-012(JANS

diodes), EOS-014(CMOS RAM) and EOS-015(dual pulsetransformer).

)_ NSPAR EOS-011(FIFO microcircuit) was disapproved, withrecommendation to add burn-in and lot specific QCI to

product specification(AE-26674). Prepared memo to NASArequesting reconsideration since these tests are required aspart of the Class S screening and QCI which is alreadyincluded.

)5 Submitted NSPAR EOS-016 for three M55310 crystal

oscillators to NASA.

>_ Obtained internal approval of NSPAR EOS-017 for HRT-42010 transistor.

55 Reviewed the following Vernitron(brushless motor) SDRLs:

• Materials and Processes list - Approved as written

• Reliability Analysis - Approved as written• Parts & Devices Identification List - Approved with comments

4O

Report 10300-23

IEOS IAMSU-A WEEKLY REPORT | I_ENCEiI_I _

FOR WEEK ENDING 7120195 (continued) I A_=F_OJ_--'i"


• Parts & Devices Stress Analysis - Approved as written

• Failure Modes and Effects Analysis - Approved as written

• Worst Case Analysis - Approved as written

_> Submitted update of Parts/Device Stress Analysis

(CDRL 109) to NASA.

>> Compiled set of advance questions and faxed to NASA(J.Cardone) in preparation for next weeks meeting at Aerojetto discuss proposed new PAR Section 5 for EEE PartsControl and GSFC document 311-1NST-001, "Instructions forEEE Parts Selection, Screening, and Qualification".

_> Supported drawinglECN reviews.


>> Submit NSPAR EOS-017 to NASA.

>> Prepare NSPAR EOS-018 for the R/D converter and obtaininternal approval.

>> Review 11 DPA reports submitted by FEI.

EOS IAMSU-A WEEKLY REPORT I I'_ENI-I'IRP

• Design Assurance- Planned Activities (continued)

_ Review Litton Q.A. Plan.

_ Meet with NASA Product Assurance and Parts Group

representatives to discuss establishment of Parts ControlBoard(PCB) and proposed new PAR Section 5.

_ Review Vernitron's proposed use of specificationSSQ-22687, which was used on Space Station program, to

procure Hall Effect devices.

_ Continue drawing/ECN reviews.

- Critical Issues

_ Specifications/NSPARs for long lead parts

41

Report 10300-23



>> Received NASA approval of NSPAR EOS-013(MV3110-26

varactor diode).

)) Submitted NSPAR EOS-017 for HRT-42010 transistor toNASA.

>_ Obtained quote from DPA Labs indicating they can delivermicrocircuit HRNA-03170 to our specification(AE-26672).

>_ Obtained internal approval of NSPAR EOS-018 for theR/D converter; however, NASA Parts Group indicated QCI in

specification(AE-26026) is not acceptable.

• ScreeninglQCI testing is unchanged from NOAA/AMSU-A(reference: NSPAR No. 028A).

• Revision to include additional QCI will impact cost/schedule.Need NASA Project Office decision on this heritage part.

IAMSU-A WEEKLY REPORT m I'_ENCEIRP

FOR WEEK ENDING 7127195 (continued) I A_.RC)J=---'I"


>_ Reviewed Vernitron's proposed use of specification

SSQ-22687 to procure Hall-Effect devices.

• ScreeninglQCI requirements are acceptable.

• However, it calls out a different vendor similar PIN(i.e.OMH-1075) than the specification used on NOAA/AMSU-A whichcalls out OMH-1038. Limits on some electrical characteristicsare different. Need Electronics Team to review.

)) Conducted 2 day meeting with NASA Parts Grouppersonnel(R. Chinnapongse & V. Patel) to discussestablishment of a Parts Control Board and proposed new

PAR Section 5.

• Prepared first cut of a Parts Control Plan(PCP) for implementingnew PAR Section 5.

• Need to proof/edit plan and distribute for comment.

• Need NASA Project Office decision on whether NOAA/AMSU-ANSPARs have blanket approval or if they will be re-reviewed.

42

Report 10300-23

|AMSU-A WEEKLY REPORT | I'_ENr'ORP

FOR WEEK ENDING 7127195 (continued) I A_ROJ=--'I"


- Accomplishments (continued)

• Reviewed a number of open nonstandard parts issues andobtained NASA Parts Group input as follows:

- For 26149-3 microcircuit, lot specific life testing should be added toAE-26149 (NOTE: This is a heritage part approved via NOAA NSPARNo. 082A).

- For the R/D Converter from Natel, the specification needs revision toinclude QCI; Groups A,B and D (NOTE: This is a heritage partapproved via NOAA NSPAR No. 028D).

- The JANTXV2N7272 transistor is acceptable if procured fromQPL-19500 source.

- For NSPAR EOS-O11 for FIFO microcircuit which had beendisapproved, they agreed that buro-in and lot specific QCI werealready included in the specification AE-26674. However, they wantbum-in circuit added.

)) Supported drawinglECN reviews.

IAMSU-A WEEKLY REPORT | I_ENCORP

FOR WEEK ENDING 7127195 (continued) I A_-RCIJ=--"i"


_ Complete review of 12 DPA reports submitted by FEI.

)) Complete review of Litton Q.A. Plan.

)) Review the following additional SDRLs:• Phonon QA Plan

• FEI Materials and Processes List

• Vernitron Materials and Processes List

• Aroplica NSPARs

)) Answer vendor(MDT) questions on varactor diodespecification AE-26678.

)) Revise specification AE-26661 for NE243187 transistor withchanges requested by NEC.

>) Continue drawinglECN reviews.

43

Report 10300-23

AMSU-A WEEKLY REPORT I I'_ENCORPFOR WEEK ENDING 7127195 (continued) AE-iROJ=---I"I

- Planned Activities (continued)

)) Work action items from last weeks meeting with NASA Parts

Group:• Proof/edit draft of PCP and distribute for comment

• Provide list of subcontractors

• Provide list of all test labs

• Provide estimated number of NSPARs

• Schedule first Parts Control Board meeting

• Modify parts list database

• Verify NASA approval of Aerojet's DPA procedure(AS8070)

• Forward parts list for FE! hybrids (when received)

- Critical Issues

>) SpecificationslNSPARs for long lead parts

?/31/1)6

SPAR NO,EOS_01

EOS_O2 DIGITAL plqOCESSOR

EOS-C03 OIGITAL PROCESSOR

EOS-004 PLO

EOS-004A PLO

EOS-(X)S D(<3(TAL PROCESSOR

EOS-0OB DIGITAL PROCESSOR

EOS-O07 DIGITAL pROCESSOR

EOS-0(_ DIGITAL PROCESSOR

EOS-O(_ DIGITAL PROCESSOR

" PLO

" DIGITAL PROCESSOR

• 1%O

- D_GrTAL pROCESSOR

L -

EOS/AMSU-A

NSPAR TRACKING LOG

_ON"_'_'T NAME

1S53_ROCIRCUIT

CMOS RAM MICROCIRCUIT

CMOS RAM k_CROCIRCt_T

OSCILLATOR TRANSISTOR

OSCILLATOR TRANSISTOR

ANALOG MUX MICROCIRCUIT

A/O CONVIJ[RTER MICROCIRCUIT

VOLTAGE REGULATOR MICROCIRCUIT

TRANSISTOR

MICROCIRCUIT

44

Plmol

26606-1

AS80_3-37

A,seoe3-3_

2ee6t .01

26_51-01

AS8322/19CO2gXA

AS8321-11

AS8322t 10702BXX

AS8322f11501BX_

AS8321-07

AS_122/t 1502_xx

AS8302-2N2222AS

k S&302-2N2g07AS

ASS302.2N3700S

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AS_OQ.2N6193S

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ASC122tl t 4045GX

AS8322/11501 S,10(

ASS327JI t 5025X_

AS83_JI t 7035J0C

ASS322t13501SGX

ASB322/I_o03SGX

AS832_300m SCX

AS8322/30203SCX

AS8322nO302SCX

i AS83_XAS_/'_'_1 SEX

sUBMITTED

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I

Report 10300-23

7_1_5

EOSIAMSU-ANSPARTRACKINGLOG

Page 2

NSPAR NO. SYSTEM/COMPONENT

EOS-008 DIGITAL PROCESSOR

EOS-010

EOS-011

EO5-012

PLO

DIGITAL PROCESSOR

PLO

DIGITAL PROCESSOR

PLO

OIGITAL PROCESSOR

PLO

EOS-(113 P1LO

EOS-014 DIGITAL PROCESSOR

EOS_015 DOGITAL PROCESSOR

EOS_016 OIGITAL PROCESSOR

DESCRIPTION

PART NAME PART NO.

EOS4)17 PLO

EOS-OI 8 ANTENNA DRIVE

I_CROCIRCUIT

SAMPUNG PHASE DETECTOR HY1BRID

MICROCIRCUIT, FIFO

[_ODE

VARACTOR DIOOE

CMOS RAM MICROCIRCUIT

DUN. PULSE TRANSFORMER

CRYSTAl. OSCILLATOR

TRANSISTOR

R/D CONVERTER HYBRIO

AS832_31004SCX

AS8322AG_51 SCX

AS8322RO5151SCX

A_X

AS8322R05451 SEX

ASS322R05554SF.X

AS6322R 17001SCX

AS8322R17101SCX

AS8322R17401 SCX

2_M2-01

_674-01

AS8301-1 N3611-S

AS8301.1 N4148-IS

A$8301 -IN5417-S

AS8301-tNtJ615-5

A._1301.1 NcJ_IA 5

AS8301-1 _1611 "/'AS

ASI_I01-1N6161AS

A511301 -I NE_I2-S

AS830t -I N752AS

A,._1301 -I N_2g-t S

ASa301-IN914-S

AS8301-1N751AIS

_lMl-gl

A,SII_g3-:38

26585,O1

AS8313-_04

ASILlt3 26BO5

ASII313-25C06

_6TJ-01

260_1

DATE

SUBMll/_u

st'Jl_g6

6_J5

6/7,95

8,'7;95

6/t 4tg5

6/21/9S

6r21R3

7tiM)5

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TBO

NASA RESPONSE

OESCRIPTiON OATE

APPROVEO

DISAPPROVED 7119/95

APPROVED 711_

APPROVEO 7/'26/_

APPROVEO 7/19/95

APPROVED Tt19/95

45

Report i0300-23

Section 7

CONFIGURATION MANAGEMENT STATUS REPORT (CDRL 203)

During this reporting period,Configuration Management prepared and submitted CDRL 509,

Approved or Controlled Drawings (21 drawings were released and submitted to NASA.).

No Deviations or Waivers were generated during this reporting period.

Configuration Management issued five Class II Engineering Change Notices as shown in Table VI.

Table VI EOSfMETSAT ECN Requests

ECRNO.¢

CAMSU-094

CAMSU-095

CAMSU-096

CAMSU-097

CAMSU-098

ISSUEDATE

7/6/95

!7/6/95

7/6/95

7/27/95

7/27/95

ASSY.NO.

1338265

1338266

1331352

1348325

AE-26149

REV.LTR

NC

NC

C

B

B

PCCBDATE

7/25/95

DOCUMENTTITLE

Bearing, Ball

Bearing, Ball

Panel, Front Upper

Crystal Oscillator

Microcircuits

CHGCLS

II

II

II

II

II

46

Report 10300-23

Section 8

DOCUMENT/DATA MANAGEMENT STATUS REPORT

8.1 July submittals. During this reporting period, Data Management submitted elevenContract Documentation Requirements Listings (CDRL) and one non-CDRL to NASA as shown inTable VII.

Table VII July Document Submittals

CDRL DescriptionNo.

July 1995:

109

203

204

503

505

509

521

523

529

534

536

None

Parts/Device Stress AnalysisConfiguration Management

Status Rpt (Included in CDRL 529)Performance Assurance Status

Report (Included in CDRL 529)Weight/Power Budgets

(Included in CDRL 529)

Nonstandard Parts Appvl Req:NSPAR EOS-016NSPAR EOS-017

Approved or Controlled DwgsWeekly Status Report

Performance Measurement Status

Report (Included in CDRL 534)

Reports of Work (Monthly StatusReport)

Mo./Qrtly. Financial Mgrnt. Rpt.(NASA Fro. 533M/533Q)

Small Business Subcontractor Rpt.(Form 295)Self Evaluation

Due to NASA

7/14/95

7/14/95

7/14/95

Weekly

7/25/95

7/14/95

7/25/95

7/31/95

7/14/95

No submittal, maintained at Aerojet per NASA CDRLCDRL states "as generated"

Handed to NASA Contracting Officer

Submitted

to NASA

7/13/95

7/13/95

7/13/95

7/18/957/24/957/12/95

7/3, 7/11 7/18& 7/25/95

7/24/95

7/13/95

***7/25/95

7/27/95

7/13/95

47

Report 10300-23

8.2 Scheduled submittals. In accordance with the EOS/METSAT Master CDRL Schedule, the

CDRL items listed in Tables VIII and IX will be submitted to NASA during the months of Augustand September 1995.

Table VIII Planned Document Submittals for August

CDRL DescriptionNo.

August 1995:

033

033203

204

306-2A

306-2B306-5A

415415503

509521

523

529

534

S/W Test Plan (Firmware)

S/W Test Plan (GSE)Configuration Management

Status Rpt (Included in CDRL 529)Performance Assurance Status


S/W Requirements (Firmware)S/W Requirements (GSE)S/W Detailed Design Doc (GSE)S/W Test Proceadures (Firmware)

S/W Test Procedures (GSE)

Weight/Power Budgets(included in CDRL 529)

Approved or ControlledWeekly Status ReportPerformance Measurement Status

Report (Included in CDRL 534)Reports of Work (Monthly Status

Report)Mo./Qrtly. Financial Mgmt. Rpt.(NASA Fro. 533M/533Q)

Due to NASA

8/31/958/31/95

8/15/95

8/15/95

8/31/958/31/95

8/31/958/31/95

8/31/958/15/95

Weekly8/21/95

8/15/95

8_1_5

* CDRL states "as generated" to NASA

48

Report10300-23

Table IX Planned Document Submittals for September

CDRL DescriptionNo.

September 1995:

203 Configuration ManagementStatus Rpt (Included in CDRL 529)

204 Performance Assurance Status


503 Weight/Power Budgets(Included in CDRL 529)

521 Weekly Status Report_523 Performance Measurement Status


529 Reports of Work (Monthly StatusReport)

534 Mo./Qrtly. Financial Mgmt. Rpt.

(NASA Fm. 533M/533Q)

Due to NASA

9/15/95

9/15/95

9/15/95

Weekly9/21/95

9/15/95

9/21/95

49

Report10300-23

Section 9

CONTRACT STATUS

Contract modification six was issued 9 June 1994, and directed Aerojet to incorporate

changes to update applicable documents identified in Section J (A - Statement of Work, C -Performance and Operation Specification, E - Contract Documentation Requirements List, G -

General Interface Requirements Document, U - Unique Instrument Interface Document), revise themission life requirement for the EOS AMSU-A instrument, and delete the requirement for a Bench

Check Unit (reference Item A1, Clause B.1). Aerojet submitted price proposal C9180-80-02A on 28July 1994. Total CPAF proposal value is $727,967. Hours have been agreed to. An updated price

summary report which reflects the agreed to hours has been submitted to NASA.

The combined EOS/METSAT proposal (RFP5-16372/433) was submitted on March 23, 1995.

Face-to-face negotiations began in July.

5O

Report10300-23

APPENDIX A

EOS/AMSU-A & COMBINED PROGRAMDESIGN PHASE SCHEDULE

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B

Repo_ 10300-23

APPENDIX B

RECEIVER SUBSYSTEM

MM&T ATP TEST RESULTS

Report 10300-23

3.2.1.1 Input Voltage & Current"

Temperature

(degrees C)-10

-1

2O

4250

Current {mA)15 Volts -15 Volts

504 57

509 58

518 60530 62

531 62

;!ilii57!_-__33871iiiii &_ 4'_iii!iiiiiiiiii_i

::i!;iiii5_04267!!;iii_: !i;iiii::ii#;ii!;i:i:il&24!!iiiiiiiiiiiiiiiii_

* The 500mA limit in the product specification did not include the TCXO that is now

integrated into the PLO. The DC-DC can deliver 800 mA, so the additional 30 ma or so

should not present a problem. The PLO spec will be modified.

3.2.1.3 Start-Up

The unit was raised to 60°C, the power was cycled, and then slowly cooled. After 7

minutes at 50=C the unit reaquired lock. The unit was then lowered to -30°C, the power

was cycled, and then slowly heated. ,_er 7.5 minutes at -10°C the reaquired lock.

3.2.1.4/3.2.1.5.2

TemperatureOscillator Frequency/Oscillator Frequency vs.

Temperature ;ii!/CUrrent(mA): !!:(:( i_i Frequency

(degrees C) l!:i_SilVolts:i_i;_lS:Voltsi = (GHz)-10 _i::i!i!i;i[.57:.ii;!i_!ii!i::57.2902990

J -1 i:iiiiiiiiii_ _ii_;, 57.2903350

! 20 ;i;:ii!iii6_!;iii;!!iiii!i: 57.2903387 *_i

42 !i;:-i_ill_ i ;i;ili!;i 57.2903793

50 57.2904267;iiiiii!!!i;iiii!ii ii! !i 8 !iiiiiiiii;i.....:.:+:,::.:

:i:i:i$!:i:

::ii!:i_ii!!_

i;!!i_!_i!_/:!!!i!!i!ii!i18224;!!_i;!iii!i'iiiii!_;ii__

** For flight units the TCXO resistor can set the frequency closer than the 5.3 kHz of thecurrent TCXO.

3.2.1.5.3 Output Frequency vs. 15 volt Supply Voltage

At 20°C the unit's power supplies( +15v, -15v) were varied ___1%.The output frequency

remained 57.2903387 GI-Iz and the output power remain 18.14 dBm for all voltageconditions.

B-1

Repo_ 10300-23

3.2.1_12 Harmoni_

The 2rid harmonic (114.58 GHz) is 43.34 dB below the 57.290 GHz signal.

4.4.1.1 Thermal-Vat Test

Has not been conducted at this time.

4.4.1.2 Random Vibration

The PLO unit was vibration tested along the axis shown in figure 1. The functional

parameters test prior to and after each vibration of the unit were output frequency, and the

current draw ofthe_+15 ,,,oR mpplies.

Initial Measur_a_ts:

Output Frequency (GHz): 57.290332

+15 Volt Current Draw (mA): 524

-15 Volts Current Draw (mAy 61

[

:o ........................................1.....o i I X axis

o o /_ ........-- iL_ .....

Y ..a_..'s--"

Z axis

Figure 1

The vibration levels were the EOS qualification levels of_ 19.96g RMS from 5Hz to 2KHz

with a maximum acceleration of 59.88g. The vibration table required three minutes to

ramp up to the qualification levels and then remained at the qualification level for on

minute. The ompmfrequencyand current draws were recorded after each axis was tested.

B-2

Report 10300-23

Atter X axis _l_mio_ Output Freque_] (GHz):

+15 Volt Curr_ Draw (mA):

-15 Volts Current Draw (mA):

57.290332

524

61

Afeer Y axis vibration: O_p_ F_e_y (GHz):+15 Volt Current Draw (mA):


57.290332

524

61

After Z axis w'bration: Output Frequency (GHz):

+15 Volt Current Draw (mA):


57.290332

524

61

B-3

NFSD 89-0 (June 30, 1989)FORMS 53-55

NASANational AMonautic$ and

Space Administration

1. Report No.

4. Title and Subtitle

Report Documentation Page

2, Government Accession No.

Earth Observing System/Advanced MicrowaveSounding Unit -A (AMSU-A), Monthly Report

7. Author(s)

William Mullooly

9. Performing Organization Name and Address

Aerojet1100 W. HollyvaleAzusa, CA 91702

12. Sponsoring Agency Name and Address

NASA

Goddard Space Flight CenterGreenbelt, Maryland 20771

15. Supplementary Notes

3, Recipient's Catalog No.

5. Report Date

August 19956. Performing Organization Code

B. Performing Organization Report No.

10300-23, July 199510, Work Unit No.

11. Conb'act or Grant No.

NAS 5-32314

13. Type of R_,_,t and Period Covered

Final

14. Sponsoring Agency Code

16, ABSTRACT{ Maximum2OOwords)

This is the thirty-firstmonthly reportforthe Earth ObservingSystem (EOS)/Advanced MicrowaveSoundingUnit -A (AMSU-A), Contract NAS5-32314, and coversthe periodfrom 1 July 1995 through31 July 1995. This period isthe nineteenthmonth of the ImplementationPhase which providesforthe design, fabrication,assembly, and test ofthe first EOS/AMSU-A, the ProtofiightModel.

Included in this report is the Master Program Schedule (Section2), a raped from the ProductTeamLeaders on the status of all majorprogramelements (Section3), Drawingstatus(Section 4), Weightand Power Budgets (CDRL) 503 (Section5), PerformanceAssurance (CDRL 204) (Section 6),ConfigurationManagement Status Report(CDRL 203) (Section 7), Documentation/DataManagementStatus Reporl (Section 8), andContract Status(Section 9).

17. Key Words (Suggested by Author(s))

EOSMicrowave System

19, Security Classif. (of this report)

Unclassified

20. Security Classif. (of this page)

Unclassified

NASA FORM 1626 OCT 86

NASA FAR SUPPLEMENT

18. Distribution Statement

Unclassified -- Unlimited

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18-53.303-1626 CFR TITLE 48 CHAPTER 18

PART 53 - FORMS 53.301-298

REPORT DOCUMENTATION PAGE Fo,,,,_,o,,_dOMB No. 0704-0188

Pubic reporting bu_len for thi cal_eot ion of in/ormitlon _ wtimaltd toa_,_rage 1 hourpw msponm, indud_ thetime for revNiwmg inot tuot iDr,.s. I_rc_n

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4. TITLE AND SUBTITLE

Earth Observing System/Advanced Microwave

Sounding Unit (EOSlAMSU-A), Monthly Report6. AUTHOR(S)

William Mullooly

7. PERFORMING ORGANIZATION NAME(S)ANDADDRESS(ES)

Aerojet

1100 W. Hollyvale

Azusa, CA 91702

9. SPONSORING/MONITORINGAGENCY NAME(S) ANDADDRESS(ES)

NASA

Goddard Space Flight Center

Greenbelt, Maryland 20771

5. FUNDING NUMBERS

NAS 5-32314

8. PERFORMING ORGANIZATION

REPORT NUMBER

CDRL 529

10300-23

August 1995

10. SPONSORING/MONITORING

AGENCY REPORT NUMBER

11. SUPPLEMENTARY NOTES

12a. DISTRIBUTION/AVAILABILITY STATEMENT 12b. DISTRIBUTION CODE

13. ABSTRACT ( Maximurn 200 wor_s )

This is the thirty-first monthly report for the Earth Observing System (EOS)/ AdvancedMicrowave Sounding Unit -A (AMSU-A), Contract NAS5-32314, and covers the period from 1July 1995 through 31 July 1995. This period is the nineteenth month of the Implementat onPhasewh ch provides for the design, fabrication, assembly, and test of thefirst EOS/AMSU-A,the Protoflight Model.

ITneClUdedin this report is the IVlaster Program Schedule (Section 2), a report from the Productam Leaoers on the status of all major program elements (Section 3), Drawing status

(Section 4), Weight and Power Budgets (CDRL) 503 (Section 5), Performance Assurance(CORL 204) (Section 6), Confkjuration Management Status Report (CDRL 203) (Section "_Documentation/Data Management Status Report (Section 8), and Contract Status (Section 9).

14, SUBJECT TERMS

EOS

Microwave System

17 SECURITY C LASSIFICATION

OF REPORT

Unclassified

18 SECURITY CLASSIFICATIONOF THIS PAGE

Unclassified

NSN 7540-0%280-5500

15. NUMBER OF PAGES

15

16. PRICE CODE

19 SECURITY CLASSIFICATION ;20. LIMITATION OFOF ABSTRACT ABSTRACT

Unclassified SAR

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Earth Observing System (EOS) Contract No: NAS5-32314 CDRL 503) · 2013-08-30 · Report 10300-23...

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