E76 AC510_520U
5
TOOLING NEWS E-76 High performance turning grade for heat resistant alloy AC510U/AC520U AC510U AC520U AC510U AC520U For super alloys with Fe-Ni or Co base and Titanium alloys Super ZX Coat shows superior wear and thermal resistance Twice or more longer tool life Performance Application Range For light cutting For roughing Roughing Fi ni sh in g Me diu m
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Transcript of E76 AC510_520U
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TOOLING NEWS E-76
High performance turning grade forheat resistant alloy
AC510U/AC520U
AC510U
AC520U
AC510UAC520U
For super alloys with Fe-Nior Co base and Titanium alloys
Super ZX Coat shows superiorwear and thermal resistance
Twice or more longer tool life
Performance Application Range
For light cutting
For roughing
RoughingFinishing Medium
-
AC510U/AC520UTough new substrate and ultra hard Super ZX
coating doubles tool lifePerformance
Ultra smooth coating (1000 layers of TiALN and AICrN) for high shear cutting action and smooth chip flow.40% increase in hardness values an 200% increase in oxidation temperature for extreme wear and heat resistance
600
20
30
40
50
800 1000 1200
TiCN
TiN
TiAIN
TiAIN/AICrN
TiAlNAlCrNTiAlNAlCrNTiAlN
Cutting Performance
2,0
4,0
6,0
0 0,2 0,4 0,6
MU
EX
SU
UP
0 5 10 15 200
0,050,1
0,15
0,2
0,3
0,25
AC510U
Turning on Inconel 718
Double tool life with less wear!
WorkMaterial
Type of Cut Grade Breakervc (m/min)f (mm/rev)
Grade Breaker Grade Breaker Grade Breaker
Finishing AC510U(EX)
SU
AC510U
MU MU MU MUAC520U
(AC510U)
AC510U
AC510U
AC510U
AC510U
AC510U
AC510UMedium Cut
Roughing
Ni base super alloy Fe base super alloy Co base super alloy Ti alloy
9050
0,20,1
(UP)
EX
0,30,15
(EX)
SU 9060
0,20,1 (EX)
SU 8050
8040
0,350,2
6030
0,350,2
6030
0,250,15
5030 5030AC520U
(AC510U)
AC520U
(AC510U)
AC520U
(AC510U) 0,30,2
(UP)
EX
0,30,15
7040 6040
(UP)
EX
0,20,1 0,250,1(UP)
EX 7040
8050
0,150,1 (EX)
SU
0,20,1
vc (m/min)f (mm/rev)
vc (m/min)f (mm/rev)
vc (m/min)f (mm/rev)
2
Recommended Cutting Conditions
AC510U
Competitors coatedcarbide (K10)
Competitors K10
Starting Temperature for Oxidization (C)
Cutting Time (min)
Feed Rate (mm/rev)
Heat resistive steel, Ti-alloy
Fla
nk W
ear
(mm
)D
epth
of C
ut (
mm
)C
oatin
g H
ardn
ess
(Gpa
)
Work material: Inconel 718 (HRC45)Insert: CNMG120408NEXCutting Data: v c= 80 m/min, f = 0,12 mm/rev, ap = 0,8 mm, WET
Turning of heat resistant steel
Stable machining without notch wear!
AC510U Competitors coated carbide (K10)
Work material: Heat resisting steel (HRC45)Insert: CNMG120408NMUCutting Data: vc = 30 m/min, f = 0,35 mm/rev, ap = 4 mm, DRY
Application Range Reliable machining
Stable machining without notch wear! AC520U
Competitors coatedcarbide (K10)
Work material: Inconel 718 (HRC43)Insert: CNMG120408NEXCutting Data: vc = 60 m/min, f = 0,25 mm/rev, ap = 0,5mm, WET
Oxidation Temperature Coating Structure
TiAIN (black)
AICrN (white)
alternate lamination~10nm
ACE-Coat
No notch wear Notch wear
Competitors coatedcarbide (K20)
Tool Life (pieces)
-
380 Diamond TypeDimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
0,40,81,20,81,21,61,21,60,81,21,61,21,61,21,60,40,81,20,40,81,2
12,9 12,7 4,76
16,1 15,875 6,35
19,3 19,05 6,35
12,9 12,7 4,76
16,1 15,875 6,35
19,3 19,05 6,35
12,9 12,7 4,76
12,9 12,7 4,76
SNMG 120404 NEX120408 NEX120412 NEX150608 NEX150612 NEX150616 NEX190612 NEX190616 NEX
SNMG 120408 NMU120412 NMU150608 NMU150612 NMU150616 NMU190612 NMU190616 NMU
SNMG 120404 NSU120408 NSU120412 NSU
SNMG 120404 NUP120408 NUP120412 NUP
0,40,81,20,81,21,61,21,60,81,20,81,21,61,21,60,40,81,20,40,81,2
12,7 12,7 4,76
15,875 15,875 6,35
19,05 19,05 6,35
12,7 12,7 4,76
15,875 15,875 6,35
19,05 19,05 6,35
12,7 12,7 4,76
12,7 12,7 4,76
Triangle TypeDimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
Stock
AC
520UCatalogue No.Shape
AC
510U
TNMG 160404 NEX160408 NEX160412 NEX
TNMG 160404 NSU160408 NSU160412 NSU
TNMG 160404 NUP160408 NUP160412 NUP220408 NUP
0,40,81,20,40,81,20,40,81,20,8
16,5 9,525 4,76
16,5 9,525 4,76
16,5 9,525 4,76
22,0 12,7 4,76
VNMG 160404 NEX160408 NEX
VNMG 160404 NSU160408 NSU
VNMG 160404 NUP160408 NUP
0,40,8
0,40,8
0,40,8
16,6 9,525 4,76
16,6 9,525 4,76
16,6 9,525 4,76
CNMG 120404 NEX120408 NEX120412 NEX160608 NEX160612 NEX160616 NEX190612 NEX190616 NEX
CNMG 120408 NMU120412 NMU120416 NMU160612 NMU160616 NMU190612 NMU190616 NMU
CNMG 120404 NSU120408 NSU120412 NSU
CNMG 120404 NUP120408 NUP120412 NUP
DNMG 110404 NEX110408 NEX150604 NEX150608 NEX150612 NEX
DNMG 110404 NSU110408 NSU150604 NSU150608 NSU150612 NSU
DNMG 150604 NUP150608 NUP150612 NUP
11,6 9,525 4,76
15,5 12,7 6,35
11,6 9,525 4,76
15,5 12,7 6,35
15,5 12,7 6,35
0,40,80,40,81,20,40,80,40,81,20,40,81,2
Dimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
Dimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
55 Diamond Type
Square Type
WNMG 060404 NEX060408 NEX080404 NEX080408 NEX080412 NEX
WNMG 060408 NMU060412 NMU080404 NMU080408 NMU080412 NMU
WNMG 060404 NSU060408 NSU080404 NSU080408 NSU080412 NSU
WNMG 080404 NUP080408 NUP080412 NUP
0,40,80,40,81,20,40,80,40,81,20,40,80,40,81,20,40,81,2
6,52 9,525 4,76
8,69 12,7 4,76
6,52 9,525 4,76
8,69 12,7 4,76
6,52 9,525 4,76
8,69 12,7 4,76
8,69 12,7 4,76
Trigon Type
35 Diamond TypeDimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
Dimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
AC510U/AC520UNeg. Type Inserts
ACE-Coat
Euro stock
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80 Diamond TypeDimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
0,20,4
0,40,8
6,45 6,35 2,38
9,7 9,525 3,97
RCMT 1003M0 NRX1204M0 NRX1606M0 NRX2006M0 NRX
3,64,25,26,5
10 3,1812 4,76
16 6,3520 6,35
Square TypeDimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
Stock
AC
520UCatalogue No.Shape
AC
510U
SCMT 09T304 NSUSCMT 09T308 NSU
0,40,89,525 9,525 3,97
VBMT 160404 NSK160408 NSK
VBMT 160404 NSU160408 NSU
VCMT 160404 NSK160408 NSK
VCMT 160404 NSU160408 NSU
0,40,8
0,40,8
0,40,8
16,6 9,525 4,76
16,6 9,525 4,76
16,6 9,525 4,76
16,6 9,525 4,76
CCMT 060202 NSU060204 NSU
09T304 NSU09T308 NSU
DCMT 070202 NSU070204 NSU
11T304 NSU11T308 NSU
7,75 6,35 2,39
11,6 9,525 3,97
0,20,4
0,40,8
Dimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
Dimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Screwhole
diameterAC
520UCatalogue No.Shape
Stock
AC
510U
55 Diamond Type
Round Type
35 Diamond TypeDimensions (mm)
Cuttingedgelength
Inscribed circle
Thick-ness
Noseradius
AC
520UCatalogue No.Shape
Stock
AC
510U
AC510U/AC520U
Distributed by :
(Germany)SUMITOMO ELECTRIC Hartmetall GmbH
Siemensring 84, D - 47877 Willich
Tel. +492154 49 92-0, FAX +492154 4 10 7 2e-Mail: [email protected]: www.SumitomoTool.com
05/2008
(UK and Ireland )SUMITOMO ELECTRIC Hardmetal Ltd.Summerleys Road, Princes RisboroughBuckinghamshire HP27 9 PW, UK
Tel. ( 01844) 34 2081, FAX: ( 01844) 34 2415e-Mail: [email protected]: www.sumitomo-hardmetal.co.uk
Pos. Type Inserts
ACE-Coat
Euro stock Delivery on request
