E0878 DC3 --- GS 001.pdf

8/11/2019 E0878 DC3 --- GS 001.pdf

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REFERENCE NUMBER :

GE Energy

ECH / SCALE

FORMAT / SIZE

DATE

NOM / NAME

VISA

TITRE / TITLE

REDIGE / MADE APPROUVE / APPROVEDVERIFIE / CHECKED

REVISION

INSTRUCTION DE MODIFICATION

Section Doc.

N

SHEET. N

Ce document, propriété exclusive de

GE Energy Products France SNCest strictement confidentiel. Il ne peutêtre communiqué, copié ou reproduit

sans son autorisation écrite préalable

This document, exclusive property of

GE Energy Products France SNCis strictly confidential. It must not be

communicated, copied or reproducedwithout our previous written consent.

REVISION :

MEGA DEAL PROJECT D

GRD

none

A4

IM-2009009083

20/10/2009 20/10/2009 20/10/2009

91-444756

WEBER DANIEL DENICOURT FRANCK WESTRELIN ARNAUD

WESTRELIN ARNAUDDENICOURT FRANCKWEBER DANIEL

C H E N U T

B R I G I T T E V A L I D E

X

E0878 DC3 --- GS 001

LV CABLES < 1000 V-STANDARD TECHNICAL SPECIFICATION

LV POWER & CTRL CABLES

A

K

0 4 - N o v - 2 0 1 0 - 1 4 : 0 8

G

E O

f

f

i

c

ial

F

O

R

I

N

F

OR

M

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N

8/11/2019 E0878 DC3 --- GS 001.pdf


TECHNICAL SPECIFICATION SECTION 01

GE Energy LV POWER, CONTROL & INSTRUMENTATION N° 91 – 444756

Products - Europe NON-ARMOURED CABLES < 1 KV

Sheet : 1/14

Modif. G H J K E F Date : 10/11/98

Date 13/11/06 11/07/07 20/09/07 23/07/09 13/10/03 25/05/04 Name:MICHELOT A. N° 91 – 444756

S U M M A R Y

STATE OF MODIFICATIONS 2

1. SUBJECT 3

2. CABLE GENERAL CONDITIONS 3

3. LV POWER CABLES 4

4. CONTROL CABLES 5

5. INSTRUMENTATION CABLES (MEASURE CABLES) 6

6. INSTRUMENTATION CABLES ( THERMOCOUPLE CABLES ) 8

7. DATA PROCESSING CABLES 11

8. OPTIC FIBER CABLE 13

9. TESTS 14

10. DOCUMENTATION 14

11. NOTE 14

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Sheet : 2/14



STATE OF MODIFICATIONS

INDEX DATE DESCRIPTION

A 10 / 11 / 98 First issue

B 25 / 01 / 01Modification of cable protective sheath colours forthermocouples T and K types according to IEC 584.3

C 14 / 02 / 01Standard numbers revision / Reference to IEC 60332-1standard

D 23 / 04 / 02Principal: Added flame retardant & AD7 water-resistant.Control: 500V in place of 0,6 to 1 kV.

E 13 / 10 / 03 Para 2 :- added references to IEC; CUL / CSA; CCC; ANSI / IEEE; CI- light blue outer sheath for intrinsically safety function- cable designed for permanent ambient temperature of 90°C

- fire retardant cables for fire detection / protectionPara 6 :- modified thermocouple TC / KC cable type to TX / KX cabletype- added reference to IEC 60228Para 7 :- Added Twisted Pair Data Cable

F 25 / 05 / 04 Para 2 :- added hydrocarbon resistant- deleted standard cable marking- deleted intrinsically specific requirement- deleted fire detection / protection specific requirementPara 6.2- deleted individual insulation for each pairDocument :- other minor modification

G 13 / 11 / 06 Para 2 :- added Halogen freePower & Control :added class 5, added overall sheath colour Greendeleted PVC referencesPara 5.1 :deleted single quad ( 01IQ ) cable typePara 6 :

-added single pair type E thermocouple extension cableCosmetic modifications

H 11 / 07 / 07Para 2 :- added Fire retardant to IEC 60331Para 6.1 and 6.2 :- added possibility to supply KCB type instead of Kx

J 20 / 09 / 07Para 2 : corrected “Fire retardant to IEC 60331” by “Fireretardant to IEC 60332-3”

K 23 / 07 / 09Please refer to orange parts.Mainly prescription of cores/outer sheaths colours, addition of chapter 11.Cosmetic modifications

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1. SUBJECT

Purpose of the present specification is to define LV power, control and instrumentation cables to beused.

All the proposed cables shall comply with IEC standards, latest edition.

2. CABLE GENERAL CONDITIONS

General

· Cables shall be Aliphatic hydrocarbon resistant

· All the cables must be suitable for outdoor use (protective sheath UV stabilised)

·

AD7 water-resistant (temporary submerged - CEI 60529 – 2 months cumulated per year)· Flame retardant to IEC 60332-1, Fire retardant to IEC 60332-3

· All cables subject to present specification shall be designed to withstand a permanenttemperature of 90°C in normal operation (working temperature)

· Low smoke to IEC 61034, Halogen free

· Cables shall be suitable for use in cable trays and PVC ducts

· Manufacturer identity, cable type, temperature class, shall be provided throughout the lengthof the cable

· To avoid any risk of confusion with hypothetic intrinsically safety links, all the cables describedin this specification shall not have the outer sheath blue coloured

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3. LV POWER CABLES

- LV power cables are IEC 60502-1 type and conductors shall have minimum size of 2,5 mm².

IDENTIFICATION: (IEC 60446)

3G = Brown - Blue, green/yellow for earthing core

4G = Black – Brown - Grey, green/yellow for earthing core

1x = supplier standard

2x = Brown - Blue

3x = Black – Brown - Grey

4x = Black – Brown – Grey - Blue

CABLE TYPE:

POWER CABLE

Rated voltage 0,6/1KV

IEC 60502-1

CHARACTERISTICS:

§ Conductor

Plain copper stranded according to IEC 60228, class 2 or 5 required, class 5 preferred

§ Insulation

Cross-linked polyethylene (XLPE)

§ Intermediate protective covering

An inner sheath acting as a filler with practically zero thickness, if needed

§ Protective sheath

According to general conditions, green coloured (as corresponding to halogen free cablecolour code harmonisation)

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Sheet : 5/14



4. CONTROL CABLES

GENERAL:

- Control cables are IEC 60228 type and conductors shall have minimum size of 1,5 mm².

CABLE TYPE:

CONTROL CABLE

rated voltage 500V or more

IEC 60228

CHARACTERISTICS:

§ Conductor

Plain copper stranded according to IEC 60228, class 2 or 5 required, class 5 preferred

§ Insulating tape

Plastic applied lengthwise (optional)

§ Insulation

Cross-linked polyethylene (XLPE)

§ Intermediate protective covering

An inner sheath acting as a filler with practically zero thickness, if needed

§ Overall screen

Aluminium coated on one side with adhesive plastic helically wound (covering ratio 100%)


According to general conditions, green coloured (as corresponding to halogen free cablecolour code harmonisation)

IDENTIFICATION

§ 1 to 5 cores: Supplier standard

§ 6 and more cores: Black cores numbered from 1 to n-1 (The last core beinggreen/yellow)

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5. INSTRUMENTATION CABLES (MEASURE CABLES)

5.1 SINGLE PAIR, TRIPLE CABLE

-Single pair or single triple cables shall have an overall screen (EG type).

IDENTIFICATION: Pair = Blue - White

Triple = Blue - White - Yellow

INFORMATION:

01-IP-09-EG 01: One pair, triple or quad

01-IT-09-EG IP: Individual pair

IT: Individual triple

09: Core cross section (0,88 mm²)

EG: Overall screen

CABLE TYPE:

INSTRUMENTATION CABLE 01-IP / IT-09-EG / Single pair or triple

Overall screen (IEC 60228)

CHARACTERISTICS:

§ Conductor

Stranded plain copper of cross section included between 0,75 and 1 mm², class 2

§ Insulation

Polyethylene ( PE ) or Cross-linked polyethylene ( XLPE )

§ Insulating tape

Plastic helically wound

§ Drain wire

Tinned copper, stranded, cross section approximately of 0,22 mm² (7x0,20 mm)

§ Individual screen



According to general conditions, coloured Black

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5.2 MULTIPAIR OR MULTITRIPLE CABLE

Multipair / triple cables shall have an individual screen for each pair, triple (EI type), aswell as an Overall screen.

IDENTIFICATION: Pair = Blue - WhiteTriple = Blue - White - Yellow

INFORMATION:

pair : 07-IP-09-EI 07: Quantity of individual pairs or triples

triple: 07-IT-09-EI IP: Individual pair

IT: Individual triple


EI: Individual screen for each pair or triple

CABLE TYPE:

INSTRUMENTATION CABLE 07-IP / IT-09-EI / Multipair, multitriple

Individual screen and overall screen (IEC 60228)

CHARACTERISTICS:

CORE

§ Conductor

Stranded plain copper of cross section included between 0,75 and 1 mm², class 2

§ Insulation


§ Insulating tape for each pair or triple


§ Drain wire for each pair or triple

Tinned copper, stranded, cross section of 0,22 mm² (7x0,20 mm)

§ Individual screen for each pair or triple

aluminium coated on one side with adhesive plastic helically wound (covering ratio 100%)

CABLE

§ Insulating tape


§ Bounding wire

Tinned copper, stranded, approximately cross section of 0,22 mm² (7x0,20 mm)

§ Overall screen



According to general conditions, coloured Black

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Sheet : 8/14



6. INSTRUMENTATION CABLES ( THERMOCOUPLE CABLES )

6.1 SINGLE PAIR CABLE

-Single pair shall have an overall screen (EG type).

IDENTIFICATION:

T type K type E type

Positive brown (copper) green (nickel chromium (or Copper)) purple (Nickel Chromium)

Negative white (constantan T) white (nickel alloy (or Copper/nickel)) white (Constantan E)

INFORMATION :

01-Tx-10-EG 01: One pair

01-Kx (KCB)-10-EG Tx: Type of conductors (T type)

01-Ex-10-EG Kx (KCB): Type of conductors (K type or equivalent)

Ex: Type of conductors (E type)


EG: Overall screen

CABLE TYPE:

THERMOCOUPLE CABLE 01-Tx.1 / Kx.1 (KCB) / Ex.1-10-EG / Single pair

Overall screen (IEC 60584, IEC 60228)

TYPE Tx, Kx AND Ex CABLES SHALL MEET IEC 60584 class 1 AND IEC 60228 class 2

KCB are acceptable in replacement of Kx

CHARACTERISTICS:

§ Conductor

Copper-constantan T, nickel chromium–nickel alloy ( or Copper-Copper/nickel ), nickelchromium-constantan E thermocouple cables:

Cross section 1,00 mm² (14x0,30 mm)

§ Insulation


§ Insulating tape


§ Bounding wire





According to general conditions, Brown coloured for T type, Green coloured for K type,Purple coloured for E type

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Sheet : 9/14



6.2 MULTIPAIR CABLE

Multipair cables shall have an individual screen for each pair (EI type), as well as an Overall screen.

IDENTIFICATION:

K type

Positive green (nickel chromium (or Copper))

Negative white (nickel alloy (or Copper/nickel))

INFORMATION: 07-Kx.1 (KCB)-05-EI

07 : Quantity of pairs

Kx (KCB): Type of conductors (K type or equivalent)


EI: Individual screen for each pair

CABLE TYPE:

THERMOCOUPLE CABLE 07 Kx.1 (KCB)-05-EI / Multipair

Individual screen and overall screen (IEC 60584-3, IEC 60228)

TYPE Kx CABLES SHALL MEET IEC 60584 class 1 AND IEC 60228

KCB are acceptable in replacement of Kx

CHARACTERISTICS:

CORE

§ Conductor

Nickel chromium – nickel alloy ( or Copper-Copper/nickel ) thermocouple cables:

Cross section 0,5 mm² (1x0,80 mm) or class 2

§ Insulation


§ Insulating tape for each pair


§ Drain wire for each pair


§ Individual screen for each pair


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CABLE

§ Insulating tape


§ Drain wire


§ Overall screen



According to general conditions, Green coloured for the K type

I take the opportunity of this free space to thank you for having red this specification asfar as here.

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7. DATA PROCESSING CABLES

7.1 TWISTED PAIR DATA CABLE FOR ETHERNET LINK

CABLE TYPE

§ IEEE 802.3 10BASE-T standard transmit over a 328 foot (100 meter) link.

CHARACTERISTICS:

§ Conductor

Stranded copper, plain, 22-24 AWG unshielded 2 twisted pair (UTP) wire

§ Connection

Category 5e with a RJ45

§ Outer jacket

According to general conditions

7.2 COAXIAL CABLE FOR ETHERNET LINK - 50

CABLE TYPE:

COAXIAL 50

RG 58 C/U (MIL-C-17D) / 50-3-1 (IEC 60096)

CHARACTERISTICS:§ Conductor

Stranded tinned plain copper (19 x 0,18 mm)

§ Insulation

Polyethylene


Tinned copper braid of diameter 0,15 mm

§ Tape

Polyester (optional)



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Sheet : 12/14



7.3 COAXIAL CABLE FOR ARCNET LINK - 93

CABLE TYPE:

COAXIAL 93

RG 62 A/U (MIL-C-17D)

CHARACTERISTICS:

§ Conductor

Copper plated steel (1x0,64 mm)

§ Dielectric

Polyethylene wire rolled in spiral around the conductor

§ Insulation

Polyethylene tube


Naked copper braid of diameter 0,15 mm

§ Tape

Polyester (optional)



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Sheet : 13/14



8. OPTIC FIBER CABLE

CABLE TYPE:

FOUR FIBERS CABLE – MULTIMODE – 62,5/125

FIBER AND BUFFERING:

§ Fibre type

Multimode

§ Core diameter

62,5 mm

§ Cladding diameter

125 mm

§ Fibre proof test

100 kpsi

§ Coating diameter

500 mm

§ Tight buffer diameter

900 mm

§ Tight buffer material


NUMERICAL APERTURE: 0,275

ATTENUATION AND BANDWIDTH:

Attenuation Bandwidth

850 nm 3,5 dB/km 160 MHz/km

1300 nm 1,3 dB/km 500 MHz/km

SUB CABLES : four sub cables each with one fibre

§ Fibre strength member

Aramid yarn

§ Sub cable diameter

2,5 +/-0,125 mm

§ Sub cable jacket

Elastomeric

§ Colour coded

Supplier standard

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9. TESTS

Cables shall be workshop tested in accordance with applicable standards. The minimum scope of tests shall include:

Measurement of insulation resistance Measurement of sheathing and protecting layers thickness (sample only) Continuity test

Moreover, test certificates shall be provided, proving that each cable type to be used hassuccessfully passed all special and type tests as required by the applicable standards during the last12 months before award of contract. Otherwise, these tests have to be repeated on samplesections.

10.DOCUMENTATION

To refer to specification N° 91-463037.

11.NOTE

Before cable shipment, Cable supplier shall inform GE about the cable distribution versus drums(cable type length per drum) for GE to check/confirm the correct distribution with regard to the

project minimum required length.Cable distribution information has to be given in the shortest time after cable order receipt in orderto minimize impact on ex-work date in case of GE comments relating to cable drums organisation.This to avoid having delivered cable drums with unusable cable length.

E0878 DC3 --- GS 001.pdf

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