E X P E R I E N C E - DRYER-WOOD DW ing.pdf · COPCAL HT-TP / COPCAL HTT-TP (techno-logical parts)...

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EN

Transcript of E X P E R I E N C E - DRYER-WOOD DW ing.pdf · COPCAL HT-TP / COPCAL HTT-TP (techno-logical parts)...

Page 1: E X P E R I E N C E - DRYER-WOOD DW ing.pdf · COPCAL HT-TP / COPCAL HTT-TP (techno-logical parts) are dryers with a load-bearing ... Copcal HT 15.036 15 4.000 5.400 5.350 3.600 4.500

EN

Page 2: E X P E R I E N C E - DRYER-WOOD DW ing.pdf · COPCAL HT-TP / COPCAL HTT-TP (techno-logical parts) are dryers with a load-bearing ... Copcal HT 15.036 15 4.000 5.400 5.350 3.600 4.500

E X P E R I E N C E

A T T H E S E R V I C E

O F W O O D

D R Y I N G

Modern drying features:

1. RAPID PROCESSES

2. COST-SAVING OPERATION

3. PRODUCT QUALITY

NATURAL DRYING takes a very long time,

with significant investments in terms of capital and space, and the risk of serious

alterations to the wood(colour change, mould, warping, twisting etc.).

ARTIFICIAL DRYING provides the solution to many problems, to achieve

reduced processing times; also, while investment costs are higher,

this process ensures constant results and product quality able to meet all demands

and expectations of the more discerning and skilled clients.

DRYER-WOOD DRYING boasts a long-standing reputation for a rational response

to the diverse requirements in investment costs, quantity and quality of the final product.

In fact, THE “COPCAL” RANGE OF DRYERS, thanks to painstaking design and the wide

variety of original technical innovations aimed at perfecting the dehumidification system, offer

and guarantee advantageous solutions in terms of time, cost and quality, constituting a real

reference point at the top of the complex sector of drying engineering techniques.

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Our “COPCAL” product range is the

excellent result of more than 30 years of

experience gained in the installation of

thousands of systems worldwide; testimony

to the acclaim and reputation of COPCAL

since 1980.

In Dryer-wood you can find professionals

highly skilled in the design and construction

of systems installed throughout the world,

also in “turnkey” versions, always willing to

help with technical and sales assistance to

meet all your requirements.

T H E C O M P A N Y

Production at our facilities in Romano

d’Ezzelino (Vicenza) ensures top quality and

reliable results, creating an authentic “Made

in Italy” product and meeting the deman-

ds of a constantly evolving global market.

The aim of Dryer-wood S.r.l. is to supply

an excellent service to its customers from

a technical point of view and in terms of

results achieved, and to offer innovation at

competitive prices.

M A D E I N I T A L Y

DRYER-WOOD srl designs and constructs systems

for the drying and heat treatment of wood.

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Page 5: E X P E R I E N C E - DRYER-WOOD DW ing.pdf · COPCAL HT-TP / COPCAL HTT-TP (techno-logical parts) are dryers with a load-bearing ... Copcal HT 15.036 15 4.000 5.400 5.350 3.600 4.500

KILN DRYERS «COPCAL HT»

HEAT TREATMENT CHAMBERS «HT»

«COPCAL TT»

SMALL DRYERS «COPCAL KDS»

PRE-DRYERS «COPCAL PRD»

STEAM CHAMBERS «COPCAL VAP»

TURNKEY SYSTEMS

SPECIAL CHAMBERS

CONTROL AND SUPERVISION SYSTEMS

COMPONENT DETAILS

SERVICES

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O U R P R O D U C T S

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Conventional heat dryers that use water,

overheated water, vapour or diathermic oil

systems or direct heating systems with gas

operated air/fumes exchangers to generate

heat. Our dryers are built with load bearing

structure in AISI/304 stainless steel sized to

resist to the high mechanical stress to which

the system may be subjected.

«COPCAL HT»KILN DRYERS

COPCAL HT is the traditional dryer with

fork-lift truck front loading.

COPCAL HTT is a tunnel dryer using a

loading system with truck on rails.

This solution is particularly suitable for

drying large quantities of softwoods.

For rapid drying, the heating system

envisages high operating temperatures

and the use of steam for humidification of

wood.

COPCAL HT-TP / COPCAL HTT-TP (techno-

logical parts) are dryers with a load-bearing

structure not in STAINLESS steel with insulation

panels, but in masonry built by the client. Dryer-

wood srl supplies the construction project, inter-

nal technological parts, the loading hatch, roof

and electrical panel. In some areas of the world,

this type of solution may prove to be more eco-

nomical for the client.

T R A D I T I O N A L D R Y E R S S U I TA B L E F O R M E D I U M T O L A R G E Q U A N T I T I E S O F W O O D

COPCAL HT

COPCAL HTT

K I L N D R Y E R S« C O P C A L H T »

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GENERAL SPECIFICATIONS:

Capacity from 15 to 200 m3 per drying cycle

Possibility of drying any type of wood,

softwood, hardwood and tropical woods

From 4 to 16 wood humidity sensors

From 2 to 8 ambient temperature and

humidity reading sensors

Load-bearing structure in AISI/304 stainless steel,

or alternatively in masonry, constructed by the client,

with option of supplying chambers to specifications

Modular side-by-side chambers for simple

and quick installation with possible technical

enclosure

Heat insulation in polyurethane or

alternatively in high density mineral wool with

panel thickness up to 140 mm

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Heating using hot or overheated water,

steam or diathermic oil

Possibility of producing dryers with direct

natural gas/propane heating

Electrical equipment for ventilation, heating,

humidification and dehumidification

Loading by means of front fork lift trucks,

or on request using trucks on rails

Automatic Dryer-wood process control,

model Copcal R2500GR

Final humidity up to 5%

Management software Copcal System RX

with USB-PCZ interface

Simple management and low operating costs

Printout and storage of drying reports

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S t a n d a r d d r y e r d i m e n s i o n s« C O P C A L H T »

Dryer-wood has developed a complete range of

dryer models with volumes and dimensions to

perfectly suit all specific needs.

Furthermore, each dryer model can be equipped

with heating and ventilation outputs that can

vary according to the specific types of wood

to be dried, and therefore the “COPCAL HT”

range is divided into the following categories:

COPCAL HT-HW: designed for drying

hardwoods, such as broadleaf tree woods

COPCAL HT-SW: designed for drying

softwoods, such as conifer woods

COPCAL HT-SW-I: designed for drying

any type of wood

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Volume calculation formula: V = (L2-600) x P3 x (H2-500) x 0,53

MODELVOLUME

CAPACITYM3

EXTERNAL MEASUREMENTSmm

INTERNAL MEASUREMENTSmm

L1 P1 H1 L2 P2 P3 H2

Copcal HT 15.036 15 4.000 5.400 5.350 3.600 4.500 2.650 4.100

Copcal HT 25.036 25 4.000 6.900 5.350 3.600 6.000 4.150 4.100

Copcal HT 20.046 20 5.000 5.400 5.350 4.600 4.500 2.650 4.100

Copcal HT 30.046 30 5.000 6.900 5.350 4.600 6.000 4.150 4.100

Copcal HT 40.046 40 5.000 8.100 5.350 4.600 7.200 5.350 4.100

Copcal HT 25.056 25 6.000 5.400 5.350 5.600 4.500 2.650 4.100

Copcal HT 40.056 40 6.000 6.900 5.350 5.600 6.000 4.150 4.100

Copcal HT 50.056 50 6.000 8.100 5.350 5.600 7.200 5.350 4.100

Copcal HT 30.066 30 7.000 5.400 5.350 6.600 4.500 2.650 4.100

Copcal HT 45.066 45 7.000 6.900 5.350 6.600 6.000 4.150 4.100

Copcal HT 60.066 60 7.000 8.100 5.350 6.600 7.200 5.350 4.100

Copcal HT 80.066 80 7.000 8.100 6.650 6.600 7.200 5.350 5.400

Copcal HT 100.066 100 7.000 9.400 6.650 6.600 8.500 6.650 5.400

Copcal HT 55.076 55 8.000 6.900 5.350 7.600 6.000 4.150 4.100

Copcal HT 70.076 70 8.000 8.100 5.350 7.600 7.200 5.350 4.100

Copcal HT 95.076 95 8.000 8.100 6.650 7.600 7.200 5.350 5.400

Copcal HT 120.076 120 8.000 9.400 6.650 7.600 8.500 6.650 5.400

Copcal HT 60.086 60 9.000 6.900 5.350 8.600 6.000 4.150 4.100

Copcal HT 80.086 80 9.000 8.100 5.350 8.600 7.200 5.350 4.100

Copcal HT 110.086 110 9.000 8.100 6.650 8.600 7.200 5.350 5.400

Copcal HT 135.086 135 9.000 9.400 6.650 8.600 8.500 6.650 5.400

Copcal HT 70.096 70 10.000 6.900 5.350 9.600 6.000 4.150 4.100

Copcal HT 90.096 90 10.000 8.100 6.650 9.600 7.200 5.350 4.100

Copcal HT 125.096 125 10.000 9.400 6.650 9.600 7.200 5.350 5.400

Copcal HT 150.096 150 10.000 9.400 6.650 9.600 8.500 6.650 5.400

Copcal HT 100.106 100 11.000 8.100 5.350 10.600 7.200 5.350 4.100

Copcal HT 135.106 135 11.000 8.100 6.650 10.600 7.200 5.350 5.400

Copcal HT 170.106 170 11.000 9.400 6.650 10.600 8.500 6.650 5.400

Copcal HT 110.116 110 12.000 8.100 5.350 11.600 7.200 5.350 4.100

Copcal HT 150.116 150 12.000 8.100 6.650 11.600 7.200 5.350 5.400

Copcal HT 185.116 185 12.000 9.400 6.650 11.600 8.500 6.650 5.400

Copcal HT 120.126 120 13.000 8.100 5.350 12.600 7.200 5.350 4.100

Copcal HT 165.126 165 13.000 8.100 6.650 12.600 7.200 5.350 5.400

Copcal HT 200.126 200 13.000 9.400 6.650 12.600 8.500 6.650 5.400

Copcal HT 130.136 130 14.000 8.100 5.350 13.600 7.200 5.350 4.100

Copcal HT 175.136 175 14.000 8.100 6.650 13.600 7.200 5.350 5.400

Copcal HT 220.136 220 14.000 9.400 6.650 13.600 8.500 6.650 5.400

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On the heat treatment chambers COPCAL TT,

wooden packaging material is heated in con-

formity with a specific time/temperature pro-

gram that can heat the core of the wood to at

C O M P L I A N T W I T H S T A N D A R D I P P C F A O I S P M - 1 5

HEAT TREATMENTCHAMBERS «HT»

«COPCAL TT»

least 56°C for a minimum of 30 minutes. This

treatment is identified by the letters HT (Heat

Treatment) and conforms to the IPPC/FAO

ISPM-15 standard.

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GENERAL SPECIFICATIONS:

Capacity from 150 to 2200 pallets per heat

treatment cycle

Possibility of carrying out drying cycles

From 1 to 16 wood temperature sensors

Load-bearing structure in AISI/304 stainless

steel, also with option of supplying chambers to

specifications, on request by the Client

Modular side-by-side chambers for simple and

quick installation with possible technical enclosure

Polyurethane or high density mineral wool

insulation

Heating by means of direct gas-powered ge-

nerator or heating coils using hot or overheated

water, steam or diathermic oil

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Electrical equipment for ventilation, heating

and cooling

Loading by means of front fork lift trucks, or

on request using trucks on rails

Automatic Dryer-wood process control, model

Copcal R2500GR

Management software Copcal System RX

with USB-PCZ interface

Automatic test and diagnostics of temperature

sensors

Test instrument with SIT certificate for

testing temperature sensors

Simple management and low operating costs

Printout of HT heat treatment Report in diffe-

rent languages and with Client’s header and logo

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h e a t t r e a t m e n t c h a m b e r s « H T »« C O P C A L T T »

MODEL

CAPACITY EXTERNAL MEASUREMENTS INTERNAL MEASUREMENTS

Volume m3

Pallet800x1200

mm

mm mm

L1 P1 H1 L2 P2 P3 H2

Copcal TT 30.165 30 165 4.000 5.400 4.650 3.600 4.500 2.650 3.400

Copcal TT 65.315 65 315 5.000 6.900 4.650 4.600 6.000 4.150 3.400

Copcal TT 80.440 80 440 6.000 6.900 4.650 5.600 6.000 4.150 3.400

Copcal TT 90.500 90 500 7.000 9.900 4.650 6.600 6.000 4.150 3.400

Copcal TT 135.750 135 750 8.000 8.100 4.650 7.600 7.200 5.350 3.400

Copcal TT 195.1050 195 1.050 9.000 9.400 4.650 8.600 8.500 6.650 3.400

Copcal TT 220.1260 220 1.260 9.000 10.400 4.650 8.600 9.500 7.650 3.400

Copcal TT 250.1510 250 1.510 10.000 10.400 4.650 9.600 9.500 7.650 3.400

Copcal TT 280.1760 280 1.760 10.000 11.400 4.650 9.600 10.500 8.650 3.400

Copcal TT 310.1760 310 1.910 11.000 11.400 4.650 10.600 10.500 8.650 3.400

Copcal TT 370.2200 370 2.200 13.000 11.400 4.650 12.600 10.500 8.650 3.400

Volume calculation formula: V = L2 x P3 x H2

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Supplied already assembled with loading

capacity from 1 to 15 m3, constructed

to specifications of the client, research

laboratories or universities, complete with heat

generator and ready for operation. Loading is

via lift trucks on rails, from the front or side.

GENERAL SPECIFICATIONS:

Quick installation and ready for operation

start-up

Complete with heat generator (on request)

Designed and constructed to meet specific

requirements of the client

Capacity from 1 to 15 m3 per drying cycle

Prefabricated AISI/304 stainless steel structure

Installable inside containers

Polyurethane or high density mineral wool

insulation

Heating using hot or over-heated water, steam

or diathermic oil, or by means of direct natural

gas/propane heating

Electrical equipment for ventilation, heating,

humidification and dehumidification

Loading by means of trucks on rails, pallet

trucks, or small lift trucks

Automatic Dryer-wood process control

Final humidity up to 5%

Management software Copcal System RX with

USB-PCZ interface

S U I T A B L E F O R S M A L L Q U A N T I T I E S O F W O O D

S M A L L D R Y E R S« C O P C A L K D S »

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S U I T A B L E F O R L A R G E Q U A N T I T I E S O F W O O D

P R E - D R Y E R S« C O P C A L P R D »

These guarantee ideal temperature and

humidity conditions for the storage of large

amounts of wood. The wood is dried at low

temperatures and high relative humidity levels

up to 25-30% of the fibre saturation point,

preserving the qualitative characteristics of

wood and reducing stress and tension.

GENERAL SPECIFICATIONS:

Capacity from 500 to 2000 m3 per drying

cycle

Load-bearing structure in steel or alternatively

in masonry constructed by client

Heat insulation in polyurethane or

alternatively in high density mineral wool with

panel thickness up to 140 mm

Loading by means of front/side loading fork

lift truck

Zone climate control

Dryer Wood automatic process control

Heat generated by hot water using heat

exchangers

Air humidification and dehumidification

systems

Design of made-to-measure systems

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Units with a direct or indirect vaporization system where the action of the steam together with the air temperature at 90°C, melts the salt and sugars of the wood changing the natural colour of wood and making it uniform.

«COPCAL HT» STEAMERS

COPCAL VAP-D Direct steam; the saturated steam

required for the steam generation process is produced by

a generator at low pressure, approx. 1 bar, and is injected

via special pipes to the chamber , while the condensate is

collected and removed via ducts integrated in the base of

the chamber.

COPCAL VAP-I Indirect steam; the steam

required for the steam generation process is made by

a tank incorporated in the base of the chamber, which,

once filled with water is heated by a heat exchanger

fed with overheated water, steam or diathermic oil. The

condensate is collected inside the tank.

COPCAL VAP-G Indirect steam; with heat gene-

rator; the steam required for the steam generation pro-

cess is produced by a tank on the base of the chamber

with water/fume exchangers fed directly by a gas or

diesel generator. The condensate is collected inside the

tank.

COPCAL VAP-D

COPCAL VAP-I

COPCAL VAP-G

W O O D V A P O R I S A T I O N U N I T S

S T E A M C H A M B E R S« C O P C A L V A P »

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GENERAL SPECIFICATIONS:

Loading capacity from 20 to 100 m3 per steam

generation cycle

Load-bearing structure in AISI/304 stainless

steel, or alternatively in masonry, constructed by

the client, with option of supplying steam units to

specifications

Direct and indirect steam generation systems

Systems for the generation of steam via water/

fume exchangers fed by gas or diesel

Heat insulation with high density mineral wool

panels, thickness 100 mm

Loading system with fork lift truck or trolleys

on rails

Dryer Wood automatic process control

Large hinged or sliding doors

s t e a m c h a m b e r s« C O P C A L V A P »

MODEL

CAPACITY EXTERNAL MEASUREMENTS INTERNAL MEASUREMENTS

Volume m3

mm mm

L1 P1 H1 L2 P2 P3 H2

Copcal VAP 20 20 4.000 4.500 3.500 3.500 4.000 2.500 3.000

Copcal VAP 30 30 4.000 5.800 3.500 3.500 5.300 3.800 3.000

Copcal VAP 40 40 5.000 5.800 3.500 4.500 5.300 3.800 3.000

Copcal VAP 50 50 5.000 5.800 4.000 4.500 5.300 3.800 3.500

Copcal VAP 65 65 5.000 7.200 4.000 4.500 6.700 5.200 3.500

Copcal VAP 80 80 6.000 7.200 4.000 5.500 6.700 5.200 3.500

Copcal VAP 90 90 6.000 7.200 4.500 5.500 6.700 5.200 4.000

Copcal VAP 100 100 6.000 8.500 4.000 5.500 8.000 6.500 3.500Volume calculation formula: V = (L2-500) x P3 x H2 x 0,9

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Our technical office can supply the ideal so-

lutions for the production of turnkey systems,

supplying solid, liquid or gas fuel boilers, com-

plete with hydraulic and electrical circuits.

It is also possible to complete the supply with

the set-up of technical or heating station en-

closures to house all technological equipment

serving the system.

A L L O U R E X P E R I E N C E A T T H E S E R V I C E O F T H E C L I E N T

T U R N K E YS Y S T E M S

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Dryer-Wood srl produces technological

systems for drying, fermentation, curing

and conservation of industrial and food

products for a wide variety of sectors

other than wood.

Our experience in climate control enables

us to design and construct chambers

suited to all requirements with advanced

and innovative solutions.

GENERAL SPECIFICATIONS:

Structure in stainless steel also suitable for food

applications

Polyurethane or high density mineral wool

insulation

Constant and automatic management of climate

parameters (temperature and humidity)

Design and construction to meet specific

requirements of the client

N O T O N L Y W O O D

S P E C I A L C H A M B E R S

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COPCAL R��00GR

Dryer-wood Copcal R2500 systems provide

reliability, quality and high performance in

the control of wood drying and heat treatment

processes.

Our control systems also satisfy the most

advanced applications required by the wood

drying sector.

These devices have been studied not only to

control the drying process in the best way

available today on the market, but also to

manage critical situations that may occur

during the drying process. In addition, these

devices offer the progressive adjustment of the

drying process and the possibility to use high

technology probes resulting in considerable

plant energy savings. These control units have

S T A T E - O F - T H E - A R T T E C H N O L O G Y A T Y O U R S E R V I C E

C O N T R O L A N D S U P E R V I S I O N

S Y S T E M S

a very simple-to-use interface with animated

icons for intuitive use; this is particularly

useful in plants which are not equipped with

PCs. The menus are available in different

languages and characters so they can be used

worldwide.

The control units Copcal R��00GR, right from

the standard versions, can perform drying

cycles with highly satisfactory results, and a

series of optional functions can be added to

meet all requirements of users.

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STANDARD CONFIGURATION:

Graphic display 240x64 pixel

6 functions for each drying cycle

heating

conditioning

drying

alignment

conditioning

cooling

(Each function can be repeated

or inhibited as required)

8 phases per drying cycle

8 wood humidity sensors

(4 sensors for surfaces and

4 sensors for wood interior)

2 equilibrium moisture

content sensors

2 ambient temperature sensors

Heating C°/h control

Fan speed control

(with inverter drive only)

Setting of time bands

with fan speed control

(with inverter drive only)

Drying program library

(hardened or tropical woods)

Possibility of modifying

or inserting new drying programs

OPTIONAL CONFIGURATIONS:

Advanced drying function

with entry and estimate of drying time

Energy management function

to calculate the overall cost

of electricity and heating

(only with inverter drive, water flow

contactors and in/out temperature sensors)

PCZ-USB interface for connection

to PC (up to 32 chambers)

Copcal System RX CDROM Software

Function for Copcal System RX control

and supervision of controller via PC

Function Copcal System RX

for use of Internet/Lan

Function Copcal System RX for text message delivery

Function Copcal System RX

for Report generation

Function for proportional

control of actuators

24 phases per drying cycle

4 wind speed sensors

for detection of air speed

16 wood humidity sensors

(8 sensors for surfaces and

8 sensors for wood interior)

4 equilibrium moisture

content sensors

4 ambient temperature sensors

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FUNCTION FOR HEAT TREATMENT

HT ISPM-1� FAO:

Thermometer test system with SIT

calibration certificate for real-time checks of

wood temperature sensor calibration

Temperature balancer for sensor checking

From 6 to 16 wood temperature sensors

Registration, storage and printout of HT

heat treatment graphs, also with personalised

Client logo

COPCAL STM0�

Dryer-wood Copcal STM03 control systems

are designed for the excellent control and

management of the progress of the wood

vaporisation process by measuring the

temperature inside the unit and controlling

the flow of steam; in addition these systems

can control the opening of shutters for air

exchange.

STANDARD CONFIGURATION:

Alphanumeric display 2x 20 ch.

4 ambient temperature sensors

8 phases per vaporisation cycle

Vaporisation programs library

Network card for connection to PC (PCZ-

USB interface for connection to optional PC)

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WEBCAM

PRINTER

INTERNET

DRYER-WOOD

HOME

OFFICE

GSM

SMS

PHONE

ALARM

LAMP

SYSTEM OF TELECONTROL AND TELEASSISTANCE

DRYER-WOODPLANT

ASSISTANCE

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CONTROL AND SUPERVISION SOFTWARE« C O P C A L S Y S T E M R X »

The new control and supervision

system Software Copcal System RX is

designed to monitor and control up to 32

drying, vaporisation or heat treatments

systems ISPM-15 with direct connection via

the PCZ-USB interface and remotely via

the Internet, Lan or GSM.

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PORTABLE WOOD HUMIDITY MEASUREMENT DEVICE« C O P C A L K W »

COPCAL KWHumidity measu-

rement device with

drive-in electrodes,

professional model

designed for precision

and laboratory mea-

surements, micropro-

cessor circuit for au-

tomatic compensation

of value readings, with

precise measurements

of surfaces and depth.

Special steel hammer

for insertion of electrodes with depth gauge.

Scale adjustable from 1 to 4 depending on

the wood category.

TECHNICAL SPECIFICATIONS: humidity measurement range: 0-200%

measurement depth: 1- 6 cm

temperature compensation: yes

temperature control: from 0 to 100°C with

resolution of 0,1°C

power supply: battery 2 x 1,5V

autonomy: 100 hours

dimensions: 170x95x25 mm

carry case dimensions: 380x270x80 mm

supplied as standard: carry case, hammer,

nails, insulated nails and shielded cable

COPCAL KWPHumidity measurement device with drive-

in electrodes, professional model designed

for precision and laboratory measurements,

with a digital climatic sensor for reading

temperature and humidity RH and EMC/UGL

with possibility of inserting the support of

the EMC cellulose sensor used by the Dryer-

wood control unit for reading moisture

values inside the dryers.

Microprocessor circuit for automatic

compensation of values read, with precise

measurement of surfaces and depth. Special

steel hammer for insertion of electrodes

with depth gauge.

Scale adjustable from 1 to 4 depending on

the wood category.

Provision for connection to PC.

TECHNICAL SPECIFICATIONS: humidity measurement range: 0-200%

measurement depth: 1- 6 cm

temperature compensation: yes

temperature control: from 0 to 100°C with

resolution of 0,1°C

power supply: battery 2 x 1,5V

autonomy: 100 hours

dimensions: 170x95x25 mm

carry case dimensions: 380x270x80 mm

supplied as standard: carry case,

hammer, nails, insulated nails and shielded

cable, digital climatic sensor and wood

temperature sensor

For constant control of the humidity condi-

tions of your wood, with measurements and

checks also from outside the drying chambers,

such as in a warehouse or laboratory, Dryer-

wood recommends the use of the Copcal KW

portable humidity measurement devices.

MODEL MODEL

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Internal load-bearing structure prefabri-cated in 100% AISI/304 stainless steel, to ensure optimal mecha-nical performance and resistan-ce to aggression by chemical agents released by the wood du-ring the various types of heat treatment.The bolt-on structure assembly

system ensures rapid and precise system assembly.

Thermally insulating cladding of the walls, roof and doors is in special sand-wich panels with a thickness ranging from 60 to 140 mm. The insulating section in expanded polyurethane or mineral wool, ensures optimal heat insulation, the elimination of thermal brid-ges thanks to special joints and

maximum mechanical resistance. Also, the internal and external cladding of each panel is made with aluminium supports that ensure good resistance to chemical agents released by the wood and natural atmospheric agents.

Axial fans designed for maximum air flow rate and pressure performance. The rugged impeller comprising hub and wing-profile blades is made of die-cast aluminium and is en-closed in a conveyor tube with rounded edges. The electric mo-tor is coupled directly to the im-peller and fixed to the conveyor

tube with stainless steel bolts. The electric motors are closed versions, constructed in Class H, with in-sulation rating IP55, with special bearings for high temperatures, tropicalised windings, condensate drains and motor shaft in stainless steel. Each fan is balanced and tested on the workbench.

Mobile deflectors for compensation of resi-dual space between the under-side of the roof and wood to be dried. Produced with a flexible rubber fabric or in aluminium and stainless steel with manual opening and closing command to facilitate dryer loading and unloading.

C O M P O N E N T D E T A I L S

Loading doors of chambers in special aluminium profiles extruded from our own dies. Each door is designed with criteria of sturdiness and resi-stance to guarantee maximum sealing, structural strength and heat insulation also on large-scale. The doors can be solid sli-ding versions with hydraulically lifted trolleys or with supported folding doors.

Special EPDM rubber seals suitable for low and high temperatures, resistant to substances released by the wood and mechanical and elastic stress, to guarantee perfect sealing efficiency and unaltered characteri-stics over time.

Inspection hatches to enable access to cham-bers for product inspections and checks. Our doors are made of aluminium profiles and the type of insulation panels used for wal-ls, thus ensuring perfect heat and airtight sealing, also thanks to the EPDM rubber seals.

False ceiling comprising ribbed aluminium sheets fixed to the internal load-bearing structure. The purpose of the false ceiling is to produ-ce a channel through which the air circulated by the fans passes from one side of the chamber to the other.

Heating achieved by bi-metal exchangers with stainless steel or copper pipes and aluminium fins to increase the exchange surface.Correct sizing of each exchanger is fundamental to ensure the cor-rect heating output required for each type of wood to be dried. The heat exchangers are equip-ped with stainless steel mani-folds for the external hydraulic

connection to the chamber and 3-way solenoid valve, sized accordingly.

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Air exchange flues comprising motor-driven butterfly dampers with servo-motor and constructed in stain-less steel and aluminium with special closure seals. When cor-rectly sized in terms of dimen-sions and quantity, guarantee rapid dehumidification of the drying chamber.

Humidification system for air inside the chamber to avoid alterations to the wood fibre and colour and guarantee correct moisture con-tent. The humidification system is made of stainless steel pipe-lines in which special atomi-zer nozzles are installed, which thanks to the high pressure, ato-

mizes the water into small particles to thus aid rapid absorption into the air. The humidification system may be single or double depending on the direction of air ventilation, and each system is equipped with a solenoid valve and a water filter.

Electrical panel for control and management of the chambers throughout all the various phases of the hea-ting cycle, constructed with a protection rating of IP55, and compliant with current stan-dards. Each electrical panel is equipped with a control unit with display for constant information

on the phase of the cycle in progress; it is fitted with start and stop commands and luminous status indi-cators. Top quality and easily available electric and mechanical components, as well as electrical parts of the electrical panel. For control of the fan speed, an inverter drive is installed, complete with special RFI filters, and capacitors to avoid disturbance and electromagnetic interference. With the Copcal Sy-stem RX remote control system connected via PCZ-USB RS485 to the control unit, remote management of the chambers is also possible via PC.

Inverter Drive for automatic control of fan speed according to the humidity of the wood and the wood type being processed.In order to improve the quali-ty of drying and reduce electri-cal consumption, Dryer-wood always offers installation of the best 3-phase frequency conver-

ters complete with filter system to eliminate distur-bance deriving from electromagnetic phenomena.

Electrical system engineering comprising electrical connections between the electrical panel and various system components.These may include: fans, 3-way heating valves, air exchange flues, humidification solenoid valves, climate parameter de-tection sensors and wood status

conditions. Each Copcal system is supplied complete with a set of electric cables supplied as standard, re-quired for connection of the various actuators to the electrical control panel. Only specially sized double insulation cables are routed through the chamber and in areas subject to exposure to various temperature levels.

Direct gas generator, a valid and cost-saving solution for heating is the direct gas generator, which avoids the need for the boiler and relative hydraulic circuit, thereby redu-cing heat dispersion and heating costs to a minimum. It also ac-celerates the heat process times with minimal management and maintenance costs. This heating system is made up of a dual sta-ge blown air burner operating with gas fuel. The burner is con-nected directly to the combu-stion chamber with an air/fume heat exchanger with INOX AISI

316 heavy gauge steel pipes. The heat exchanger pla-ced horizontally and subject to direct impact of the air flow generated by the fans, disperses heat thus heating up the chamber and the wood inside. The combustion fumes circulate inside the heat exchan-ger without any contact with the air circulating in the chamber, thus avoiding any risk of fire.The burner is fitted with an electronic control unit with automatic ignition and flame control, double fuel shut-off valve and other safety systems. A cen-trifugal suction fan is installed downline of the heat exchanger for discharge of the combustion fumes to the flue.

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� 6

CUSTOMER CARE

We place great importance

on the after-sales technical

assistance service which,

together with product quality,

represent the key elements of

our reliability and prestige.

Dryer-Wood srl has technical

staff capable of assisting

customers with short response

times, offering direct technical

assistance or assistance by

phone or e-mail; we also offer

an efficient remote assistance

service for plants equipped for

this type of service.

INSTALLATION & MAINTENANCE

Dryer-Wood srl has qualified

and expert personnel to carry

out the installation and repair

of its systems offering also

turn-key solutions worldwide.

In addition our customers can

always count on a complete

after-sales service with the

expertise to carry out any type

of maintenance, servicing,

replacement of parts on existing

systems, including also the

relevant test to guarantee the

quality of a system.

The systems can also be

dismantled and re-assembled

elsewhere favouring “after-

market” operations.

ORIGINAL SPARE PARTS

Thanks to its in-house

warehouse, Dryer-wood srl

can supply in a short time

any original spare part for

systems installed at the user’s

premises.

The sales office is available to

provide detailed information

on any spare part the user

may require, a quote with

convenient prices, delivery

time and reduced shipment

costs to any part of the world.

S E R V I C E S

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� 8

Dryer-wood srlVia F.lli Andolfatto,1� /a - �60�0 Romano d’Ezzelino - Vicenza - ITALY

tel. +�� 0��� ��1 616 - fax +�� 0��� �� 011�[email protected] - www.dryerwood.it

ROMANO D’EZZELINO

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� �We reserve the right to apply, without notice, modifications

as deemed necessary to improve product quality and performance

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Via F.lli Andolfatto,1�/a - �60�0 Romano d’Ezzelino - VItel. 0��� ��1616 - fax 0��� ��011�

www.dryerwood.it - [email protected]

agent