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e-ISSN: 2582-5208 International Research Journal of Modernization in Engineering Technology and Science Volume:02/Issue:06/June-2020 www.irjmets.com www.irjmets.com @International Research Journal of Modernization in Engineering, Technology and Science [1014] REVIEW PAPER: IMPORTANCE OF RHEOLOGY IN SURFACE COATINGS AND ITS MEASUREMENT Sachin Kumar Kashyap *1 *1 Final B.Tech. Chemical Technology (Paint Technology) Department of Paint Technology, Harcourt Butler Technical University, Kanpur UP, India ABSTRACT In the paint and several other allied industries many methods and techniques have been developed to relate a flow quantity to particular coating performance characteristics. Off the various physico-chemical properties studied in coating technology, rheology, a physical property plays an important role in paint manufacturing. The knowledge of the rheology of materials and how to manipulate it through formulation is a vital tool in the optimization process. In addition to that, knowing about the various types of rheometer/viscometer, their conversion units, various factors on which it actually depends and its effect on different coating properties would be an added advantage. This review article discusses the concept of rheology, measurement and its application in surface coating. KEYWORDS: Viscosity, Rheology, Surface Coatings, Flow Behavior, Viscosity Measurement I. INTRODUCTION One of the most important property of the surface coating is the way in which material flows. The science which describes how materials change their shape is called Rheology. For liquids and semi-solids, this is typically called flow behavior. In surface coating rheology is not a simple flow property, after application it must hold up, possibly on a vertical surface. Most of the coatings are formulated in such a way that the rheology fulfill both requirements i,e. holds up and flow out. Viscosity is one part of the science of Rheology which quantifies the resistance materials give to changing shape. It is a measure of the resistance of a fluid to deform under shear stress. It is commonly perceived as flow behavior or resistance to pouring. Molecule size, molecule shape, molecule nature, molecule arrangement, force between molecules causes viscosity. Shear Flow:This is the easiest type of flow to define and control. When a force is applied to the top surface area of a cube of material produces a deformation in that surface which diminishes in the remaining layers of the material. This force, F per unit area, A, is termed the shear stress ( σ) and a deformation is characterized by the angle ϒ known as shear. Shear Rate:If shear stress is maintained with time on the surface of a fluid then angle ϒ would change with time. This is known as shear rate or we can say that shear rate is a measure of how rapidly a material is deformed and its unit is per second (Fig1). During shear orientation, extension, deformation, breaking of aggregates takes place in the sample (Fig.2). When a force F is applied at the liquid surface of area A, it undergoes deformation or shearing. Tendency of the liquid to resist this deformation is called Viscosity and is expressed as the ratio of shear stress τ vs shear rate D according to ή (viscosity)=τ/D where τ=F/A (dynes/cm 2 ) and D=v/x(sec -1 ) here v represents the velocity of the liquid and x the liquid thickness. when shear stress is expressed in dynes/cm 2 and shear rate in sec -1 , viscosity is expressed in poise (Absolute Viscosity) poise=gm cm -1 sec -1 when liquids are sheared under influence of gravitational forces, the viscosities are expressed in terms of kinematic viscosities and are obtained by dividing the absolute viscosity ή by the density ρ of liquids This is expressed in stokes units. Kinematic viscosity (stokes)(ν)=ή/ρ(cm 2 sec -1 ) Here ρ is the mass density of the fluid.

Transcript of e-ISSN: 2582-5208 International Research Journal of ......the rheology of materials and how to...

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    REVIEW PAPER: IMPORTANCE OF RHEOLOGY IN

    SURFACE COATINGS AND ITS MEASUREMENT Sachin Kumar Kashyap

    *1

    *1Final B.Tech. Chemical Technology (Paint Technology) Department of Paint Technology,

    Harcourt Butler Technical University, Kanpur UP, India

    ABSTRACT In the paint and several other allied industries many methods and techniques have been developed to relate a flow

    quantity to particular coating performance characteristics. Off the various physico-chemical properties studied in

    coating technology, rheology, a physical property plays an important role in paint manufacturing. The knowledge of

    the rheology of materials and how to manipulate it through formulation is a vital tool in the optimization process. In

    addition to that, knowing about the various types of rheometer/viscometer, their conversion units, various factors on

    which it actually depends and its effect on different coating properties would be an added advantage. This review

    article discusses the concept of rheology, measurement and its application in surface coating.

    KEYWORDS: Viscosity, Rheology, Surface Coatings, Flow Behavior, Viscosity Measurement

    I. INTRODUCTION One of the most important property of the surface coating is the way in which material flows. The science which

    describes how materials change their shape is called Rheology. For liquids and semi-solids, this is typically called

    flow behavior. In surface coating rheology is not a simple flow property, after application it must hold up, possibly

    on a vertical surface. Most of the coatings are formulated in such a way that the rheology fulfill both requirements

    i,e. holds up and flow out. Viscosity is one part of the science of Rheology which quantifies the resistance materials

    give to changing shape. It is a measure of the resistance of a fluid to deform under shear stress. It is commonly

    perceived as flow behavior or resistance to pouring. Molecule size, molecule shape, molecule nature, molecule

    arrangement, force between molecules causes viscosity.

    Shear Flow:This is the easiest type of flow to define and control. When a force is applied to the top surface area of

    a cube of material produces a deformation in that surface which diminishes in the remaining layers of the material.

    This force, F per unit area, A, is termed the shear stress (σ) and a deformation is characterized by the angle ϒ

    known as shear.

    Shear Rate:If shear stress is maintained with time on the surface of a fluid then angle ϒ would change with time.

    This is known as shear rate or we can say that shear rate is a measure of how rapidly a material is deformed and its

    unit is per second (Fig1). During shear orientation, extension, deformation, breaking of aggregates takes place in the

    sample (Fig.2).

    When a force F is applied at the liquid surface of area A, it undergoes deformation or shearing. Tendency of the

    liquid to resist this deformation is called Viscosity and is expressed as the ratio of shear stress τ vs shear rate D

    according to

    ή (viscosity)=τ/D

    where τ=F/A (dynes/cm2) and D=v/x(sec

    -1)

    here v represents the velocity of the liquid and x the liquid thickness. when shear stress is expressed in dynes/cm2

    and shear rate in sec-1, viscosity is expressed in poise (Absolute Viscosity)

    poise=gm cm-1sec-1

    when liquids are sheared under influence of gravitational forces, the viscosities are expressed in terms of kinematic

    viscosities and are obtained by dividing the absolute viscosity ή by the density ρ of liquids This is expressed in

    stokes units.

    Kinematic viscosity (stokes)(ν)=ή/ρ(cm2sec-1)

    Here ρ is the mass density of the fluid.

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    Fig1: Shear Rate

    During shear the following changes takes place in the sample

    Orientation Extension Deformation Breaking of Aggregates

    Fig 2: Changes taking place during shear in the sample

    Dimensions and Units of Viscosity

    The dimensions of dynamic viscosity are M L-1 T-1 and the basic SI unit is the Pascal second (Pa·s), where 1 Pa·s =

    1 N s m-2. The c.g.s. unit of dynes cm-2 is the poise (P). The dimensions of kinematic viscosity are L2T-1 and the SI

    unit is m2s-1. For most practical situations, this is usually too large and so the c.g.s. unit of cmor thestoke (St), is

    preferred. Table 1 lists some common fluids and their shear dynamic viscosities at atmospheric pressure and 20°C.

    η =Viscosity= Shear Stress/Shear Rate=(dynes-cm-2

    /sec-1

    )^-1

    Table 1: Shear Dynamic Viscosity of Some Common Fluids at 20°C and 1 atm

    Fluid Shear dynamic viscosity (Pa·s)

    Air 1.8 × 10-4

    Water 1.0 × 10-3

    Mercury 1.6 × 10-3

    Automotive engine oil 1.3 × 10-1

    Dish soap 4.0 × 10-1

    Corn syrup 6.0

    According to Newton’s law, the viscosity of a fluid is constant. As shear rate changes, shear stress changes in

    proportion such that viscosity is constant. Unfortunately, most fluids do not follow Newton’s law. For this reason,

    fluids are classified into two categories: Newtonian and non-Newtonian fluids.

    Newtonian fluids:It is most easily understood by thinking of a liquid that has a constant viscosity over a wide range

    of shear rates at a given temperature. The viscosity is independent of the shear rate at which it is measured. It plays

    a key role in the processing stage. For certain liquids viscosity is a material constant that only depends on

    temperature and pressure. This group of materials is termed Newtonian liquids. Oils, some resin solutions, solvents,

    some additives are Newtonian fluids (Fig3). on the other hand, the Newtonian fluid follow the law(eq-1) shear

    stress proportional to shear rate.

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    Non-Newtonian fluids: For a non-Newtonian fluid, viscosity is dependent upon the shearing action (shear rate or

    shear stress) at which it is measured (Fig3). Non-Newtonian flow may be classified into two categories: non-

    Newtonian time independent flow and non-Newtonian time dependent flow. The most common behavior is shear

    thinning where with an increasing shear rate the material a decreasing viscosity has. Surface coatings will generally

    show this type of behavior and they usually contain both polymers and pigment particles. The converse of shear

    thinning is shear thickening, whereby the viscosity is increased by increasing the shear rate. The surface coating

    industry often exploits this behavior in paint manufacture by using mill bases. They are highly pigmented mixtures,

    exhibiting shear thickening, and hence when caused to flow rapidly show very high viscosity. Thus the non-

    Newtonian fluid can be broadly be classified as: -

    Types of Non-Newtonian Fluid (most of the paints fall under this category)

    1. Time Dependent

    Thixotropic

    Rheopectic

    2. Time Independent

    Pseudo plastic

    Bingham Plastic

    Dilatant

    Flow Curves or Rheograms

    The nature of flowing materials can be characterized in a graph of shear stress versus shear rate. When we plot the

    relationship between shear stress and shear strain for any liquid is displayed graphically shear stress(τ) at y-axis and

    shear strain (γ) at x axis. This graph is known as flow curve orrheogram. Flow curves can give us information about

    the type of flow (yield stress), effect of shear rate, changing effect of shearing history and recovery after the shear

    force is removed.

    Fig 3: Flow curve showing Newtonian Non-Newtonian fluids behavior

    Rhegrams for Newtonian fluid

    Viscosity of Newtonian fluids for increase and decrease in shear rate remains constant.

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    Rheograms for Non Newtonian

    Time independent

    Pseudo plastic fluids become thinner when the shear rate increases, until the viscosity reaches a stage of limit

    viscosity. Ex:- Nail polish,latex paint,some silicon coatings etc.

    Bingham plastic fluid will have a solid or semisolid character under static conditions. A certain amount of

    shear force must be applied to the fluid Before any flow is induced this force is called the yield stress Once the

    yield value is exceeded and flow begins plastic fluids may display Newtonian, pseudo plastic or dilatant flow

    characteristics. Ex :- thooth paste ,some oils etc.

    Dilatant fluids become thicker when agitated. The viscosity increases proportionally with the increase of the

    shear rate. Ex:- quicksand etc

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    Thixotropy and Rheopecty: It is found that at a constant shear rate the viscosity of a material continually changes

    for a period of time prior to settling to a steady rate value. The liquids whose viscosity decreases with time, like

    nondrip paints, which behave like solids until the stress applied by the paint brush for a sufficiently long time

    causes them to flow freely, are called thixotropic fluids. Conversely, an increase in the viscosity during shear which

    is lost during a period of rest is termed anti-thixotropy. Thixotropy is far more commonly found than anti

    thixotropy. Emulsion paint (latex paint or acrylic paint) exhibiting thixotropy where an increase in relative flow

    velocity will cause a reduction in viscosity, for example, by stirring. Some other non-Newtonian materials show the

    opposite behavior, rheopecty: viscosity going up with relative deformation, and are called shear thickening

    or dilatant materials. Since Sir Isaac Newton originated the concept of viscosity, the study of liquids with strain rate

    dependent viscosity is also often callednon-Newtonian fluids mechanics. Ex: - clays etc.

    Factors Affecting Viscosity

    Flow Condition-Laminar or Turbulent

    Temperature

    Pressure

    concentration

    attractive force

    particle size

    Flow condition

    In laminar flow, the substance moves in imaginary thin layers in which molecules do not change from one layer to

    another layer. The fluid has an uniform structure. While in the turbulent flow, non-uniform structure or layers can

    be observed. Molecules moves freely or in random nature.

    If testing a fluid under turbulent flow condition, it will give a higher viscosity.

    Temperature

    A fluid's viscosity depends on its temperature. Temperature has a dominating influence. Viscosity of a fluid

    decreases with increase in temperature and decreasing temperature causes an increase in viscosity. The relationship

    between temperature and viscosity is inversely proportional for all substances. A change in temperature always

    affects the viscosity. It depends on the substance just how much it is influenced by a temperature change. For some

    fluids a decrease of 1°C already causes a 10 % increase in viscosity.

    http://www.viscopedia.com/basics/factors-affecting-viscometry/#c82http://www.viscopedia.com/basics/factors-affecting-viscometry/#c85http://www.viscopedia.com/basics/factors-affecting-viscometry/#c86

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    Pressure

    viscosity increases with increasing pressure because the amount of free volume in the internal structure decreases

    due to compression. Consequently, the molecules can move less freely and the internal friction forces increase. This

    results in an increased flow resistance.

    In most cases a fluid's viscosity increases with increasing in pressure. Compared to the temperature, liquids are

    influenced very little by the applied pressure because liquids (other than gases) are almost non-compressible at low

    or medium pressures. a considerable change in pressure from 0.1 to 30 MPa causes about the same change in

    viscosity as a temperature change of about 1 K (1°C).

    Concentration

    Concentration is the amount of substance that is dissolved in a specific volume. An increase in concentration will us

    ually result in an increase in viscosity.

    Attractive Force

    Particles of the same substance have an attractive force on one another. Some substances

    have a strong attraction while some substances have a weaker attraction.

    The stronger the attraction of particles, the higher the viscosity.

    Particle Size

    The size of the particles of a substance will greatly affect its viscosity. Small particles can

    move more easily past each other and can therefore flow faster, meaning they have a lower viscosity.

    Large particles would mean a higher viscosity.

    Rheological Measurement in Surface Coating: In the surface coating industry a number of measurement

    methods, flow cup to computer-controlled rotation viscometers have been established for the determination of

    viscosity. Rheological properties can be measured from bulk sample deformation using a mechanical rheometer, or

    on a micro-scale by using a microcapillary viscometer or an optical technique such as Micro rheology. A large

    number of commercial instruments are available for the determination of the absolute properties, within well-

    defined flow processes. They are generally rotational devices in which the geometry of the device holding the

    sample is defined so that one part of the geometry is in rotation, whilst the other part is static, and this creates a

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    well-defined and constant shear rate throughout the sample. The instrument sets the shear stress and measures the

    rotation rate or vice versa. Shear rate and shear stress are known irrespective of which of the two quantities is set

    and which is measured.

    The basic principle of all viscometers is to provide as simple flow kinematics as possible, preferably 1D (isometric)

    flow, in order to determine the shear strain rate accurately, easily, and independent of fluid type. The resistance to

    such flow is measured, and thereby the shearing stress is determined. The shear viscosity is then easily found as the

    ratio between the shearing stress and the corresponding shear strain rate.

    The instruments for viscosity measurements are designed to determine ―a fluid’s resistance to flow,‖ a fluid property

    defined above as viscosity. The fluid flow in a given instrument geometry defines the strain rates, and the

    corresponding stresses are the measure of resistance to flow. If strain rate or stress is set and controlled, then the

    other one will, everything else being the same, depend on the fluid viscosity. If the flow is simple (one dimensional,

    if possible) such that the strain rate and stress can be determined accurately from the measured quantities, the

    absolute dynamic viscosity can be determined; otherwise, the relative viscosity will be established. For example, the

    fluid flow can be set by dragging fluid with a sliding or rotating surface, falling body through the fluid, or by forcing

    the fluid (by external pressure or gravity) to flow through a fixed geometry, such as a capillary tube, annulus, a slit

    (between two parallel plates), or orifice. The corresponding resistance to flow is measured as the boundary force or

    torque, or pressure drop. The flow rate or efflux time represents the fluid flow for a set flow resistance, like pressure

    drop or gravity force. The viscometers are classified, depending on how the flow is initiated or maintained.

    Types of Viscometer

    A viscometer is an instrument used to measure the viscosity of a fluid. For liquids with viscosities, which vary with

    flow conditions, an instrument called a rheometer is used. Viscometers only measure under one flow condition. The

    instruments for viscosity measurements are designed to determine ―a fluid’s resistance to flow,‖ a fluid property

    defined as viscosity. Depending on how the flow is initiated or maintained, the viscometers are mainly classified

    into following types:

    • Capillary

    • Flow Cup

    • Rotational

    • Falling Sphere

    • Gardeners Tube Viscometer

    Capillary

    Glass capillary viscometer

    viscometers are based on the relation between viscosity and time. It uses gravity as the driving force. Therefore

    Capillary the results are kinematic viscosity. The main advantage of this method is that gravity is a very reliable

    driving force. Because gravity is available everywhere on earth. This principle is widely established in many

    standards practices. The disadvantage of this principle is that the driving force cannot be varied. It is too small for

    highly viscous samples. Further, many different capillaries are required to cover a wide viscosity range with one

    constant driving force. Many types of capillary viscometers are available in market according to capillary size see

    fig given below.

    Fig 4: Glass capillary viscometer

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    Flow Cups

    For many applications it is not necessary to know the absolute viscosity of a paint system. A parameter permitting a

    relative classification and estimation is often sufficient. The efflux time, measured in seconds, has proven to be a

    practical measure. It is determined using flow cups of various designs following the appropriate international /

    national standards (Fig5). These cups hold a defined volume of liquid which flows through an orifice. The

    reproducibility of such measurements depends on

    The accuracy of the size of the cup

    A constant temperature during measurement

    The Newtonian flow behavior of the liquid

    To take a reading, the orifice is sealed with a finger and the cup is filled with material with the excess caught in an

    overflow trough. The finger is removed and the time for the material to stream out measured. This is a measure of

    the viscosity having the units of seconds.

    Fig 5 : Flow Cups

    The table given below lists the major flow cup types together with a conversion chart of Efflux Time (in seconds) to

    Viscosity in Centistokes (cSt). It has been constructed from the various International Standard Calculators. Each

    cup design is unique care must be taken when comparing viscosity values between different cup types. These values

    are the absolute values and do not include the allowed tolerances, as these differ considerably between each of the

    Standards.

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    Rotational

    The main advantage of the rotational as compared to many other viscometers is its ability to operate

    continuously at a given shear rate, so that other steady-state measurements can be conveniently performed. That

    way, time dependency, if any, can be detected and determined. Also, subsequent measurements can be made with

    the same instrument and sampled at different shear rates, temperature,

    etc. For these and other reasons, rotational viscometer share among the most widely used class of instruments for

    rheological measurements.

    The stormer viscometer

    The Stormer viscometer is a specialized viscometer type that is designed to test the viscosity of paints and can be

    used in other applications as well. It is widely used in the paint industries to test paint quality based on its viscosity.

    The viscometer works by using a specialized paddle shaped rotor that rotates with an internal motor. The paddle is

    submerged in the cylinder of liquid to be tested then rotates. Viscometer measures the viscosity of a fluid by

    measuring the time taken for an inner cylinder in the mechanism to perform a fixed number of revolutions in

    response to an actuating weight. The viscometer is calibrated by measuring the time taken with varying weights

    while the mechanism is suspended in fluids of accurately known viscosity. The data comes from such a calibration,

    and theoretical considerations suggest a nonlinear relationship between time, weight and viscosity, of the form Time

    = (B1*Viscosity)/(Weight - B2) where B1 and B2 are unknown parameters to be estimated,

    The viscosity value is provided in Krebs units. Some Paints which are not designed to be spread with a paintbrush

    or paint roller will not provide sufficient data with this type of viscometer.

    Brookfield viscometer

    Brookfield Viscometers can measure viscosity through the varying flow conditions of the sample material being

    tested. They consist a spindle on a shaft that is designed to be dipped or immersed into a liquid that is then rotated.

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    The rotation causes the fluid to produce a drag, which is then measured with the applied torque on the liquid’s

    viscosity. And the reading in Krebs unit can be seen in the meter given in it. To measure the sample’s viscosity in

    the Brookfield viscometer, the material needs to be stationary inside a container while the spindle moves while

    immersed in the fluid. The material must be able to produce a laminar flow over the spindle while moving. This is

    only possible with a low Reynolds Number.

    Parallel plate viscometer

    An instrument consisting of two circular parallel plates, the lower one stationary, the upper one rotatable, the disk-

    shaped specimen being placed between the plates. The material being tested is placed in the gap and the lower plate

    applies a lateral shear force to the test material.

    Concentric cylinder-type viscometer

    They are usually employed when absolute viscosity needs to be determined, which in turn, requires a knowledge of

    well-defined shear rate and shear stress data.(Fig 6)

    Such instruments are available in different configurations and can be used for almost any fluid.

    Fig 6: Concentric cylinders viscometer geometry.

    Cone and Plate Viscometer

    The simple cone-and-plate viscometer geometry provides a uniform rate of shear and direct measurements of the

    first normal stress difference. It was designed with an acknowledgment that coatings are generally shear thinning

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    and that brushing spraying or roller coating of paints takes place at high shear rates, around 10,000s-1. The device

    uses a small diameter wide angle cone rotated at a constant speed, in contact with a plate. It is the most popular

    instrument for measurement of non-Newtonian fluid properties. The working shear stress and shear strain rate

    equations can be easily derived in spherical coordinates, as indicated by the geometry. The simple cone-and-plate

    viscometer geometry provides a uniform rate of shear and direct measurements of the first normal stress difference.

    It is the most popular instrument for measurement of non-Newtonian fluid properties.

    .

    Fig 7: Cone and Plate Viscometer

    Falling Sphere

    The falling sphere viscometer is one of the earliest and least involved methods to determine the absolute shear

    viscosity of a Newtonian fluid. In this method, a sphere is allowed to fall freely a measured distance through a

    viscous liquid medium and its velocity is determined.

    It is a schematic diagram (Fig 8) of the falling sphere method and demonstrates the attraction of this method — its

    simplicity of design. The simplest and most cost-effective approach in applying this method to transparent liquids

    would be to use a sufficiently large graduated cylinder filled with the liquid. With a distance marked on the cylinder

    near the axial and radial center (the region least influenced by the container walls and ends), a sphere (such as a ball

    bearing or a material that is nonreactive with the liquid) with a known density and sized to within the bounds of the

    container correction, free falls the length of the cylinder. As the sphere passes through the marked region of length d

    at its terminal velocity, a measure of the time taken to traverse this distance allows the velocity of the sphere to be

    calculated. This method is useful for liquids with viscosities between 10-3 and 105 Pa·s. Due to the simplicity the

    falling sphere method is particularly well suited to high pressure–high temperature viscosity.

    The viscous drag of the falling sphere results in the creation of a restraining force, F, described by Stokes’ law:

    F=6πηrv, where r is the radius of the sphere and v is the terminal velocity of the falling bod

    Fig 8: Schematic diagram of the falling sphere viscometer. Visual observations of the time taken for the sphere to

    traverse the distance d are used to determine a velocity of the sphere

    The falling-ball viscometer VISCO BALL is based on the Hopper measurement system. It measures the time taken

    by a solid sphere to travel the reference distance through an inclined tube filled with the sample. A return constant

    may be established by turning the tube upside-down. The test results are given as dynamic viscosity in the

    internationally standardised absolute units of mill Pascal seconds. Temperature is controlled in Falling ball

    viscometers is done by maintaining a bath of constant temperature which allow an accurate study of viscosity.

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    Selection of ball is made on basis of the assumed viscosity of studied liquid and the specification which is given in

    table

    BALL.NO. Material Density

    ρ(gr/cm3 )

    Ball weight (gr) Ball constant (mPa.

    cm3 /gr)

    Measuring

    range

    (mPa.s)

    1. Glass 2.228 4.599 0.00891 0.6-10

    2. Glass 2.228 4.816 0.0715 7-130

    3. Glass 2.411 4.454 0.07755 30-700

    4. Alloy 8.144 16.055 0.1239 200-4800

    5. Alloy 7.909 14.536 0.6543 800-10000

    Garderner tube viscometer

    Gardner bubble viscometers are used to quickly determine kinematic viscosity of known liquids such as resins and

    varnishes. This instrument is based on the principle that the viscosity is directly proportional to the bubble speed.

    The viscosity of a sample of varnish or other transparent liquid is therefore determined by reference to the standard

    tubes in which an air bubble rises with the same speed as it does in a tube of the sample being tested. For this

    purpose, two carefully calibrated empty tubes are furnished with each set. The tube has three amber ring marks at

    27, 100 and 108 mm from the bottom. Fill the tube up to the 100 mm line, insert the cork down to the 108 mm line

    and turn the tube bottom up. Turn the tube around, start the stop watch when the air bubble crosses the 27 mm line

    and stop when the bubble crosses the 100 mm line. Gardner tube viscometer mainly use for measuring viscosity of

    medium and high viscous clear (transparent) liquid.

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    The basic principle of all viscometers is to provide as simple flow kinematics as possible, preferably one-

    dimensional (isometric) flow, in order to determine the shear strain rate accurately, easily, and independent of fluid

    type. The resistance to such flow is measured, and thereby the shearing stress is determined. The shear viscosity is

    then easily found as the ratio between the shearing stress and the corresponding shear strain rate.

    Because of different types of viscometer , interchange of technical information makes it necessary to provide table

    for converting viscosities from one type to another. Table 2 shows comparison of viscosity measured from different

    viscometer.

    Table 2: Viscosity comparison chart at 250C

    Application

    Paints are most frequently either highly shear thinning or thixotropic, they tend to aid the application process. High

    shear rates generated in these application methods destroy the inherent structure within paint, for the duration of the

    application, which considerably increases the ease with which they flow in such processes. Cone and plate

    viscometer would be the best suited for this measurement. Another consideration that has to be taken into account

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    when adapting the rheology for an application process is that in order to apply a sufficiently thick coating to the

    substrate the high shear rate viscosities also need to be relatively high.

    The paint properties like Gloss, Smoothness, Abrasion resistance, Water resistance Application (brush, spray, roller,

    dipping etc.), Sagging, etc. depend on their rheology. Viscometric data can be used for material characterization or

    ―finger-printing‖,standard testing methods to check for differences between batches, indirect way of measuring

    quality, product formulation,quality control, process control, design, optimization and operation of process

    equipment.

    The processes designed for the application of coatings are based on other criteria than simple flow. The common

    methods of application, brush, spray, roller and electro deposition, for instance were developed with consideration

    of criteria such as speed of application, mechanical simplicity, transfer efficiency and ease of equipment cleaning

    amongst a host of others. In surface coating, viscosity measurement can be used in the following:

    It help in formulation e.g.-charging of ball mill, etc.

    consistent product quality is ensured e.g.-linseed stand oil

    stability of product e.g.-paint packed at 120 s, cough syrup

    Quality control & Production e.g. alkyd resin discharged at appropriate viscosity

    It helps in material characterization e.g. NC lacquer (1/2s, 3/4s, 4s, 10s, etc)

    Design, optimization and operation of process equipment

    II. CONCLUSION The science of rheology and the characterization of viscoelastic properties in the production and use

    of polymeric materials have been critical for the production of many paint products for use in the industrial sectors.

    The deformation and flow properties (rheology) of coatings exhibit many and varied forms of behavior under well

    controlled, laminar flow conditions. Adapting these properties to give good performance under the constraints

    imposed in all aspects of the coating’s life, from manufacture through storage and application to post application, is

    one of the naturally difficult problems for a paint formulator to consider. Rheology can be vital tool in the

    optimization process of paints. Flow properties are used as important quality control tools to maintain the

    superiority of the product and reduce batch to batch variations.

    III. REFERENCES [1] www.kostic.niu.edu/K12208_C046-viscosity-PR.pdf

    [2] J. Ferguson and Z. Kemblowski, Applied Fluid Rheology, New York: Elsevier, 1991.

    [3] R. W. Whorlow, Rheological Techniques, 2nd edn., New York: Ellis Horwood, 1992.

    [4] C. W. Macosko, Rheology: Principles, Measurements, and Applications, New York: VCH, 1994.

    [5] F. Gui and T. F. Irvine, Jr., Theoretical and experimental study of the falling cylinder viscometer, Int. J. Heat

    Mass Transfer, 37(1), 41–50, 1994.

    [6] J. A. Himenez and M. Kostic, A novel computerized viscometer/rheometer, Rev. Sci. Instrum., 65(1), 229–

    241, 1994.

    [7] Y. Bottinga and P. Richet, Silicate melts: The ―anomalous‖ pressure dependence of the viscosity,Geochim.

    Cosmochim. Acta, 59, 2725–2731, 1995.

    [8] Cannon-Fenske Viscometer Instrument Manual.

    [9] N. A. Park and T. F. Irvine, Jr., Falling cylinder viscometer end correction factor, Rev. Sci. Instrum., 66(7),

    3982–3984, 1995.

    [10] G. E. LeBlanc and R. A. Secco, High pressure stokes’ viscometry: A new in-situ technique for sphere velocity

    determination, Rev. Sci. Instrum., 66(10), 5015–5018, 1995.

    [11] 11.A. Marrion, The Chemistry and Physics of Coatings, Second Edition

    [12] C. J. Schaschke, High pressure viscosity measurement with falling body type viscometers, Int. Rev. Chem.

    Eng., 2, 564–576, 2010.

    [13] L. Kulisiewicz and A. Delgado, High pressure rheological measurement methods: A review, Appl. Rheol., 20,

    13018, 2010.

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