e-Flex SMT Microsystems, Co. Ltd. - Amtest - no. 1 SMT ... · 2014 e-Flex SMT Microsystems, Co....

www.eflexsmt.com

2014

e-Flex SMT Microsystems, Co. Ltd.Rm 1004, Tung Wah Mansion199-203 Hennessy Rd.Wan Chai, Hong KongTel.: +852 2868 9169Fax: +852 2868 2769

After-sales service 26

Quality assurance & Agent network 25

Customers world wide

Automation line examples

24

23

NG/OK Vertical Buffer 22

LIFO Vertical Buffer 21

Multi-Function Vertical Buffer 20

Multi-Function Buffer Stocker 19

NG/OK - Dual Rail Unloader 18

Mini-size Magazine Unloader 17

Multi Magazine Loader/Unloader 16

Vacuum Bare Board Loader 15

Destacker/Push-Up Stacker 14

Reject Conveyor 13

Manual Lift Gate Conveyor 12

Lowering Gate Conveyor 11

Telescopic Gate Conveyor 10

Turn Conveyor 09

PCB Inverter 08

Shuttle Conveyor 07

Flash-Off Conveyor 06

Dual Rail Conveyor

Inspection Conveyor (High-End) 05

04

Inspection Conveyor 03

About us 01/02

In the electronic equipment industry,we want to be the most competitive designamong all high-end manufacturers.

e-Flex SMT Microsystems supplies a wide range of the most innovative and reliable types of SMT (Surface Mount Technology) equipment and Electronic devices manufactured in East Asia.

Our goal is to expand day by day into each country and to bring satisfaction to our customers, offering solutions at a cost-effective rate. We are constantly developing and improving our existing models of machinery in order to be up to date to the current levels of sophistication.

Our full line of equipments and accessories is actually fitting every demand of our customer’s SMT lines. We bring solutions to every need at a very reasonable cost.

Located in Hong Kong, Asia’s World City and home of the Electronics industry in Asia, e-Flex SMT Microsystems services world-wide and has already many distributors in different countries.

We are experts in selecting the best choices of equipment and machinery under the demands of our clients.

With a combination of cost-effective rates and machinery expertise, e-Flex SMT Microsystems is the best choice you might have at the present moment as your SMT supplier.

Features

Modular design, PLC controlledStability enhanced by heavy designErgonomic design arm restSmooth and parallel width adjustment (stainless steel screws)Different lengths available upon requestMulti-segment concept available upon requestAutomatic/Manual modesVariable speed controlInspection buttonSMEMA compatible

Conveyor height 95030mm

Options

Covers for operator protectionHigh-clearance on requestCooling fans on top for after-reflowLight system for better inspectionShelf with ESD component boxesMotorized width adjustmentChain transport system

Technical Parameters Schematic

Specifications Units in mm



Description

Belt Type

Conveyor Speed

Power Source

Power Consumption

This unit is used as a visual inspection station foroperators between SMT machines or board hand-ling unit to link the machines.

Antistatic Flat Belt of 3mm width

0.5-20m/min or specify

AC 220V, 50/60Hz, 1 phase

100W Max.

Size Model Machine Dimensions (LxWxH) Effective PCB Size Weight (Kg)

L

L

XL

XL

LS-C050SD3BL

LS-C050SD3BXL

LS-C100SD3BL

LS-C100SD3BXL

500x694x950 50x50 - 470x400

500x755x950 50x50 - 470x460

1000x694x950

1000x755x950

50x50 - 530x400

50x50 - 530x460

87

92

92

97

Features

Modular design, PLC controlledStability enhanced by heavy designErgonomic design arm restSmooth and parallel width adjustment (stainless steel screws)Different lengths available upon requestMulti-segment concept available upon requestAutomatic/Manual modesIndependent variable speed controls for each railIndependent inspection buttonsSMEMA compatible


Options

Covers for operator protectionHigh-clearance on requestCooling fans on top for after-reflowLight system for better inspectionShelf with ESD component boxesMotorized width adjustmentChain transport system

Description

Belt Type

Conveyor Speed

Power Source

Power Consumption

This unit is used as a visual inspection station foroperators between SMT machines or board hand-ling unit to link the machines. Dual rail version.




100W Max.


L

L

M

M

LS-C050SD3BM-Y 500x843x950

500x1003x950

1000x843x950

1000x1003x950

97

92

102

107

50x50 - 470x250

50x50 - 470x300

50x50 - 530x250

50x50 - 530x300

LS-C050SD3BL-Y

LS-C100SD3BM-Y

LS-C100SD3BL-Y

Features

Modular design, PLC controlledStability enhanced by heavy designBeautiful design with aluminum finishingsSmooth and parallel width adjustment (stainless steel screws)Different lengths available upon requestMulti-segment concept available upon requestAutomatic/Manual modesVariable speed controlInspection buttonSMEMA compatible


Options

Covers for operator protectionHigh-clearance on requestCooling fans on top for after-reflowMotorized width adjustmentAutomatic width adjustment controlled by touch screenChain transport system





Description

Belt Type

Conveyor Speed

Power Source

Power Consumption

This unit is used as a visual inspection station foroperators between SMT machines or board hand-ling unit to link the machines.




100W Max.


L

L

XL

XL

LS-C050HD3BL

LS-C050HD3BXL

LS-C100HD3BL

LS-C100HD3BXL

500x741x950 50x50 - 470x330

500x871x950 50x50 - 470x460

1000x741x950

1000x871x950

50x50 - 530x330

50x50 - 530x460 150

92

92

97

Features

Modular design, PLC + Touch Screen controlStability enhanced by heavy designBeautiful design with aluminum finishingsSmooth and parallel width adjustment (stainless steel screws)Covers which protect the boards against dust2-segments with independent flash-off time (programmable)Automatic/Manual modes with inspection buttonIndependent variable speed controls for each railUV lights to analyze the coating result over the boardsSMEMA compatible

Conveyor height 95030mmExtractable tray for easy clean-up of coating dropletsAutomatic width adjustment by touch screenExhaust sensor which forces to use air extraction

Description

Belt Type

Conveyor Speed

Power Source

Power Consumption

This unit is used as a visual inspection station foroperators controlling the boards right after aconformal coating line.




100W Max.

(High-End Style) Flash-Off Conveyor


XL LS-C100HD12TXL-ACOUVT 1000x871x950 50x50 - 470x460

87

Features

Simple touch screen control panelEnclosed design ensures high level of safetySwift, smooth and precise operationAuto-width adjustmentDifferent lengths available upon requestSMEMA compatible



Description

Belt Type

Cycle Time

Power Source

Power Consumption

This unit is used to redirect the PCB’s flow intodifferent channels in a production line.


Depends on traversing distance


250W Max.


Size Model Machine Dimensions (LxWxH) Effective PCB Size Weight (Kg) Machine Width

M

L

LS-22010SD3TM

LS-22013SD3TL

503x1050x950

503x1350x950

50x50 - 470x250

50x50 - 470x330

140

200

Depends on traversingdistance

PCB Inverter

Features

User friendly soft touch LED membrane control panelEnclosed design with built-in torque limiter to ensure a highlevel of safetySmooth and precise inverting motionSubsequent inversions continue from the last unloadingposition (short cycle time)

Conveyor height 95030mmSMEMA compatible, with 2 extra SMEMA plugs to allowcommunication with conformal coating machines and lasermarking machines.Four different inversion modes: pass-through, normalinversion, double upstream inversion and double downstreaminversion.


Description

Belt Type

Cycle Time

Power Source

Power Consumption

Air Pressure & Consume

This unit is used to invert PCB’s (180 ) for doubleside processes.


Approx. 12 seconds


150W Max.

4-6 bar, 1.1 l/min Max.



M

L

XL

403x650x1219

603x860x1219

503x725x1219

50x50 - 330x250

50x50 - 445x330

50x50 - 530x460

384

424

464

LS-200SD3BM

LS-200SD3BL

LS-200SD3BXL

Extractable protected control box on the front side

Internal belts Extractable control box

Features

User friendly soft touch LED membrane control panelEnclosed design with built-in torque limiter to ensure a highlevel of safetySmooth and precise rotation

Conveyor height 95030mmSMEMA compatible


Description

Belt Type

Cycle Time

Power Source

Power Consumption

This unit is used to redirect the PCB flow in aproduction line (90°, 180°, 270°).


Approx. 12 seconds


250W Max.



M

L

XL

LS-210SD3BM

LS-210SD3BL

LS-210SD3BXL

700x695x1200

723x789x1200

803x860x1200

50x50 - 330x250

50x50 - 445x330

50x50 - 530x460

350

380

410

Features

User friendly soft touch LED membrane control panelSwift and smooth retraction/extension of the conveyorSafety sensor installed to enhance safety850mm passage way, or specify



Description

Belt Type

Conveyor Speed

Power Source

Power Consumption


This unit is used to allow passage across the line when required.




200W Max.

4-6 bar, 16 l/min Max.



250L LS-023SD3BL 1500x915x1081 50x50 - 445x330

Upper View

FeaturesLowering & lifting of the gate conveyor is done by push buttonsSafety sensor installed to enhance safety650mm passage way, or specifyVariable speed control



Description

Belt Type

Conveyor Speed

Power Source

Power Consumption


Cycle Time





100W Max.


Approx. 6 seconds



XL LS-022SD3BXL 1200x619x1062 50x50 - 530x460 200

Features

Cylinder assisted lifting motionPneumatic locking device installed to enhance safety600mm passage way, or specify



Description

Belt Type

Conveyor Speed

Power Source

Power Consumption






100W Max.




M 200LS-021SD3BM 625x1094x1053 50x50 - 330x250

Features

Modular design, PLC controlledStability enhanced by heavy designBeautiful design with aluminum finishingsSmooth and parallel width adjustment (stainless steel screws)Different lengths available upon requestMulti-segment concept available upon requestAutomatic/Manual modesReject, inspect and pass-through modesVariable speed controlSMEMA compatible


Options

High-clearance on requestErgonomic design arm rest on the frontMotorized width adjustmentAutomatic width adjustment controlled by touch screenChain transport system


Description

Belt Type

Conveyor Speed

Power Source

Power Consumption


This unit allows Good and NG board separation ina production line. It can be used when visual inspec-tion of PCB’s is required. PCB’s will continue to run,thus without interrupting the PCB flow




100W Max.




L

XL

LS-C100HD3BL-R

LS-C100HD3BXL-R

1000x741x950

1000x871x950

50x50 - 530x330

50x50 - 530x460

142

147

Features

User friendly soft touch LED membrane control panelSmooth and parallel width adjustment by leadscrewSmall machine footprint



Destacker Push-up Stacker

Description

Belt Type

Max. PCB Capacity

Power Source

Power Consumption


These units are for loading or restacking bareboard PCB’s in/off the line


400 pcs (0.6mm thickness)


150W Max.



Size Model Machine Dimensions (LxWxH) Effective PCB Size Weight (Kg)Machine Type

Destacker

Push-up StackerM

M

XL

XL

LS-280SD3BM

LS-281SD3BM

LS-280SD3BXL

LS-281SD3BXL

503x669x1200

503x889x1200

503x669x1200

503x889x1200

50x65 - 330x250

50x65 - 470x460

50x65 - 330x250

50x65 - 470x460

249

180

180

249

Reject Conveyor Destacker/Push-Up Stacker

Close-up views

Features

User friendly soft touch LED membrane control panelEnclosed design to ensure a high level of safetyAdjustable vacuum stubs positions provide a betterway to hold the PCB’s



Description

Max PCBs Capacity

PCB Time Feed

Power Source

Power Consumption


Used for loading bare board PCB’s into the line

400 pcs (0.6mm thickness)

Approx. 10 seconds


150W Max.




XL LS-310SD3BXL 983x922x1170 50x50 - 530x460 200

FeaturesUser friendly soft touch LED membrane control panelTop & bottom pneumatic clamps to secure magazine rackSelf diagnostic Error code displayPressure regulated pusher to prevent board damage



Loader Unloader

Description

Magazine change time

Capacity

Power Source

Power Consumption


Indexing Pitch

These units are used for loading and unloadingPCBs on/off the line

Up: 1 rack; Down: 2 racks

Approx. 30 seconds


300W Max.


10, 20, 30, 40mm or specify


Size ModelMachine Dimensions

(LxWxH)EffectivePCB Size

Weight(Kg)

Machine TypeRack Size(LxWxH)

LOADER

UNLOADER

M

XL

L

LL

M

XL

L

LL

LS-300SD0BM-C

LS-300SD0BL-C

LS-300SD0BLL-C

LS-300SD0BXL-C

LS-301SD3BM-C

LS-301SD3BL-C

LS-301SD3BLL-C

LS-301SD3BXL-C

355x320x563

355x320x563

460x400x563

460x400x563

535x460x570

535x460x570

535x530x570

535x530x570

1413x764x1795

1902x1033x1795

1703x844x1795

1965x1103x1795

2007x764x1795

2098x844x1795

2634x1033x1795

2709x1103x1795

50x50 - 330x250

50x50 - 445x330

50x50 - 460x390

50x50 - 530x460

50x55 - 330x250

50x55 - 445x330

50x55 - 460x390

50x55 - 530x460

300

355

410

470

400

460

325

270

Vacuum Bare Board Loader Multi Magazine Loader/Unloader

Vacuum stubs Magnetically placed stubs

FeaturesUser friendly soft touch LED membrane control panelTop & bottom pneumatic clamps to secure magazine rackSelf diagnostic Error code displayPressure regulated pusher to prevent board damageSmaller cylinder to reduce the length of the machine



Description


Capacity

Power Source

Power Consumption


Indexing Pitch

PCB Feeding Time

This unit is used for loading PCBs on the line(Note: only M version available)

Up: 1 rack; Down: 1 rack

Approx. 30 seconds


300W Max.



Approx. 6 seconds




Weight(Kg)

Rack Size(LxWxH)

Capacity

M LS-320SD0BM 1090x764x1235 50x50 - 330x250 150 355x320x563Up: 1 rack; Down: 1 rack

FeaturesUser friendly soft touch LED membrane control panelTop & bottom pneumatic clamps to secure magazine rackAutomatic shuttle moves the board to the desired rackexit for NG function, or dual lane configuration.Self diagnostic Error code displayPressure regulated pusher to prevent board damage



Description


Capacity

Power Source

Power Consumption


Indexing Pitch

These units are used for unloading PCBs off theline, in a dual lane, or in an NG selection mode.

Up: 2 racks; Down: 4 racks

Approx. 30 seconds


300W Max.






Weight(Kg)

Machine TypeRack Size(LxWxH)

NG/OK UNLOADER

DUAL RAIL UNLOADER

M

XL

M

LS-305SD3BM

LS-305SD3BXL

LS-306SD3BM

355x320x563

355x320x563

535x530x570 2683x2216x1683

1981x1538x1683

1981x1538x1683

50x55 - 330x250

50x55 - 530x460

50x55 - 330x250

980

760

760

Mini Size Magazine Loader NG/OK UnloaderDual Rail Unloader

Smaller cylinder

FeaturesUser friendly soft touch LED membrane control panel + touch screen controlTop & bottom pneumatic clamps to secure magazine rackAdditional magazines buffering capacity available upon requestPressure regulated pusher to prevent board damageFast, smooth and precise indexing



Description

Capacity

Power Source

Power Consumption


Indexing Pitch

Cycle Time

This unit is actually used as a combination ofloader/unloader/magazine rack buffer.

Up: 1 rack; Down: 2 racks


250W Max.



Approx. 20 seconds




Weight(Kg)

Rack Size(LxWxH)

L LS-101HD3BL-C 1297x1354x1205 50x50 - 445x330 200 460x400x563

FeaturesUser friendly touch screen control panelFIFO, LIFO and pass-through operating modes selectableFast, smooth and precise indexing (Freq. inverter controller)Selectable system thresholdSmooth and parallel width adjustment (lead screw)



Description

Max. PCB Capacity

Cycle Time

Power Source

Power Consumption


Indexing Pitch

Internal belts Type

This unit is used as a buffer between SMTmachines

20 pcs maximum

Approx. 10 seconds


250W Max.


10, 20mm or specify




M LS-102SD3BM 600x984x1600 50x50 - 330x250 380

Multi-Function Buffer Stocker Multi-Function Vertical Buffer

Internal belts Touch screen interface

Two cylinders fit inside ofthe front conveyor, for

loading/unloading functions

Magazine rackloading/unloadingis done by the rear

FeaturesUser friendly soft touch LED membrane control panelLast In First Out (LIFO) and pass-through modes selectableDurable rollers as conveying transport (no belts)Smooth and parallel width adjustment (lead screw)



Description

Power Consumption

Cycle Time

Max. PCB Capacity

Air Pressure & Consume 4-6 bar, 15 l/min Max.

Indexing Pitch

Power Source

This unit is used as a buffer between SMTmachines.

20 pcs only


250W Max.

10, 20 mm or specify

Approx. 8 seconds



M LS-103SD0BM 544x1112x1694 50x50 - 330x250 300

First In PCB

Last In PCB

FeaturesUser friendly touch screen control panelFIFO, LIFO and pass-through operating modes selectableFast, smooth and precise indexing (servo motor driven)Smooth and parallel width adjustment (lead screw)



Description

Max. PCB Capacity

Power Source

Power Consumption


Indexing Pitch

Internal belts Type

This unit is used as a buffer to store NG and OK boardsafter an inspection machine (AOI/SPI), and to pass theOK boards to the next process.The NG boards will go to the upper conveyor for visualinspection.

20 pcs maximum


250W Max.


10, 20mm or specify




M LS-106HD3BM-J 1000x900x1770 50x50 - 330x250 420

LIFO Vertical Buffer NG/OK Vertical Buffer

Automation Lines Examples Customers World Wide

CASE 1

CASE 2

CASE 3

Important Clients

25 26

Our R&D department is committed to the integration of customer needs and the requirements of the SMT process.Our design concept is to reduce product maintenance rate, accelerate the speed of the maintenance, and improve the PCB automation process between equipments.

We ensure that our products are of high reliability. The implementation of the ISO9001 quality control system inour manufacturing plant is just one of the taken measures.We perform inspections, production process controls and functional tests by qualified engineers for all our orders, plus a final quality control by a European engineer previous to any shipment world wide.

Product reliability is our constant goal

Research & Development

Quality Control

We believe that support is important, and that’s why we select the best companies to be our agents world wide, highlyspecialized enterprises which have a team of well-trained engineers that will offer maintenance and support for all thelines that we have supplied.Very important is also the after-sales support that we supply to each of our agents, with direct communication whenrequired, fast delivery of spare parts in case of need, and technical assistance by phone or other electronic means. Webelieve that a fast support at the customer’s side is the answer to a successful business.

Agent Network Automation installation in a PVA coating line in Spain Flash-off Conveyor for demo at Productronica 2014 Show

e-Flex SMT Microsystems, Co. Ltd. - Amtest - no. 1 SMT ... · 2014 e-Flex SMT Microsystems, Co....

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