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Power Plant Operationsand Maintenance
Maximize Your Plants Bottom-Line Results
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Since 1867, The Babcock & Wilcox Company
(B&W) has engineered, supplied and constructed
advanced steam generation and emissions control
technologies for reliable, efficient and clean power
generation. Babcock & Wilcox Power Generation
Group, Inc. (B&W PGG) is a subsidiary of B&W.
This unique blend of experience and technical
knowledge is the basis upon which our full-
scope power plant operations and maintenance
(O&M) services can help plant owners maximize
availability, profitability and safety performance.
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To expand our breadth of O&M services and capabilities, B&W PGG acquired
Delta Power Services (DPS) in 2008. Operating as a subsidiary using the DPS
name, and managed under B&W PGG, DPS is the fourth-largest power plant
O&M services provider in the United States.
Possessing a demonstrated record of plant improvement, DPSs ultimate
goal of its O&M services is to provide consistent bottom-line operating
results. Whether the results are plant heat rate efficiency, reliability,
availability, safety or a combination of several measurable objectives, DPS
possesses the experience and capabilities to deliver.
Reliability levels at plants managed by DPS are well above industry average.
Its on-peak availability factor, a key economic performance indicator, is
consistently in the highest percentiles. Often, operational improvements
are gained with little or no capital expenditures.
Delta Power Services
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Proven O&M Experience
DPS has extensive O&M experience with a wide range of fuels, equipment
and operating conditions. Our experience with various fuels includes
natural gas, pulverized coal, waste coal, biomass and waste/refuse.
Plant owners can take advantage of our O&M expertise with all types of
power generation applications, including electric power, central heating,
combined cycle or process steam.
Full Spectrum of Services
DPS is qualified in all phases of power plant O&M necessary to
achieve high availability, performance, profitability and safety. These
competencies include:
O&M estimating and budgeting
Environmental compliance programs and permitting assistance
Startup and commissioning services
Plant staffing, training, personnel policies and procedures
Operating procedures
Long-term plant operation
Safety and quality control programs
Maintenance management programs
Inventory control
Procurement services
Enterprise system management
Annual reviews and audits
Plant improvements and upgrades
Replacement parts and field engineering services
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Safety
Safety is a fundamental corporate value for
B&W. Our goal to finish each and every dayinjury and incident free applies throughout
every operating unit, subsidiary and division
of the company.
DPSs extensive environmental health and
safety (EH&S) program has significantly
improved plant safety. Results include
a reduction in business risk and an
improvement in operational performance.
We aggressively strive for 100% EH&S
compliance and an accident-free workplace.
We conduct EH&S reviews on a regular basis
to identify areas of concern. We then identify
and implement target improvements.
Full implementation of safety efforts has
resulted in measurable improvements which
have positive effects on overall plant culture
and work environment, and ultimately,
facilitates peak performance.
Keys to Successful Plant Performance
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Plant Operation
Profitable long-term operation requires maximizing
availability while optimizing equipment life. Our
operational services are designed and implemented
to consistently achieve this objective by:
Operating plants in a safe, compliant and efficient
manner
Developing and implementing formal procedural,
maintenance, environmental and safety
management programs
Maintaining overall care and control of the plant
and site
Advising and recommending tooling and
inventory requirements
Recommending procedural changes, when
necessary, to improve operation
Responding and adjusting to changing operating
conditions
Plant Maintenance
To attain maximum plant availability and equipment
reliability, and to reduce forced outages, DPS develops
long-term custom maintenance programs that include:
Preventive maintenance
Predictive maintenance procedures
Scheduled maintenance
Major refurbishments
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Power plant owners should demand the best when choosing a competent
supplier of operation and maintenance services. Our O&M solutions can
provide the proven results that customers require.
DPS and B&W PGG Attributes Bottom-Line Results
Experienced personnel Improved performance of plant equipment
Higher availability
Knowledge base minimizes problems and increases
profitability
Disciplined approach to O&M Policies and procedures prevent errors, improve safety
and maintain (or reduce) costs.
Original equipment manufacturer (OEM) of boilers
and environmental systems
Knowledge of design and engineering process
provides O&M personnel with greater insight into
product operation, leading to more effective problem
identification and resolution, thus saving time, cost and
rework.
Owners can be confident that DPS is knowledgeable
regarding a wide assortment of equipment and operating
conditions, enabling owners to operate and maintain
their plants at high efficiency and low cost.
Construction capabilities Only U.S. boiler OEM with an integrated construction
company provides additional options and experience
base for owner, leading to improved outcomes.
Full range of support DPS provides full-scope services from startup and
commissioning through daily O&M.
Established in 1867 Long history of technology innovation and service
provides owners with certainty of outcome.
Staffing and home office support DPS can provide product training, safety training, construction support, North
American Electric Reliability Corporation (NERC) and environmental compliance, and permitting assistance.
DPS provides the managerial oversight, operational expertise and the qualified staff necessary to achieve peak
performance from the equipment while controlling maintenance costs.
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Customer Location Size Fuel Type Combustion Method
IPP - Cogeneration Florida 133 MW Coal Pulverized coal; 1 B&W, 2 GE STGs
(1HP, 1-IP/LP)
IPP - Cogeneration Texas 90 MW Natural gas Gas-fired cogen; GE FR 6-B (2)
combined-cycle
IPP - Cogeneration Texas 400 MW Natural gas Gas-fired cogen; Fr 7-FA (2)
combined-cycle
IPP - Cogeneration California 55 MW Natural gas Gas-fired cogen; W-251 (1)
combined-cycle
IPP - Cogeneration California 46 MW Natural gas Gas-fired cogen; LM5000 (1)
simple-cycle with HRSG
IPP - Cogeneration California 46 MW Natural gas Gas-fired cogen; LM5000 (1)
simple-cycle with HRSG
IPP - Cogeneration California 46 MW Natural gas Gas-fired cogen; LM5000 (1)
simple-cycle with HRSG
IPP - Cogeneration California 47 MW Natural gas Gas-fired cogen; LM5000 (1)
simple-cycle with HRSG
IPP - Cogeneration California 48 MW Natural gas Gas-fired cogen; LM2500 (2)
simple-cycle with HRSG
IPP - Cogeneration California 48 MW Natural gas Gas-fired cogen; LM2500 (2)
simple-cycle with HRSG
IPP - Cogeneration California 48 MW Natural gas Gas-fired cogen; LM5000 (1)
simple-cycle with HRSG
IPP - Cogeneration California 48 MW Natural gas Gas-fired cogen; LM2500 (2)
simple-cycle with HRSG
Achieving Results that Matter Most
Combining our operating experience with more than 140 years of
engineering know-how and technical innovation, we have consistently
met or exceeded operating and safety performance goals.
Plants Operated by DPS and B&W PGG
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Customer Location Size Fuel Type Combustion Method
IPP - Cogeneration Michigan 125 MW Natural gas Gas-fired cogen; GE FR 7-EA (1)
combined-cycle
IPP - Cogeneration California 23 MW Natural gas Gas-fired cogen; GE FR 7-EA (1)
combined-cycle
IPP - Hydro Maine 15 MW Hydro Run of the River hydroelectric; Voith (2)
horiz Kaplans
IPP - Hydro New York 13 MW Hydro River hydroelectric; DBS / Bell
(2) - S turbines
IPP - Cogeneration Massachusetts 27 MW Dual fuel Gas-fired cogen; LM2500 (1)
combined-cycle
IPP - Cogeneration Massachusetts 82 MW Dual fuel Gas-fired cogen; Siemens V-64.3 (1)
combined-cycle
Utility Virginia 132 MW Coal Pulverized coal; 2 units F-W,
66 MW GE steam turbines
IPP New York 8 MW Hydro NYC BWS hydroelectric; Voith-Francis
(1) - vertical turbine
County Government New Jersey 1300 tpd Material recovery
from refuse
Recycling, RDF baling
County Government California 2115 tpd Material recovery
from refuse
Paper, metals, plastics recycling
IPP Pennsylvania 55 MW +
Steam
Cogeneration CFB, coal processing waste coal
County Government Florida 60 MW Resource recovery
/ waste
Stoker
County Government
(Planned new facility)
Florida 95 MW Resource recovery
/ waste
Mass burn
IPP Maine 27.5 MW Biomass CFB
IPP Maine 27.5 MW Biomass CFB
IPP California 17 MW Biomass CFB
Plants Operated by DPS and B&W PGG (continued)
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Ebensburg Power Company is a partnership between
B&W PGG and ESI Energy, Inc., with B&W PGG serving as
the managing general partner.
The facility is a 50-megawatt cogeneration power plant
that burns waste coal utilizing a B&W PGG circulating
fluidized-bed boiler to produce steam and electricity.
The steam provides heat and hot water to local
businesses, while the electricity is sold to an electric
distribution company. The plant began commercialoperation in May 1991.
Ebensburg Power Company The facility also includes Revloc Reclamation Services,a wholly owned subsidiary of B&W PGG. Revloc mines
the coal from waste refuse piles to provide the plant
with a reliable supply of fuel for daily operation while
reclaiming the sites after the waste fuel is removed.
Plant availability has averaged greater than 94%
during the past five years. Since commercial operation
began, there have been only two lost-time accidents.
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The Palm Beach County Renewable Energy Park is a
refuse-derived fuel waste-to-energy facility designed
to reduce the volume of Palm Beach (Florida) Countys
wastes, generate electricity, and maximize the recovery
of aluminum and ferrous metals. The park began
operation in 1989. It is owned by the Solid Waste
Authority of Palm Beach County (SWA) and is operated
by Palm Beach Resource Recovery Corporation (PBRRC),a subsidiary of B&W PGG.
Designed to annually process 624,000 tons of municipal
solid waste, the parks Palm Beach Renewable Energy
Facility (PBREF) No. 1 provides renewable energy to
surrounding communities. Based on a successful
20-year operating history, SWA extended PBRRCs
operations and management contract for an additional
20 years, through 2029. Among several performance
awards, PBREF No. 1 has processed 30% more solid
waste, generated 17% more electricity, and recovered
17% more ferrous metals than the amounts committed
to in its original 20-year contract. Plant availability has
exceeded 94%.
PBREF No. 2, a new state-of-the-art facility, will processan additional 3,000 tons of municipal solid waste
per day and will be operated by B&W PGG, once
operations commence.
Highly structured and detailed safety programs at
the facility have resulted in several awards for safety
performance during its operation.
Palm Beach County Renewable Energy Park
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www.babcock.com
Babcock & Wilcox Power Generaton Group, Inc.20 S. Van Buren Avenue
Barberton, Ohio 44203 USA
Phone: 330.753.4511
Fax: 330.860.1886
The informaon contained herein is provided for general informaon
purposes only and is not intended nor to be construed as a warranty, an
oer, or any representaon of contractual or other legal responsibility.
Babcock & Wilcox Power Generaon Group, Inc. is a subsidiary ofThe Babcock & Wilcox Company (B&W). Established in 1867, B&W is
a world leader in providing steam generang and emissions control
equipment, nuclear operaons and components, and defense program
management services.
For more informaon, or a complete lisng of our sales and service
oces, call 1-800-BABCOCK (222-2625), send an e-mail to
[email protected], or access our website at www.babcock.com.
E101-3209 2KDC1E
2011 Babcock & Wilcox Power Generaon Group, Inc.
All rights reserved.
B&W PGG is well-known in thepower industry for its commitment
to excellence. Power plant owners
can expect that same commitment
and proven performance from our
operation and maintenance services.