DYNOPOWER Dynamometer Systems · Web viewInverter: 48v to 12v DC-DC 10A, Solid State Relay: 2x SSR...
Transcript of DYNOPOWER Dynamometer Systems · Web viewInverter: 48v to 12v DC-DC 10A, Solid State Relay: 2x SSR...
Current Time & Date 13:51 10/09/23 - Page 1 John C Williamson 20 Westlands Avenue,
Grimsby North East Lincolnshire,
DN34 4SP
BM3 wiring, RC connections & setup and breaker, SSR’s, Analog JS, Inverter, Brake, setup.
CONTROLLER DETAILS
Controller: Roboteq 2450 Firmware: 12.101013RoboRun version: 1.2 1/4/14
CURRENT PROFILE FOR ROBOTEQ
See: Profile.XML file
CURRENT SCRIPT FOR CONTROL AND COMPENSATION
See: Script.MBS
OTHER PARTS:
Contactor (Latched): Tyco Electric V23130-C2021-A412Main fuse: 175A Breaker: 120A thermal, bi metallic, 48v working.Inverter: 48v to 12v DC-DC 10A, Solid State Relay: 2x SSR DC-DC 10A 3-32VDC/5-220VDCRadio Control Receiver: Spektrum AR10000Satellite Receivers: 3 of Spektrum DSMX remoteRC Transmitter: JR 12X. With frequency hopping DSMX and 3.2W,RF output conversion.RC Switch: Electronize 48B-2WBattery: 78x 12Ah Headway LiFePO4 cells, 12P 13S configuration, 45V, 3000 W/hoursCharger: Hyperion 1420I NET3 20AmpPower supply: Digimess 3040 24V 30A AdjustableJoystick: APEM 300243Pod: Pilot Plus shell with all internals removed, custom top plate.Motors: Quickie Groove. 8.5mph (running @45 Volts).
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CONNECTIONS TO ROBOTEQ D CONNECTOR
RCPin 15 RC1 PULSE Throt White Separate RC cablesPin 16 RC2 PULSE Steer White Separate RC cablesPin 14 5v Red Separate RC cable.Pins 1 & 5 0V Black Separate RC cables.
MULTICORE from ROBOTEQ to JUNCTION BOXPin 9 Ground. (Black)Pin 6 MOSFET Fail. (Yellow)Pin 18 Brake. (Grey)Pin 19 Status. (L. Blue)Pin 17 Analog 4 Throt. (Orange)Pin 22 Analog 6 Steer. (Purple)Pin 25 5V (Red + Pink)Pin 13 0V (Brown)Pin 21 Analog sp-pot (Blue)
2 wires left unused in multicore. Green, White.
SPEEDPOT10k speed pot with 470 ohm resistors to limit to 0.2 to 4.8 V connected toAnalog input 5 and calibrated to 50 to 950 for pot min and maxDO NOT CONFIGURE ANY OUT OF RANGE TRIGGERS; we want chair to be Driveable even if speed pot fails, but at reduced speeds for safety!
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CIRCUIT BOARD CONNECTIONS INSIDE JUNCTION BOX
0V Brown (top)0V Black5V power from RoboteqStatus LED. L. BlueAnalog Steer. PurpleSpeed-Pot. BlueAnalog Throttle. OrangeUnused GreenUnused Green.
(Circuit board connections of J/S side multicore/board)
0V Brown (top)0V Black5V power from RoboteqStatus LED. L. BlueAnalog Steer. PurpleSpeed-Pot. BlueAnalog Throttle. Orange ALL THESE 7 ARE THE SAME AS ROBOTEQ
+Green ROBOTEQ OFF/ONWhite +12V SUPPLYPink? RC 5V ON/OFF???Yellow +12V OFF Grey +12 ON
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JUNCTION BOX & JOYSTICK MULTICORE
5V supply (Red)0V ground (Brown, Black)Signal Throttle (Orange)Signal Steer (purple)Signal Speed-Pot (Blue)Signal Status LED (L. Blue)MAIN POWER BREAKER OFF to SSR output. +12V, to power OFF contactor (Yellow)Contactor switch ON +12v (Grey)+12V Supply (White)ROBOTEQ ON/OFF (Green)
POD
Joystick5V0VSIGNALSIGNAL
RC Latched switch 15V +5V signal on
Contactor Momentary Switch 212V+12V+ signal OFF
Contactor Momentary Switch 312V+12V+ signal ON
ROBOTEQ Status LED5V+5V Signal (pulled to ground)
ROBOTEQ OFF Latched Switch 412v+ ONShorted VIA RESISTOR, OFF
Speed Pot 10k5V+ 470 Ohm0V 470 OhmSignal (wiper)
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Total is: 2 latched.2 momentary1 LED1 rotary speed pot
LED 0 0 ROBOTEQ STATUS LED
Main Power ON 0 0 ROBOTEQ ON/OFF. (Latched) Emergency off (red) 0 0 RC ON/OFF (Latched)
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