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RISK ASSESSMENT

SELF PROPELLED COMPACTORS

TYPES CP 03/132/142/205/215/221/271

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INDEX

Contents Page No

Objective 3

Commentary 3

Definitions 5

How to use the Risk Assessment 6

Index of Significant Hazards 7

Hazard Category-Slipping, Tripping & Falling 12

Hazard Category-Cutting, Stabbing & Puncturing 14

Hazard Category-Shearing 16

Hazard Category-Entanglement 17

Hazard Category-Crushing 18

Hazard Category-Friction 21

Hazard Category-Striking 22

Hazard Category-High Pressure Fluid 23

Hazard Category-Electrical 24

Hazard Category-Explosion 25

Hazard Category-Ergonomic 26

Hazard Category-Suffocation 29

Hazard Category-High Temperature or Fire 30

Hazard Category-Thermal Hazards 31

Hazard Category-Other Hazards 32

Hazard Category-Duties of all Persons 36

Hazard Category-Control 38

Hazard Category-Use 39

Hazard Category-Environment 40

Hazard Category-Maintenance & Repair 41

Job Safety & Environment Analysis Form 42

Risk Action Plan Form 44

Plant failure Report Form 45

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08-24 3 -

DYNAPAC AUSTRALIA PTY LTD RISK ASSESSMENT

Self Propelled Compactors CP 03/132/142/205/215/221/271

OBJECTIVE: The objective of the Risk Assessment is to protect the health and safety of persons from all reasonably foreseeable hazards arising from

Plant, Systems of Work and Use of such Plant as supplied by Dynapac Australia Pty Ltd

• Ensuring that all reasonably foreseeable hazards associated with the use of Dynapac plant are identified as is reasonably practicable and

is assessed and controlled.

• Compliance with the OH&S Act 2000 and the OH&S Regulation 2001.

• Provision of relevant information and training

COMMENTARY: Employers have obligations under the Occupational Health and Safety Regulation 2001 to identify any foreseeable hazards that may arise

in the workplace and to assess the risk of harm arising from the identified hazards.

Employers then have an obligation to eliminate the hazards. If this is not “reasonably practicable” they must control the risk by

implementing measures to lessen the risk of harm to the lowest possible level.

Dynapac has an obligation under Chapter 5 of the Occupational Health and Safety Act 2000 & the OH&S Regulation 2001 to provide its

customers with a risk assessment covering the following;

Division 2 - Design of plant

- Manufacturer of plant

- Sale of Plant

The attached Risk Assessment covers this obligation in respect of Plant provided in Australia by Dynapac Australia Pty Ltd.

Dynapac has made every effort possible to provide all the information necessary to identify any reasonably foreseeable hazards that will

impact on the use of its plant and on its customers operations and is based on a range of environmental and operational conditions in which


08-24 4 -

the plant is designed to operate viz.: highway, streets, roads & parking lots, construction and maintenance, large building foundations,

airfields, dams, other construction site services & landscaping. They are not intended for site clearing, overhead demolition or forestry.

As the operation and use of self propelled Compactors may introduce hazards which are site specific, it is the responsibility of the

owner/operator to carry out site specific Job Safety & Environment Analysis (JSEA) as identified in the risk assessment.

To assist in this, a standard JSEA form is provided as part of the Risk Assessment package.

In order to fore fill Dynapac’s obligation in the ongoing review of the Risk Assessments, the owner/operator of the plant is required to

provide to Dynapac, information about the design, manufacture or use of the plant, any faults that have the potential to harm the safety or

health of any person.

Where additional faults & resulting potential hazards are identified, which result from any accident investigations and incident reports

(including near misses), which may indicate that the risk assessment is no longer valid, a Risk Action Plan should be put in place to

eliminate or control the risk and a copy should be provided to Dynapac for its risk assessment review.

In addition any Plant faults should be recorded on a Plant Fault Report which is to be submitted to Dynapac & is included in the package.

A proforma action plan is provided, as part of the Risk Assessment package for the owners/ operators use.

DISCLAIMER: Every effort has been made to identify the causes of hazards that pose a risk to the health & safety of the people which may come in contact

with the plant supplied by Dynapac. Risk Management covers a diverse range of risks from commercial & legal relationships to

management activities & controls. The intent of this assessment is to identify those areas which pose a threat to health & safety.

A risk assessment is part of the process of Risk Management, it is an interactive process consisting of steps which, when undertaken in

sequence, enable improvement in decision making. It requires a high degree of monitoring & follow up. As the use of Dynapac equipment

can cover a diverse range of situations, it is not always possible to foresee all sources of risk. Owners & Operators are encouraged to

continually update Dynapac with information which may impact on the safe use of the plant & to keep abreast of the legislative

requirements as applied to Plant.

Dynapac reserves the right to make changes with out notice. Photos & illustrations do not always show standard versions of the plant.

Material contained in this assessment does not imply or contain warranties of any kind.


08-24 5 -

DEFINITIONS:

Hazard- A source of potential harm or a situation with a potential to cause injury or illness.

Risk- The chance of something happening that will have an impact upon company objectives.

Risk Assessment- The process used to determine the risk management control measures by evaluating and comparing the level of risk

against predetermined standards, target risk levels and other criteria.

Where additional hazards are identified, which result from any accident investigations and incident reports (including near misses) which

may indicate that the risk assessment is no longer valid, a Risk Action Plan should be put in place to eliminate or control the risk and a copy

should be provided to Dynapac for its risk assessment review. A proforma action plan is provided, as part of the Risk Assessment package

for the owners/ operators use.


08-24 6 -

How to use the Risk Assessment:

The following risk assessment is formatted by:

Hazard Category, (as the page heading), for example Slipping tripping and falling.

Each causal factor is then given an item No.

The cause is identified in the next column with the red heading.

The risk level is ranked, “L”, low or “H” High.

The next column is to provide a revision reference.

The central column highlighted in green, list the control measures in place or that need to be implemented to eliminate or minimise the

hazard.

The control reference columns highlighted in blue, indicated the reference in the Safety Manual, Operation Manual, and the Maintenance

Manual.

Clauses are indicated such; 1.5, page numbers 18/ or page and clause numbers 3/5 and service hrs 250hr. The last column indicates the

relevant standards, which pertains to the control of the hazard.


08-24 7 -


Self Propelled Compactors CP 03/132/142/205/215/221/271

INDEX OF SIGNIFICANT HAZARDS Hazards, hazardous situations and hazardous events

Item Hazard Standard EN 500-1:2001

1 MECHANICAL HAZARDS due to:

-machine parts & work pieces, e.g.: shape, location, mass & stability, mass & velocity,

mechanical strength.

-accumulation of energy inside the machine e.g.: springs, liquids & gases under pressure,

effect of vacuum.

-crushing hazard

-shearing hazard

-cutting or severing hazard

-drawing in or severing hazard

-impact hazard

-stabbing or puncture hazard

-friction or abrasion hazard

-high pressure fluid injection or ejection hazard

8

5.10.2

5.10.3

5.3.2, 5.9.2

5.3.1, 5.9

5.3.1

5, 5.2.4, 5.9

5.9

5.9

5.10.1

5.10.1, 5.10.3

-ELECTRICAL HAZARD Due to:

-contact of persons with live parts

-electrostatic phenomena

-Thermal radiation or other phenomena such as projection of molten particles & chemical

effects from short circuits & overloads.

3 THERMAL HAZARDS, resulting in:

-burns scalds & other injuries by a possible contact of persons with objects or materials with

an extreme high or low temperature, by flames or explosions & by radiation of heat sources

Damage to health by hot or cold working environments

4 HAZARDS GENERATED BY NOISE resulting in:

-hearing loss & other physiological disorders e.g.: loss of balance, loss of awareness.

-interference with speech communication, acoustic signals, etc.

5.15.3, 5.15.4, 5.15.5, 5.15.6, 5.15.7

5.15, 5.16

5.14, 5.15

5.10.1, 5.11, 5.12, 5.14

5.3.2

5.17.6

5.13.1


08-24 8 -


Self Propelled Compactors


Item Hazard Standard EN500-1:2001 5 HAZARDS GENERATED BY VIBRATION

-whole body vibration, particularly when combined with poor postures 5.17.3, 5.17.4, 6

6 HAZARDS GENERATED BY RADIATION

-low frequency, radio frequency radiation, micro waves 5.16

-infrared, visible & ultraviolet light 5.5.2.5

-laser 5.5.2.5

7 HAZARDS GENERATED BY MATERIALS & SUBSTANCES, processed or used

by the plant:

-hazards from contact with/or inhalation of harmful fluids, gases, mists, fumes & dusts 5.3.2, 5.14

-fire or explosion hazard 5.11, 5.14

8 HAZARDS GENERATED BY NEGELECTING ERGONOMIC PRINCIPLES IN

MACHINERY DESIGN AS, e.g. hazards from:

-unhealthy postures or excessive effort. 5.3, 5.4, 5.5

-inadequate consideration of hand-arm or foot leg anatomy. 5.3, 5.4, 5.5

-neglected use of personal protection equipment 6

-inadequate local lighting. 5.3.2

-mental stress 5.17,6

-human error, human behavior 5.5 to 5.18

-inadequate design, location or identification of manual controls. 5.3 to 5.8

-inadequate design or location of visual display units. 5.5

-neglecting principals of safety integration 5.2, 5.3.2, 5.5, 5.7.5

-inadequate guards and protection devices 5.3.2, 5.9

-inadequate operating position 5.3, 5.4, 5.5

-inadequate design of adjustment , service &maintenance places &access to these places 5.5


08-24 9 -




Item Hazard Standard EN500-1:2001 9 COMBINATION OF HAZARDS 5.3.1

10 UNEXPECTED START-UP, UNEXPECTED OVERRUN/OVERSPEED (or similar

malfunction ) from:

-failure/disorder of the control system 5.5

-external influences on control system or electrical systems 5.15, 5.16

- errors in soft ware 5.5, 5.15, 5.16

-errors made by the operator ( due to mismatch of human characteristics & abilities) 5.5, 5.6, 5.7, 5.8

11 IMPOSSIBILITY OF STOPPING THE PLANT IN THE BEST POSSIBLE

CONDITION

5.5, 5.7

12 FAILURE TO ADEQUATELY REPAIR & MAINTAIN THE PLANT

13 FAILURE OF THE POWER/ENERGY SUPPLY 5.5, 5.15

14 FAILURE OF CONTROL CIRCUIT 5.5, 5.15

15 ERRORS OF FITTING 5.10.1

16 FAILURE TO PROVIDE & WEAR PERSONAL PROTECTION EQUIPMENT 6

17 FALLING OR EJECTED OBJECTS OR FLUIDS 5.10

18 MAINTENANCE OF CONTROL MEASURES & SYSTEMS OF WORK

19 SLIP,TRIP& FALL OF PERSONS ( related to the plant ) 5.5.2.7, 5.8

ADDITIONAL HAZARDS, HAZARDOUS SITUATIONS & HAZARDOUS EVENTS DUE TO THE MOBILE NATURE OF THE PLANT

20 HAZARDS RELATING TO THE TRAVELLING FUNCTIONS OF THE PLANT

-movement of the plant when starting the engine 5.6

-movement without the driver in the driving position 5.5.2.4, 5.5.2.6

-movement without all guards and parts in position 5.5.2.4, 5.5.2.8

-traveling function 5.2.3, 5.5, 5.6, 5.7

-excessive oscillation when moving 5.2.3

-insufficient ability of the plant to be slowed down, stopped & immobilized 5.7

-remote control 5.5.2.5


08-24 10 -




Item Hazard Standard EN500-1:2001 21 HAZARDS LINKED TO THE WORK POSITION ( including driving position )

-fall of persons during access to ( or at/from ) the drive/work position(s) 5.8

-Exhaust gases/lack of oxygen at the driving/work position 5.3.1, 5.9.1, 5.14

-fire ( flammability of the cab, lack of extinguishing means ) 5.11

-roll over 5.10 of EN500-4

-insufficient visibility from the drive/work position(s) 5.3.1

Inadequate drive/work lighting 5.1

-inadequate seating 5.4

-noise at the drive/work position(s) 5.17

-vibration at the drive/work position(s) 6

-insufficient means of evacuation/emergency exit 5.3.2

22 HAZARDS DUE TO THE CONTROL SYSTEM

-inadequate design of energy/control circuits 5.2.3, 5.5, 5.6, 5.7, 5.15

-inadequate design of the location of manual controls 5.5, 5.6, 5.7

-inadequate design of the manual controls & their mode of operation 5.5.2

23 HARZARDS DUE TO THE STABILITY OF THE PLANT 5.2.6

24 HAZARDS DUE TO THE POWER SOURCE AND THE TRANSMISSION OF

POWER

-hazards from the engine & the batteries 5.6.3, 5.15.4, 5.15.5

-hazards from transmission of power between machines

-hazards from retrieval, transportation, lifting & towing 5.2.1

25 HAZARDS TO & FROM THIRD PERSONS

-unauthorised startup/use 5.6.2

-movement of the plant or part of the plant from its stopping position 5.5.2.8

-lack of/or inadequacy of the visual or acoustic warning devices or means 5.13


08-24 11 -




Item Hazard Standard EN500-1:2001 26 INSUFFICIENT INSTRUCTIONS FOR THE DRIVER/OPERATOR &

SERVICE PERSONAL due to: 5.13, 5.17.2, 6

-lack of safety, operating & maintenance manuals

-inadequate or lack of warning signs & markings

-lack of training

-inadequate supervision

-review of site specific operations and preparation of JSEA


08-24 12 -


WORKSHEET

Assessment No: CP 03/132/142/205/215/221/271-236-130

Date of Assessment: August 2004

Plant Description: Self Propelled Compactors Type CP03/132/142/205/221/271

HAZARD CATEGORY: SLIPPING, TRIPPING AND FALLING.

Can anyone using the plant, or in the vicinity of the Plant, slip, trip or fall due to:

RISK ASSESSMENT Risk Rev Control Reference Item

No

Causes

L/H

Control Measures

To Reduce Hazard Safety

Manual

Operation

Manual Maint

Manual

Standard

EN500-1-02

As noted

1 Uneven or

slippery

work

surfaces

L Non slip self cleaning access steps

Operator Platforms fitted within anti- slip material.

Two point access hand rails.

Always use the three point grip when entering or

exiting machine.

Clean boots of mud & debris.

Keep cab area clean.

Pages 1-

18

1.5

5.9

Pages19-37

3/5

18/

5.3.1

5.8

ISO;

2860

ISO

2867


08-24 13 -

RISK ASSESSMENT, Slipping, tripping & falling continued. Risk Rev Control Reference Item

No

Causes

L/H

Control Measures


Manual Operation

Manual Maint

Manual

Standard

2 Spillage of

chemicals or

lubricants

L Ensure chemicals and lubricants are stored correctly.

Provide correct dispensing equipment.

Provide facilities for draining of fluids.

Clean up all spills immediately

Provide PPE as appropriate

Pages 1-

18

2.1.1

4

5.4

5.9

Pages

38-63

Pages

38-63

3 Lack of

correct hand

rails & steps

L Three point grip design provided with self cleaning

steps

3/

1.5

5.9

3/5 5.3.1

5.8

ISO

2860

ISO

2867

4 Poor house

Keeping

L Ensure cab is kept clean and free of loose objects.

Ensure all operational surfaces are kept clean & free

of derbies

9/, 1.13

2.1.1

5.9

3/13

5 Falling from a

Height

L For access to high points of the machine use a work

platform or approved ladder.

Do not work from non working surfaces.

Always use three point grip for accessing and exiting

machine

6 Holes,

penetration or

gaps

L Always ensure cover plates and access covers are in

place before operating the machine

3/,11/

2.1

2.1.1

7 Collapse of

supporting

structure

L Machine designed to international standards for

ROPS.

Always wear seat belts when operating machine

Check ROPS.

2.1.3

5.7

11/ 5.10

of

EN5

500-

4

8 Site

Conditions as

appropriate

L Supervisor to assess & control operations & complete

JSEA

9 Ignorance of

safety

Operating &

Maint

Instructions

L Ensure correct operator training and assessment.

Maintain operator log book. Be familiar with safety,

operating and maintenance manuals

See

Manual

See

Manual

See

Manual

5.13,

5.17.

2

6


08-24 14 -

HAZARD CATEGORY: CUTTING, STABBING AND PUNCTURING

Can anyone be cut, stabbed or punctured due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Coming into

contact with

sharp or

flying objects

L Ensure that machine is free of all loose objects.

Check work area for debris or tools or equipment

that may be thrown up, or dislodged by the plant.

Ensure guards are in place, cab is in good order,

and glass is clean & not cracked.

Toughened glass installed in cab

9/

2.1.4

3/13

5.3.1

5.9

ISO 3457

2 Coming into

contact with

moving parts

of the plant

during

testing,

inspection

,operation,

maintenance

cleaning or

repair of the

plant

L Ensure that all guards are in place especially after

maintenance operations.

Ensure rigid locking device is used on articulated plant

during maintenance and lifting

Warning Decals are placed to warn of potential Hazard.

Ensure decals are in place & legible

11/

1.15

25/

38/ 5.8

5.3.2

5.9

SO3457

EN294

3 The plant, or

parts of the

plant

disintegrating

L Ensure all moving parts are guarded ISO3457

4 The mobility

of the plant

L Fitment of; reverse alarms and beacons.

Test operation at the commencement of each

operational period.

3/

7/2.1.1

3/1-15 5.5

5.6.1

5.6.2

5.7


08-24 15 -

RISK ASSESSMENT, cutting, stabbing & puncturing continued Risk Rev Control Reference Item

No

Causes

L/H

Control measures


Manual

Operation

Manual Maint

Manual Standard

5 Uncontrolled

or

unexpected

movement of

the plant

L Installation of:

Emergency stop switch (E/S).

Neutral start function;

After operation of E/S, control lever must be in

neutral before E/S is reset to enable forward or

reverse motion.

Engine to be started with E/S on

Fail safe starting and operating system viz; Engine will

start with E/S in and drive lever in neutral but forward

and reverse motion is prevented.

Engine Will not start with control in forward or

reverse.

Engine failure- brake on.

Hydraulic pressure failure- brake on.

Electrical failure- brake on.

2.2 7/

13/

17/

18/

5.5

5.6.1

5.6.2

5.7

6 Site

conditions as

appropriate

L Supervisor /operator to assess & control

operations & complete JSEA

2.1.4

7 Ignorance of

safety

Operating &

Maint

Instructions


Maintain operator log book. Be familiar with

safety, operating and maintenance manuals

Sections 1

thru 5

Pages 1-21

Pages 1-37

Pages1

-23

Pages

38-63

5.13

5.17.2

6


08-24 16 -

HAZARD CATEGORY: SHEARING

Can anyone’s body parts be sheared?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Between two

parts of the

plant

H Ensure warning decals are in place.

Ensure plant is locked & tagged out

11/,12/

1.15

17/-18/

4/-5/

5.3.1

5.9

5.13.2

2 Between the

plant and a

structure

L Maintain clearances to fixed structures.

No passengers allowed on plant

Only trained and competent operators to operate plant.

ROPS should always be used

Avoid operating on risky ground

Drive slowly on sharp bends

Avoid driving at an angle on slopes

Adhere to all operating instructions

Use correct transport techniques

Adhere to repair and operating procedures

Barricade & sign working area

1.1,1.3

1.6,1.7

1.7,1.8

1.91.

2.1.2

2.1.4

2.3.2

2.3.3

2.4.2

3.1,.2,.3,

.4,

Pages1-37

3 Site Conditions

as appropriate

L Supervisor /operator to assess & control operations &

complete JSEA

2.1.4

4

Ignorance of

safety

Operating &

Maint

Instructions




Pages 1-

18

Sections

1 thru 5

Pages 1-37

Pages 1-21

Pages

38-63

Pages

1-24

5.13

5.17.2

6


08-24 17 -

HAZARD CATEGORY: ENTANGLEMENT

Can anyone’s hair, clothing, gloves, cleaning brushes, rags, other cleaning material, necktie or jewelery become entangled?


No

Causes

L/B

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 With moving

parts of the

plant

L Only fully trained and competent operators and service

personnel to operate and work on the plant

Wear approved work wear.

Use all PPE as required

Do not wear loose clothing or jewelery when operating or

working on the plant

Ensure long hair is adequately restrained

13/

2.1

3/1 to 18 5, 5.2.4

5.9

2 Site

conditions

L Supervisor / operator to; assess & control specific site

conditions

2.1.4


08-24 18 -

HAZARD CATEGORY: CRUSHING

Can anyone be crushed due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Material falling

off the plant

L Ensure all tools and equipment and loose items are

removed from the plant prior to use

2.1.1 3/1 to 18 5.3.2

5.9.2

2 Uncontrolled or

unexpected

movement of

the plant

L Installation of:





reverse motion.


Failure safe starting and operating system viz; Engine will

start with E/S in and drive lever in neutral but forward and

reverse motion is prevented.

Engine will not start with control in forward or reverse.

Engine failure brake on.

Hydraulic pressure failure brake on.

Electrical failure brake on.

2/

2.2.1

28/-30/

9/, 16/, 17/,

19/, 20/,

5.5

5.6.1

5.6.2

5.7

3 Lack of capacity

for the plant to

be slowed,

stopped or

immobilised

L Installation of:





reverse motion.





Engine Will not start with control in forward or reverse.

Brake on due to failure of Engine, Hydraulics or electric’s.

Hydrostatic transmission brakes the plant when the control

lever is moved towards the neutral position.

2/

2.2.1

28/-30/

9/, 16/, 17/,

19/, 20/,

5.5

5.6.1

5.6.2

5.7

4 The plant

tipping or

rolling

H Follow all safety and operating instruction for

working on difficult terrain.

Only fully trained & competent operators to operate plant

5/

Safety

manual

28/-30/

22/, 21/

5.5 to 5.8


08-24 19 -

RISK ASSESSMENT, crushing continued Risk Rev Control Reference

Item

Causes

Control measures to reduce Hazard

Safety

Manual

Operation

Manual

Maint

Manual

Standard

5 Parts of the

plant collapsing

L All plant fitted with approved safety cab & ROPS.

When engine struts are removed ensure engine hood is

securely propped open.

Gas struts fitted with mechanical locking device

5.7 18/ 28/33/ 5.10.2, .3

EN500-4

6 Coming into

contact with

moving parts of

the plant during

testing,

inspection,

operation,

maintenance,

cleaning or

repair

H Only fully trained and competent operators and

service personnel to operate and work on the plant

Wear approved work wear.

Use all PPE as required

Do not wear loose clothing or jewelery when operating

or working on the plant

Ensure long hair is adequately restrained

Ensure articulation lock is in place.

Plant to be locked & tagged out

2/

1,2,5,

5.10, 8,

7 Being thrown

off or under the

plant

H All CP type Compactors fitted with ROPS & or safety

cab.

Operators to wear safety belts

All personnel to keep clear of working plant

No passengers allowed on the plant

Barricade and sign post all working areas

Follow safety and operating instructions when working on

difficult terrain

2/,4/,5/,

6/,

1.12

18/ 5.8

8 Being trapped

between the

plant and fixed

structures

Maintain clearances to fixed structures.

No passengers allowed on plant

Only trained and certified operators to operate plant.

ROPS should always be used

Avoid operating on risky ground

Drive slowly on sharp bends

Avoid driving at an angle on slopes

Adhere to all operating instructions

Use correct transport techniques

Adhere to repair and operating procedures

Barricade & sign working area

1.1,1.3

1.6,1.7

1.7,1.8

1.91.

2.1.2

2.1.4

2.3.2

2.3.3

2.4.2

3.1,.2,.3,

.4,

20/

25/

27/

5.13

9 Ignorance of

safety

Operating &

Maint

Instructions




Safety

Manual

Operation

Manuals

Maint

Manual

5.13,

5.17.2

6


08-24 20 -

RISK ASSESSMENT, crushing continued

Risk Rev Control Reference Item

No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

10 Failure of

hydraulic

steering

H Only operate plant at recommended speeds 2/

28/-29

20/

11 Site conditions H Supervisor / operator assess & control operations &

complete JSEA

2.1.4 3/


08-24 21 -

HAZARD CATEGORY: FRICTION

Can anyone be burnt due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Coming into

contact with

moving parts or

surfaces of the

plant or

material

handled by the

plant

L Supervisor & operator to; assess & control for site

conditions.

Conduct task specific JSEA

2.1.4 5.10.1

2 Ignorance of

Safety

Operating &

Maint

Instructions




Safety

Manual

Operation

manual

Maint

Manual

5.13

5.17.2

6


08-24 22 -

HAZARD CATEGORY: STRIKING

Can anyone be struck by moving objects due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Uncontrolled or

unexpected

movement of

the plant

L Installation of: Emergency stop switch (E/S).


After operation of E/S, control lever must be in neutral

before E/S is reset to enable forward or reverse motion.





Engine Will not start with control in forward or reverse.

Engine failure- brake on.

Hydraulic pressure failure- brake on.

Electrical failure- brake on.

28/-30/ 9/, 16/, 17/,

19/, 20/,

5.5

5.6.1

5.6.2

5.7

2 The plant or

parts of the

plant

disintegrating

L Ensure all moving parts are guarded & guards are

replaced after inspection, testing servicing and

maintenance

13/

2.1.1

ISO345

7

3 Mobility of the

plant

Fitment of motion alarms and beacons 5.2.7 to

5.7

4

Ignorance of

Safety

Operating &

Maint

Instructions




Safety

Manual

Operation

Manual

Maint

Manual

5

Site conditions

H Supervisor & operator to; assess & control for site

conditions.


2.1.4 5.13

5.17.2

6


08-24 23 -

HAZARD CATEGORY: HIGH PRESSURE FLUID

Can anyone come into contact with fluids under high pressure due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Failure of the

plant

H Pipes fittings and hoses are installed in such a manner

that they are protected against mechanical and or

thermal damage. Pressure lines passing near the

operator’s station are installed or covered in such away

that the operator is protected in the event of a failure

and or rupture in the installation.

13/

5.4

5.10.1

5.10.3

2 Failure of

hydraulic

steering

Operate plant at recommended speeds

3 Misuse of the

plant



operating and maintenance manuals. Reassess levels of

operator and maintenance personal competencies

Safety

Manual

Operation

Manual

Maint

Manual

5.10.2

5.10.3

4 Ignorance of

safety

Operating &

Maint

Instructions



operating and maintenance manuals. Reassess levels of

operator and maintenance personnel competencies

Safety

Manual

Operation

Manual

Maint

Manual

5.13

5.17.2

6


08-24 24 -

HAZARD CATEGORY: ELECTRICAL

Can anyone be injured by electrical shock or burnt due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Contact of

persons

with live

parts


conditions.


2.1.4 5.15.3

5.15.4

5.15.5

5.15.6

5.15.7

2 Electrostatic

phenomena

L Avoid insulating materials in work clothes, wear only

cotton or wool clothing

5.15

5.16

3 Thermal

radiation

emanating

from effects

of short

circuits and

overloads

L Power systems of plant are all extra low voltage DC and

are protected by ELCB’s or fuses.

Protection devices are protect by covers to eliminate thermal

problems or projection of molten particles

5.15

5.16

4 The plant

conducting

live

electrical

conductors


conditions.


Maintain 6m clearance from o/h power lines

Isolate or insulate power systems & power lines

2.1.4 5.15

5.16

5 The plant

working in

close

proximity to

electrical

conductors


conditions.


Barricade and sign post work area

Maintain clearance to power lines, isolate or insulate

power systems

2.1.4 5.15

5.16

6 Site

conditions


conditions.


2.1.4


08-24 25 -

HAZARD CATEGORY: EXPLOSION

Can anyone be injured by explosion of gases, vapors, liquids, dusts or other substances?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Triggered by

the operation

of the plant or

during

inspection and

maintenance:

L When refueling take all precautions as out lined in

safety manual

When servicing batteries follow safety and maintenance

instructions.

Engage a tyre workshop for service and repair to tyres

or use certified tyre fitter. Do not carry out weld

repairs to rim with tyre fitted

Do not weld on tanks or vessels unless correctly

drained, cleaned and vented & appropriate procedures

are in place.

17.4 5.11,

5.14

2 Incorrect

storage of

flammable

material

L Always store flammable material in approved cabinets.

Maintain store quantities as low as possible.

5.1

3 Maintenance

cleaning

L Never use petrol as a cleaning agent. Use only

approved cleaning fluids in conjunction with approved

cleaning equipment. No smoking or naked flames

5.1

4 Maintenance

welding

L Do not weld on tanks or vessels unless correctly

drained, cleaned and vented & appropriate procedures

are in place.

5.1

5 Starting in

cold climates

using starter

leads and

auxiliary

battery.

L Strictly follow starting instructions in safety manual.

Do not use “Aerostart” or other ether based starting aids or

flammable mists or fluids in air intake to assist starting.

2.2.3


08-24 26 -

HAZARD CATEGORY: ERGONOMIC

Can anyone be injured due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Unhealthy

posture

postures or

excessive

efforts

L The safety cab is designed to conform to a high level of

visibility; with the sloping engine hood the view to the

rear is considerably improved. Cab windows are tinted

to improve visibility in sunny conditions. The fresh-air

installation incorporates filtered input air, water-borne

heating & defroster nozzles are provided for both front

& rear windows & heat vents are provided near the

floor to maintain an even & comfortable temperature.

Window washer and wipers are provided on both front &

rear windows.

Slope of the steering wheel is infinitely adjustable for

best driving posture and a slewing control unit is

provided. This means that the steering wheel, seat &

controls can be rotated in a single unit to give the best

view & posture

5.3,5.4

5.5

EN25353

EN23411

ISO6682

2 Inadequate

consideration

of hand-arm

or foot-leg

anatomy

L Cab & control designed and configured to comply with

best practice ergonomic principles and to standard

5.3,5.4

5.5

3 Neglecting to

use PPE

L Ensure personnel are trained in the use of PPE. Ensure

PPE is suitable for the working conditions likely to be

encountered

1.15,2.1 6

4 Inadequate

local lighting

L Ensure plant lighting is operative. Install additional

temporary lighting to suit site requirements

5.3.2


08-24 27 -

RISK ASSESSMENT, ergonomic continued.


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

5 Operator stress L The safety cab is designed to conform to a high level of



to improve visibility in sunny conditions. The fresh-air

installation incorporates filtered input air, water-borne

heating & defroster nozzles are provided for both front

& rear windows & heat vents are provided near the

floor to maintain an even & comfortable temperature.


rear windows. A/C is provided.





view & posture

5.17,6

6 Human error,

human behavior

L No horse play allowed. Never operate plant whilst

intoxicated by alcohol or drugs, or affected by medicine.

2.1 5.5 to

5.18

7 Inadequate

design location

& identification

of controls

L All control locations are configured on best practice

ergonomic principals and to standards.

Identification symbols are illustrated in the safety, operation

& maintenance manuals.

Use only fully trained operators, service & maintenance

personnel.

Assess personnel competencies before assigning work

1.3 5.3 to 5.8

8 Inadequate

design or

location of

visual display’s

L Location designed to ergonomic principles and to

standard. Locations are illustrated in the safety,

operation &maintenance manuals.

Use only fully trained & competent operators, service &

maintenance personnel. Assess operator competencies before

assigning work

5.5


08-24 28 -

RISK ASSESSMENT, ergonomic continued


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

9 Neglecting

principles of

safety

integration

L The relationship between safety, availability &

ergonomics have been optimised such that safety

measures will be maintained during the life time of the

plant & does not tempt personnel to defeat safety

systems

5.2,5.3.2

5.5,5.6

5.7,6

10 Inadequate

guards &

protection

devices

L Guards are designed to confirm to standards.

Warning decals are used to reinforce hazard locations

5.3.2,5.9

11 Inadequate

operating

position




to improve visibility in sunny conditions.

Water-borne heating & defroster nozzles are provided for

both front & rear windows.


rear windows.





view & posture

5.3,5.4

5.5

12 Inadequate

design for

serviceability

L Daily service points are few and easily accessible. The

large easy to open engine hood contributes to the

accessibility. The number of lubrication points has

been reduced to a minimum, at the same time as the

periods between servicing has been extended. Service

points such as air filters, oil filters and oil changes are

located and configured to facilitate easy accessibility.

5.8


08-24 29 -

HAZARD CATEGORY: SUFFOCATION

Can anyone be suffocated due to?

RISK ASSESSMENT


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Lack of oxygen,

contamination

from exhaust

gases or

atmospheric

contamination

L Cab and ventilation system including AC comply to

standards

No welding near plastic, rubber or polyurethane

materials.

When operating plant indoors connect exhaust pipe to

extraction system.

If not possible ensure area is provided with air

circulation and noxious gas levels and oxygen levels are

monitored. The necessary facilities and systems of

work are provided and maintained so as to minimise

risks to the health & safety of persons operating,

maintaining, inspection or cleaning the plant.

5.1 5.3.1,5.9.

1

5.14

EN292.2

2 Operating plant

in confined

spaces

H Do not operate Plant in confined spaces. Seek specialist

advice on specific site conditions especially deep

excavations such as building foundations.


08-24 30 -

HAZARD CATEGORY: HIGH TEMPERATURE OR FIRE

Can anyone come into contact with?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Objects at high

temperature

L When servicing or inspecting engines which have been

operating be aware of the high temperature

components such as the exhaust system and engine

coolant system

5.3 5.10,5.11

5.12,5.14

2 Fire in cab L The materials of cab construction are made of fire

resistant material with a maximum burning rate

250mm/min

ISO 3795

3 Servicing of

batteries

L Ensure correct systems of work are in place and only

competent person service the batteries.

Follow safety procedures as out lined in safety and operating

manual

5.5 5.11,

5.14

4 Refueling L Follow safety systems of work as per the safety and

maintenance manuals.

4 5.11,

5.14

5 Welding When welding on the machine, disconnect battery’s

negative cable & all electrical connections to alternator,

VBS relay, and dash panel & compaction meter. No

welding near plastic, rubber or polyurethane materials.

Ensure adequate fire fighting equipment is available.

5.1 5.11,

5.14

Smoking H No smoking when refueling or servicing batteries or in

situations that are present a situation for fire. Follow

job site & company policy on smoking.

1.14, 5.5 5.11,

5.14

6 Incorrect

cleaning

procedures

H Never use petrol as a cleaning agent. Use only approved

cleaning fluids in conjunction with approved cleaning

equipment. No smoking or naked flames

5.1 5.11,

5.14

7 Cold starting

with starter

leads &

auxiliary

battery

L Strictly follow starting instructions in safety manual

Do not use “Aerostart” or other ether based starting aids or

flammable mists or fluids in air intake to assist starting.

All 5.11,

5.14

8 Inadequate

storage of

flammable

materials

H Ensure flammable materials quantities are kept to a

minimum and always stored in approved flammable

storage systems.

5.1 5.11,

5.14


08-24 31 -

HAZARD CATEGORY: THERMAL HAZARDS

Can anyone suffer ill health due to?


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Exposure to

high or low

temperatures

L Plant is fitted with fully enclosed safety cab with

ventilation systems designed for the environmental

conditions of use. The safety cab gives the operator

good protection against wind and rain. Owner and

operator to assess suitability for operating in the site

environmental conditions

5.10.1

5.11

5.12

5.14

2 Burns or

scalds

L Follow safety, operating and maintenance manuals

when:

Servicing coolant system.

Servicing AC system.

Servicing battery and electrical systems.

Servicing lubrication & hydraulic systems.

When engine hood is open exposing hot engine system

components.

Wear appropriate PPE.

Only fully trained and certified operators, service and

maintenance personnel to carry out work.

5.3 3/ 5.10.1

5.11

5.12

5.14

3 Cold burns L In sub zero environmental conditions do not touch bear

metal with exposed fingers.

Wear appropriate PPE.

Take care when servicing AC systems

5.3.2


08-24 32 -

HAZARD CATEGORY: OTHER HAZARDS

Can anyone be injured or suffer ill health due to?

RISK ASSESSMENT Risk Rev Control Reference No Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Noise of plant or

associated

site equipment

H The noise level for the operator is comfortably low with

the safety cab supplied. Supervisor & operator to;

assess site specific conditions as the noise level may very

depending on what material the plant is working on &

any associated plant working in close proximity. Follow

site rules

1.15 5.17.6

2 Vibration L The plant features very low vibration levels in the

operator’s position achieved through rubber suspension

of the operator’s platform, cab, drum and diesel engine.

5.17.3

5.17.4

6

3 Low frequency,

radio frequency

or micro waves

L Avoid extended use of mobile phones & two-way radios.

Do not turn on two-way radios when blasting is taking place.

Turn off two-ways & mobile phones when refuelling

5.16

4 Infrared, visible

& ultraviolet

light

L Use appropriate PPE to protect personal from exposure

to excessive level of sun light.

Cab glass tinted. Extra levels of tint can be supplied

5.5.2.5

5 Unexpected

start up,

overrun

/over speed due

to failure of

control system

L Control system configured for fail safe operation.

All plant is fitted with “fail-safe’ brakes that are automatically

applied if the engine stops or in the event of hydraulic or

electrical faults. Engine to run at full RPM to ensure correct

operation of the hydrostatic braking.

5.5

6 Unexpected

start up,

overrun,

overspend due

to external

influences on

electrical

equipment

L All plant is fitted with “fail-safe’ brakes that are

automatically applied if the engine stops or in the event

of hydraulic or electrical faults

5.15,5.1

6


08-24 33 -

RISK ASSESSMENT, other hazards continued


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

7 Unexpected

start up,

overrun,

overspend due

to errors in soft

wear

L All plant is fitted with “fail safe” brakes that are


of hydraulic, electrical or software faults.

5.5,5.15

5.16

8 Unexpected

start up,

overrun,

overspend due

to errors made

by the operator.

L Ensure only competent personnel operate, test, service

and maintain the plant. Follow all instructions

contained in the safety, operating & maintenance

manuals

1.3,2.1.2 5.5,5.6

5.7,5.8

9 Fitting errors L Ensure only competent personnel operate, test, service

and maintain the plant. Always check plant for fitness

to operate before work.

Testing, service & maintenance personnel to ensure that all

components are secure in place before operating

1.3,2.1

2.1.1

2.1.2

5.10.1

10 Movement when

starting engine

L Follow starting instructions, make sure that the parking

brake (emergency stop) is activated and that all controls

are operative

2.2.1 16/17/18/19 5.6

11 Movement with

out driver in

position

L All plant is fitted with “fail-safe’ brakes that are


of hydraulic or electrical faults.

Seat is fitted with alarm buzzer to indicate driver not in

seated position with ignition on & brake off.

Test operation with ignition on, engine off & brake off before

operating plant

2.4.2 5.5.2.4

5.5.2.6

12 Movement with

out all parts in

position

L Ensure only competent personnel operate, test, service

and maintain the plant. Always check plant for fitness

to operate before work.

Testing, service & maintenance personnel to ensure that

all components are secure in place before operating

1.3,2.1

2.1.1

2.1.2

5.5.2.4

5.5.2.8

13 Excessive

oscillation when

moving

L Plant is fitted with compound hitch (cross type); this

ensures accurate tracking between wheels & drum. A

swivel seat aids operator control. Computer controlled

hydraulic anti-spin system optimises the propulsion

hydraulics which monitors and adjusts the hydraulics

to achieve the best possible torque and maneuverability

5.2.3


08-24 34 -



No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

14 Inability of

plant to be

slowed down

stopped or

immobilised

L The control system incorporates an emergency braking

system. All plant is fitted with “fail-safe’ brakes that are


of hydraulic or electrical faults

5.7

15 Insufficient

visibility from

the drive /work

position


visibility, with the sloping engine hood the view to the


to improve visibility in sunny conditions.

Water-borne heating & defroster nozzles are provided for

both front & rear windows.


rear windows.

Slope of the steering wheel is infinitely adjustable for best

driving posture and a slewing control unit is provided. This

means that the steering wheel, seat & controls can be rotated

in a single unit to give the best view & posture.

Wash windows prior to use & keep clean during use.

5.3.1

16 Inadequate

means for

evacuation /

emergency exit

Safety cabs are fitted with quick release rear window

for emergency exiting. A hammer is provided, located

on the right rear cab post which is used to break a

window in case of emergencies

5.3.2

17 Lack of stability L A very low center of gravity gives the rollers good

stability. Compound articulated steering ensures

accurate tracking between drum & wheels. To ensure

the optimum pulling force, the wheels usually fitted

together with the PD drum have tyres with tractor type,

thick diagonal tread. Follow safety driving instructions

for difficult terrain

1.9,1.10

1.11,

2..1.4

2.3.2

2.3.2

5.2.6

18 Handling of the

plant due to

power source

and

transmission of

power

L Optional computer controlled hydraulic anti-spin

system optimises the propulsion hydraulics which

monitors and adjusts the hydraulics to achieve the best

possible torque and maneuverability for compaction on

steep slopes & difficult ground. To ensure the optimum

pulling force, the wheels usually fitted together with the

PD drum have tyres with tractor type, thick diagonal

tread. Follow safety driving instructions for difficult

terrain

5.6.3

5.15.14

5.15.5


08-24 35 -



No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

19 Retrieval,

lifting,

transportation

and towing

L Follow detailed procedures in safety manual 3.1 to

3.5

5.2.1

20

Unauthorized

start-up/use

L Engage emergency brake before alighting from cab.

Lock cab, remove battery isolation switch from under

engine hood and lock engine hood.

Chock roller and lower strike off blade if fitted.

Switch amplitude selector to off.

2.4.2 5.6.2

21 Insufficient

instructions for

the operator,

service &

maintenance

personnel

L Ensure only fully trained & competent personnel

operate, test, service & maintain the plant. Provide

information & training to employees, supervisors &

managers. Make sure everyone knows what the risks &

their controls are, & what practices must be followed

1.3 5.13

5.17.2

6

22 Lack of record

keeping

L Report all accidents, incidents & near misses. Follow

up with corrective action. Review preventative

measures when new information is obtained about

previously unknown fault or hazard & after all

accidents. Copy to Dynapac service manager

Maintain records relating to health & safety issues of

the plant. Transfer records on the sale of the plant

unless the plant is sold for scrap or as spare parts for

another piece of plant

23 Vibration

selector not set

to off when

loading or

unloading

causing failure

of loading

equipment.

H Ensure vibration/amplitude selector switch is set to

“off” prior to starting engine at all times & especially

prior to any loading operations.

3.1


08-24 36 -

HAZARD CATEGORY: DUTIES OF ALL PERSONS

Persons must not:

RISK ASSESSMENT


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Willfully or

recklessly

interfere with or

misuse anything

provided in the

interests of

health and

safety or

welfare in

pursuance of

any

requirement in

the OH&S Act

and Regulation

2001

L Treat the plant with due care. Report all defects and

problems no matter how small. Follow the safety,

operating & maintenance manuals. Be correctly

trained and be competent in the work tasks assigned.

Do not interfere with safety equipment or make any

alterations to the plant with out approval.

2.1.2 5.3.1,5.9.1

5.14

EN292.2

2 Willfully place

at risk the

health and

safety of any

person at the

workplace

L Be competently trained and follow all the safety rules.

Review each job task before commencing work.

Supervisors are accountable for making sure that

preventative measures are understood, are monitored & are

working

2.1.2 5.5 to 5.8

3

Employees not

complying, to

the extent that

they are

capable, with all

the activities

carried out in

accordance with

the provision of

the OH&S Act

and regulation

2001

L Ensure all plant personnel are fully trained &

competent. Ensure that they know the potentially

harmful effects that may arise from the use of the plant.

Personnel must be able to recognise the physical ‘warning’

signs if their health may be affected by work involving the

plant eg. dizziness from fumes, fatigue from high

temperatures. Supervisors are accountable for making sure

that preventative measures are understood, are monitored &

are working

2.1.2


08-24 37 -

RISK ASSESSMENT, duties of all persons continued


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

4 Employees must

report promptly

to their

employer any

matters of

which they are

aware that may

affect the

employer’s

compliance with

the provisions of

the OH&S Act

& Regulation

2001

L Details of the safety, operating & maintenance manuals,

& emergency procedures are fully understood by all

persons.

Provide refresher training to all persons in operational

and emergency procedures, especially after any

accident or incident.

2. 5.5 to 5.8


08-24 38 -

HAZARD CATEGORY: CONTROL

RISK ASSESSMENT


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Lack of control

measures & safe

systems of work

L Review the hazards & ensure safe systems of work are

in place

All All All

2 Failure to

supervise the

use of PPE

L Ensure correct supervision is in place & personnel are

trained in the correct use of PPE

All All All

3 Failure to

remove persons

from identified

situations that

are reported to

be hazardous

L Review all accident, incidents & near misses & stop

work or control the situation to eliminate or reduce the

risk

4 Failure to carry

out JSA’s

L Always review each job situation & complete a JSEA

5 Failure to

report & follow

up on incident

and accidents

including near

misses

L Report all accidents, incidents & near misses. Follow

up with corrective action

6 Failure to

ensure that only

competent

personal are

used to ,

operate, test,

service &

maintain the

plant

L Ensure only fully trained & competent personnel are

used to operate, inspect, test & maintain the plant.

Regularly reassess & provide refresher training for all

personnel.

All All All

7 Inadequate

medical

competencies of

operators

H Ensure operators undergo annual checks for cardiac &

other medical conditions which affect the operators

capacity to operate the plant in a safe manner

8 Failure to

maintain

records

H Records should be kept of risk assessments, accidents &

incidents including near misses, maintenance & repair,

training, inspections & tests & any other certification

required


08-24 39 -

HAZARD CATEGORY: USE

RISK ASSESSMENT


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Operation of

plant by a

person that has

not received

adequate

information and

training and is

not supervised

to the extent

necessary to

minimise risks

to health &

safety

L Ensure that all personal are provided with the safety,

operational, & maintenance manuals & are trained to

achieve the correct level of competency.

Retrain if required after any accidents & incidents

including near misses.

Maintain operators log book.

1.3 5.13

5.17.2

6

2 Failure to assess

job specific

criteria & risks

L Always carry out site specific JSEA 2.1.1,

2.1.3,

2.1.4

3 Incorrect use of

PPE

H PPE is only effective if used in the correct manner.

Ensure operators are trained in their correct use.

2.1

4 Incorrect use of

Plant

L Ensure plant is only used for the purpose for which it is

designed

5 Unauthorised

alteration or

repair of the

plant

L Ensure no unauthorised alteration or repair is made to

the Plant. Always consult Dynapac.

2.1.2 5.6.2

6 Use of unsafe

Plant

L If the plant becomes unsafe, stop it from being used

until the risks have been eliminated or (if this is not

practicable) controlled.

Ensure routine maintenance, inspections & tests are

carried out.

1.4


08-24 40 -

HAZARD CATEGORY: ENVIRONMENT

RISK ASSESSMENT


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Excessive Noise H CA type Plant are designed such as to achieve low noise

levels

5.17, 6

5.13.1

2 Fluid spills

during servicing

& refueling

H Filters for hydraulic fluid, engine oil & fuel are located

where they are easy to reach & cause the least possible

spill. Do not overfill.

Always wipe up spilt fluids

4., 5.4 5.8

3 Lack of

maintenance

L Hydraulic hoses deteriorate with age. Examine hoses

regularly, replace with original hoses from Dynapac if

uncertain as to the durability or wear

5.4 5.10.2

5.10.3

4 Incorrect setting

of hydraulic

system

L Make sure pressure settings are correct. Too high a

pressure can lead to hose rupture.

5.4 5.10.2

5.10.3

5 Incorrect

disposal of

fluids & filters

Dispose of all fluids & filters in an approved manner.

CA machines are designed to use optionally available

biologically degradable hydraulic oil.


08-24 41 -

HAZARD CATEGORY MAINTENANCE & REPAIR

RISK ASSESSMENT


No

Causes

L/H

Control Measures


Manual

Operation

Manual

Maint

Manual

Standard

1 Inadequate

facilities &

systems of work

L Provide the necessary facilities & ensure that the

necessary systems of work are in place for the safety of

the persons doing the work.

2 Work not

carried out in

accordance with

procedures

L Ensure work is done in accordance with procedures

recommended by the supplier

All

3 Failure to

maintain safety

features

L Make sure that all safety features & warning devices

are maintained & tested

All All All

4 Damaged plant H Seek Dynapac’s advice before carrying out repairs

Make sure that a competent person assesses & provides

advice on damaged plant, & undertakes repair,

inspection & testing work.

Never repair a ROPS/FOPS after its been damaged

1.17

5 Plant is not

stopped &

isolated during

maintenance &

repair

H Make sure that during maintenance, cleaning & repair,

the plant is stopped, isolated & tagged, & and devices

and safe systems of work are used to safeguard the

people doing the work

All All All

6 Incorrect use of

compressed air

H Use appropriate PPE when using compressed air.

Never use compressed air to clean down your self or

other persons


08-24 42 -

JOB SAFETY & ENVIRONMENT ANALYSIS

JOB SAFETY & ENVIRONMENT

ANALYSIS

TITLE

Page.........of........JSEA.

DATE: JSEA NO.

Company: Name: I acknowledge that I am aware of my (my organisation’s)

Obligations under the OH&S Act 2000 & OH&S

Regulation2001. JSEA completed by (Company Rep)

:........................................................................................

Location of Work:

Waste Service Contact:

JSEA Reviewed by;

..........................................................................................

Based on the information supplied in the JSEA and on the

Review process, the work is authorised to proceed (Manager

or an authorised Representative):

..........................................................................................

SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR

PROCEDURE Break the job down into steps. Each of the steps should

Accomplish some major task and be logical.

Identify the hazards associated with each step.

Examine each to find possibilities that could lead

to an accident.

Using the first two columns as a guide, decide what actions

Are necessary to eliminate or minimise the hazards that

could

Lead to an accident, injury, occupational illness or

Environmental harm.

Required Personal Protective

Safety Equipment


08-24 43 -

SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR

PROCEDURE Break the job down into steps. Each of the steps should

Accomplish some major task and be logical.

Identify the hazards associated with each step.

Examine each to find possibilities that could lead

to an accident.

Using the first two columns as a guide, decide what actions

Are necessary to eliminate or minimise the hazards that

could lead to an accident, injury, occupational illness or

Environmental harm.


08-24 44 -

RISK ACTION PLAN

ITEM

RISK REF:

SUMMARY-RECOMMENDED RESPONSE AND IMPACT:

1. PROPOSED ACTION:

2. RESOURCE REQUIREMENTS:

3. RESPONSIBILITIES:

4. TIMING:

5. REPORTING AND MONITORING REQUIRED:

COMPILER: DATE: REVIEWER: DATE:

H:\FILTER\MARKETING\WEBSITE\RISK ASSESSMENTS\Risk Assessments\SEND TO JERRY\Dynapac CP Model

Multi Tyre Rollers.doc Created on August 2004-08-24 45 -

PLANT FAILURE REPORT To:

Responsible:

Report Date: Failure Report No:

For Info:

Failure Date: Yr. Ref:

Person Reporting:

State: End User:

Plant Type

Plant Serial No.: Operating Hours:

Broken Part: Part No: Part Serial No.:

Description of Problem:

Probable Cause of Problem:

Indications prior to failure:

Actions from Dynapac:

Risk Assessment updated: Yes No Date:

Yes No

Below 0C

0 to 15 C

16 to 35 C

36 c & over

Yes No

Normal

Dusty

Wet

Base coarse Sand

Sub-base Silt

Rock fills Clay

Gravel Asphalt

Low 25% 50% 75% High

Earlier Problem Common Application

Ambient Temperature Ambient condition Material

Vibration Amplitude Part no Failure Code

Dynapac CP Model Multi Tyre Rollers - flexihire.com.au

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