Dynapac Ca250 Manual Electrico
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Transcript of Dynapac Ca250 Manual Electrico
Workshop manualW3023EN3.pdf
Workshop manualW3023EN3.pdfElectric circuit diagramsElectric circuit diagrams
Vibratory rollerVibratory rollerCA250/280/300 Tier ICA250/280/300 Tier ICA250/260/280 Tier IIICA250/260/280 Tier III
From serial number:From serial number:CA250/280/300 Tier ICA250/280/300 Tier I
65X23700, 68X23700, 74X2050065X23700, 68X23700, 74X2050010000107x0A000001, 10000113x0A000001, 10000115x0A00000110000107x0A000001, 10000113x0A000001, 10000115x0A000001
CA250/260/280 Tier IIICA250/260/280 Tier III65X21200 - 65X21499, 78X20260 - 78X20399, 68X21200 - 68X2151665X21200 - 65X21499, 78X20260 - 78X20399, 68X21200 - 68X21516
Subject to changesSubject to changesPrinted in SwedenPrinted in Sweden
diagramscircuitElectrical
W3023EN3.pdf2010-04-16
Table of Contents
Introduction .............................................................................................................................. 1
Warning symbols ....................................................................................................... 1
Safety information...................................................................................................... 1
General...................................................................................................................... 1
Safety regulations .................................................................................................................... 3
Before start.................................................................................................. 3
Start............................................................................................................. 3
Jump starting............................................................................................... 3
Electrical and hydraulic equipment ............................................................. 4
Type of Electrical circuit diagram............................................................................................. 5
DYNAPAC electric wiring standard ........................................................................... 5
Wiring system.............................................................................................. 5
Electrical circuit diagrams ........................................................................................................ 9
diagramscircuitElectrical
W3023EN3.pdf 2010-04-16
Introduction
W3023EN3.pdf2010-04-16
Introduction
Warning symbols
WARNING ! Marks a danger or a hazardousprocedure that can result in life threatening orserious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardousprocedure that can result in life threatening orserious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardousprocedure that can result in damage to themachine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardousprocedure that can result in damage to themachine or property if the warning is ignored.
Safety information
Ensure good ventilation (extraction of air by fan)where the engine is run indoors.Ensure good ventilation (extraction of air by fan)where the engine is run indoors.
General- Familiarize yourself with the equipment on themachine.
- Only operate the machine if you are familiar with howthe controls work and how the machine functions.
- Use your safety equipment such as helmet,protective shoes and hearing protection.
- Familiarize yourself with the machine's area of work.
- Only use the machine for its intended purpose.
The safety manual supplied with the machinemust be read by all roller operators. Alwaysfollow the safety instructions. Do not removethe manual from the machine.
The safety manual supplied with the machinemust be read by all roller operators. Alwaysfollow the safety instructions. Do not removethe manual from the machine.
1
Introduction
W3023EN3.pdf 2010-04-162
Safety regulations
W3023EN3.pdf2010-04-16
Safety regulations
Before start
- Study and understand the operating instructions before start.- Study and understand the operating instructions before start.- Check the machine for any serious faults.- Check the machine for any serious faults.- Do not operate the machine with defective instruments, warning lights or control elements.- Do not operate the machine with defective instruments, warning lights or control elements.- All safety devices must be in a secure position.- All safety devices must be in a secure position.- Do not carry loose or secure them to the machine.- Do not carry loose or secure them to the machine.- Keep oily and inflammable material away from the machine.- Keep oily and inflammable material away from the machine.- Before entering the driver's cab, check if persons or obstacles are in the way of or underneath
the machine.- Before entering the driver's cab, check if persons or obstacles are in the way of or underneath
the machine.- Be careful when entering the driver's cab, use the steps.- Be careful when entering the driver's cab, use the steps.- Adjust your seat before starting.- Adjust your seat before starting.
Start
- When starting, all operating levers must be in "neutral position".- When starting, all operating levers must be in "neutral position".- Only start the machine from the driver's seat.- Only start the machine from the driver's seat.- Check the indicating instruments after start to ensure that all functions are in order.- Check the indicating instruments after start to ensure that all functions are in order.- Do not leave the machine unattended when the engine is running.- Do not leave the machine unattended when the engine is running.
Jump starting
Do not connect the negative cable to thenegative terminal on the dead battery. A sparkcan ignite the oxy-hydrogen gas formedaround the battery.
Do not connect the negative cable to thenegative terminal on the dead battery. A sparkcan ignite the oxy-hydrogen gas formedaround the battery.
Check that the battery used for jump startinghas the same voltage as the dead battery.Check that the battery used for jump startinghas the same voltage as the dead battery.
Fig. Jump starting
12
3
4
Turn the ignition and all power consuming equipmentoff. Switch off the engine on the machine which isproviding jump start power.
First connect the jump start battery's positive terminal(1) to the flat battery's positive terminal (2).Thenconnect the jump start battery's negative terminal (3)to, for example, a bolt (4) or the lifjting eye on themachine with the flat battery.
Start the engine on the power providing machine. Let itrun for a while. Now try to start the other machine.Disconnect the cables in the reverse order.
3
Safety regulations
W3023EN3.pdf 2010-04-16
Electrical and hydraulic equipment
Personal safety must be observed when batteries are handled or tested.Personal safety must be observed when batteries are handled or tested.
A fully equipped medical kit, including eye-wash facilities, should be available andprotective clothing, including eye protection, should be worn.A fully equipped medical kit, including eye-wash facilities, should be available andprotective clothing, including eye protection, should be worn.
Acid splashes in the eye should be treated immediately with plenty of clean water andneutralized with sodium bicarbonate solution.Acid splashes in the eye should be treated immediately with plenty of clean water andneutralized with sodium bicarbonate solution.
Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are tobe avoided.Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are tobe avoided.
A safety hazard exist during or after battery charging due to emission of a highlyflammable hydrogen gas. Any testing involving production of sparks, e.g. electrical loadtest, must not be performed until the gas has dispersed from the cell. A similas hazardoccurs when a battery is fitted on to a vehicle immediately after the battery has beenremoved from a charging plant.
A safety hazard exist during or after battery charging due to emission of a highlyflammable hydrogen gas. Any testing involving production of sparks, e.g. electrical loadtest, must not be performed until the gas has dispersed from the cell. A similas hazardoccurs when a battery is fitted on to a vehicle immediately after the battery has beenremoved from a charging plant.
Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escapeunder high pressure can penetrate the skin and cause serious injury. Thereforeimmediately consult a doctor if such injury occurs.
Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escapeunder high pressure can penetrate the skin and cause serious injury. Thereforeimmediately consult a doctor if such injury occurs.
Notice that failure on the hydraulic or electrical system may give the roller anunpredictable and dangerous function.Notice that failure on the hydraulic or electrical system may give the roller anunpredictable and dangerous function.
4
Type of Electrical circuit diagram
W3023EN3.pdf2010-04-16
Type of Electrical circuit diagram
The electronic diagram are made after a new standardin mobile electronics.
The electrical system are divided onto sections thatare displayed horisontally on the drawings.
The identification of the cables, connectors and so onare shown in the drawing.
The benefits of this way of displaying an electricalsystem are that it´s easier to follow the cables andtroubleshoot the system.
DYNAPAC electric wiring standard
Wiring systemCable colours and number marking
1. Cable types and cable colours
For wiring systems in rollers cable types RKUB andRK shall be used.
The following cable colours are to be used :
WH = white
RD = red
VT = violet
GN = green
YE = yellow
BU = blue
BN = brown
BK = black for grounding (chassis)
2. Grouping of conductors
In order to establish a uniform identification of wiringsystems within a limited extent of cable colours eachcircuit has to be associated with one of the followingnine (9) groups, using the feature or function of thecomponent.
One cable colour hs to be used for each group.Individual cables within each group are identified by athree (3)-digit code, where the first digit indicates thecolour of the cable.
5
Type of Electrical circuit diagram
W3023EN3.pdf 2010-04-16
The groups are as follows:
Group 1 LIGHTNING Group 2 BATTERYGroup 1 LIGHTNING Group 2 BATTERYCable colour: WHITE Cable colour: REDCable colour: WHITE Cable colour: REDCable marking: 101-199 Cable marking: 201-299Cable marking: 101-199 Cable marking: 201-299This group includes all "white lighting" This group of circuits includes all live leads from
battery and charging system to the live terminals ofthe various circuits when all switches are in "off"position with the exception of the main switch andthe battery master disconnect switch.
This group includes all "white lighting" This group of circuits includes all live leads frombattery and charging system to the live terminals ofthe various circuits when all switches are in "off"position with the exception of the main switch andthe battery master disconnect switch.
Example: - headlights, work lightsExample: - headlights, work lights- auxiliary headlamps- auxiliary headlamps- instruments, panel and gaugelighting- instruments, panel and gaugelighting- cab lamp- cab lamp
Group 3 ENGINE Group 4 SIGNALS +5VGroup 3 ENGINE Group 4 SIGNALS +5VCable colour: VIOLET Cable colour: ORANGECable colour: VIOLET Cable colour: ORANGECable marking: 301-399 Cable marking: 401-499Cable marking: 301-399 Cable marking: 401-499This group of circuits is concerned with thefunctioning of the engine, including starter actuation,electrical ignition, engine run, engine stop andtransmission.
This group of circuits is concerned with thefunctioning of the engine, including starter actuation,electrical ignition, engine run, engine stop andtransmission.
Group 5 ACCESSORIES Group 6 COMMUNICATIONGroup 5 ACCESSORIES Group 6 COMMUNICATIONCable colour: GREEN Cable colour: YELLOWCable colour: GREEN Cable colour: YELLOWCable marking: 501-599 Cable marking: 601-699Cable marking: 501-599 Cable marking: 601-699Example: - windshield wiper Optical an accoustical devices.Example: - windshield wiper Optical an accoustical devices.
- radio/cd Example: - tail/stop/side direction lamp- radio/cd Example: - tail/stop/side direction lamp- heater, ACC - rotating beacon- heater, ACC - rotating beacon
- horn, back alarm, buzzer- horn, back alarm, buzzer
Group 7 CONTROL Group 8 MONITORINGGroup 7 CONTROL Group 8 MONITORINGCable colour: BLUE Cable colour: BROWNCable colour: BLUE Cable colour: BROWNCable marking: 701-799 Cable marking: 801-899Cable marking: 701-799 Cable marking: 801-899This group of circuits is concerned with the controlcharacteristics of the roller actuated by the operator.
This group includes all circuits indicating andwarning the operator about temperature level,quality, pressure, position, etc.
This group of circuits is concerned with the controlcharacteristics of the roller actuated by the operator.
This group includes all circuits indicating andwarning the operator about temperature level,quality, pressure, position, etc.
Example: - vibration control Example: - oil pressure lampExample: - vibration control Example: - oil pressure lamp- sprinkler system control - charging lamp- sprinkler system control - charging lamp- timer - fuel level indicator- timer - fuel level indicator
- oil temperature indicator - oil temperature indicatorGroup 9 CIRCUIT GROUNDING - fan belt indicatorGroup 9 CIRCUIT GROUNDING - fan belt indicatorCable colour: BLACK - water level, sprinkler system
indicatorCable colour: BLACK - water level, sprinkler system
indicatorCable marking: 901-999, 9000-9999Cable marking: 901-999, 9000-9999Negative (-) termination (chassis).Negative (-) termination (chassis).
6
Type of Electrical circuit diagram
W3023EN3.pdf2010-04-16
3. Explanation of electrical circuit diagram
The circuit diagram contains 6 pages and some lineson one page may be connected to a component onanother page.
In top of the pages, figures 1 to 6 are found and onright of pages, letters A to D are found.
Example
6.D1 means that line (730) continues on page 6and is found down to left (with coordinates D1 onthe page).
1.B4 mean that the incoming line is found on page1 with coordinates B4.
7
Type of Electrical circuit diagram
W3023EN3.pdf 2010-04-168
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Start and stopKretsschemaStart och stopp
CA250 T11
30.3 15.2
/2.A1
15.13
A1.X
12
A1.X11
Q1.X71
M1.X11
Q1.X21
X.381
X.37
1X.361
A1.X112
A1.X115
31A.X21
31A.X51
S1.X27
S1.X11
Q1.X5
1
S2.X41
S2.X11
G2.X
21
/3.A4 #2066.2X.503
31B.X11
31A.X11
/4.C1
275.4
S12.X1:2
K1.X41K1.X3
1
K1.X12K1.X1
1X.62
X.63
X62
X63
X.9BX9
B
X.9AX9
A
/6.B1
15.7
F1.78:8
.1
/2.A1
30.10
F10.X12
F10.X11
30 8787a
86 85
=Start
K1
F1.121.1 F1.12
A.1
A1.X132
A1.X127
A1.X128
A1.X130
X.29A
X.29B
X.29C
ECN_CHANGE_NRECN_DATEECN_REV PLS ECN_ISSUE ECN_CHECK
OnOff
=Emergency switch
S2
AC
BD
A1.X13
A1.X14
A1.X15
R1=Driving
R1.X1A R1.X1
C
R1.X1B
1 240A
=Main fuse
F10
+ =BatteriG1
1.21.31.41.51.6
2
1.1
1.7
=Batteriswitch
Q1
S1.X25
31.3 31.6
X.891
/5.B115.17K11.X1:86
/2.A1275.3X.4:10
15A
F1.11.1
1.2
A.1
A.2
S2.X21
S2.X31
D+ B+ W
E
G2
G2.X
1B
G2.X
41
31A.X241
M1.X21 E
50
30
=StartmotorM1
30
G2.X
1A
1X.50
7
Q.X1 1
1 240A
F11F11.X1
1 F11.X12
X.40AX40
A/5.B1 15.18K11.X1:30
M1.X31
/8.A1
/9.C1
#2686.1
X58:1, X
58.1:1
X.351
Q1.X61
/8.A1/9.C1
#2687.1F12.X1:1, F12.X2:1
/2.A6
31.34
/2.A6
31.35
l
0
2
5
7
31
648
=Parking brakeS14
1 2
=BreakY2
S.14.X15
X45 X.4
5A1.X113
S.14.X12
X.46 X4
6
X67 X.6
7S.14.X14
S.14.X11
A1.X19 Y.2.X1
1 Y.2.X12
31A.X41
A1.X114
KAV1
0llllll
P
50a
19a17a17b
19b58
1554
30a30b
S1
31A.X71
31A.X81
WH
RD
BK
=Fuel solenoid
Y1
31A.X31
M1.X
41
31A.X251
K2.X31 K2.X4
1
K2.X11 K2.X1
2
K1.X51
#2233.2
Y1.X12
Y1.X13
Y1.X11
30 8787a
86 85K2
901 BK6.00 mm²
201 RD6.00 mm²
202 RD
6.00 mm²
208 RD 4.00 mm²
213 RD2.50 mm²
301 VT0.75 mm²
220 RD2.50 mm²
225RD
920 BK0.75 mm²
604 YE0.75 mm²
605 YE0.75 mm²
908 BK0.75 mm²
401 OR0.75 mm²
999 BK70.00 mm²
298 BK70.00 mm²
244RD4.00 mm² 230 RD
311 VT
0.75 mm²
702 BU
0.75 mm²
222 RD
2.50 mm²
219 RD 4.00 mm²
311 VT
0.75 mm²
202 RD
6.00 mm²901BK
6.00 mm²
221 RD 2.50 mm²213RD
2.50 mm²
243 BK16.00 mm²
205 RD6.00 mm²
205 RD6.00 mm²
314 VT 0.75 mm²
299 BK 70.00 mm²
255,255 RD,RD6.00 mm²,6.00 mm²
236 RD0.75 mm²
303 VT0.75 mm²
303 VT
0.75 mm²
317 VT0.75 mm²
306 VT
905 BK
317 VT 0.75 mm²
801 BN0.75 mm²
209 RD4.00 mm²
903 BK 1.00 mm²
570,570 GN,GN
207 BK 10.00 mm²
210RD
2.50 mm² 907 BK
302VT
0.75 mm²
309 VT 0.75 mm²
910 BK
998 BK35.00 mm²
310 VT
2.50 mm²
902 BK 0.75 mm²
ECU
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
c1.p27
c1.p28
c1.p30
c1.p12
c1.p15
c1.p01
c1.p32
c1.p04
c1.p03
c1.p05
A7
c1.p13
c1.p9
c1.p14
c1.p2
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Start and stopKretsschemaStart och stopp
CA250 T12
/1.D1
30.10
/1.D1
15.13
/3.A1
30.9
/3.A1
15.11
31.7
/3.A6
31.19
X41X.4
1
H10.X1H10.X+1
H10=Buzzer
/4.B2 31.29X.508
X410X.4
10
S5.X1A
S5.X1B
S5.X1C
1 2
=Pump switch
S4.1
C
NC
N0
CA
B
S5=Seat switch
A1.X117
A1.X116
A1.X121
/1.C1 275.3X.507
/6.D1#494.2
/3.B3#765.3X4:3
A1.X129
A1.X134
S4.1.X1A
S4.1.X1B
1
X.50
2
/1.D6
31.34
/1.D6
31.35
275.1
601 YE0.75 mm²
223 RD
601 YE0.75 mm²
218 RD 315 VT 1.00 mm²
730 BU
0.75 mm²
307 VT0.75 mm²215 RD
2.50 mm²
217 RD
0.75 mm² 313 VT 0.75 mm²
222 RD
2.50 mm²
c1.p17ECUA7
c1.p34
c1.p29
c1.p21
c1.p16
14
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Warning panelKretsschemaVarningspanel
CA250 T13
A1.X124
A1.X125
A1.X126
A8.X349
A8.X331
A8.X338
A8.X348
A8.X343
A8.X335
/1.B5#2066.2V1:A
/2.B4#765.3
/4.B2 31.31X.508
B2.X11
X.64X6
4
X48
X47
X49
X.48
X.47
X.49
31A.X91
A8.X337
A8.X342
31B.X41
Fuel1 2
B3Fuel sender
B2Engine temp
P1 2
B10Engine pressure
/2.D1
30.9
/2.D1
15.11
/4.A1
30.2
/4.A1
15.1
/4.A6
31.12
/4.A6
31.1
31.15
/2.D6
31.19
X.43 X4
3
1 2R2 =1.5 Kohm
B3.X11
B3.X21
P1 2
B4Air filter
1 2
B1Hydraulik oil temp
B1.X11
31A.X101
X611 X.6
11
X.610
X610
1X.50
5
1X.50
4
1X.50
3
1X.50
9
B
H
Fuel lev.
Low fuel
Charging
Eng. temp.
Eng. press.
Brake
Hour MeterEnableV +
Keyswitch
GlowingV
Hydraulic
Air filter
A1
J1:7 J2:9
J1:8
J1:1
J2:8
J2:3
J2:2
J2:10
J1:5
J2:4
J2:5
A8.X3410
A8.X344
A8.X345
B10.X11
B4.X11 B4.X2
1
803 BN 0.75 mm²
802 BN 0.75 mm²
802 BN
0.75 mm²
802 BN 0.75 mm²
801 BN
0.75 mm²
807 BN
0.75 mm²
805 BN
0.75 mm²
807 BN 0.75 mm²
913 BK0.75 mm²
808BN
0.75 mm²
806BN
0.75 mm²
307 VT
0.75 mm²
809 BN 0.75 mm²
805 BN 0.75 mm²
810 BN 0.75 mm²
229 RD0.75 mm²
231RD
0.75 mm²
228 RD
931 BK 0.75 mm²
803 BN 0.75 mm²
307 VT0.75 mm²
805 BN 0.75 mm²
807 BN 0.75 mm²
809 BN 0.75 mm²
810 BN 0.75 mm²
915 BK0.75 mm²
A1
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
c1.p24
c1.p25
c1.p26 c1.p35
Fuel
Eng.Temp
Eng.Pressure
ECU
1
4
32
65
7
Hyd.oil temp
Air filter
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Horn vibb and backup alarmKretsschema
Signalhorn,vibb och backalarm
CA250 T14
S12.X12
A1.X18
S12.X13
H11.X1
1
H11.X21
A1.X118
A1.X110
A1.X16
31A.X141
/2.A2
31.29
H10.X+
/1.D1 275.4X.507
/3.A1
31.31
X.50
9
31A.X111
31A.X121
S3.X12
S3.X13
S6.X11 S6.X1
2
31B.X51
l
0
2
5
7
31
648
=Horn switch
S3
F1.12B.1
F1.12B.2
10A
F1.22.1
2.2
B.1
B.2
1
2
=Horn
H11
=Vibration on/off
S6
1 2
=Vibration valve LowY3
S12.X18S12.X1
7
31B.X61
/3.D1
30.2
/3.D1
15.1
/5.A1
30.5
/5.A1
15.4
/3.D6
31.12
/3.D6
31.1
/5.A6
31.2
/5.A6
31.5
1 2
=Vibration valve High
Y4A1.X111
31A.X131
A1.X17
S12.X15
S12.X19 S12.X1
10
S12.X1
4
H13.X11
X2461
2
1
=Backup alarm
H13
H13.X1
2X246
2
X.68
X.69
X68
X69
1X.508
/8.C1#1730.1X70
/8.D1 #1731.1X71
0Low
High
2
5
7
9
31
648
10
S12Y3.X1
1
Y4.X11
Y3.X12
Y4.X12
603 YE 0.75 mm²
701 BU 0.75 mm² 911 BK 0.75 mm²
912 BK 0.75 mm²
703 BU 0.75 mm²
705 BU0.75 mm²
228RD
707 BU0.75 mm²
708 BU 0.75 mm² 914 BK
0.75 mm²
942 BK 0.75 mm²
708 BU0.75 mm²
943 BK0.75 mm²
226 RD
706BU0.75 mm²
227 RD
223RD
604 YE
932 BK
225 RD
238 RD0.75 mm²
705 BU 0.75 mm²
707 BU0.75 mm²
3 Ho
rn
ECU
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
c1.p18
c1.p08
c1.p06
c1.p10
Horn
Backup
Vibration
alarm
A7
c1.p07
1
2
c1.p11
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Rotating beacom, working lightKretsschema
Roterande varningsljus, arbetsbelysning
CA250 T15
X411
X412
X.411
X.412
31A.X161
31A.X171
X.44 X4
4X71X.7
1
H14.X21
31B.X81
E2.X11
E2.X12
E1.X11
E1.X12
E4.X11
E4.X12
E3.X12
E3.X11
S22.X12
S22.X17
S18.X17
S18.X12
S22.X15
S22.X13
S22.X16
S22.X18
31A.X151X.7
2X72
31B.X71
l
0
2
5
7
31
648
=Rotating beacon switch
S18
l
0
2
5
7
31
648
=Working light switch
S22
1 2
=Working light front left
E1
1 2
=Working light rear left
E2
1 2
=Working light rear right
E4
1 2
=Working light front right
E3
M1
=Rotating beacon
H14
2
S18.X13
S18.X18
/4.D1
30.5
/4.D1
15.4
/6.A1
30
/6.A1
15.12
/4.D6
31.5
/4.D6
31.2
/6.A6
31.10
/6.A6
31.14
1 2
=Working light front leftE5
1 2
=Working light front right
E71 2
=Working light rear left
E6
1 2
=Working light rear right
E8
E6.X11
E8.X11
E6.X12
E8.X12
E7.X11 E7.X2
1
E5.X11 E5.X2
1
H14.X11
30 8787a
86 85K11
K11.X186 K11.X1
85
K11.X130 K11.X1
87
31B.X111
/1.B2 15.17
/1.A2 15.18X40:A
/6.A1
15.6
F2.1
2:2.2
X8.1
1 X13.1
1
X8.12
X13.12
X13.21X.13
1
X.81 X8.2
1 X8.22
X13.22 X.13
2
X.82
10A
F1.44.1
4.2
D.1
D.2
F1.34D.1
20A
F2.11.1
1.2
A.1
A.2
F2.121.1 F2.12
A.1
/7.B2#477.1X.13.1:1
/7.B2#477.2X.8.1:1
/7.C2#1724.1X.7.1:1
/7.C2 31.41X.7.1:2
610 YE
930 BK2.50 mm²
932 BK2.50 mm²
927 BK
610 YE
611YE
0.75 mm²
102 WH
2.50 mm²
234RD0.75 mm²
224 RD
941 BK 0.75 mm²
232 RD
4.00 mm²
233 RD
2.50 mm²
101 WH
2.50 mm²
102 WH
2.50 mm²
101 WH
2.50 mm²
101 WH
2.50 mm²
103WH
930 BK2.50 mm²
931BK
102 WH
2.50 mm²
104WH
932 BK2.50 mm²
933BK
102WH
2.50 mm²
101 WH 2.50 mm²
927 BK
610 YE
230 RD
203 RD 6.00 mm²
205 RD6.00 mm²
916 BK104WH
103WH
930 BK 2.50 mm²
931BK
933BK
932 BK 2.50 mm²
929 BK 0.75 mm²
Rotating
Front left
Rear left
Front right
Rear right
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
beacon
Rops
Front left
Rear left
Front right
Rear right
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Driving lightKretsschemaTrafikbelysning
CA250 T16
/7.A1
30.1
/7.A1
15.20
/2.B4#494.2
S17.X118
S17.X15
S17.X110
S17.X117
E10.X156A
E9.X156A
E13/H15.X2
1
H20.X11
H17.X11
/1.B1
15.7
X.89
31B.X101
E15/H18.X11
E15/H18.X2
1
E13/H15.X1
1
31A.X201
H20.X2
1
H17.X21
E13/H15.X31
E15/H18.X31 31A.X19
1
31A.X181
31A.X231
X.66 X6
6
l
0
2
5
10
31
1718
=Hazard switch
S17
=Position direction right/ frontE15/H18
2
13
=Position direction left/ frontE13/H15
2
13
30 8787a
86 85
=Break light relay
K10K10.X185
K10.X130 K10.X1
87
XX
=Headlight right
E1056A56B
31
XX
=Headlight left
E956A56B
31
K10.X21
31B.X91
E10.X131
E9.X131
K9.X149
K9.X149a
K9.X131
12
=Registration
plate
lamp
E17
K9=Flash relay
49A
3149
=Direction side rightH20
1 2=Direction side left
H171 2
E17.X1
1E17.X21
S16.X12
S16.X15
S16.X17
S16.X19
S16.X13
S16.X14S16.X18S16.X110
S21.X1
2
S21.X17
S21.X19
S21.X13S21.X11
S21.X18S21.X110
/5.D1
30
/5.D1
15.12
/5.D6
31.10
/5.D6
31.14
/7.A6
31.22
/7.A6
31.20
/5.C1
15.6
F2.1
:1.2
S16.X16
1X.51
0
1
X.51
2
1 X.513
X111 X.11
1
X.112X11
2
X113 X.11
3
X.11
4X1
14
X.121 X12
1
X122X.12
2
X123
X.123
X.124 X12
41
X.514
E14/H26/H16
4
1
2
3
E14.X2.11
E14.X1.11
H26.X1.11
H16.X1.11
E16/H27/H19
4
1
2
3
E16.X2.11
H27.X1.11
E16.X1.11
H19.X1.11
10A
F1.88.1
8.2
H.1
H.2
F1.788.1 F1.78
H.1
20A
F2.22.1
2.2
B.1
B.2
F2.2B11
F2.2B21
F1.78H.2
/10.B1 #1631.1X.26:1
F2.122.2
0l
ll
2
5
7
9
31
648
10
=Head light switch
S16
0l
ll
2
5
7
9
31
648
10
S211
X.515
1X.516
730 BU 0.75 mm²
246RD
120 WH 2.50 mm²
121WH
620 YE
630 YE
960 BK
961 BK
962BK
963 BK0.75 mm²
964 BK0.75 mm²
965BK0.75 mm²
966BK0.75 mm²
967BK
0.75 mm²
661 YE
662YE0.75 mm²
664YE0.75 mm²
669 YE
120 WH 2.50 mm²
122 WH
650 YE
620 YE
621YE
669 YE
622 YE
663YE
665YE
968 BK 2.50 mm²
970 BK
630 YE
671YE
663 YE
670 YE
969 BK
660 YE
150 WH
972 BK
971 BK
973 BK
244RD4.00 mm²
623 YE
624YE
730 BU
661 YE
670 YE
977BK
980 BK651 YE
652 YE
650YE
632 YE
978BK
976BK
631 YE
241 RD
4.00 mm²
242 RD
669 YE
661 YE
663YE
670YE
245 RD
HeadlightLeft/ front
directionRight/ front
HeadlightRight/ front
Direction/
Position
Break light
Break light
Position
Direction
Direction
Right/ rear
Right rear
Left/ rear
Left/ rear
Left/ rear
Right/ rear
Right
direction
Left/ front
Direction/
Left
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
49 31
49a
Position/
Position/
side
side
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Working light,Rotating beacon cabKretsschema
Arbetsbelysning, Rot. varningsljus hytt
CA250 T17
1 2
=Working light rear left
E6.1
1 2
=Working light rear right
E8.1
E6.X21
E8.X21
E6.X22
E8.X22
X13.32
X13.3
1
/6.D6
31.20
/8.A1
30.4
/8.A1
15.5
/8.A6
31.23
/6.D6
31.22
/8.A6
31.26
/6.D1
30.1
/6.D1
15.20
X411
X412
X413
X414
X13.41
X8.41
X7.11
X7.12
X.13.11/5.B4 #477.1
X.13:1
X.8.11/5.C4 #477.2
X.8:1
X.411
X.412
X.413
X.414
1 2
=Working light Front.Left Cab
E20
1 2
=Working light Rear.Right Cab
E22
1 2
=Working light Front.Right CabE21
1 2
=Working light Rear.Right CabE23
X.5191
X.5201
X.5211
X.5221
X.5192
X.5202
X.5212
X.5222
X.321
X.322
M1H14.1
2X.7.11
X.7.12
/5.A4 #1724.1X.7:1
/5.A4 31.41X.7:2
X321
X322
950 BK 2.50 mm²
951BK
110 WH 2.50 mm²
111WH
101 WH
102 WH
610 YE
927 BK
103WH
104WH
14
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Simple cabKretsschemaEnkel hytt
CA250 T18
/7.D1
30.4 /7.D1
15.5
/11.A1
30.13
/11.A1
15.19
/7.D6
31.23
/7.D6
31.26
/11.A6
31.36
31.40
10A
F1.66.1
6.2
F.1
F.2
31B.X16
1
X.591
X.592
YE 53A
GN
RD 53
31B
M 31 BK
M3
10
6
5
8
2
7
1
S34
1
2
=Horn. Cab
H11.1
X701
X711
X.29.11
X.29.12
X29.11
X29.12
/4.A4 #1730.1S3.X1:3
/4.A5 #1731.131B.X5
X591
X592
X.731
30 8787a
86 85
K30
M
=Heater blower
M2
+
2
4
3
S38
31C.X11
X.60BX60
BK30.X187
K30.X185
F12.X11 F12.X1
2 X.60A
/1.B1 #2686.1X.35
X60A
X.611
K30.X130
K30.X186X.58
1X611X58
1
/1.A4
#2687.1
Q1.X
6
/11.B1#1691.1X.59.1:1
X.73.11
X.5241
X.5242
1 250A
F12 1 220A
F22.1
279 RD2.50 mm²
975 BK
2.50 mm²
602 YE
909 BK
974 BK6.00 mm²
254 RD
6.00 mm²
570 GN
255 RD6.00 mm²
570 GN
14
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TZ/GE TKZ/LW20080409 Circuit diagram
ACKretsschema
AC
CA250 T19
X58.11 X61.1
1X.58.11 X.61.1
1
/1.B1
#2686.1
X.35
/1.A4
#2687.1
Q1.X
6
1 2F12.1F12.X21 X.60.1
A X60.1A
F12.X22
C
=Compressor clutch
570GN
570GN
255 RD6.00 mm²
254 RD6.00 mm²
30 15
86 85M
M
CONDENSER UNIT
30
K3387
M
B
X63K32
8730
85864
TryckvaktPressure switch
P32
1
583
R3
R4
R5
M6
M7
M8
2.5997
589
590
AC ON0
ML
HB
S38M2
X1
1
1413
M
THERMOSTATDEICING
S40
X2
X64
4
A/C UNIT
31
590
X64
1
2
X64
X64
3
C
X63
X63
D
A
X636
588
997 2.5
A
X62590
5714,0
998 4,0
589
588T
C
B15
B16
Red/white
Black/White
Blue/Red
Blue/White
589
86 85
8730
K30
20A
F22.1
20A
F22.2B
X60974
14
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Simple cab CEmarkKretsschema
Enkel hytt CEmärkt
CA250 T110
X261X.26
1/6.B1 #1631.1F1.78:H.2
X262 X.26
2 31B.X121
S37
02
1
E24
31.42
/11.A6
31.43
14
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Simple cab CEmarkKretsschema
Enkel hytt CEmärkt
CA250 T111
/8.D1
30.13
/8.D1
15.19
/12.A1
30.4
/12.A1
15.5
/12.A6
31.6
M
=Washer front/rear
M5
X.59.11 X59.1
1
X59.12X.59.1
2
YE 53A
GN
RD 53
31B
M 31 BK
M4=Wiper rear
YE 53A
GN
RD 53
31B
M 31 BK
M3.1=Wiper front
10
6
5
8
2
7
1
S34.1
10
6
5
8
2
7
1
S36
2
10
S35
4
3
2
8
1
7
/8.D6
31.36
/10.D6
31.43
/12.A6
31.28
/8.C2
#1691.1
X.73
.1
14
This document w
ill remain the property of M
etso Dynapac AB
and may not without the permiss
ion of the said com
pany be copied,
communica
ted to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Dual speedKretsschema
Hög/ låg hastighet
CA250 T112
31.27
/11.D6
31.28
X161
S55.X11
31.6
15.5
30.4
/11.D6
31.6
/11.D1
15.5
/11.D1
30.4
S55.X15
S54.X13
X.161
X.171X17
1
31B.X15
1
S55.X16
X.162
S54.X16
S55.X12
S54.X15
Y6.X12
Y6.X11
Y5.X11
Y5.X12
1 2
=Drum drive
Y6
X162
31B.X14
11 2
=Rear axel
Y5
S54.X12
S54.X11F1.56
E.1F1.565.1
X172
10A
F1.55.1
5.2
E.1
E.2
0l
ll
2
5
13
46
S55
X.172
l
0
2
5
13
46
S54
919 BK
918 BK
711 BU
714 BU
709 BU
713BU
919 BK
918 BK
710 BU
250 RD709 BU
711 BU
712 BU
251RD
14
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
/
of the said company be copied, communicated to any third part or used for manufacturing purposes.This drawing will remain the property of Metso Dynapac AB and may not without the permission
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Reference ListKretsschemaApparatlista
CA250 T113
Device Name Description Sheet Ref. Device Name Description Sheet Ref.Reference ListA1 Warning/Hour/Fuel Instr /3.B2A1.X1 42pin /1.B3A8.X33 8 Pol MATENLOK /3.B3A8.X34 10 Pol MATENLOK /3.A3B1 Hydraulik oil temp /3.C5B2 Engine temp /3.B5B3 Fuel sender /3.B5B4 Air filter /3.C5B10 Engine pressure /3.B5E1 Working light Rops /5.C4E2 Working light Rops /5.C4E3 Working light Rops /5.D4E4 Working light Rops /5.C4E5 Working light /5.B3E6 Working light /5.B4E6.1 Working light /7.A4E7 Working light /5.B3E8 Working light /5.B4E8.1 Working light /7.A4E9 Headlight /6.A5E10 Headlight /6.A5E17 Registration plate lamp /6.C4E20 Working light Cab /7.B4E21 Working light Cab /7.B4E22 Working light Cab /7.B4E23 Working light Cab /7.B4E24 Inner light /9.C4E13/H15 Directio indicator lamp. Front/Left /6.B5E15/H18 Directio indicator lamp. Front/Left /6.A5E16/H27/H19 DirectionPos and stop rear right /6.C5E14/H26/H16 DirectionPos and stop rear left /6.C5F1.1 Fuse 15A. Blue /1.B1F1.2 Fuse 10 A. Red /4.A1F1.4 Fuse 10A. Red /5.A1F1.5 Fuse 10A. Red /11.A1F1.6 Fuse 10A. Red /8.C2F1.8 Fuse 10A. Red /6.B1F2.1 Fuse 20A. Yellow /5.C1F2.2 Fuse 20A. Yellow /6.A1F10 Fuse 40A. Orange /1.A4F11 Fuse 40A. Orange /1.A4F20 Fuse 125A. Orange /1.A4F21 Fuse 125A. Orange /1.A4F22 Fuse 20A. Yellow /8.A1F22.1 Fuse 20A. Yellow /9.B1G1 Battery /1.A5G2 Alternator /1.C6G2.X1 4pol F 150series /1.B6H10 Buzzer /2.A3H11 Horn /4.A5H11.1 Horn. Cab /8.C5H13 Backup alarm /4.B5H14 Rotating Beacon /5.A4H14.1 Rotating beacon Cab /7.B5H17 Side direction indicator lamp /6.B5H20 Side direction indicator lamp /6.B5
K1 Start relay 75A /1.B4K2 Fuel solenoid relay 75A /1.B4K9 Flash relay /6.C1K10 Break light relay 30A /6.D3K11 Light relay 30A /5.B2K30 Heater relay 30A /8.A2K30.1 Heater relay 30A /9.B2M1 Starter /1.A6M2 Heater blower /8.A4M3 Wiper front /8.C5M3.1 Wiper front /10.B5M4 Wiper rear /10.A5M5 Washer /10.C5Q1 Circuit breaker /1.A5R1 Potentiometer with movable contact /1.C2R2 Resistor 1,5 Kohm /3.C3R1.X1 3 Pol Plug /1.C2S1 Switch ignition /1.A1S2 Emergency switch Caldaro /1.B2S3 Sw Signal Horn /4.A3S4.1 Neutral position switch pump /2.B2S5 Seat switch /2.B3S6 Vibb on/off /4.C3S12 Sw Vibration 3way LH /4.C2S14 Sw Parking brake /1.C4S16 Sw Traffic Light /6.A2S17 Sw_Hazard /6.C3S18 Sw Rotating Beacon /5.A2S21 Sw Direction Indicate /6.B3S22 Sw Working Light /5.C2S34 Sw Window wiper /8.B3S34.1 Sw Window wiper /10.B4S35 Sw Window washer /10.C4S36 Sw Window wiper rear /10.A4S37 Door switch /9.C2S38 Sw Fan /8.A4S54 Sw Tractin controll /11.A3S55 Sw Dual speed /11.B4V1 Diod /1.B5X4 12 Pol Receptacle /3.B3X.4 12 Pol Plug /3.B3X6 12 Pol Receptacle /3.A3X.6 12 Pol Plug /3.A3X7 2 Pol Receptacle /5.A4X.7 2 Pol Plug /5.A4X7.1 2 Pol Receptacle /7.C2X.7.1 2 Pol Plug /7.C2X.8 2 Pol Plug /5.C4X8.1 2 Pol Receptacle /5.B3X.8.1 2 Pol Plug /7.B2X8.2 2 Pol Receptacle /5.C4X8.4 2 Pol Receptacle /7.B2X9 2 Pol MTA /1.A3X.9 2 Pol MTA /1.A3X11 6 Pol Receptacle /6.A3X.11 6 Pol Plug /6.A3
14
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
/
of the said company be copied, communicated to any third part or used for manufacturing purposes.This drawing will remain the property of Metso Dynapac AB and may not without the permission
393809
TKZ/GE TKZ/LW20070125 Circuit diagram
Reference ListKretsschemaApparatlista
CA250 T114
Device Name Description Sheet Ref. Device Name Description Sheet Ref.Reference ListX12 6 Pol Receptacle /6.B3X.12 6 Pol Plug /6.B3X.13 2 Pol Plug /5.C4X13.1 2 Pol Receptacle /5.B3X.13.1 2 Pol Plug /7.B2X13.2 2 Pol Receptacle /5.C4X13.3 2 Pol Receptacle /7.A5X13.4 2 Pol Receptacle /7.B2X16 2 Pol Receptacle /11.B5X.16 2 Pol Plug /11.B5X17 2 Pol Receptacle /11.A5X.17 2 Pol Plug /11.A5X26 2 Pol Plug SureSeal /9.C2X.26 2 Pol Receptacle SureSeal /9.C1X.29 3 Pol Plug /1.A2X29.1 2 Pol Receptacle SureSeal /8.C4X.29.1 2 Pol Plug SureSeal /8.C4X32 2 Pol Plug SureSeal /7.C3X.32 2 Pol Receptacle SureSeal /7.C3X40 2 Pol MTA /1.A3X.40 2 Pol MTA /1.A3X41 5 Pol Receptacle SureSeal /7.B3X.41 5 Pol Plug Sure Seal /7.B3X58 2 Pol Plug SureSeal /8.A2X.58 2 Pol Receptacle SureSeal /8.A2X58.1 2 Pol Plug SureSeal /9.B1X.58.1 2 Pol Receptacle SureSeal /9.B2X59 2 Pol Receptacle SureSeal /8.C3X.59 2 Pol Plug SureSeal /8.C3X.59.1 2 Pol Plug SureSeal /10.B3X60 2 Pol MTA /8.A6X.60 2 Pol MTA /8.A6X61 2 Pol Plug SureSeal /8.A2X.61 2 Pol Receptacle SureSeal /8.A2X61.1 2 Pol Plug SureSeal /9.B2X.61.1 2 Pol Receptacle SureSeal /9.B2X62 2Pol F /9.B2X70 Sealed splice /8.C2X71 Sealed splice /8.D2X.75 1 Pol superseal /9.B5Y1 Fuel solenoid valve /1.C5Y2 Break valve /1.C6Y3 Vibration valve Low /4.C5Y4 Vibration valve High /4.C5Y5 Rear axel valve /11.A5Y6 Drum drive valve /11.B5
14
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Start and stopKretsschemaStart och stopp
CA250 T31
A
A
1 08662 081222 TKZ/GE TKZ/LW30.3 15.2
/2.A1
15.13
A1.X
12
A1.X11
Q1.X71
M1.X11
Q1.X21
X.381
X.37
1X.361
A1.X112
A1.X115
Q1.X3
1 31A.X21
31A.X51
S1.X27
S1.X11
Q1.X5
1
G2.X
21
/4.A4 #2066.2X.503
31B.X11
31A.X11
/5.C1
4S12.X1:2
K1.X41K1.X3
1
K1.X12K1.X1
1X.62
X.63
X62
X63
X.9BX9
B
X.9AX9
A
/7.B1
15.7
F1.7
8:8.1
/2.A1
30.10
F10.X12
F10.X11
30 8786
85
=Start
K1
F1.121.1 F1.12
A.1
A1.X132
A1.X127
A1.X128
A1.X130
X.29A
X.29B
X.29C
A1.X13
A1.X14
A1.X15
R1=Driving
R1.X1A R1.X1
C
R1.X1B
1 240A
=Main fuse
F10
+ =BatteriG1
1.21.31.41.51.6
2
1.1
1.7
=Batteriswitch
Q1
S1.X25
31.3 31.6
X.891
/6.B115.17K11.X1:86
/2.A13X.4:10
/3.A5#1509.1K5.1.X2
/3.B5#1510.1K5.2.X2
1 230A
=ECU engine
F23 X.722
Q1.X41
X.721
/3.C3#1540.1X48:3
/3.C3#1540.2X48:4
F20.X12
F20.X11
1 2125A
=GridheaterF20
1 2125A
=GridheaterF21 F21.X1
2F21.X1
1
D+ B+ W
E
=AlternatorG2
G2.X
1B
G2.X
41
31A.X241
M1.X
2 1
G2.X
1A
1X.50
7
Q1.X1 1
1 240A
F11F11.X1
1 F11.X12
X.40AX40
A/6.B1 15.18K11.X1:30
M1.X31
Q1.X61
/9.A1#1669.1F22.X1:1
/2.A6
31.34
/2.A6
31.35
l
0
2
5
7
31
648
=Parking brake
S14
1 2
=BreakY2
S.14.X15
X45 X.4
5A1.X113
S.14.X12
X.46 X4
6
X67 X.6
7S.14.X14
S.14.X11
A1.X19
Y.2.X11 Y.2.X1
231A.X4
1
A1.X114 /3.A3#1444.14
A12.X1:39
/2.B4#297.2X4:2
KAV1
0llllll
P
50a
19a17a17b
19b58
1554
30a30b
S1
E
50
30 3050
30M1
M1.X
2.1 1
M1.X3.11
X.351
/9.A1
/10.B1
#2098.4
X58:1, X
58.1:1
/5.A1
15.23
F1.1
2:2.1
F1.121.2 15A
F1.11.1
1.2
A.1
A.2
S2=Emergency switch
12 11
S2.X11
S2.X21
S2.X31
22 21S2.X4
1
S2.X51
ECU
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
c1.p27
c1.p28
c1.p30
c1.p12
c1.p15
c1.p01
c1.p32
c1.p04
c1.p03
c1.p05
A7
c1.p13
c1.p9
c1.p14
c1.p2
CA260
A
901,901 BK,BK6.00 mm²,6.00 mm²
201,201RD,RD6.00 mm²,6.00 mm²
202,202 RD,RD
6.00 mm²,6.00 mm²
208,208RD,RD 4.00 mm²,4.00 mm²
801,801 BN,BN
0.75 mm²,0.75 mm²
213,213 RD,RD2.50 mm²,2.50 mm²
225RD
1.50 mm²
920,920BK,BK0.75 mm²,0.75 mm²
604,604 YE,YE0.75 mm²,0.75 mm²605,605 YE,YE0.75 mm²,0.75 mm²
908,908 BK,BK0.75 mm²,0.75 mm²
401,4010.75 mm²,0.75 mm²
999 BK70.00 mm²
298 BK70.00 mm²
244RD4.00 mm² 230 RD
311,311VT,VT0.75 mm²,0.75 mm²
702,702BU,BU0.75 mm²,0.75 mm²
222 RD
2.50 mm²
285,285 RD,RD2.50 mm²,2.50 mm²
286,286RD,RD6.00 mm²,6.00 mm²
219 RD 4.00 mm²
311 VT
0.75 mm²
202 RD
6.00 mm²901BK
6.00 mm²
243 BK16.00 mm²
205 RD6.00 mm²
205 RD6.00 mm²
314,314 VT,VT0.75 mm²,0.75 mm²
299 BK 70.00 mm²
255 RD 6.00 mm²
284,284RD,RD2.50 mm²,2.50 mm²
266 BK 16.00 mm²
267BK
16.00 mm²
266 BK16.00 mm²
267 BK16.00 mm²
236 RD0.75 mm²
303,303VT,VT0.75 mm²,0.75 mm²
303 VT
0.75 mm²
317 VT0.75 mm²
906,906BK,BK
2.50 mm²,2.50 mm²
306 VT
306,306VT,VT
1.50 mm²,1.50 mm²
905,905BK,BK
317,317VT,VT0.75 mm²,0.75 mm²
283,283 RD,RD0.75 mm²,0.75 mm²
801,801BN,BN
0.75 mm²,0.75 mm²
902,902 VT,VT0.75 mm²,0.75 mm²
209 RD4.00 mm²
903,903 BK,BK
301,301VT,VT 0.75 mm²,0.75 mm²
209 RD 4.00 mm²
207BK
10.00 mm²
207BK10.00 mm²
570,570 GN,GN
342RD
2.50 m
m²
220 RD2.50 mm²
213RD
2.50 mm²221 RD 2.50 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Start and stopKretsschemaStart och stopp
CA250 T32
A
/1.D1
30.10
/1.D1
15.13
/3.A1
30.9
/3.A1
15.11 /3.A6
31.7
/3.A6
31.19
X41X.4
1
H10.X1H10.X+1
H10=Buzzer
/5.B2 31.29X.508:1
X410
X.4
10
S5.X1A
S5.X1B
S5.X1C
1 2
=Pump switch
S4.1
C
NC
N0
CA
B
S5=Seat switch
S.45.X12
S.45.X15
A1.X117
A1.X116
A1.X121
/1.C1 3X.507:1
/7.D1#494.2
/4.B3#765.3X4:3
A1.X129
A1.X134
31B.X21
/3.B5#297.1X.5:7
/3.B5#1511.2X.5:8
S4.1.X1A
S4.1.X1B
1
X.50
2
/1.D6
31.34
/1.D6
31.35
X.42 X4
2 /1.B5#297.2K1.X1:2
MIDLOW
HI
2
5
1
3
4
6
=RPM
S45
S.45.X11S.45.X13
S.45.X16
c1.p17ECUA7
c1.p34
c1.p29
c1.p21
c1.p16
14
601,601YE,YE0.75 mm²,0.75 mm²
223 RD
601 YE0.75 mm²
218,218RD,RD
315,315 VT,VT
730,730 BU,BU
0.75 mm²,0.75 mm²
307,307 VT,VT0.75 mm²,0.75 mm²
324 VT 0.75 mm²
325 VT 0.75 mm²
215,215RD,RD
2.50 mm²,2.50 mm²
217,217 RD,RD0.75 mm²,0.75 mm² 313,313 VT,VT
0.75 mm²,0.75 mm²
992 BK 1.50 mm²
993BK0.75 mm²
222 RD
2.50 mm²
902 BK 0.75 mm² 902,902 VT,VT0.75 mm²,0.75 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
ECUengineKretsschemaECUmaskin
CA250 T3A 3
A
/2.D1
30.9
/2.D1
15.11
/4.A1
30.6
/4.A1
15.8
/2.D6
31.7
/2.D6
31.19
A12.X14
A12.X116
A12.X139
A12.X12
A12.X124
A12.X125
A12.X140
A12.X144
A12.X143
+
=W.I.F,Diag,Service
H34
+
=Stop
H35
H34.X11 H34.X2
1
H35.X11 H35.X2
1
S53.X11 S53.X2
1
S53.X31 S53.X4
1
S52.X11 S52.X2
1
=Diagnostic
S520
1
13 14
13 14
23 24
=Diag. Ins/Dec
S53
0
31B.X31
/2.C3#297.1S.45.X1:3
/2.C3#1511.2S.45.X1:6
/4.C3#481.1X.6
5 X65
K5.2.X11
K5.2.X21
K5.2.X12
K5.2.X31
K5.1.X11 K5.1.X1
2
K5.1.X21 K5.1.X3
1
/1.A4 #1510.1F21.X1:1
/1.B4 #1509.1
=Gridheater
E2612
E26.X1
1 E26.X2
1
31A.X61
X.52
X.53
X.54
X.55
X.56
X.57
X.58X5
8
X57
X52
X53
X54
X55
X56
X481
X482
X483
X484
31A.X71
31A.X81/1.B4 #1540.1
X.72:1
/1.B4 #1540.2X.72:1
1X.50
6
5A
F1.33.1
3.2
C.1
C.2
F1.343.1
F1.34C.2
/4.A6
31.15
/4.A6
31.18
/1.C4 #1444.14A1.X1:14
/5.A1
15.21
F1.1
2:2.1
/6.A1
15.22
F1.3
4:4.1
86
K31
30
85
87A12
ECUEngine
14
308 VT
0.75 mm²
265 BK16.00 mm²
267 BK16.00 mm²
290RD0.75 mm²
832 BN0.75 mm²
320 VT0.75 mm²
835 BN 0.75 mm²
836 BN 0.75 mm²
989 BK 0.75 mm²
990BK
0.75 mm²
991 BK0.75 mm²
837 BN0.75 mm²
321,321VT,VT
0.75 mm²,0.75 mm²
308,308VT,VT0.75 mm²,0.75 mm²
322,322VT,VT0.75 mm²,0.75 mm²
323,323VT,VT0.75 mm²,0.75 mm²
324,324 VT,VT0.75 mm²,0.75 mm²
325,325 VT,VT0.75 mm²,0.75 mm²
981,981BK,BK0.75 mm²,0.75 mm²
982,982BK,BK0.75 mm²,0.75 mm²
324 VT
0.75 mm²
325 VT
0.75 mm²
835,835 BN,BN0.75 mm²,0.75 mm²
836,836BN,BN0.75 mm²,0.75 mm²
837,837 BN,BN0.75 mm²,0.75 mm²
832,832BN,BN
0.75 mm²,0.75 mm²
320,320VT,VT
0.75 mm²,0.75 mm²
983,983 BK,BK2.50 mm²,2.50 mm²
984,984BK,BK2.50 mm²,2.50 mm²
289 RD0.75 mm²
285,285 RD,RD2.50 mm²,2.50 mm²
284,284 RD,RD2.50 mm²,2.50 mm²
266 BK16.00 mm²
264 BK16.00 mm²
283,283 RD,RD0.75 mm²,0.75 mm²
343RD
2.50 mm²
344RD
2.50 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Warning panelKretsschemaVarningspanel
CA250 T34
A
A1.X124
A1.X125
A1.X126
A8.X349
A8.X331
A8.X338
A8.X348
A8.X343
A8.X335
/1.B5#2066.2V1:A
/2.B5#765.3
/3.A5#481.1
/5.B2 31.31X.508:1
B10.X11
B2.X11
X.64X6
4
X48
X47
X49
X.48
X.47
X.49
31A.X91
A8.X337
A8.X342
31B.X41
Fuel1 2
B3Fuel sender
B2Engine temp
P1 2
B10Engine pressure
/3.D1
30.6
/3.D1
15.8
/5.A1
30.2
/5.A1
15.1
/5.A6
31.12
/5.A6
31.1
/3.D6
31.15
/3.D6
31.18
X.43 X4
3
1 2R2
=1.5 Kohm
B3.X11
B3.X21
P1 2
B4Air filter
1 2
B1Hydraulik oil temp
B1.X11
B4.X11
31A.X101
B4.X21
X611 X.6
11
X.610
X610
1X.50
5
1X.50
4
1X.50
3
1X.50
9
B
H
Fuel lev.
Low fuel
Charging
Eng. temp.
Eng. press.
Brake
Hour MeterEnableV +
Keyswitch
GlowingV
Hydraulic
Air filter
A1
J1:7 J2:9
J1:8
J1:1
J2:8
J2:3
J2:2
J2:10
J1:5
J2:4
J2:5
A8.X3410
A8.X344
A8.X345
A1
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14
c1.p24
c1.p25
c1.p26 c1.p35
Fuel
Eng.Temp
Eng.Pressure
ECU
1
4
32
65
7
803,803 BN,BN0.75 mm²,0.75 mm²
802,802 BN,BN0.75 mm²,0.75 mm²
802 BN
0.75 mm²
802,802 BN,BN0.75 mm²,0.75 mm²
801,801BN,BN0.75 mm²,0.75 mm²
807,807 BN,BN0.75 mm²,0.75 mm²
805,805 BN,BN0.75 mm²,0.75 mm²
807,807 BN,BN0.75 mm²,0.75 mm²
308 VT
0.75 mm²
913,913 BK,BK0.75 mm²,0.75 mm²
808,808BN,BN
0.75 mm²,0.75 mm²
806,806BN,BN0.75 mm²,0.75 mm²
307,307VT,VT
0.75 mm²,0.75 mm²
809,809 BN,BN0.75 mm²,0.75 mm²
810,810 BN,BN0.75 mm²,0.75 mm²
805,805 BN,BN0.75 mm²,0.75 mm²
810 BN 0.75 mm²
915,915BK,BK0.75 mm²,0.75 mm²
229 RD0.75 mm²
231RD
0.75 mm²
228 RD
931 BK 0.75 mm²
803 BN 0.75 mm²
307 VT0.75 mm²
805 BN 0.75 mm²
807 BN 0.75 mm²
809 BN 0.75 mm²
915BK
0.75 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Horn vibb and backup alarmKretsschema
Signalhorn,vibb och backalarm
CA250 T35
A
S12.X12
A1.X18
S12.X13
H11.X11
H11.X21
A1.X118
A1.X110
A1.X16
31A.X141
/2.A2
31.29
H10.X+:1
/1.D1 4X.507:1
/4.A1
31.31
X.50
9:1
31A.X111
31A.X121
S3.X12
S3.X13
S6.X11 S6.X1
2
Y3.X12Y3.X1
1
31B.X51
l
0
2
5
7
31
648
=Horn switch
S3
F1.12B.1
F1.12B.2
10A
F1.22.1
2.2
B.1
B.2
1
2
=Horn
H11
=Vibration on/off
S6
1 2
=Vibration valve Low
Y3
S12.X18S12.X1
7
31B.X61
/4.D1
30.2
/4.D1
15.1
/6.A1
30.5
/6.A1
15.4
/4.D6
31.12
/4.D6
31.1
/6.A6
31.2
/6.A6
31.5
1 2
=Vibration valve HighY4
Y4.X11 Y4.X1
2
A1.X111
31A.X131
A1.X17
S12.X15
S12.X19 S12.X1
10
S12.X1
4
H13.X11
X2461
2
1
=Backup alarm
H13
H13.X12
X246
2
X.68
X.69
X68
X69
1X.508
/9.C1#1730.1X70:1
/9.D1 #1731.1X71:1
0Low
High
2
5
7
9
31
648
10
=Vibration
S12
F1.122.1
/1.B1
15.23
F1.1
2:1.2
/3.A1
15.21
F1.3
4:3.1
ECU
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
c1.p18
c1.p08
c1.p06
c1.p10
Horn
Backup
Vibration
alarm
A7
c1.p07
603,603 YE,YE0.75 mm²,0.75 mm²
909,909 BK,BK0.75 mm²,0.75 mm²
701,701BU,BU0.75 mm²,0.75 mm²
911,911BK,BK0.75 mm²,0.75 mm²
912,912 BK,BK0.75 mm²,0.75 mm²
703,703 BU,BU0.75 mm²,0.75 mm²
705,705 BU,BU0.75 mm²,0.75 mm²
228RD
707,707 BU,BU0.75 mm²,0.75 mm²
708,708 BU,BU0.75 mm²,0.75 mm²
914,914BK,BK
0.75 mm²,0.75 mm²
942 BK 0.75 mm²
708 BU0.75 mm²
943 BK0.75 mm²
226 RD
706BU0.75 mm²
227 RD
223RD
604 YE
932 BK
225 RD 1.50 mm²
238 RD0.75 mm²
705 BU 0.75 mm²
707 BU0.75 mm²
342 RD2.50 mm²
343 RD
2.50 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Rotating beacom, working lightKretsschema
Roterande varningsljus, arbetsbelysning
CA250 T36
A
X411
X412
X.411
X.412
31A.X161
31A.X171
X.44 X4
4X71X.7
1
H14.X21
31B.X81
E2.X11
E2.X12
E1.X11
E1.X12
E4.X11
E4.X12
E3.X12
E3.X11
S22.X12
S22.X17
S18.X17
S18.X12
S22.X15
S22.X13
S22.X16
S22.X18
31A.X151X.7
2X72
31B.X71
l
0
2
5
7
31
648
=Rotating beacon switch
S18
l
0
2
5
7
31
648
=Working light switch
S22
1 2
=Working light front left
E1
1 2
=Working light rear left
E2
1 2
=Working light rear right
E4
1 2
=Working light front right
E3
M1
=Rotating beacon
H14
2
S18.X13
S18.X18
/5.D1
30.5
/5.D1
15.4
/7.A1
30
/7.A1
15.12
/5.D6
31.5
/5.D6
31.2
/7.A6
31.10
/7.A6
31.14
1 2
=Working light front leftE5
1 2
=Working light front right
E71 2
=Working light rear left
E6
1 2
=Working light rear right
E8
E6.X11
E8.X11
E6.X12
E8.X12
E7.X11 E7.X2
1
E5.X11 E5.X2
1
H14.X11
86
K11
3085
87
87a
K11.X186 K11.X1
85
K11.X130 K11.X1
87
31B.X111
/1.B2 15.17S1.X2:5
/1.A2 15.18X40:A
/7.A1
15.6
F2.1
2:2.2
X8.1
1 X13.1
1
X8.12
X13.12
X13.21X.13
1
X.81 X8.2
1 X8.22
X13.22 X.13
2
X.82
10A
F1.44.1
4.2
D.1
D.2
F1.34D.1
20A
F2.11.1
1.2
A.1
A.2
F2.121.1 F2.12
A.1
/8.B2#477.1X.13.1:1
/8.B2#477.2X.8.1:1
/8.C2#1724.1X.7.1:1
/8.C2 31.41X.7.1:2
F1.344.1
/12.A1
15.24
F1.5
6:5.1
/3.B115.22F1.34:3.1
Rotating
Front left
Rear left
Front right
Rear right
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
beacon
Rops
Front left
Rear left
Front right
Rear right
610,610YE,YE
930,930 BK,BK2.50 mm²,2.50 mm²
932,932BK,BK2.50 mm²,2.50 mm²
927,927BK,BK
610 YE
611YE
0.75 mm²
102 WH
2.50 mm²
234RD0.75 mm²
224 RD
941 BK 0.75 mm²
232 RD
4.00 mm²
233 RD
2.50 mm²
101 WH
2.50 mm²
102,102 WH,WH2.50 mm²,2.50 mm²
101,101 WH,WH2.50 mm²,2.50 mm²
101 WH
2.50 mm²
103WH
930 BK2.50 mm²
931BK
102 WH
2.50 mm²
104WH
932 BK2.50 mm²
933BK
102WH
2.50 mm²
101 WH 2.50 mm²
927 BK
610 YE
230 RD
203 RD 6.00 mm²
205 RD6.00 mm²
916 BK104WH
103WH
930 BK 2.50 mm²
931BK
933BK
932 BK 2.50 mm²
929 BK 0.75 mm²
344 RD2.50 mm²
345RD
2.50 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Driving lightKretsschemaTrafikbelysning
CA250 T37
A
/8.A1
30.1
/8.A1
15.20
/2.B5#494.2
S17.X118
S17.X15
S17.X110
S17.X117
E13/H15.X2
1
H20.X11
H17.X11
/1.B1
15.7
X.89
31B.X101
E15/H18.X11
E15/H18.X2
1
E13/H15.X1
1
31A.X201
H20.X2
1
H17.X21
E13/H15.X31
E15/H18.X31 31A.X19
1
31A.X181
31A.X231
X.66 X6
6
l
0
2
5
10
31
1718
=Hazard
S17
=Position direction right/ frontE15/H18
2
13
=Position direction left/ frontE13/H15
2
13
K10.X185
K10.X130
K10.X187
XX
=Headlight right
E1056A56B
31
XX
=Headlight left
E956A56B
31
K10.X21
31B.X91
E10.X131
E9.X131
K9.X149
K9.X149a
K9.X131
12
=Registration
plate
lamp
E17
K9=Flash relay
49A
3149
=Direction side rightH20
1 2=Direction side left
H171 2
E17.X1
1E17.X21
S16.X12
S16.X15
S16.X17
S16.X19
S16.X13
S16.X14S16.X18S16.X110
S21.X1
2
S21.X17
S21.X19
S21.X13S21.X11
S21.X18S21.X110
/6.D1
30
/6.D1
15.12
/6.D6
31.10
/6.D6
31.14
/8.A6
31.22
/8.A6
31.20
/6.C1
15.6
F2.1
:1.2
S16.X16
1X.51
0
1
X.51
2
1 X.513
X111 X.11
1
X.112X11
2
X113 X.11
3
X.11
4X114
X.121 X12
1
X122X.12
2
X123
X.123
X.124 X12
41
X.514
E14/H26/H16
4
1
2
3
E14.X2.11
E14.X1.11
H26.X1.11
H16.X1.11
E16/H27/H19
4
1
2
3
E16.X2.11
H27.X1.11
E16.X1.11
H19.X1.11
10A
F1.88.1
8.2
H.1
H.2
F1.788.1 F1.78
H.1
20A
F2.22.1
2.2
B.1
B.2
F2.2B11
F2.2B21
F1.78H.2
/10.C1 #1631.1X.26:1
F2.122.2
0l
ll
2
5
7
9
31
648
10
=Head light switch
S16
0l
ll
2
5
7
9
31
648
10
=Direction
S211
X.515
1X.516
E10.X156B
E9.X156B
86
=Break light relay
K10
30
85
8787a
HeadlightLeft/ front
directionRight/ front
HeadlightRight/ front
Direction/
Position
Break light
Break light
Position
Direction
Direction
Right/ rear
Right rear
Left/ rear
Left/ rear
Left/ rear
Right/ rear
Right
directionLeft/ front
Direction/Left
W�i�r�e� �a�r�e�a� �1�.�5� �m�m� �u�n�l�e�s�s� �o�t�h�e�r�w�i�s�e� �s�t�a�t�e�d�L�e�d�n�i�n�g�s�a�r�e�a� �1�.�5� �m�m� �d�ä�r� �a�n�n�a�t� �e�j� �a�n�g�e�s�
14
49 31
49a
Position/
Position/
side
side
730,730BU,BU0.75 mm²,0.75 mm²
246RD
120 WH 2.50 mm²
121WH
620 YE
630 YE
960 BK
961 BK
962BK
963 BK0.75 mm²
964 BK0.75 mm²
965BK0.75 mm²
966BK0.75 mm²
967BK
0.75 mm²
661 YE
662YE0.75 mm²
664YE0.75 mm²
669 YE
650 YE 1.50 mm²
620 YE
621YE
1.50 mm²
669 YE
622 YE
663YE
1.50 mm²
665YE
968 BK 2.50 mm²
970 BK
630 YE
671YE
1.50 mm²
663 YE
1.50 mm²
670 YE
1.50 mm²
969 BK
660YE
150 WH
972 BK
971 BK
973 BK 1.50 mm²
244RD4.00 mm²
623 YE
624YE
730 BU
661 YE
670 YE
977BK
980 BK651 YE
652 YE
650YE
632 YE
978BK
976BK
631 YE
241 RD
4.00 mm²
242 RD
669 YE
661 YE
663YE
1.50 mm²
670YE
245 RD 1.50 mm²
120 WH 2.50 mm²
122WH
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Working light,Rotating beacon cabKretsschema
Arbetsbelysning, Rot. varningsljus hytt
CA250 T38
A
1 2
=Working light rear left
E6.1
1 2
=Working light rear right
E8.1
E6.X21
E8.X21
E6.X22
E8.X22
X13.32
X13.3
1
/7.D6
31.20
/9.A1
30.4
/9.A1
15.5
/9.A6
31.23
/7.D6
31.22
/9.A6
31.26
/7.D1
30.1
/7.D1
15.20
X411
X412
X413
X414
X13.41
X8.41
X7.11
X7.12
X.13.11/6.B4 #477.1
X.13:1
X.8.11/6.C4 #477.2
X.8:1
X.411
X.412
X.413
X.414
1 2
=Working light Front.Left Cab
E20
1 2
=Working light Rear.Right CabE22
1 2
=Working light Front.Right CabE21
1 2
=Working light Rear.Right CabE23
X.5191
X.5201
X.5211
X.5221
X.5192
X.5202
X.5212
X.5222
X.321
X.322
M1H14.1
2X.7.11
X.7.12
/6.A4 #1724.1X.7:1
/6.A4 31.41X.7:2
X321
X322
1X.523
1X.524
14
950 BK 2.50 mm²
951BK
110 WH 2.50 mm²
111WH
610 YE
927 BK
101 WH 101 WH
103 WH
102 WH 102 WH
104 WH
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Simple cabKretsschemaEnkel hytt
CA250 T39
A
/8.D1
30.4 /8.D1
15.5
/11.A1
30.13
/11.A1
15.19
/8.D6
31.23
/8.D6
31.26
/11.A6
31.36
/11.A6
31.40
10A
F1.66.1
6.2
F.1
F.2
31B.X16
1
X.591
X.592
YE 53A
GN
RD 53
31B
M 31 BK
M3
1
0
6
5
8
2
7
1
S34
1
2
=Horn. Cab
H11.1
X701
X711
X.29.11
X.29.12
X29.11
X29.12
/5.A4 #1730.1S3.X1:3
/5.A5 #1731.131B.X5:1
X591
X592
X.731
86
K30
3085
87
87a M
=Heater blower
M2
+
2
4
3
S38
31C.X11
X.60BX60
BK30.X187
K30.X185
F22.X11 F22.X1
2 X.60A X60
A
X.611
1 220A
F22 K30.X130
K30.X186X.58
1X611X58
1
/1.A4
#1669.1
Q1.X
6
/1.B1 #2098.4X.35
/12.B1
15.26
F1.5
6:5.1
F1.566.1
/11.B2#1720.1X.59.1:1
X.73.11
14
279 RD2.50 mm²
975 BK
2.50 mm²
602 YE
909 BK
974 BK6.00 mm²
254 RD
6.00 mm²
570 GN
255 RD6.00 mm²
570 GN
346RD
2.50 mm²
279 RD2.50 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Simple cab CEmarkKretsschema
Enkel hytt CEmärkt
CA250 T310
A
X261X.26
1/7.B1 #1631.1F1.78:H.2
X262 X.26
2 31B.X121
86
K30.1
3085
87
87aK30.X2
30
K30.X286
K30.X287
K30.X285
X61.11X.61.1
1X58.1
1 X.58.11/1.B1 #2098.4
X.35
X60.1AX.60.1
A1 220A
F22.1 F22.X22F22.X2
1 X.60.1BX60.1
B
X621
X.751
M
=Heater blower
M2
+
2
4
3
S38
C
=Compressor clutch
=Door switch
S37
02
1
=Inner light
E24
#2086.1
14
280
181
182
181
182
254 RD
6.00 mm²
570 GN
590 GN
570 GN
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Simple cab CEmarkKretsschema
Enkel hytt CEmärkt
CA250 T311
A
/9.D1
30.13
/9.D1
15.19
/12.A1
30.4
/12.A1
15.5
/12.A6
31.6
M
=Washer front/rear
M5
X.59.11 X59.1
1
X59.12X.59.1
2
YE 53A
GN
RD 53
31B
M 31 BK
M4=Wiper rear
YE 53A
GN
RD 53
31B
M 31 BK
M3.1=Wiper front
1
0
6
5
8
2
7
1
S34.1
1
0
6
5
8
2
7
1
S36
2
10
S35
4
3
2
8
1
7
/9.D6
31.36
/9.D6
31.40
/12.A6
31.28
/9.C3 #1720.1X.73.1
14
279 RD2.50 mm²
This docum
ent w
ill remain the property of M
etso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for m
anufacturing purposes.
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
1 65432
A
D
C
B
/
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Dual speedKretsschema
Hög/ låg hastighet
CA250 T312
A
31.27
/11.D6
31.28
X161
S55.X11
31.6
15.5
30.4
/11.D6
31.6
/11.D1
15.5
/11.D1
30.4
S55.X15
S54.X13
X.161
X.171X17
1
31B.X15
1
S55.X16
X.162
S54.X16
S55.X12
S54.X15
Y6.X12
Y6.X11
Y5.X11
Y5.X12
1 2
=Drum drive
Y6
X162
31B.X14
11 2
=Rear axel
Y5
S54.X12
S54.X11
F1.565.1
X172
10A
F1.55.1
5.2
E.1
E.2
0l
ll
2
5
13
46
=Dual speed
S55
X.172
l
0
2
5
13
46
=Traction control
S54
/6.A1
15.24
F1.3
4:4.1
/9.B1
15.26
F1.5
6:6.1
X.741
14
919 BK
918 BK
711 BU
714 BU
709 BU
713BU
919 BK
918 BK
710 BU
709 BU
711 BU
712 BU
251RD
345RD
2.50 mm²
346RD
2.50 mm²
250 RD
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
/
of the said company be copied, communicated to any third part or used for manufacturing purposes.This drawing will remain the property of Metso Dynapac AB and may not without the permission
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Reference ListKretsschemaApparatlista
CA250 T313
A
Device Name Description Sheet Ref. Device Name Description Sheet Ref.Reference List
A1 Warning/Hour/Fuel Instr /4.B2A1.X1 Connector 42pin /1.B3A8.X33 8 Pol MATENLOK /4.B3A8.X34 10 Pol MATENLOK /4.A3A12.X1 Connector 50pol /3.B4B1 Hydraulik oil temp /4.C5B2 Engine temp /4.B5B3 Fuel sender /4.B5B4 Air filter /4.C5B10 Engine pressure /4.B5E1 Working light Rops /6.C4E2 Working light Rops /6.C4E3 Working light Rops /6.D4E4 Working light Rops /6.C4E5 Working light /6.B3E6 Working light /6.B4E6.1 Working light /8.A4E7 Working light /6.B3E8 Working light /6.B4E8.1 Working light /8.A4E9 Headlight /7.A5E10 Headlight /7.A5E17 Registration plate lamp /7.C4E20 Working light Cab /8.B4E21 Working light Cab /8.B4E22 Working light Cab /8.B4E23 Working light Cab /8.B4E24 Inner light /10.C4E26 Glow plug /3.B6E13/H15 Direction indicator lamp. Front/Right /7.B5E15/H18 Directio indicator lamp. Front/Left /7.A5E16/H27/H19 DirectionPos and stop rear right /7.C5E14/H26/H16 DirectionPos and stop rear left /7.C5F1.1 Fuse 15 A. Blue /1.B1F1.2 Fuse 10 A. Red /5.A1F1.3 Fuse 5A. Tan /3.A2F1.4 Fuse 10A. Red /6.A1F1.5 Fuse 10A. Red /12.A1F1.6 Fuse 10A. Red /9.C2F1.8 Fuse 10A. Red /7.B1F2.1 Fuse 20A. Yellow /6.C1F2.2 Fuse 20A. Yellow /7.A1F10 Fuse 40A. Orange /1.A4F11 Fuse 40A. Orange /1.A4F20 Fuse 125A. Orange /1.A4F21 Fuse 125A. Orange /1.A4F22 Fuse 20A. Yellow /9.A1F22.1 Fuse 20A. Yellow /10.B1F23 Fuse 30A. Green /1.B4G1 Battery /1.A5G2 Alternator /1.C6G2.X1 4pol F 150series /1.B6H10 Buzzer /2.A3H11 Horn /5.A5H11.1 Horn. Cab /9.C5H13 Backup alarm /5.B5
H14 Rotating beacon Rops /6.A4H14.1 Rotating beacon Cab /8.B5H17 Side direction indicator lamp /7.B5H20 Side direction indicator lamp /7.B5H34 Pilot lamp 16mm /3.B3H35 Pilot lamp 16mm /3.B3K1 Start relay 75A /1.B4K9 Flash relay /7.C1K10 Relay /7.D3K11 Light relay 30A /6.B2K30 Heater relay 30A /9.A2K30.1 Heater relay 30A /10.B2K31 Relay /3.A5M1 Starter /1.B6M2 Heater blower /9.A4M3 Wiper front /9.C5M3.1 Wiper front /11.B5M4 Wiper rear /11.A5M5 Washer /11.C5Q1 Circuit breaker /1.A5R1 Potentiometer with movable contact /1.C2R2 Resistor 1,5 Kohm /4.C3R1.X1 3Pol Plug /1.C2S1 Switch ignition /1.A1S2 Emergency Stop /1.B2S2.2 Contact block NC /1.B2S3 Sw Signal Horn /5.A3S4.1 Neutral position switch pump /2.B2S5 Seat switch /2.B3S6 Vibb on/off /5.C3S12 Sw Vibration 3way LH /5.C2S14 Sw Parking brake /1.C4S16 Sw Traffic Light /7.A2S17 Sw_Hazard /7.C3S18 Sw Rotating Beacon /6.A2S21 Sw Direction Indicate /7.B3S22 Sw Working Light /6.C2S34 Sw Window wiper /9.B3S34.1 Sw Window wiper /11.B4S35 Window washer /11.C4S36 Sw Window wiper rear /11.A4S37 Door switch /10.C2S38 Sw Fan /9.A4S45 Sw RPM /2.C2S52 Sw2waynon locking 16mm /3.C2S53 Sw3waynon locking 16mm /3.B2S54 Sw Tractin controll /12.A3S55 Sw Dual speed /12.B4S1.X1 Ignition /1.A1S1.X2 Ignition /1.B2S2.X1 Spade terminal /1.B2S2.X2 Spade terminal /1.B2S2.X3 Spade terminal /1.B2S2.X4 Spade terminal /1.B2S2.X5 Spade terminal /1.B2S4.1.X1 4Pol /2.B2
14
Rev.970401
E
Designed
View
Reg.
Approved
Date
Material Designation
Description
Part No
No.Rev.
Scale
Model
Sheet / of
DateRev. Change No.Pls. Issued by Checked
/
of the said company be copied, communicated to any third part or used for manufacturing purposes.This drawing will remain the property of Metso Dynapac AB and may not without the permission
392423
TKZ/GE TKZ/LW20060615 Circuit diagram
Reference ListKretsschemaApparatlista
CA250 T314
A
Device Name Description Sheet Ref. Device Name Description Sheet Ref.Reference List
S5.X1 3Pol Plug /2.B3S6.X1 2Pol Plug /5.C3V1 Diod /1.B5X4 12 Pol Receptacle /4.B3X.4 12Pol Plug /4.B3X5 12 Pol Receptacle /3.B4X.5 12 Pol Plug /3.B3X6 12 Pol Receptacle /4.A3X.6 12 Pol Plug /4.A3X7 2 Pol Receptacle /6.A4X.7 2 Pol Plug /6.A4X7.1 2 Pol Receptacle /8.C2X.7.1 2 Pol Plug /8.C2X.8 2 Pol Plug /6.C4X8.1 2 Pol Receptacle /6.B3X.8.1 2 pol Plug /8.B2X8.2 2 Pol Receptacle /6.C4X8.4 2 Pol Receptacle /8.B2X9 2 Pol MTA /1.A3X.9 2 Pol MTA /1.A3X11 6 Pol Receptacle /7.A3X.11 6 Pol Plug /7.A3X12 6 Pol Receptacle /7.B3X.12 6 Pol Plug /7.B3X.13 2 Pol Plug /6.C4X13.1 2 Pol Receptacle /6.B3X.13.1 2 Pol Plug /8.B2X13.2 2 Pol Receptacle /6.C4X13.3 2 Pol Receptacle /8.A5X13.4 2 Pol Receptacle /8.B2X16 2 Pol Receptacle /12.B5X.16 2 Pol Plug /12.B5X17 2 Pol Receptacle /12.A5X.17 2 Pol Plug /12.A5X26 2 Pol Plug SureSeal /10.C2X.26 2 Pol Receptacle SureSeal /10.C1X.29 3 Pol Plug /1.A2X29.1 2 Pol Receptacle SureSeal /9.C4X.29.1 2 Pol Plug SureSeal /9.C4X32 2 Pol Plug SureSeal /8.C3X.32 2 Pol Receptacle SureSeal /8.C3X40 2 Pol MTA /1.A3X.40 2 Pol MTA /1.A3X41 5 Pol Receptacle SureSeal /8.B3X.41 5 Pol Plug Sure Seal /8.B3X48 4 Pol Plug /3.B4X58 2 Pol Plug SureSeal /9.A2X.58 2 Pol Receptacle SureSeal /9.A2X58.1 2 Pol Plug SureSeal /10.B1X.58.1 2 Pol Receptacle SureSeal /10.B2X59 2 Pol Receptacle SureSeal /9.C3X.59 2 Pol Plug SureSeal /9.C3X59.1 2 Pol Receptacle SureSeal /11.B3X.59.1 2 Pol Plug SureSeal /11.B3X60 2 Pol MTA /9.A6X.60 2 Pol MTA /9.A6
X61 2 Pol Plug SureSeal /9.A2X.61 2 Pol Receptacle SureSeal /9.A2X61.1 2 Pol Plug SureSeal /10.B2X.61.1 2 Pol Receptacle SureSeal /10.B2X62 2 Pol F /10.B2X70 Sealed splice /9.C2X71 Sealed splice /9.D2X.75 1 Pol superseal /10.B5X246 2 Pol Plug SureSeal /5.B5Y2 Break valve /1.C6Y3 Vibration Valve Low /5.C5Y4 Vibration Valve High /5.C5Y5 Rear axel valve /12.A5Y6 Drum drive valve /12.B5
14
Dynapac Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden
Dynapac Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden