dynaJET - ugsichemicalfeed.com · effective low speed mixer and mixing for the proper amount of...
Transcript of dynaJET - ugsichemicalfeed.com · effective low speed mixer and mixing for the proper amount of...
dynaJET TM
High Performance Dry Polymer Preparation Systems
its first polymer blending system in
1985. Since then our company’s entire focus has been on the development
and application of polymer blending technology.
Today, with the most experienced technical staff in the industry and the
highest performing technology available, Fluid Dynamics has established
itself as the premier polymer equipment company.
ourHistory
Simply metering a stream of
polymer into a bowl of water
produces polymer agglomerations.
Dispersing the polymer prior to coming in
contact with water assures effective
polymer-particle wetting. Effectively
wetting each polymer particle prevents
polymer agglomerations from occurring
and reduces hydration time and mix time
resulting in higher polymer performance.
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While some polymers may require less aging time, the
system should be designed for at least 45 to 60
minutes of aging to account for the wide range of
polymers available.
The typical solution concentration range is from
0.25% to 0.5%. Lower concentrations increase tank
capacity and system cost with no benefit. Higher
concentrations require increased aging time and mix
time and will likely reduce polymer performance.
Proper mixing requires that the entire tank be in a
turbulent state (with no dead zones), mixing with an
effective low speed mixer and mixing for the proper
amount of time. The mixing time depends on how
effectively the polymer is wetted and the polymers being
used. Typical mix times range from 15 to 45 minuteswhen mixing polymer that has been effectively wetted.
Preparing the Proper Solution Concentration:
Providing for Sufficient Aging:
ProperMixing:
Assure EffectivePolymer-Particle Wetting:
Optimizing Dry Polymer Performance
OptimizingDry Polymer
Performance
OptimizingDry Polymer
Performance
Fluid Dynamics introduced its first polymer blending system in
1985. Since then our company’s entire focus has been on the development
and application of polymer blending technology.
Today, with the most experienced technical staff in the industry and the
highest performing technology available, Fluid Dynamics has established
itself as the premier polymer equipment company.
Fluid Dynamics introduced
Wetting dry polymer and activating
liquid polymer are two totally different
processes, each requiring a technology
specifically designed to meet the criteria
of the polymer being used. Blending
liquid polymer through a dry polymer
wetting system fails to meet the liquid
polymer’s requirement of staged
blending. To assure optimum
performance from liquid polymers, Fluid
Dynamics has incorporated the
dynaBLEND TM liquid polymer activation
technology into its dry polymer systems.
features & Benefits
Inside the dynaJET TM
Technology.
Liquid Polymer Option
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dynaJETTM Technology
The dynaJETTM technology utilizes a
blower-induced pneumatic conveyance
system to convey up to 12#/minute of
polymer from the volumetric feeder to
the wetting head. (higher capacity custom
systems available)
The polymer is naturally dispersed
(atomized) in the conveyance air prior to
being introduced to the dilution water for
optimum polymer-particle wetting.
The polymer and water come together
in a high flow shower of water produced
by a minimum of six specially designed water
jets to ensure complete polymer-particle
wetting. The resulting solution then enters
the mix tank where the polymer solution
is ready for the mix / age process.
Assures thorough wetting of polymer for optimum performance, clean operation and increased reliability.
Increased reliability and disperses polymer toassure effective polymer-particle wetting.
Prevents polymer build-up at volumetric feeder, prevents plugging of polymer conveyance system.
Choice of polymer storage and handling systems tomeet your plants specific needs.
Safer for the operator when loading polymer. Cleaner operation with less chance for polymer spills.
Flexibility to choose the control features that best meet the needs of your plant without the increased cost of customization.
Shower Type Wetting Process
Pneumatic Polymer Conveyance System
Separation of polymer and water prior to wetting
Multiple hopper configurations
Hoppers designed for loading without theneed for stairs or platforms *up to 4 Cu. Ft.
Six (6) standard control panels to choose from
FEATURES: BENEFITS:
Pneumatically Conveyed Polymer
Water
Shower Wetting Chamber
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Optional Dust CollectorFor Manual Fill Hoppers
Hoppers Designed for Ease ofPolymer Handling (Four Stylesto Choose From, 50# (20 KG)
Bag-Unloader Shown)
Stainless Steel Hopper2.5, 4 or 10 Cu. Ft.
Hopper Capacities Standard(Larger Capacities Available)
Rugged Stainless SteelVariable Speed
Volumetric Feeder
Rugged Stainless SteelEquipment Skid
Reliable & User Friendly NEMA 4X ControlPanels, From Simple Discrete to PLC withTouch Screen Operator Interface
Pneumatic Polymer ConveyanceSystem Designed to Disperse thePolymer Prior to Wetting
Simply the Best
dry polymer systemavailable!
dynaJETTM
Dry Polymer Preparation Systems
BB Hopper Combo HopperMF HopperDesigned for 2000# (900kg)
Super SacksDesigned for either 2000# (900kg)
Super Sacks or loading 50# (20kg) bags
Designed for loading50# (20kg) bags
BU HopperDesigned for loading 50# (20kg)bags. *Shown with optional dust
collector system.
dynaJETTM
Hopper Configurations
Mix Tank Capacity LBS. (kg) Polymer/Hr. Water Requirements Transfer Rate MixerGal. (Liters) Aging: 45 Min. /60 Min. Wetting/Rapid Fill GPM (LPM) GPM (LPM) H.P.
390 (1,475) 18 (8) / 14 (6) 50 (185) / N/A 40 (150) 3/4
750 (2,835) 27 (12) / 22 (10) 50 (185) / N/A 40 (150) 1.5
1000 (3,785) 42 (19) / 34 (15) 50 (185) / 100 (375) 100 (375) 2
1500 (5,670) 58 (26) / 47 (21) 50 (185) / 100 (375) 100 (375) 2
2000 (7,560) 76 (34) / 62 (28) 50 (185) / 100 (375) 150 (555) 3
2500 (9,450) 92 (41) / 75 (34) 50 (185) / 150 (555) 150 (555) 5
Smaller and Larger Capacity Systems available, Please Consult Factory.
DJM Series Specifications
dynaJET TM
Mix Tank, Transfer System & Feed Tank(750 Gallon Over-under
Tank System Shown)
Complete dynaJET TM
System
dynaJET TM
Tank-Top Frame Assembly
DJM - 4 - 750 - F - L - 1
DynaJET Series
HopperConfiguration
Mix TankCapacity (Gal)
TankConstruction
Dry orLiquid/Dry
Controls
dynaJETTM
Dry PolymerPreparation SystemModel NumberNomenclature Table
Serie
s
Hop
per C
onfig
urat
ion*
Mix
Tan
k C
apac
ity*
(usa
ble)
Tank
Mat
eria
ls of
Con
stru
ctio
n
Dry
or L
iqui
d &
Dry
Pol
ymer
Con
trol
Opt
ion
EXAMPLE: DJM 4- 750- S- L- 5Series
DynaJET Modular DJMHopper Configuration*
Manual Fill (2.5 Cu. Ft.) 1Manual Fill (4 Cu. Ft.) 2Manual Fill (10 Cu. Ft.) 350# Bag Unloading Cabinet (4 Cu. Ft.) 450# Bag Unloading Cabinet (10 Cu. Ft.) 5Big-Bag (4 Cu. Ft.) 6Big-Bag (10Cu. Ft.) 7Combination Big-Bag/50# Bag Cabinet (4 Cu. Ft.) 8Combination Big-Bag/50# Bag Cabinet (10 Cu. Ft.) 9Mix Tank Capacity* (Usable)
390 Gallons (1,475 Liters) 390750 Gallons (2,835 Liters) 7501000 Gallons (3,785 Liters) 10001500 Gallons (5,675 Liters) 15002000 Gallons (7,565 Liters) 20002500 Gallons (9,460 Liters) 2500
*Special capacities and configurations available. Please consult factory.
Tank Materials of Constructions
Stainless Steel SFiberglass Reinforced Plastic (FRP) FEquipped for Dry Polymer Only DEquipped for Both Dry and Liquid Polymer L
Controls *See Control Model Options Table 1-6
Simply Specify Your Needs
Fluid Dynamics recognizes the
individual needs of its customers.
For this reason we have developed the
most versatile polymer systems
available. The dynaJET’s modular
design allows you to choose the ideal
hopper configuration for handling and
storing polymer, materials of tank
construction, and a wide array of
control systems to meet your specific
needs and desires.
dynaJETTM
Nomenclature:See model number nomenclature table for options:
Feature 1 2 3 4 5 6
Discrete Control Logic S - - - - -
Siemens PLC with Touch Screen - S - - - -
Allen Bradley Micrologics PLC with Touch Screen - - S - - -
Allen Bradley 503 PLC with Touch Screen - - - S - -
Allen Bradley 504 PLC with Touch Screen - - - - S -
Allen Bradley 505 PLC with Touch Screen - - - - - S
Manual Over-ride of PLC - O O O O O
Conductance Probe Level Control S S S S S O
Analog Level Control O O O O O S
Loss of Water Pressure Alarm S S S S S S
Low Hopper Level Alarm S S S S S S
Low - Low Feed Tank Level Alarm S S S S S S
Blocked Feed Funnel Alarm S S S S S S
Motor Over-load Alarms O O O O O S
Common Alarm Output S S S S S S
Batch Counter S S S S S S
Elapsed Mix Tank Age Timer - S S S S S
Elapsed Tank Mixer Timer - S S S S S
Data Highway Plus Communication - - - - S -
Ethernet Communication - - - - - S
Remote Indication of Actual Tank Level O O O O O S
IEC Rated Components Standard S S S S S S
NEMA Rated Components O O O O O O
S = Standard O= Optional
Control Model Number
dynaJETTM
Dry Polymer Preparation System Standard Controls
Because controls are an integral part
of every dynaJETTM
system, Fluid Dynamics
has developed the widest range of standard
control systems available. From discrete
control logic to PLC’s with touch screen
interfaces, there is sure to be a system to meet
your needs. If additional features are required,
our electrical and software engineers and UL
panel shop will develop a solution for you.
take ControltheChoice is clear
Consider your investment -- whether
it be a centrifuge, belt filter press,
clarifier, filter, paper machine,
or whatever your process requires,
your investment is substantial.
Doesn’t it make sense to protect
this investment?
A polymer blending and activation
system can dramatically affect
the performance and reliability
of this process.
You Should Expect:
- Proven Performance
- Proven Reliability
- Proven Quality
dynaJET TM
The Proven Solution