Dynaglass Tanks & Scrubbers · Mcdermott Asia Pacific Pte Ltd - 2014 1200mm Oakwell Engineering...

Dynaglass - Leading Advanced Composite Products Manufacturer Since 1971 | +65 6862 1801 | [email protected] | dynaglass.com

Product Features:The application of fibreglass tanks is not new to the storage industry. Like many other young fibreglass manufacturers, Dynaglass started out making tanks in 1971. Since then, we have introduced dual laminate technology as an option for the clean industries such as but not limited to the Semiconductor Industry, Chemical industry, and Food Industry.

Our tanks are built via the trusted "hand layup" method with our skilled crafts men and then tested by our internal QC department as well as third-party inspectors.

Withstands Corrosive Environments:

Most economical industrial solution

Comparative Strength:

Approximately one fourth as steel

Lightweight properties:

Considering cost and ease of installation

No Electronics Disruption:

Will not disturb radio frequency performance

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Advanced CompositesUnlimited Applications:

Dynaglass Tanks & Scrubbers:

Publish Version No.: 201702

Tank Fabrication Process Flow:

2. Fabrication

Mould Body Shell

Top Head

Accessories

Dip Pipe Assembly

Nozzle

Joinning

Bottom Head

Finite Element Analysis

Finite Element Analysis Surge -

Deflection

Finite Element Analysis Surge -

Stress

1. Design

Design Calculation 2D Drawing

Sludge Holding Tank DOCUMENT NO. PAGE NO.

STRENGTH CALCULATIONS DRP/2017/816/002 50

A.2.2.1 Lay up sequences of the Support FRP pipe

5 Plies of M - Structural Layer

3 Plies of X - Corrosion Barrier

2 Plies of V ( External ) - Corrosion Barrier Total lay up= 2V + 3X + 5M

Then,

Estimated weight ( kg/m2 ) = 1.35x5 + 0.9x3 +0.69x2

= 10.83 kg/m2

Then, Total weight of the support FRP pipes = 8 x π x 0.1 x 1.25 x 10.83

= 34 kg = 34/8 = 5kg/ support ( taken)

ω = 5 x 9.81/1250 = 0.04 N/mm

Simplified loading system on the support beam shall be as follows:

( a ) Bending moment at fixed end due to Concetrated load at beam end, MW

Mw = 275 x 1250 = 343750 Nmm

( b ) Bending moment at fixed end due to uniformly distributed load on the neam, Mω

Mω = 0.04 x 12502 / 2 = 31250 Nmm

Then, Total Bending moment at fixed end of the support beam, MT

MT = 343750 + 31250 = 375000 Nmm

A.2.3 Calculation of bending stress at the fixed end of the support,бб = ( MT x 110/2)/I

= 375000 x 55/2274090

= 9 N/mm2 ( <<<<< 160/5 = 32 ) ( Ref. 1, Table II)

Therefore, the designed dimensions of the support beams of internal distribution pipe ( Drum )

are ADEQUATE.

3D Drawing

3. QC Inspection

Dimensional & Orientation

Inspection

Nozzle Flatness

Barcol Hardness

TestLaminate Thickness

Water / Hydro Test

VacuumTest

Spark Test For Dual

Lamination Only

Dynaglass - Leading Advanced Composite Products Manufacturer Since 1971 | +65 6862 1801 | [email protected] | dynaglass.com2 Dynaglass - Leading Advanced Composite Products Manufacturer Since 1971 | +65 6862 1801 | [email protected] | dynaglass.com

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No Comparative Factors Advantages1 Design Type A composite material forming by combination ofGlass fibers with Resin

2 FRP Structure Bonding Bonding of ultra fine glass fiber filaments together in parallel along axis gives fiberglass high strength

3Strength to weight ratio (tensile)

1) 1307 kN.m/kg2) 28 times higher than Carbon SteelCarbon Steel (46.4 kN.m/kg)

4 Specific Gravity 1) 1.8Specific Gravity Carbon Steel (7.8)

5 Weight for 1m3 1) 1800kg. 23% of Steel weight.Carbon Steel (7800kg)

6 Corrosion Resistance No rusty & no corrode7 Fire Retardant Yes

8 Watertight Design Yes.Concrete tanks do not offers watertight advantage.

9 Hot work installation No welding & no torch cutting10 Sea water effect No11 Maintenance No12 Reparation Type With GFRP lamination13 Color Option Yes. GFRP can be in different colour.14 Radio frequency transparent Yes15 Conduct electricity No16 Design Freedom Yes. Can be molded in different shape.

17 Cost Saving $

1) No maintenance required.2) Molded in different shape easily.3) Light weight & can be lifted by smaller crane.4) Less foundation support strengthening.5) Short installation time.6) No painting required.

Tank Advantages:


A Maintenance Free and Cost Effective Solution{ }

Withstands Corrosive Environments:

Most economical industrial solution

Comparative Strength:

Approximately one fourth as steel

Suitable Onshore & Offshore:

For onshore and offshore environments and platforms

Lightweight properties:

Considering cost and ease of installation

Conforms to Special Shape:

Produce economical special shape tanks and its components

No Electronics Disruption:

Will not disturb radio frequency performance

Absorbs Sound Levels:

Absorbs sound waves & lower machinery noises

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DYNAGLASS FRP TANKS

DIAMETERCONTENT

ACID & ALKALINE WATER & WASTE WATER

FUEL OIL & LUBRICANTS OTHERS

700mm Cameron (Singapore) Pte Ltd - 2011

988mm Chiyoda Singapore - 1991

1000mm

Oakwell Engineering International - 2010Rectangular Tank - 1000mm L x 500mm W x 1200mm H

1100mm Mcdermott Asia Pacific Pte Ltd - 2014

1200mm Oakwell Engineering International - 2009

1400mm Nippon Polyster, Japan - 1991

1500mm

Glaxo Pharmaceuticals - 1993 BIC Systems Asia Pacific Pte Ltd - 2012

BIC Systems Asia Pacific Pte Ltd - 2009

Dow Chemical (Rohm and Haas Chemicals Singapore Pte Ltd) - 2016

1600mm Sam Mc Coy Engrg Pte Ltd - 1994


1866mm Winston Engineering Corporation (Pte) Ltd - 2017

2000mm

Winston Engineering Corporation (Pte) Ltd - 2015

BIC Systems Asia Pacific Pte Ltd - 2012

Mitsui Engineering & Shipbuilding - 2015

2200mm

Dow Chemical (Rohm and Haas Chemicals Singapore Pte Ltd) - 2017Rectangular Tank - 2200mm L x 1000mm W x 1100mm H

2400mm JGC Corporation, Japan - 2005

2475mm Beecham Pharmaceuticals - 2001

2438mm DuPont Singapore Pte Ltd - 1993

2500mm

John Brown Engrs & Const. - 1991Toyo Engineering - 1994Jacobs Engineering Singapore Pte Ltd - 2015

2850mm

Dow Chemical (Rohm and Haas Chemicals Singapore Pte Ltd) - 2016Dow Chemical (Rohm and Haas Chemicals Singapore Pte Ltd) - 2017



2900mm Mitsui Engineering & Shipbuilding - 2015

3250mm

Winston Engineering Corporation (Pte) Ltd - 2015Rectangular Tank - 3250mm L x 1850mm W x 4000mm H

3500mmDow Chemical (Rohm and Haas Chemicals Singapore Pte Ltd) - 2017


3700mm BASF Philippines Inc. - 1999

4200mmToyo Engineering - 1991Toyo Engineering - 1994


5200mm BASF Philippines Inc. - 1999

Tank Track Record:


Past Projects:With over 26 years of experience in building above ground tanks, under ground tanks and scrubbers, Dynaglass has successfully completed numerous projects for Shell Singapore, Nippon Polyester Japan, and Dow Chemicals to name a few. Our hand layup process meets the highest integrity and quality standards. All tanks and scrubbers are built in accordance to British Standards and/or American Standards specified by our clients. Moreover, Dy-naglass is certified by DNV ISO Quality and Management Systems; ISO 9001:2008, ISO 14001 and ISO 18001 .

Ghana OCTP Development Project Size : 2000mm (ID) x 2850mm

(tan to tan)

Kamojang Rehabilitation Project Size : 1866mm (ID) x 1855mm

(tan to tan)

Dow Chemical ProjectSize : 2850mm (ID) x 6000mm

(tan to tan)

Aurora - EOS Project Size : 1800mm (ID) x 10040mm

(tan to tan)

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DIAMETERCONTENT

ACID & ALKALINE WATER & WASTE WATER OTHERS200mm Singapore Refining Company Pte Ltd -

2016 BIC Systems Asia Pacific Pte Ltd - 2008

500mm JGC Corporation, Japan - 2005600mm Sam Mc Coy Engrg Pte Ltd - 1994610mm Mitsui Engineering & Shipbuilding - 2015625mm Beecham Pharmaceuticals Pte Ltd - 2008900mm JGC Corporation, Japan - 2005950mm JGC Corporation, Japan - 2005

1800mm Mitsui Engineering & Shipbuilding - 2016 UTOC Engineering - 20032000mm Mitsui Engineering & Shipbuilding - 20152400mm Mitsui Engineering & Shipbuilding - 2016

Scrubbers Track Record:

Tote Tanks:Dynaglass 2000L Tote Tank Liquid - Bulk Handling

Transportation of product is in canisters, carbuoys drums and the most common size being the 200- Litre drums. Dynaglass Tote Tank was first developed between Shell Singapore and our engineers in the year 1986 with many improvements and modifications to its original design. Today Shell has successfully introduced “Bulk Delivery” to many of their regular customers.

• Made from FRP Composite, the Dynaglass Tote-Tank will not rust or corrode in the most hostile environment• Key Features are: Quick-connect fill and discharge fittings Built-in air vent system Full draining sump Large

manway with cover see through strip for product audit continuously• Handled by Forklift or Truck crane Will stack-up to save space

DOW Certified Manufacturer Asia Pacific

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Material Service Temp Advantage & Application

PVDF/FRP 100 ~ 120ºC Very low Gas PermeabilityVery low ContaminationStrong Acid StabilityStability for the Oxygenizing Chemicals Chromic Acid, H2O2, HNO3, etc.

PP/FRP 80 ~ 90ºC Stable for the almost of Acid & Alkali (Except Oxygenizing Chemicals)Abrasion ResistanceLow Contamination

ECTFE/FRP 120 ~ 150ºC Stable for the almost of Chemicals Strong Acid ~ Strong AlkaliGood for the Chlorine Solvent

PVC/FRP Up to 60ºC Good Stability for the Acid, Oxygenizing-Media; HNO3, NaOC1..Easy Fabrication, Thermo-Forming Good Weldability

PFA/FRP Up to 60ºC Can be applied for the almost Chemicals Incl, Organic SolventAnti-Halogen, C12, F2, Br2, etc..

KEY:PVDF: Poly Vinyliden FluoridePP: Poly PropyleneECTFE: Ethylen Chloro Tri Fluoro EthylenPVC: Poly Vinyl ChloridePFA: Per Fluoro Aklkoxy

Material Line-up and Advantage

Dual-Lamination Technology:

Ultra Pure WaterUltra Pure ChemicalsLSI Eating Equipments

Semi-Conductor

Chlor-Alkali PlantSulfuric Acid ProductionOrganic Chemical Plant

Chemical

Acid Pickling Bath for SUS, Ti, Hasteroy Metal Plating Bath Electro-Anodizing

Metal Surface Treatment

Rare Metal RefineryRare Earth RefineryNuclear Fuel Production

Metal Smelting

Pharmaceutical- Semi-Finished- Ultra Pure ChemicalsFor Semiconductor and Liquid-Crystal

Fine Chemical

Bio Technology Medical EquipmentsAmino-Acid Products

Food

Applicable Industries:

COMPATIBILITY CHART FOR DYNAGLASS TANKS EPOXY SERIES

Chemical EnviromentConcentration Series 3000 Series 2000 Series 1000

% Degree " C " Degree " C " Degree " C "

Aluminum Chloride Saturated 120 100 93

Aluminum Chlorohydrate > 0.5 100 100 93

Ammonium Hydroxide 0.5 - 50 65 80 82

Calcium Chlorate > 0.5 100 100 93

Calcium Chloride > 0.5 100 100 93

Calcium Hydroxide 100 100 100 82

Calcium Hypochlorite All 40 80 82

Chloric Acid All 25 25 27

Chromic Acid 11 -20 65 50 49

Citric Acid > 0.5 100 100 93

Hydrochloric Acid 37 50 40 38

Hydrofluoric Acid 10 65 65 49

Hydrofluoric Acid 20 40 40 38

Hydrogen Peroxide 5 65 65 66

Hydrogen Peroxide 30 65 40 27

Magnesium Hydroxide > 0.5 100 100 93

Nitric Acid 6 - 10 65 65 66

Nitric Acid 11 - 20 65 50 49

Phosphoric Acid 85 - 100 105 100 99

Potassium Aluminum Sulfate Saturated 120 100 99

Potassium Hydroxide 0 - 45 25 65 66

Salt Brine Saturated 120 100 99

Sea Water - 100 100 82

Sodium Bicarbonate All 80 80 82

Sodium Bromide > 0.5 100 100 99

Sodium Carbonate All 65 80 71

Sodium Chloride > 0.5 100 100 99

Sodium Hydroxide All 40 80 49

Sodium Hypochlorite (active Chlorine), pH > 11 0.5 - 5.25 40 65 N/A

Sodium Sulfide > 0.5 100 100 99

Sodium Sulfite > 0.5 100 100 99

Sulfuric Acid 0.5 - 25 105 100 99

Sulfuric Acid 26 - 50 100 100 99Sulfuric Acid 71 - 75 80 40 38

Updated : 04/09/2017Notes:-(a) Application in any other Chemical Enviroment, not mentioned in this table,shall be consulted with Dynaglass.(b) NR = Not recommended

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Dynaglass - Leading Advanced Composite Products Manufacturer Since 1971 | +65 6862 1801 | [email protected] | dynaglass.com12

Industry Applications:

Dynaglass® Epoxy and Advance Composite Material is customizible to many industry applications. Because of our strong know-how in composite material, we are able to service a wide range of industries. Industries include: building and construction, petroleum and process, offshore and marine, and eco-green industries.

Building & Construction: Petroleum & Process: Offshore & Marine: Eco-Green:

Certified: By Local and International Standards and member of the following Associations

Company with Quality System

Certified by DNV GL=ISO 9001:2008=

Company with Environmental System Certified by DNV GL

=ISO 14001=

Company with Safety System

Certified by DNV GL=ISO 18001=

Company with bizSAFE Level 3

Our Clientele:

Dynaglass Reinforced Plastic Pte Ltd1 Gateway Drive, Westgate Tower, #07-01, Singapore 608531

+65 6862 1801 | [email protected] | www.dynaglass.com

About Us: Dynaglass®'s headquarters and manufacturing plant are strategically located in Singapore and Johor. Since our inception in 1971, our company quickly became the leader in the development and manufacture of high performance advanced composite products in Singapore and the regions around. Backed by this expertise in technology and high standard of quality, we have built a clientele that associates Dynaglass® with high performance advanced composite products.

At Dynaglass® we have a strong applied R&D Team trained to think ‘out of the box’ to solve ‘problems’ for our business ‘partners’. Due to it’s varied applications, composite material can be used in many industries. Our "one-stop-shop" solution has elevated us to become the forerunner in composite engineering with many first innovations that stem from a “need”.

Quality Assurance: Our Quality Control Department works closely with our Production, Engineering Department, clients and third party inspectors to ensure that all products produced by Dynaglass®

meets industrial standards.

Compared with steel components, Dynaglass® FRP typically weighs 50% less, can be erected twice as fast and have service lives that can be two to three times greater than products made from traditional materials such as wood and metal.

All products are manufactured and tested in accordance to and/or:

: British Standard : American Standard: ISO Quality & Management Systems

Dynaglass Tanks & Scrubbers · Mcdermott Asia Pacific Pte Ltd - 2014 1200mm Oakwell Engineering...

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