Dura Final Catalogue

8/9/2019 Dura Final Catalogue

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“Quality, Integrity Assured.” AN ISO 9001 : 2008 COMPANY

DURA BUILD CARE PVT LTD

DURA BUILD CARE PVT. LTD.

A Z RANGE OF CONSTRUCTION CHEMICALS A - Z RANGE OF CONSTRUCTION CHEMICALS

USING CHEMISTRY TO ENGINEER GREENER CONCRETE


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TERRACE WATERPROOFINGWITH HEAT RESISTANT COATING

Remedial waterproofing systems

Concrete Slab

ngle Fillets using DUR KRIT

modified cement mortar

DURAGARD - 1st coat

DURAGARD - 2nd & 3rd coat

Open woven glass fibre mesh

Protective Plaster

DURATHERMOKOTE - 2 coats

Sunken portion waterproofing Terrace waterproofing Basement waterproofing Water tank waterproofing Retaining walls waterproofing Swimming Pools waterproofing Terrace Garden waterproofing Anti-carbonation coating on RCC

Areas of Application

Polymer Modified CementitiousBreathable Waterproof/Protective CoatingWaterproofing cum thermal

insulation coating

Packers

Structural cracksstrengthening usingDURAXYGROUT LV

DURACRIST - 2 coats

Penetration of non-solubledendritic DURACRIST crystalsblocking pores and capillarieswithin concrete

Injection PU grouting alongleaking construction jointusing DURAJEL

njection cement grouting

long cracks using DURA EV

Leaking basements, diaphragm walls Tunnels seepage Water ingress from podium slabsLeakage from watertanks

Areas of Application

Polymer modified water reactive

liquid chemical grout forinjection

Cementitious crystallinewaterproof coating


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ur Mission

Similar to doctors treating human patients, we have committed ourselves to act as doctors of concrete with right medicines to improve, protect and

epair concrete leading to sustainable construction. We are committed to supplying our customers with high end products & services owing to our

advanced R&D capabilities thereby ensuring durability, robustness, energy efficiency and faster construction of reinforced concrete structures at

optimal costs. Dura supports these goals with a corporate philosophy of adhering to the highest ethical conduct in all its business dealings, treatment

of its employees, and social and environmental policies.


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Dura Build Care Pvt. Ltd. has grown into one of the most promising and rapidly advancing construction/build care

company in the region of North India . Our increasing investment in innovation, quality, technology and customer

satisfaction has resulted in top construction and consulting firms placing immense faith on the quality and integrity of

our products. Our company's motto, “Quality, Integrity Assured”, is justified by our quality management system which

complies with the international standard ISO 9001: 2008 and the honest policies pursued by our technical and

marketing team.

My association with the construction chemical segment for over a period of 35 years in various MNCs has enabled me

to develop product knowledge and technical expertise par excellence. My tenure at top MNCs like British, German,

Swiss and American as a research scientist and other major construction chemical firms as a technical director

provided me the launch pad to lay the foundation of this firm. I have been actively associated with IITs and various

other engineering colleges as a guest lecturer and published numerous articles in leading journals / magazines to

increase awareness amongst professionals from the Indian construction industry regarding the effect and benefit of

using construction chemicals for RCC structures.

Our team comprises of well qualified and expert staff which includes civil engineers, structural engineers, scientists

and a marketing team for whom maximizing the customer benefits both technically and commercially is of prime

significance. At Dura, performance is paramount. To ensure high performance from our staff, we have a work culture

which encompasses a friendly work surrounding, extensive interactions, transparency, an open office, adequate

workspace, relevant training and an environment of honesty, integrity and diligence.

We are keen to maintain customer-supplier relationship with professionals who share similar business ethics and

ideologies. I look forward to the opportunity of serving you all and extending the warmth of Dura Culture.

(D. Ghanti)

Founding Chairman

Dura Build Care Pvt. Ltd.

A message from the

Founding Chairman C o r p o r a t e P r o f i l e

01

Our Vision

Dura intends to set an example in the field of construction chemicals by investing heavily in Research &

Development leading to a sustainable future and serve the various stakeholders with honesty and generosity.


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Dura Build Care Pvt. Ltd. (1998) is a professionally managed ISO 9001 :2008 accredited business house which

manufactures International quality build/ construction care products. Our portfolio of nearly 120 constructionchemical products which include admixtures, waterproofing compounds, polymer modifiers/ cementitious polymers/

protective coatings, curing compounds, flooring compounds, bonding agents, silicone waterproofing, joint sealants,

anchoring and grouting compounds bears a testimony to our innovation and technology. Our product mix ensures that

we provide a “one-stop solution” for all your construction chemicals needs across life cycle of the project.

The 40 year old legacy of this company is currently being continued under the able leadership of professionals having

background in material science, concrete durability, structural engineering and project management. We pride

ourselves in our well established network of production, distribution, marketing, structural engineers and applicators

which forms the backbone of our company.

We are currently in knowledge partnership with United Kingdom (UK) based technology consulting company to help uswith product technology upgradation and validation on routine basis.

Our clients include Architects, Consultants, Contractors, Builders with an application in infrastructure, real estate,

commercial / residential buildings, airports, power sector projects etc. spread across various parts of India, Nepal and

other South East Asian countries.

Given our sound technological base, we are already in the process of expanding our operations to Gulf Cooperation

Council countries like Qatar, UAE and South-East Asian countries of Thailand, Vietnam, Singapore to go along with

Nepal and East Africa. Our manufacturing unit, supported by one of the best testing/ QC/ R&D facility, is situated at

Bahadurgarh Modern Industrial Estate, Haryana.

Corporate Profile

Research & DevelopmentOur testing/ Quality Control/ R & D facility situated at Bahadurgarh Modern Industrial Estate, Haryana can invoke

admiration from both scientists as well as civil engineers. The 2 factories having constructed area of 1800 sq. yards are

equipped with the latest lab equipments and engineering machinery which helps us to conduct various qualitative

tests so that our customers benefit from use of our products. These facilities have enabled us to develop widely

acclaimed products which cover the entire spectrum of construction and build care chemicals. Our urge to develop

new high end products is testified by our recent association with renowned American and European based companies

to help us co-manufacture world class quality waterproofers, floor coverings and sealants.

Our manufacturing systems and a dedicated team in assistance with the technical expertise of our founding chairman

& 30 years experienced formulators/scientists has enabled us to develop economically-priced and high-quality

products that forms the cornerstone of our company's success.

We also engage in 3rd party testing and validation of engineering properties of our products with NABL accredited labs

like Cortex Engineering Solution, IIT-Delhi, NCCBM, Sri Ram Institute to name a few. We have also recently sponsored

PhD Project at IIT-Delhi which shall look into the engineering properties of our Waterproofing range and their

contribution to durability of reinforced concrete structures. Fulcrum Direct Ltd. (UK) is responsible for providing

technical consultancy and product validation on timely basis which further adds to our product quality.

Our advanced operation management principles have ensured superior material procurement, faster information flow

from top management, worker efficiency, process design, adequate stock, advanced logistics, faster delivery and

elevated marketing, sales & service. One of our key commitments is to reduce the lead time for our products to reach

the customers while assuring product reliability and satisfaction.

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Product Guide

Product Description Features ApplicationAreas

Consumption/Coverage

Packing

WATERPROOFING COMPOUNDS

DURA1 Normal settingchloride free integralwater proofing compoundin yellow liquid form withcorrosion inhibitor.Standards: IS : 2645

Highly watertight againstcapillary rise andhead pressure.

To waterproof concrete/plaster/mortar render/screeds etc.

1kg to 1.5 kg. per 50 kg. cement.

5 kg, 25 kg& 225 kg.

DURA 2 Instant leak pluggingand water proofingcompound with cementin reddish liquid form.

Instant leak pluggingwithin 10 to 45 seconds.Strong bonding,extra rapid strength.

To stop strong localisedleakage through concrete,brick or stone work, rocketc. To fix nozzle.

Around 17 to20 kg per 50 kgcement.

5 kg, 25 kg& 250 kg.

DURATITE/HR

Integral waterproofing-cumplasticiser or super-plasticiser in liquid form.

Large waterreduction.Best for RCC.

Structural concretewith high re-inforcement,plain concrete etc.

150 g or250-300 gper 50 kg cement.

5 kg, 25 kg& 250 kg.

DURA3 / 3A

Moderate setting strawcoloured liquidwaterproofingcompound.

Rapid strength, setsby crystallisationwithin 15 to 20minutes.

To seal moderateleakages over sweating/weepingwalls.

3 to 5 kg. per 50 kg. cement.

5 kg, 25kg& 225 kg.

DURACONCRIST Crystalline admixturebatched with concretesealing pores and voidsby forming needle likecrystals

Increased self healing,durability, highimpermeability andchemical resistance

Integral waterproofer inraft, slabs, terrace,swimming pool, retainingwall, etc.

1-2% by weight of cement.

25 kg

LIQUID APPLIED WATERPROOFING MEMBRANES/PROTECTIVE COATINGS

DURACRIST New hi-tech crystallinecoating in powder formwhich develops insolublecrystals after penetratingthrough the body of theconcrete.

Provides integralwaterproofingand increasesresistance towater and harmfulchemicals.

Concrete water tanks,sewage tanks,foundation, tunnels,leaking ceiling etc.

20.80 to 1 m /kg in

two coats.

25 kg.

DURAGARD/CP100

Two pack(A : liquid polymerand B : cementitious powder)polymer for waterproof/protective/anti efflorescencebreathable coating.

UV-proof,carbonation proof,excellent breathing,superb adhesion,crack bridgingupto 0.6 mm.

To protect/ waterproof RCC roof, brick/concretewalls, sunken portion of toilets swimming pools,terrace garden, basementdamp proofing course etc.

1kg, mixed pack of A&B2

covers 0.5 to 0.7 min two coats.

4 kg, 20 kg& 100 kg.

DURAKRIT Liquid admixture polymerfor cement/mortar concretein milky liquid form.

Multi purpose cementpolymer, increasedadhesion and tensile strength,breathable composite.

Cement-Polymer slurrywaterproof coating/injection, repair mortar bonding agent etc.

21.5 to 1.8m per kg. with2kg. of cement in twocoats. Refer our detailedproduct leaflet for others.

5 kg, 25 kg& 200 kg.

DURAFEX A single pack ready-to-usegrey coloured pasty rubberisedacrylic polymer/elastomerfor flexible waterproofing.Durafex primer is essential.

Seamless/jointlesscrack bridging,highly flexible.

Flat and sloped concreteroof decks. Most suitableon roof where cracks areprevailing.

Minimum 1.5 kg to 3 kg2

per m alongwithnon-woven / polyester fabric.

5 kg & 30 kg.

W a t e r P r o o f i n g

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DURAJEL Polymer modified waterreactive liquid chemicalgrout most suitable forinjection to stop continuouswater infiltration by formingPU foam/resin.

Excellent gellingproperty, lowviscosity, superbadhesion andcompatible withalkaline solution.

Water barrier in gravelbeds, concrete cracks,undergroundstructures, retainingwalls and tunnelsegments.

Consumptiondepends on porosityof the concretethrough fixednozzles.

4 kg & 25 kg.


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DURAPAIR SBR polymer for repair/rehabilitation admixed withcement and coarseaggregates.

Superb bonding,economical. Durablepolymer mortar.

In repair/rehabilitationof bridge deck,waterproofing & multiuse polymer.

Pl. see productleaflet.

5 kg, 25 kg& also bulkpkg.

Product Description Features Application

Areas

Consumption/

Coverage

Packing

DURAMENJEL Polymer modified waterbased rubberised bitumengel for waterproofing andprotective coating.

Low costbreathablecoating.

Damp proofing, roof waterproofing, tilefixing on dab methodinjection waterproofing.

20.80 kg./m intwo coats.


DURATHANE 100% solid, solventless,rapid curing, heavy dutypolyurethane based 2 pack

system waterproofing/protective membrane.

No VOC, fast setting,high chemicalresistance. Excellent

adhesion/ abrasionresistance, zeropermeability, highbuild film thickness.

Severe chemicalenvironment, chemicalprocessing plants,

Aggressive gasescontainment areas liketank, piping etc.,tunnel lining

2.5-3 kg./for 2mm thickness /mixed component.

2m 25 kg & 200 kg

pkg.

DURATHERMOKOTE Acrylic based waterproofingcum thermal insulationcoating based onmicro sphere technology.

o10-12 C temp.difference, eco-friendly,breathable, crackbridging, waterproofingproperties.

RCC roofs, brick walls,asbestos sheet,galvanized tin /aluminum / PVC sheet.

22.5-4m per kg intwo coats.


FAQs

Q1. How to go about waterproofing of terrace?

A1. First prepare the surface by cleaning dirt, grit and grease followed by application of mortar gola using DURAKRIT along the horizontal and

vertical edges. Dampen the surface so that it is Saturated Surface Dry (SSD). Then waterproofing should be carried out by applying the 3 coats

of DURAGARD taking care the subsequent coat is applied after the previous coat is touch dry. Use of glass fibre mesh is highly recommended.Provide a protective coating of 1:4 cement sand mortar.

Please Note: DURAGARD can also be used for the waterproofing of swimming pool/ water tanks/ basement and terrace gardens. Please

refer our literature.

Q2. In a flat system upper floor bathroom is leaking and causing dampness & efflorescence of the room wall underneath. What is the solution

without disturbing the upper floor residents?

A2. By fixing nozzle at 0.3m apart in the wall, grouting should be carried out with a mixture of DURAKRIT-CEMENT admixed with non-shring

expending admixture DURA-EV followed by application of DURAKRIT-CEMENT slurry.

Q3. What is the solution for:

Q(i) Preventing the flow of water from the water tank in the form of jet.

A(i) Our instant plugging compound like Dura 2 is very useful in this situation in conjunction with cement. (Check out the Dura 2 literature for

application details)

Q(ii) Avoiding the sweating of walls.

A(ii) This could be prevented by using our moderate setting compound like Dura 3 in conjunction with 1:2::Cement: sand mortar.

Q(iii) Preventing the continuous flow of water inside the tunnel

A(iii) The flow of water could be stopped by injecting DURAJEL through the nozzle against water flow.

Q4. In the ground floor of flats, often dampness upto 3 feet height of wall has been observed which cause the spalling or removal of wall plaster and

paint. How to counteract such a problem?

A4. The rise of water upto 3 feet is due to the capillary action. The plaster should be removed from the affected area. Nozzle should be fixed in

staggered pattern 0.3 m apart and DURAINJECTO should be injected through the nozzle followed by plastering with DURAKRIT.

Q5. Do you have any protective coating which can keep interiors cool in summer and warm in winters?

A5. DURA THERMOKOTE can be used for maintaining thermal insulation upto 10°C to 12°C.

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A d m i x t u r e & C u r i n

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Areas

Consumption/

Coverage

Packing

CONCRETE/MORTAR ADMIXTURES

DURASUPASPRED/

400C/500/155/

160/MMF

DURASPRED HR

High range water reduceror super plasticiser Standards : IS : 9103-1999

ASTM : C494-86, Type G.

Higher strength at allages. Retarded versionalso available. Water

reduction upto 23%.

Free flowing concrete incongested re-inforcement.Highly water-tight

concrete, higher strength.

0.50 to 2.00% bywt. of cement.

25 kg & 250 kg.

DURASPRED

RSP/A

Accelerating cum-water reducing admixture or accelerating plasticiser.Standards : IS : 9103-1999.

High early strength.Water reductionupto 10%.

In concrete where faster strength development isrequired e.g. in coldweather concreting.


25 kg & 250 kg.

Air entraining concrete/

mortar admixture.Standards : IS : 9103-1999

ASTM : C-260.

Thermal crack

proof, water reduction upto 7%.

PAE: 0.25 to

0. 45% AEA: 0.05 to 0.15%by wt. of cement.

DURASPRED

PAE/AEA

For mass/dam concretes

canal lining, crack freemortar or concrete.

25 kg & 250 kg.

DURASPRED N Water reducing liquidadmixture or plasticiserfor concrete/cementitious

mixes. Standards :IS : 9103-1999

ASTM : 494-86 Type A.

Lower W/C withreduced permeability.Increase in workability

and strength. Cementsaving water reductionupto 12%.

For structural fair faced concrete.


25 kg & 250 kg.

DURASPRED R Water reducing cum-setretarding admixture or retarding plasticiser.Standards : IS: 9103-1999

ASTM: (494-86, Type-1).

Extends setting time,lower w/c, Increase inworkability & strength .cement saving. Water reduction upto 12%.

Hot weather concreting, avoidanceof cold joints in raftand wall, slip-formchimneys.


25 kg & 250 kg.

DURASPRED

M

A liquid mortar plasticiseror integral cementwaterproofing compound.Standards : IS : 2645-1999.

Crack-free plaster,water reductionupto 12%.

In waterproof plastering,brick laying, pointingrendering, screeding etc.

0.250% by wt.of cement.

25 kg & 225 kg.

DURA

MICROSILICA

Micro silica or fumed silicafor high strength durableconcrete.

High strength,low water & chloridepermeability &improved chemicalresistance.

Infrastructure projects,coastal structures,commercial & residentialbuildings.

5% to 25% bywt. cement.

15 kg & 25 kg.

DURACOROBIT60

Integral corrosioninhibitor for concretein presence of choloride.

Protects concretefrom chloride inducedcorrosion.

Superb in coastal areaor where salty water has to be used.

120 ml per 50 kg. Cement.

25 L & 200 L.

DURA SUPALATEPC500/400/300

New generation hyper plasticiser based onhigh quality polycarboxylatePC/PCE polymer. Availableas a light brown liquid

ASTM : C494-86, Type A&G.

Excellent rheology,reduced micro cracking,superb slump, higherultimate strength,no segregation. Waterreduction upto 40%.

Concrete with longtransportation timeand self compactingconcrete.

0.40% to 1.50% byweight of cement.

25 kg or 200 kg.

DURA SHOT

P/L

Set Accelerating andwaterproofing shotcrete/guniting admixture in bothpowder and liquid form.

Alkali free accelerator also available.

Greatly reducesrebound. Highearly strength.Increasesimpermeability.

For instant setting or support lining on dampor wet substrate. Suitablefor overhead application.

2 to 6% by wt.of cement.

25 kg & 250 kg.

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Areas

Consumption/

Coverage

Packing

CURING COMPOUNDS / MOULD RELEASE AGENTS

DURACURE C /WP/ R/ RWP /RAL

A range of curingmembrane based onresin/synthetic waxemulsion and resinsolvent system.Standards : ASTM : C 309.

Premature water loss and crackingreduced tominimum.

Replaces most tediousbut expensive methodsfor curing.

1 L covers3 to 5m².

25 L & 200 L.

DURAMOL Mould or shutter release oil with ready-to-use form. Available in bothoil and emulsified form.

Fair faced concrete.Increased life of shutter.

Ideal for steel or woodenform-work for easy or smooth release.

Steel/Plastic 40 to50 m² per L. Wood :20 to 25 m² per L.

25 L & 200 L.

FAQs

Q1 How can we improve slump retention performance of concrete along with good water reduction economically?

A1. Our PCE based range i.e. DURA SUPALATE can be used to reduce water beyond 30% along with excellent slump retention for longer duration.

For similar W/C ratios, it helps in cement saving upto 30% and at constant cement content, it increases strength by 35% - 40% due to its

increase dispersing effect.

It is available in different grades tailored to meet the functional as well as economic requirements at site.

Q2. Where should we use DURASUPASPRED?

A2. DURASUPASPRED is available in 2 versions, i.e., normal i.e. DURASUPASPRED and retarded i.e. DURASUPASPRED 500/ 400C.

The normal version may be used for high slump concrete which has to be used in 30 mins. Also super water reduction can be achieved whichwould result in 25-30% strength development very quickly.

The retarded version may be used where slump has to be maintained for a longer period of time and strength development needs to be gradual.

It is highly useful for pumping concrete.

Q3. What is the purpose of using DURAMICROSILICA?

A3. It is used where it is difficult to achieve the desired strength of concrete especially for high strength concrete M50 and above.

Q4. Shotcreting operation in a tunnel leads to rebound loss of concrete up to 40% and the possibily of washout through the oozed water is very high.

How can this be resolved?

A4. The same can be resolved by using DURASHOT P/L in wet as well as dry process. Alkali containing accelerators may have strength loss to the

extent of 30%. In such cases by using alkali free accelerators i.e. DURASHOT LAF is strongly recommended where strength fall would beminimum.

Q5. The presence of high chloride levels in mixing water may lead to corrosion of reinforcement of concrete over a period of time. Do you have any

material to counteract this hazard?

A5. Corrosion is the biggest deterioration mechanism of a structure leading to crores of rupees wasted in the repair and rehabilitation annually. To

counteract this problem, we have DURACOROBIT 60 that can be used at the rate of 0.7L per m3 of concrete which neutralises the effect of

chloride.

Q6. How can we carry out curing of vertical surfaces or regions where there is a shortage of water?

A6. To ensure continuous hydration and strength development of concrete, curing is important. Our curing compounds like DURACURE can be

used for such purpose.

Q7. Use of mobil oil, cow dung as a shutter release causes scouring/pitting of concrete surface. What other alternatives do we have?

A7. DURAMOL, a high quality mould release agent can be used having better release property.

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B o n d i n g , F l o o r i n g ,

S i l i c o n e & G

r o u t s


Areas

Consumption/

Coverage

Packing

Non-shrink highfluidity for cementgrout.

To produce non/anti shrinkproperties for pre stressedcable duct, rock/soilanchoring/injection grouting.

EV : 250 g/50 kg.cementEH : 500 g/50 kg.cement.

40 / 20 Nos.in aBox/Carton.

DURA EV Expanding/Non-shrink groutadmixture in powder formor Non-shrink polymericgrouting compound.

DURAFLORSIL Acrylic modified colourlesssolvent based floor/dust

sealer.

Dust totally sealed.Impermeable to

water or oil.

Excellent dust sealer tocreate dustfree industrial

floors.

7 to 9 m² per L. 25 L & 200 L.

DURAPEL W&

DURAPEL S

Colourless liquid siliconeimpregnating agent basedon water or solvent.

Arrests dust/dirtaccumulation. Preservenatural colour, highwater repellency formany years.

To use as a rain coat onmasonry concrete, brick/stone work surface or anysilicone surface.

5 to 9 m² per L 5 L & 20 L.

4 L & 25 L.

SILICONE WATERPROOFING/IMPREGNATION

DURA FLORHARD

Clear liquid which is aready-to-use product forhardening and dustproofing of floors.

Dustproof and hardensthe floor surface. Givesa shiny look to floorsurface.

Used for both new and oldconcrete floors to makethem wear resistant anddustproof.

2 coat treatment:8 to 10 m² per kg.3 coat treatment:5 to 7 m² per kg.

25 kg & 250 kg.

GROUT & GROUTING COMPOUNDS

As a protective coating forall type of exposed, buriedor immersed concrete andsteel surfaces.

DURAXY TE Dual pack solventlesscoal-tar epoxy asprotective coating.

No priming. Singlecoat application.

2 to 6 m² per kg.of mixed material.

4 kg.

DURAXY WB Unfilled water basedepoxy system with whiteemulsions of Pack A &Pack B used as protectivecoat over surfaces.

Used as an admixturein thin layer concretingfor highly impermeableand abrasion resistantsurface / floors.

Sealer-coat / dust proof,waterproof-coat andprimer-coat for otherepoxy products. Used asa corrosion inhibitor.

2Mixed Mat. (m /kg)-1st

ndcoat :3 2 coat: 4

2Metal Surface (m /kg)-

nd1st coat :4 2 coat: 5.5.

In 10 kg kits(Pack A : 5 kg& Pack B : 5 kg),any other packingof 50 kg kits.

DURAXY FG-SF Non toxic. eco friendlyfood grade solvent freeepoxy coating for potable

water tanks.

Eco-friendly, water/chemical resistant,microbial resistance,

anti-skid properties.

Water tanks, swimmingpools, water treatmentplants, etc.

24 5mon surface texture &porosity

- per kg depending 3.5kg & 14kg

DURAXY CR Epoxy based corrosionresistant coating for reinforcement.

Zero ionic permeability,excellent adhesion andpenetration, highchemical resistance

Metal surfaces,reinforcements, structuralsteels, off-shoreplatforms, etc.

23-5m /kg of mixedmaterial in single coat

24 kg & 48 kg

BONDING AGENTS/ SYNTHETIC REPAIR MORTAR/ PROTECTIVE COATING BASED ON EPOXY

DURAXY BOND

Solventless two packconcrete bonding agent orstructural adhesive forold to new concrete.

No cold joints.No failure atbonding joints.

Excellent bonding agentfor dry to wet surfaces.Mixed material is grey.

1 kg mixedmaterial covers2 to 5 m².

1 kg & 4 kg.

DURAXY P It is a low viscosity dualpack primer based onsolvent free epoxy.

Easy brush or spray application.

Primer for specificDuraxy products.

4 to 6 m² per kg. of mixed material.

1 kg.

DURAXY RM Three / Two packsolventless epoxy basedrepair mortar. Primer is

required.

No shrinkage, highstrength. Highbond strength.

Trowel grade epoxy mortarfor cavity/pot-hole repairson factory-floors, garages,

air craft run-ways etc.

Mixed material density1800 mg/m³.

4 kg & 10 kg.

FLOORING COMPOUNDS

DURAHARD Ready- to use non- metallicfloor hardener in granular powder form in grey, green,red and, off white colour.

No rust formation.Highly impact resistant,impermeable tooil, grease or water.

To provide extremelyhard wearing abrasionresistant floors.

2Light traffic: 3kg/m

2Moderate traffic: 5 kg/m

2Heavy traffic: 7kg./m

25 kg

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Areas

Consumption/

Coverage

Packing

Very high strengthwith ES & GP2.

Base plate, holdingdown bolt grouting,anchoring etc.

Wet Density -2200kg/m³.

25 kg.DURAGROUT GP/

GP2 & ES

Ready-to-use non-shrink freeflow engineering cementitiousgrout in powder form.

DURAGROUTE1/E2 (Latesttechnology)

High fluidity, nonshrink, high strength,chloride free,water tight, etc.

Consolidates the soil byinjecting through groutpump, injection intoconcrete cracks.

Water of 5.5 litres to 8litres per 25 kg ofDuragrout E1.

25 kg.Cementitious non-shrinkhigh strength micro-cement injection grout withexcellent pumpable/injectable quality.

DURAXY GROUT L&S

Non-Shrink,exceptional strength,

dynamic loadresistant & highchemical resistance.

In situation where highprecision grouting is

called for like holdinganchor bolts andmachine based plates.

Density -1800 kg/m³. 5 kg.Ready-to-use three packhigh precision epoxy based

engineering grout in freeflow condition for large& small gaps.

FAQs

Q1. How can structural members be joined to each other? How can cantilever extension be carried out from the existing surface? A1. Here the use of structural adhesives like DURAXYBOND is recommended. It is applied on the existing surface followed by placing fresh

concrete

Q2. Do you have any products for joining structural members as in the case of segmental bridge construction? A2. Our segmental bridge adhesive i.e. DURAXY SBA can be used in such cases.

Q3. Rain water enters inside the rooms of building through walls. How can we waterproof external walls? A3. The external wall surface should be impregnated/ applied with 2 coats DURAPEL W/S.

Q4. What is the solution for preventing fall of bathroom/kitchen tiles and water seepage from tile joints? A4. The tile should be fixed with DURAXY 1P/2P and the joints should be filled with DURATILOFIL. The tiles fall due to shrinkage or due to

expansion of air entrapped between the tile and the wall.

Q5. How can we resolve the poor strength of factory floor surface resulting in scouring and wear & tear? A5. DURAHARD can be used which makes the surface highly impermeable and abrasion resistant.

Q6. How can porosity/honeycombing of concrete structure be reduced to a maximum extent? A6. This can be done in 2 ways:

a) The cement milk must be admixed with DURAEV (Non shrink polymeric grouting compound). This slurry must then be introduced intothe structure through grout pump.b) Also ready to use grout like DURAGROUT E1 (only the required quantity of water needs to be added) can be injected.

Q7. Sometimes dust accumulates on the factory floor due to release of lime. How can such a problem be resolved? A7. Such a problem can be solved using floor sealer DURAFLORSIL/DURAFLORHARD.

Q8. How can base plate be grouted so that it is perfectly levelled for the subsequent erection of machine? A8. This can be done by forming a hydrostatic head pocket through which fluid DURAGROUT GP can be poured to complete the base plate

grouting. For dynamic load, our epoxy grout DURAXYGROUT L/S can be used.

Q9. The core cut from a concrete slab is showing low strength. How can I restore the structural strength without demolishing the structure?2

A9. DURAXYGROUT LV can be injected inside the concrete and can give strength upto 1000 kg./cm in 3 days.

08

DURAXY GROUT LV

Excellent bonding& strength, moistureinsensitivehigh penetration.

For strengtheningalready casted concrete,filling smaller voidsand honey combs.

Density -1050 kg/m³. 1 kg. & 3 kg.Solventless two packepoxy based injectiongrout having very lowviscosity.


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R

r

T

n

S

a

s

R e p a i r ,

T i l i n g

& S

e a l a n t s


Areas

Consumption/

Coverage

Packing

DURAXY P Please see BONDING AGENTS/EPOXY COATINGS section for details.

DURAKRIT Please see CEMENTITIOUS POLYMER/ WATERPROOF COATINGS section for details.

DURASILFIL1P/2P

Flexible, non shrink& waterproof cracks.

Sealing joints of all typesof sanitary ware, sealing /

filling cracks of masonry /concrete surfaces.

0.5 to 0.7 m² per kgof mixed material

with 1 mm thickness.

Pack A : 5 kgPoly container;

Pack B: 20 kgPoly Sack.

Filling / sealingmaterial based on

polymer modifiedcementitious product.

DURA MICROKRIT

Volume stabilizedand non- shrinkmicro concrete –high early strength.Excellent bondingand impermeability.

Most useful for repairof soffit of beamsand columns.

Fresh WeightDensity:

32200 kg/m .

25 kg.Specially prepared readyto use grey powder whichrequires addition of wateronly at job site, to producefree flowing and semifluid/plastic highstrength concrete.

REPAIR & REHABILITATION

DURAPAIR Please see CEMENTITIOUS POLYMER/ WATERPROOF COATINGS section for details.

DURAXY RM Please see BONDING AGENTS/ EPOXY COATINGS section for details.

DURA EV Please see GROUTING COMPOUNDS section for details.

DURA RUSTOBIT

Polymer based liquidand is used as arust/corrosionpreventive coatingover reinforcingsteel bar.

Easy and one timeapplication, effectivecorrosion inhibitor.

Coating material oversteel reinforcement afterthorough cleaning likewire brushing alongwith application of DuraRustobit itself orsand blasting.

0.025 to 0.040 kg/m²on steel surface as acleaner. 0.05 to 0.08kg/m² on steel surfacefor rust prevention.

25 L & 200 L.

DURALEVEL10/20/30

2 packcementitious polymermodified patching andadhesive mortar. Availablewith fiber reinforcement.

thixotropic Excellent adhesion,good strength, non-toxic, crack resistantrepair, used for thinlayer applications.

seal surface cracksupto 5mm, blow holes,honeycombs, bondingmortar.

2.15kg / m² / mmthickness.

PackA-25kgPackB-4x25kg.

DURAFIX

1 P/2 P

Permanent tilefixing, resistant tocomplete immersion.

For all kinds of tiles. 5 to 6 kg mixedmaterial/m².

25 kg. A single / two pack polymermodified cementitious tileadhesive ready-to-use.

DURAFIX A Thixotropic nonshrink cementitious

adhesive.

Economical productionof tile adhesive at site.

1 kg with 1.5 kg. cementand 1.5kg. fine sand

will cover 1.5 to 2 m²with 1.5 mm thickness.

25 kg. Admixture polymer toproduce thixatropic tile

adhesive with cement/sandat site to fix tile etc.

TILING COMPOUNDS

DURATILOFIL Non dusting/abrasionresistant, high bonding,excellent matchingof colour of tiles.

Domestic floor and walltiles and also in otherareas like commercialestablishment, laboratories,super markets, hotels, etc.

See the productspecification guide.

5 kg & 25 kg.Single pack polymermodified cementitioustile joint / gap filler / tilegrout. Epoxy gradealso available.

09

DURARESIKOR Sets within 1.5 to

10 mins. Within 1 hr.with 0.5 m bond lengthpull-out loadexceeds 5 MT.

In tunnels, coal mine,

gold mine where rockbolting/quick stratacontrol is required.

Length to be decided

for full columngrouting.

25-50 Nos.

in card boardbox.

Fast or extra fast setting

resin capsule for immediaterock bolting. Cementcapsule also availablefor bolting operation.

ANCHORING COMPOUNDS


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Areas

Consumption/

Coverage

Packing

DURASILGPS / PPS

High Flexibility.Versatile sealingcompound.

Joints & gaps betweendifferent buildingsubstrates like glass,

metal concrete, stone etc.

3Density-1500 kg/mmixed material.

1kg & 4kg.Dual pack polysulphidebased sealing compoundfor expansion and

contraction joints with± 25%movement capacity. DurasilP Primer should be used.

DURASILICO Outstanding adhesivestrength on treatedwood/ PVC, hightemperature resistance.

Joints & gaps alonglaminated glass, doubleglass, aluminum, steel,stainless/anodized steel.

Density of uncuredsealant - 1.39 g/ml

310ml cartridges& 600ml sausages

Non toxic, solvent freelow modulus, multipurposesingle component siliconesealant.

DURACRYLMP

Highly UV.resistant. Excellentbonding withmost substrates.

Bolt joints. J hook joints. To fill gaps and joints in concrete, doors,windows, fittings andfixtures etc.

Density - 1500 kg/m³. 300ml cartridges1kg, 5kg& 30kg.

Single pack Acrylic basedrubberised joint sealingcompound joint sealingcompound with ± 12%movement capacity.Primer should be used.

DURAFLEX PS Fast moisture curing,permanently elastic &high resistance toweather conditions.

Excellent adhesion towood, concrete, metals,aluminum and naturalstone.

Densityof non-vulcanizedsealant - 1.17g/ml

310ml cartridges& 600ml sausages

One componentpolyurethene sealantwhich forms a permanentwaterproof bond tomany surfaces.

FAQs

Q1. Sometimes deep cracks appear on the concrete surface and in some cases spalling is observed. How can this be resolved?

A1. Cracking and de-lamination may be due to corrosion. The steel surface has to be prepared to remove rust/loose particles sticking to it (by

sandblasting), succeeded by one of the following alternatives:

a) The prepared surface must be coated with DURARUSTOBIT to prevent further corrosion. This should be followed by filling the

surrounding area with mass-in-fill (Mass-in-fill refers to Cement: Sand: DURAKRIT mortar mixed in the ratio 1: 2.75: 0.5 followed by

adding requisite amount of water).

b) The prepared surface must be coated with DURARUSTOBIT followed by application of DURAXY primer. Then the surrounding area of the

concrete should be filled with DURAXY RM (2 pack system).

c) Treat the steel rod with DURAKRIT: cement slurry in the ratio 1:2 followed by mass-in-fill as in (a)

Q2. The strength along with the load bearing capacity of the structural element gets diminished due to corrosion/ sulphate attack. How can such a

problem be addressed?

A2. Prepare the steel surface preparation as above. Then jacketing should be carried out using DURAMICROKIT (Very high strength micro

concrete powder) to achieve the desired strength. DURAXYBOND needs to be used as a bonding agent to promote adhesion between existing

substrate and repair material.

Q3. How do we fill tie rod hole with a durable and ready to use sealant?

A3. DURAFLEX PS, single pack PU sealent can be used such cases and forms a water proof & weather proof bond to substrate.

Q4. How can we resolve cracking of window and door joints due to movement between 2 elements?

A4. This can be solved by using DURACRYL MP, joint sealing compound. It can be used for filling gaps and joints in concrete, doors, windows, etc.Our silicone sealant range i.e. DURASILICO can also be used in such cases.

Note : We do posses 100% performance oriented product technology and can provide you customised products with properties that exactlysuit your needs.

10

JOINT SEALANTS/ELASTOMERS


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Testimonials and Work Done

01

T e s t i m o n i a l s &

E n g g .

S e r v i c e s


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*Terms and Conditions apply

At Dura Build Care, we aim to disseminate technical

information related to advanced concrete technology, better

construction practices, quality assurance measures to site

engineers in order to ensure sound and safe structure. Our

well qualified team of material scientists, civil engineers,

structural engineers would be more than pleased to offer you the

following services at no cost to your esteemed organization -

technical presentations, product demonstration, trouble

shooting, technical support and training.

Following is a glimpse of the type of services that our clients can expect on site.

ADDITIONAL TECHNICAL SERVICES

This US manufactured thermal imaging camera helps you detect areas of moisture

intrusion, possible seepages or dampness on concrete substrates which can then

be isolated for specific treatment. This can also be used to test the effectiveness of

waterproofing especially for large areas through formation of unique thermal

patterns thereby reducing inspection time and possibly increasing bottom line of our

clients.

THERMAL IMAGING CAMERA

This pull-off adhesion tester manufactured in US measures in-situ adhesion of

coatings to metal, wood, concrete and other substrates combined with a

revolutionary self-alignment feature and pull rate indicator conforming to ASTM

D4541/7234, ISO 4624/16276-1, AS/NZS 1580.408.5.

PULL-OFF ADHESION TESTER

WFT gauge conforming to ASTM D4414 helps the applicator at site indetermining how much material to apply or spray to achieve the specified dry filmthickness. This instrument can be used on different variety of surfaces (concrete,steel etc) with varying shapes (flat, curved).

Water permeability apparatus helps in estimating the efficiency of the coatingsystem with regards to its ability to resist moisture or chloride ingress before andafter in-situ application of the material; thereby determining the durability of theconcrete structure. It conforms to DIN 1048: Part 5, CRD-C 48-92 & BS 1881: Part122

WATER PERMEABILITY TESTING MACHINE

Product Support & Engg. Services

01

COATING THICKNESS GAUGE

SHORE HARDNESS TESTER

This digital testing machine is a pocket size model with integratedprobe. It can be used at site to measure the penetration hardnessof the polymer, elastomer, rubber instantaneously. This hardness

testing machine can be used for epoxy repair mortar,polyurethane coating etc.This testing machine complies to DIN53505, ASTM D2240, ISO 7619 and JISK 7215.


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Tulip Grand

Curing Compound Hewa Khola Hydro Power

Project Nepal,

Shortcrete Accelerator

Coca Cola, Sahibabad

Floor Hardner

NPCIL (Kakrapara)

Joint Sealants

Bitumen / Polymer /

Epoxy Coatings

Waterproofers & Admixtures

Waterproofers & Admixtures

Admixtures

Repairs / Shuttering OilBarapullah: Grouts

Dhaula Kuan / Akshardhan /

Shahdara / Azadpur :

Admixture

PU foam grout


18/20

SOME OF OUR LIENTS


19/20

PODIUM / TERRACE GARDEN WATERPROOFING

SUNKEN PORTION WATERPROOFING

Concrete Substate

DURAMENJEL 1st coatDURAMENJEL Primer coat

DURAMENJEL 2nd coatNon-woven polyester felt

Geo-textile fabric 150gsm

Drainage Board

Vegetation

Concrete screed at a slope

Other Ar eas of Application

Pr otective coating for industr ial f loor s,

se wage pipes ,f oundation, Asbestos

Cement Sheets, Chemical Plants

Angle Fillets using DURAKRITmodified cement mortar

Soil & Gravel

Polymer Modified Water basedRubberised ElastomericBitumen gel for Waterproofingand Protective Coating

Concrete Substate

DURAKRIT 1st coat

DURAKRIT 2nd coat

Protective Plaster

Loose/light weight materials

Tiling / Finishing using DURAFIX & DURATILOFIL

Sealing gaps around pipesusing DURAGROUT GP2

Multipurpose featur es & Areas of ApplicationBonding, Concrete repair, Corrosion protection,

Injection grouting, Damppr oof / pr otective coating,Tiling Mortar , Heavy Duty f loor topping

Top UV Coat : DURATHANE 50

Sprayed Membrane :DURATHANE 100M

Primer: DURAXY P

Ar ea of ApplicationElastomer ic Pr otective Coating

r chemical pr ocessing, sewage treatment plants and ar eas exposed to cor rosive &

acidic envir onment

HIGH BUILD POLYURETHANE PROTECTIVE COATING

Angle Fillets using DURAKRITmodified cement mortar

Open woven glassfibre mesh

Elastomeric Polyurethanebased membrane coating

Ready-to-useNon-shrink FreeFlow Cementitious GroutPolymer Modified

CementitiousTile Joint / Gap Filler A Two Pack Polymer

Modified CementitiousWaterproofing Tile Adhesive

Waterproof BreathableCementitious Composite/

Acrylic polymer


20/20

FulcrumUnited Kingdom

In KnowledgePartnership with

104 - 106, Dimension Deepti Plaza, Plot No - 3, LSC, Pocket - 6,Nasirpur, Dwarka, New Delhi - 110045Phone : 25050236 / 7. Fax : 25050238

E-mail : [email protected], [email protected] : www.durabuildcare.com

AN ISO 9001 : 2008 COMPANY

DURA BUILD CARE PVT. LTD.

U.K. Office :Fulcrum Direct Ltd.Cardiff Medicentre, Heath Park, Cardiff CF14 4UJ, United KingdomRegistration No.: 05374717 Vat No.: 914644719Phone : +44 29 2064 7019Website: www.fulcrumdirect.co.uk

Dr. Ghanti's ability to diagnose construction problems accurately and then suggestrelevant solutions is what separates him from the rest.

-- Civil Dept., IIT Delhi.

“Yours is a high end technology Company, delivering innovative and international qualityproducts. We shall assist you with technological upgradation and validation of

your products on a routine basis.”

— Director, Fulcrum Direct Ltd

Complete product details, case studies, publications, FAQ's, Factory R&D video and Product Animations

can be found at our upgraded website :

www dur buildc re com

Products Tested at NCCBM,IIT-D and Shriram InstituteRecipient of London InternationalQuality Crown Award, 2008 Awarded most promising ConstructionChemical Company,Business Sphere Magazine, 2013-14

Dura Final Catalogue

Documents

Transcript of Dura Final Catalogue