Dublin Aerospace - Solvent Management Plan 2018 · 2020. 4. 25. · Paint Shop ALEXIT‐Primer...

Dublin Aerospace Hangar 5, Dublin Airport, Co Dublin

Site Location: Hangar 5, Dublin Airport, Co Dublin

Solvent Management Plan

Report Date:

1st August 2019

Fitz Scientific

Unit 35A, Boyne Business Park, Drogheda, Co. Louth

Report No. 8040/M12

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Table of Contents 1.0 Overview ...................................................................................................................... 3

2.0 On Site Processes ....................................................................................................... 3

3.0 Site Review .................................................................................................................. 3

4.0 Solvent Waste Disposal ............................................................................................... 4

5.0 Waste Aviation Fuel Oil and Oil ................................................................................... 4

6.0 Emissions to Air ........................................................................................................... 4

7.0 Solvent Management and Record Keeping ................................................................. 5

8.0 Fugitive Emissions ....................................................................................................... 5

Fitz Scientific Dublin Aerospace

Report No. 8040 M12 Page 2 of 25 Solvent Management Pal YEAR 2018

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1.0 Overview Dublin Aerospace operate an aircraft maintenance operation at Dublin Airport, Co Dublin. The company carry out maintenance projects on a range of aircraft for third party customers.

There are three main processes:

1. Auxiliary Power Unit Maintenance – completed in Hangar 5 2. Landing Gear Maintenance – completed in Hangar 1 3. Base Maintenance – completed in Hangars 4 and 5

Plane parts are dismantled, cleaned and repaired. There are a number of sub processes including the following:

paint shops, composite shop, plating shop, machine shop, non destructive testing, electric / pneumatic, sheet metal cutting and assembly shops.

The facility is licensed by the Environmental Protection Agency (EPA), licence number P0480-02, and technical amendments A - D.

The company is required under condition 6.15.2 of the licence to complete an annual Solvent Management Plan. This Solvent Management Plan has been completed in accordance with the EPA’s Air Advice Note No 1 – Good Practice for Solvent Mass Balance and Fugitive Emission Assessments for EPA Licensed Sites.

2.0 On Site Processes The company complete a wide range of aircraft maintenance operations on site. These include dismantling, repairing, plating, painting and replacing air craft parts. Some parts are fabricated on site. Painting shops operate in the base maintenance and landing gear sections. Solvent based anti locking solutions such as WD 40 are used to free up parts. Solvent based sealants and glues are used in the assembly shops, machine shop and the electric pneumatic shop.

Based on data provided from the company’s ChemDoc account, the company use 319 chemical compounds on site, of which, approximately 195 are classified as solvents as per the solvent definition set out in Section 3.0 of the EPA Air Advice Note No. 1.

The majority of solvent based materials are paint primers, hardeners and thinners. Of the compounds defined as solvents, 110 are paint materials. It should be noted that a number of these compounds are different colours of the same base compound.

3.0 Site Review Geoff Fitzpatrick of Fitz Scientific visited the site on 26th July 2019 and met with the following personnel:

Stephen Caffrey – Senior OSHE Officer

Stock take details as at 1st January 2018 and 31st December 2018 were provided. Details of all purchases of solvent based products, were provided.

Product density data was obtained from Material Safety Data Sheets.



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A site visit was completed to assess those processes that utilised solvents on site. Bulk solvent materials were stored in purpose built bunded areas. Smaller quantities for solvents (less than 5 litres) were stored in chemical store cabinets in each of the workshops.

4.0 Solvent Waste Disposal The company disposed of all solvent waste with licensed solvent waste disposal contractors Enva Waste – Portlaoise and Shannon and Rilta Environmental.

Waste disposal records were provided for the year.

Some wastes included packaging such as rags and metal containers. For mixed loads we estimated the mass of solvent present to be 20% of the gross weight associated with these loads.

5.0 Waste Aviation Fuel Oil and Oil During 2018 aviation fuel oil, engine oil and hydraulic oil were removed from aircraft prior to maintenance works. This oil has been included as an input and output on the solvent management plan. In 2018 51,097kgs equivalent of waste aviation oils were removed from aircraft and disposed of to Enva waste contractors.

6.0 Emissions to Air The site have 12 licensed emission points. 3 main emission points are monitored on a quarterly basis for TOC as follows:

A18 - Hangar 1 (Plating Shop Degreaser)

A42 – Hangar 5 (Main Paint Spray Booth)

A46 – Hangar 6 Paint Shop (Wet Paint Spray Booth)

TOC Emissions ‐ Dublin Aerospace 2018 Emissions Data

Emission Point Units Qtr 1 Qtr 2 Qtr 3 Qtr 4 Mean

No of Operating Hrs

No of Operating Days

Kgs / Annum

A18 TOC g/hr

16.3

26.7

5.0

8.0

14.0 9 300

37.8

A42 TOC g/hr

18.1

325.5

423.0

613.7

345.1 9 300

931.7

A46 TOC g/hr

171.5

106.5

40.4

233.2

137.9 9 300

372.3

Total 1,341.9



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Appendix A Photos 1 – 14 of Solvent Storage Areas



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Appendix B



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Solvent Mass Balance ‐ InputsCompany Dublin AerospaceReporting Period 1 Jan 2018 ‐ 31 Dec 2018

I1Base Maintenance ‐ Hangars 4 and 5

Department Product Name UOM

Opening stock (1st January

2018)

Total quantities purchased for

2018

Closing Stock (31 Dec 2018) 2018 Usage

Conversion Factor Units Density Mass - Kgs

Sheet Metal Shop Thinner C25/90S 25 litre 38 80 75 43 25 Litres 0.85 913.8 Standard Gunwash Thinners 1000 litre 2 0 1 1 1000 Litres 0.85 850.0

Paint Shop ALEXIT‐FST Füllgrund 414‐12/primer 1815 Light Ivory 1015 10 kg 10 102 30 82 10 Kgs 1 820.0 Paint Shop Thinner M600 25 litre 10 60 32 38 25 Litres 0.753 715.4 Cleaning Shop Honey Bee 60T 25 litre 18 10 0 28 25 Litres 1 700.0 Paint Shop CLEANING SOLVENT C28/15 25 litre 5 22 0 27 25 Litres 0.819 552.8

Paint ShopALEXIT‐FST Strukturlack 404‐12/topcoat 9185 grey cloud AIC 2.8 semi‐gloss 10 kg 2 50 0 52 10 Kgs 1 520.0

Paint ShopALEXIT FST Strukturlack 404 12 topcoat120B white 7362 AIC 12.16semi‐gloss 5 kg 1 50 1 50 5 Kgs 1 250.0

Paint Shop Thinners C25/90S 5 litre 38 80 75 43 5 Litres 0.85 182.8 Paint Shop Hardener S66/14 5 litre 8 46 22 32 5 Litres 1.001 160.2 Paint Shop ALEXIT‐Primer 492‐11116G elfenbein/ivory 1014 10 kg 10 14 10 14 10 Kgs 1 140.0 Paint Shop Aerodur Primer S15/90 Yellow 5 litre 0 22 5 17 5 Litres 1.318 112.0 Paint Shop ALEXIT FST Filler 343601815 Light Ivory 1015 10 kg 1 12 2 11 10 Kgs 1 110.0

Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat7708 fog AIC 2.16Semi‐gloss 5 kg 0 34 17 17 5 Kgs 1 85.0 Paint Shop ALEXIT Harter Hardener 400 farblos transparent 6 kg 14 17 17 14 6 Kgs 1 84.0 Sheet Metal Shop PR 1826 B 1/2 Part B 1.7 kg 4 65 20 49 1.7 Kgs 1 83.3 Paint Shop Aviox 77702 Topcoat Grey BAC707 5 litre 0 20 10 10 5 Litres 1.313 65.7 Paint Shop Fluid Resistant Epoxy Primer 10P4‐2NF 4.8 kg 1 16 4 13 4.8 Kgs 1 62.4 Paint Shop ALEXIT‐FST‐Metallic‐Basecoat 404‐54 93KK warm silver 5 kg 0 10 0 10 5 Kgs 1 50.0

Paint ShopALEXIT FST Strukturlack 404‐12 topcoat 1773 porcelain AIC 3.25semi‐gloss 5 kg 38 32 7 5 Kgs 1 35.0

Paint ShopALEXIT FST Strukturlack 404‐12 topcoat 5788 bleu gris ASNA 3687‐5316 semi‐gloss 10 kg 3 1 1 3 10 Kgs 1 30.0

Paint Shop ALEXIT‐Harter / Hardener 405‐03 6 kg 5 5 5 5 6 Kgs 1 30.0 Paint Shop ALEXIT‐Härter / Hardener 345‐55 2.5 litre 0 15 5 10 2.5 Litres 1.11 27.8 Composite Shop ALEXIT‐FST Fuller 495‐14farblos / transparent 400 ml 49 120 73 96 0.4 Litres 0.65 25.0 Paint Shop ALEXIT‐H/S BaseCoat 411‐22914R white/ BAC 7067 3 litre 0 6 0 6 3 Litres 1.3 23.4 Paint Shop ALEXIT‐Activated Thinner 902‐37 5 litre 5 10 10 5 5 Litres 0.9 22.5 Composite Shop Renlam LY 560 1 litre 13 9 1 21 1 Litres 1.03 21.6 Paint Shop ALEXIT‐Activated Thinner 901‐72 4 litre 12 0 6 6 4 Litres 0.9 21.6 Paint Shop ALEXIT‐Hardener 405‐86 1 litre 0 28 9 19 1 Litres 1.1 20.9

Paint ShopALEXIT‐FST Strukturlack 404‐12/topcoat 784U dark porcelain AIC 3.38 semi‐gloss 10 kg 0 3 1 2 10 Kgs 1 20.0

Composite Shop Micro‐Ultra 15‐3 Filler 4 kg 0 5 0 5 4 Kgs 1 20.0 Trim Shop Micro‐Ultra 15‐3 Filler 4 kg 0 5 0 5 4 Kgs 1 20.0 Sheet Metal Shop PR148 Adhesion Promoter 500ml bottle 500 ml 0 16 3 13 0.5 Litres 2.81 18.3



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Sheet Metal Shop Ardrox AV30 400 ml 0 60 9 51 0.4 Litres 0.89 18.2 Paint Shop ALEXIT‐ClearCoat 411‐14000U Colourless high gloss 4 litre 0 8 4 4 4 Litres 1.1 17.6 NDT Shop Spotcheck SKC‐S 440 ml 23 40 8 55 0.44 Litres 0.72 17.4 Paint Shop Aviox Non Slip Topcoat 054569 Grey 1 litre 0 20 10 10 1 Litres 1.501 15.0 Paint Shop Aeroflex Finish G12E25 Aluminium 5 litre 3 2 2 3 5 Litres 0.977 14.7 Composite Shop ALEXIT‐FST Fuller 495‐14 farblos / transparent 200 ml 49 120 73 96 0.2 Litres 0.65 12.5 Trim Shop 3M Scotch‐Weld 10 Universal Contact Adhesive, Sprayable 1 litre 15 5 5 15 1 Litres 0.803 12.0

Paint ShopALEXIT FST Strukturlack 404 12 topcoat 7226 smoke white AIC 12.5semi‐gloss 10 kg 1 0 0 1 10 Kgs 1 10.0

Paint ShopALEXIT‐FST Strukturlack 404‐12/topcoat 1376 light beige AIC 3.1 semi‐gloss 5 kg 1 1 0 2 5 Kgs 1 10.0

Paint Shop Hardener 92217 5 litre 1 2 1 2 5 Litres 0.966 9.7 Paint Shop Pyroflex 7D713 1 litre 6 3 0 9 1 Litres 0.992 8.9 Paint Shop Accelerator S66/13 5 litre 1 2 1 2 5 Litres 0.81 8.1 Paint Shop Aerodur ARC 054569 BAC 707 M9001 Grey 1 litre 3 5 2 6 1 Litres 1.233 7.4 Composite Shop 3M Scotch‐Weld 10 Universal Contact Adhesive, Sprayable 500 ml 15 5 5 15 0.5 Litres 0.803 6.0 Composite Shop WD40 Multi‐Use product ‐ Aerosol 100 ml 0 60 0 60 0.1 Litres 0.817 4.9 Composite Shop EPIBOND 156‐1 A US 1 litre 0 4 1 3 1 Litres 1.5 4.5 Paint Shop ALEXIT‐Activated Thinner 902‐31 farblos / transparent 1 litre 1 12 8 5 1 Litres 0.87 4.4 Paint Shop ALEXIT‐H/S BaseCoat 411‐22 51TZ blue 3 litre 0 1 0 1 3 Litres 1.3 3.9 Paint Shop ALEXIT‐H/S BaseCoat 411‐22631Y light green 3 litre 1 0 0 1 3 Litres 1.3 3.9 Paint Shop ALEXIT‐HS BaseCoat 411‐22630Y dark green 3 litre 0 4 3 1 3 Litres 1.3 3.9 Paint Shop ALEXIT‐Harter / Hardener 345‐15farblos / transparent 1 litre 2 1 0 3 1 Litres 1.11 3.3 Paint Shop Hardener 0651 1 litre 2 1 0 3 1 Litres 1.065 3.2

Sheet Metal Shop Bonderite M‐CR ALCRM1200BR Part A (Brush Alocrom 1200 Part A) 1 litre 0 4 1 3 1 Litres 1.005 3.0 Composite Shop ARALDITE 420 B 1 litre 0 5 2 3 1 Litres 1 3.0 Composite Shop EPIBOND 156 B US 1 litre 0 4 1 3 1 Litres 0.952 2.9 Composite Shop RENLEASE QZ 5111 1 litre 3 10 9 4 1 Litres 0.71 2.8 Paint Shop Aviox Hardener 90150 2.5 litre 0 4 3 1 2.5 Litres 1.124 2.8 Paint Shop ALEXIT‐Hardener 345‐57 2.5 litre 1 8 8 1 2.5 Litres 1.1 2.8 Composite Shop EPOCAST 54 A US 1 litre 2 2 2 2 1 Litres 1.19 2.4

Composite ShopLOCTITE EA 9309NA AERO PART B 25GR KIT known as EA 9309NA PART B 25G E‐Z PAK 1 litre 0 2 0 2 1 Litres 1 2.0

NDT Shop Zyglo ZP‐9F – aerosol 440 ml 5 0 0 5 0.44 Litres 0.83 1.8

Sheet Metal Shop3M Scotch‐Weld™ Neoprene High Performance Contact Adhesive EC‐1357 Grey‐Green 1 litre 1 Litres 0.84 ‐

Paint Shop 463‐12‐8 Primer 065724 Green 5 litre 0 0 0 0 5 Litres 1.286 ‐ Paint Shop Activator 99330 2.5 litre 0 0 0 0 2.5 Litres 0.876 ‐ Paint Shop Aerodur C21/100 054569 BAC707 M9001 Grey 5 litre 0 0 0 0 5 Litres 1.421 ‐ Paint Shop Aerodur Clearcoat UVR 5 litre 0 0 0 0 5 Litres 1.003 ‐ Paint Shop Aerodur Finish C 21/100 UVR 100 BAC7067 M8001 White 5 litre 0 0 0 0 5 Litres 1.421 ‐ Paint Shop Aerodur HS 37092 Primer BAC452 059132 Green 1 litre 0 0 0 0 1 Litres 1.497 ‐ Paint Shop Aerodur SGL Aluminium Topcoat 000589 5 litre 0 0 0 0 5 Litres 1.155 ‐ Paint Shop Aeroflex HS 113F01 000744 Black 1 litre 0 0 0 0 1 Litres 1.017 ‐ Paint Shop Aeroflex HS 113F01 702944 Grey 5 litre 0 0 0 0 5 Litres 1.175 ‐

Paint ShopALEXIT FST Strukturlack 404 12 topcoat 7619 pepperdust AIC 2.10semi‐gloss 10 kg 0 20 20 0 10 Kgs 1 ‐

Paint ShopALEXIT FST Strukturlack 404 12 topcoat 7620 quartz grey AIC 2.11semi‐gloss 5 kg 0 0 0 0 5 Kgs 1 ‐



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Paint ShopALEXIT FST Strukturlack 404‐12 topcoat 5723 royal blue AIC 5.31semi‐gloss 10 kg 0 0 0 0 10 Kgs 1 ‐

Paint Shop ALEXIT FST Strukturlack 404‐12 topcoat 70DV foggy AIC 2.53semi‐gloss 10 kg 0 0 0 0 10 Kgs 1 ‐ Paint Shop ALEXIT Harter Hardener 450 farblos transparent 6 kg 0 0 0 0 6 Kgs 1 ‐

Paint ShopALEXIT‐FST Strukturlack 404‐12/topcoat 9227 black / schwarz AIC 11.1 matt / mat 5 kg 0 0 0 0 5 Kgs 1 ‐

Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat7363 grey 429 AIC 2.5semi‐gloss 10 litre 0 1 1 0 10 Litres 1.4 ‐

Paint ShopALEXIT‐FST Strukturlack 404‐12/topcoat773X aza light grey AIC 2.49semi‐gloss 5 kg 0 0 0 0 5 Kgs 1 ‐

Paint Shop ALEXIT‐FST‐Topcoat 346‐557619 pepperdust AIC 2.10semi‐gloss 10 kg 0 10 10 0 10 Kgs 1 ‐ Paint Shop ALEXIT‐FST‐Topcoat 346‐557708 fog AIC 2.16semi‐gloss 10 kg 0 10 10 0 10 Kgs 1 ‐ Paint Shop ALEXIT‐FST‐Topcoat 346‐57773X aza light grey AIC 2.49semi‐gloss 12 kg 0 0 0 0 12 Kgs 1 ‐ Paint Shop ALEXIT‐Härter / Hardener 402 farblos / transparent 6 kg 0 0 0 0 6 Kgs 1 ‐ Paint Shop ALEXIT‐Verdünner / Thinner 62 5 litre 0 0 0 0 5 Litres 0.88 ‐ Paint Shop Aviox 37098 Primer Yellow 5 litre 0 5 5 0 5 Litres 1.523 ‐ Paint Shop Aviox 37124 CF Primer 5 litre 5 Litres 1.348 ‐ Paint Shop Aviox 77702 Topcoat 000100 BAC7067 White 5 litre 0 0 0 0 5 Litres 1.313 ‐ Paint Shop Aviox 77702 Topcoat 000744 BAC 701 Black 5 litre 0 0 0 5 Litres 1.313 ‐ Paint Shop Aviox 77702 Topcoat 023836 RAL 3000 Red 1 litre 0 0 0 0 1 Litres 1.313 ‐ Paint Shop Aviox Activator 99321 2.5 litre 0 0 0 0 2.5 Litres 0.898 ‐ Paint Shop Aviox Clearcoat UVR 5 litre 0 0 0 0 5 Litres 1 ‐ Paint Shop Aviox Non Slip Topcoat 000100 White 1 litre 0 0 0 0 1 Litres 1.501 ‐ Paint Shop Aviox Primer 37098 5 litre 0 5 5 0 5 Litres 1.527 ‐ Paint Shop CELEROL‐FST‐Pore Filler 369‐119110 WeiB / White 10 kg 0 1 1 0 10 Kgs 1 ‐ Paint Shop CELEROL‐Härter / Hardener 909‐78 1 litre 0 0 0 0 1 Litres 0.91 ‐ Paint Shop CELEROL‐Thinner 901‐97 2.5 litre 0 0 0 0 2.5 Litres 0.87 ‐ Paint Shop CELEROL‐Wash‐Primer 913‐210113 gelbgrun / yellow green 4 litre 4 Litres 0.96 ‐ Paint Shop Epoxy Primer 37035A Green 5 litre 0 0 0 0 5 Litres 1.275 ‐ Paint Shop Hardener 90121 1 litre 0 0 0 0 1 Litres 1.16 ‐ Paint Shop Hardener 92140 5 litre 0 0 0 0 5 Litres 0.851 ‐ Paint Shop Hardener CA 116 for 463‐12‐8 5 litre 0 0 0 0 5 Litres 0.966 ‐ Paint Shop Hardener S 66/22 R 5 litre 0 0 0 0 5 Litres 0.955 ‐ Paint Shop Metaflex 1001 Wash Primer 5 litre 0 0 0 0 5 Litres 0.992 ‐ Composite Shop Thinner 0470 NV 1Lt 1 litre 0 0 0 0 1 Litres 0.85 ‐ Composite Shop Thinner 0491 1 litre 0 0 0 0 1 Litres 0.84 ‐ NDT Shop Zyglo ZL‐37 1 litre 0 0 0 0 1 Litres 0.95 ‐ NDT Shop Zyglo ZL‐60C 440 ml 0 0 0 0 0.44 Litres 0.88 ‐

Paint Shop ALEXIT FST‐Klarlack 404 15 Clearcoatfarblos / transparent matt / mat 1 litre 0 0 2 0 1 Litres 1.1 ‐ Paint Shop ALEXIT‐H/S BaseCoat 411‐22 632Y mid green 3 litre 0 1 3 0 3 Litres 1.3 ‐

Total 7,016.2



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Landing Gear ‐ Hangar 1

Department Product Name UOM Adjust Factor Adjusted Units


2018)

Total quantities purchased for 2018

Balance End 2018

2018 Usage Density Units Mass - Kgs

Assembly Shop 3M Scotch‐Weld Tamper Proof Sealant EC‐1252 White 5oz 0.141 Kgs 1 8 0 9 1.00 Kgs 1.3 Machine Shop ACC FINAL PS 870 B 2 100 ML 0.1 litres 23 291 35 279 1.78 litres 49.7 Paint Shop Aerodur 37047 CF Primer Grey 2.5 LITRE 2.5 litres 1 2 2 1 1.29 litres 3.2 Paint Shop Aerodur SGL Aluminium Topcoat 000589 LITRE 1 litres 30 180 65 145 1.16 litres 167.5 Assembly Shop ARALDITE 2015 HARDENER 50 ML 0.05 litres 1 0 1 0 0.65 litres ‐ Paint Shop ARDROX AV 100D LITRE 1 litres 36 0 13 23 0.97 litres 22.3 Plating Shop CAUSTIC SODA 5% =

APU Unit ‐ Hangar 5

Department Product Name


Total quantities purchased for 2018

Closing Stock 31 Dec 2018

Usage 2018 UOM

Conversion Factor

Ltrs / Kgs Density Kgs

NDT Shop WD40 AEROSOL 7 36 2 41 100ml 0.1 4.1 0.817 3.35 Electric/Pneumatic Shop 1201 Red, Air‐Dry Enamel 0 Us Quart 0.946 0 1.198 ‐ Electric/Pneumatic Shop 3M Scotch‐Weld 10 Universal Contact Adhesive, Sprayable 0 0 0 0 400ml 0.4 0 0.803 ‐ Machine Shop 3M Scotch‐Weld Solvent No.1 EC‐5022 0 Litre 1 0 0.76 ‐ Electric/Pneumatic Shop Acetic Acid 9.5‐9.9% 0 5 0 5 5 Litres 5 25 1.01 25.25 Plasma Shop Acetylene, dissolved 0 0 0 0 97kgs 97 0 1 ‐ Electric/Pneumatic Shop Ardrox 5503 0 25Ltr 0 25 20 Litres 20 500 0.77 385.00 NDT Shop Ardrox 9D1B Aerosol 0 6 0 6 400ml 0.4 2.4 0.87 2.09 Cleaning Shop Axarel 2000 0 3 0 3 25 litre 25 75 1 75.00 Electric/Pneumatic Shop Carboclean LN 1 0 1 0 25 Litres 25 0 0.94 ‐ NDT Shop DGF 123 4 5 2 7 9 oz 0.255 1.785 1 1.79 Electric/Pneumatic Shop DOW CORNING(R) 1200 OS PRIMER CLEAR 2 2 0 4 500ml 0.5 2 0.82 1.64 Electric/Pneumatic Shop Ethyl alcohol, Pure 0 2.5Ltr 0 2.5 2.5 litre 2.5 6.25 0.789 4.93 Cleaning Shop Extreme Simple Green Aircraft & Precision Cleaner 0 0 0 0 25 litre 25 0 0.99 ‐ Electric/Pneumatic Shop Freeze‐Spray 5 10 4 11 600ml 0.6 6.6 0.548 3.62 Electric/Pneumatic Shop Hylomar Aerograde Ultra PL32A ‐ Light, Medium & Heavy Grades 2 2 1 3 3.5oz 0.1 0.3 1 0.30 Machine Shop LOCTITE 242 known as Loctite 242 0 3 0 3 250ml 250 750 1.08 810.00 Electric/Pneumatic Shop LOCTITE 290 MOD 0 1 0 1 30ml 0.03 0.03 1.08 0.03 NDT Shop LOCTITE 620 0 4 2 2 50ml 0.05 0.1 1.16 0.12 Electric/Pneumatic Shop LOCTITE 640 MOD 0 0 0 0 30ml 0.03 0 1.05 ‐ Electric/Pneumatic Shop LOCTITE EA 9340 B HARDENER known as HYSOL 9340 EPK 2.7OZ KT HARD 0 0 0 0 454g 0.454 0 1 ‐ Electric/Pneumatic Shop LOCTITE LB 8008 C5‐A known as Copper Anti‐Seize Lubricant 0 6 2 4 453g 0.453 1.812 1 1.81 Electric/Pneumatic Shop LOCTITE SF 7400 known as LOCTITE 7400 20ml Blist. M/L 0 30ml 0.03 0 0.97 ‐ Electric/Pneumatic Shop LOCTITE SF 7471 known as LOCTITE 7471 150ml EN 1 2 0 3 30ml 0.03 0.09 0.8 0.07 Machine Shop LOCTITE SF 7649 ACTIVATOR known as 7649 PRIMER N/500ML 1 2 1 2 1 litre 1 2 0.7936 1.59 Electric/Pneumatic Shop MOLYKOTE D‐321 R Anti‐Friction Coating 2 8 4 6 1 litre 1 6 1.07 6.42 Machine Shop Oxygen, Compressed 0 0 0 0 97kgs 97 0 1 ‐ NDT Shop Spotcheck SKC‐S 0 0 0 0 440ml 0.44 0 0.72 ‐ Electric/Pneumatic Shop SPRAY ORR‐LAC ZINC PRIMER 0 680g 0.68 0 1 ‐ Electric/Pneumatic Shop SW‐6 OZZY JUICE 160 Ltr 320 Ltr 0 480 litre 1 480 1 480.00 Electric/Pneumatic Shop Tech Rub‐O‐Matic, Aerosol 6 0 6 0 500ml 0.5 0 0.724 ‐

Total 1,803.00



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I2 Waste Aviation Fuels and Oils

DAL ID No. Date (of Collection from DAL)Description Litres Density Kgs

Collection Company

HW‐18‐01 16/01/2018Waste Fuel & Oil 1,700 0.78 1,326 ENVA



HW‐18‐10 29/03/2018

Waste Fuel and Oil 5,200 0.78 4,056 ENVA

HW‐18‐15 26/04/2018


HW‐18‐16 27/04/2018Waste Fuel 10,250 0.78 7,995 ENVA

HW‐18‐17 16/05/2018


HW‐18‐20 23/07/2018


HW‐18‐24 26/10/2018 Waste Oil 3,600 0.78 2,808 ENVA


Total 65,510 51,098

Total Inputs (Kgs) 68,458.91



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Solvent Mass Balance ‐ OutputsCompany Dublin AerospaceReporting Period 1 Jan 2018 ‐ 31 Dec 2018

Product Nam Product Reference Mass KgsOutputs

O1 Emissions in Waste Gases via Stack Emissions 1,341

O2 Organic Solvents lost in Waste Water Discharge ‐

O3 Quantity of Organic Solvent in Finished Product as contamination ‐

O4 Fugitive Emissions of Solvent 226

O5 Solvents lost due to Chemical or Physical Reactions

O6 Organic Solvents Contained in Collected wastesEnva Shannon 2,122 Enva Portlaoise 4,695 Rialta 4,733

O7 Organic solvents in contained in finished product / paint preparations

Total 4,244

O8 Organic solvents contained in preparations recovered for reuse 51,098 Waste Aviation Fuel Oil, Hydraulic Oil and Engine Oil

O9 Organic Solvents released in other ways ‐

Total 68,459



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Fugitive Emissions Calculations

F = I1 ‐ O1 ‐ O5 ‐ O6 ‐ O7 ‐ O8F = O2 + O3 + O4 + O9

Fugitive Emissions as % of solvent input = F / (I1 + I2) X 100%

Fugitive Emissions for 2018 are calculated as follows:

F = O2 + O3 + O4 + O9 226 kgs

I1 + I2 68459 kgs

Fugitive Emissions as % of Solvent 0.33%



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Hangar Department Product Name Manufacturer Name Vapour Pressure Standardised VP (k DensityHangar 1 Assembly Shop 3M Scotch‐Weld Tamper Proof Sealant EC‐1252 White 3M United Kingdom PLC

Hangar Department Product Name Manufacturer Name Vapour Pressure Standardised VP (k DensityHangar 1 Machine Shop ACC FINAL PS 870 B 2 Sealants Europe SAS Highest known value: 3.2 kPa (23.8 mm Hg) 3.20 1.78Hangar 5 Machine Shop LOCTITE 242 known as Loctite 242 Henkel Ltd

Hangar Department Product Name Manufacturer Name Vapour Pressure Standardised VP (k DensityHangar 4 and 5 Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat 784U dark porcelain AIC 3.38 semi‐gloss Mankiewicz Gebr. & Co.(GmbH & Co ca. 100 hPa (50 °C) 1000.00 1.4Hangar 4 and 5 Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat 9185 grey cloud AIC 2.8 semi‐gloss Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 C) #8451 1000.00 1.4Hangar 4 and 5 Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat 9227 black / schwarz AIC 11.1 matt / mat Mankiewicz Gebr. & Co. (GmbH & Coca. 100 hPa (50 Â°C) #8451 1000.00 1.4Hangar 4 and 5 Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat7363 grey 429 AIC 2.5semi‐gloss Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa(50 °C) 1000.00 1.4Hangar 4 and 5 Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat7708 fog AIC 2.16Semi‐gloss Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.4Hangar 4 and 5 Paint Shop ALEXIT‐FST Strukturlack 404‐12/topcoat773X aza light grey AIC 2.49semi‐gloss Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.4Hangar 4 and 5 Paint Shop ALEXIT‐FST‐Metallic‐Basecoat 404‐54 93KK warm silver Mankiewicz Gebr. & Co. (GmbH & Co100 hPa (50 °C) 1000.00 1.1Hangar 4 and 5 Paint Shop ALEXIT‐FST‐Topcoat 346‐557619 pepperdust AIC 2.10semi‐gloss Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.6Hangar 4 and 5 Paint Shop ALEXIT‐FST‐Topcoat 346‐557708 fog AIC 2.16semi‐gloss Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.6Hangar 4 and 5 Paint Shop ALEXIT‐FST‐Topcoat 346‐57773X aza light grey AIC 2.49semi‐gloss Mankiewicz Gebr. & Co. (GmbH & Co100 hPa(50 °C) 1000.00 1.6Hangar 4 and 5 Paint Shop ALEXIT‐H/S BaseCoat 411‐22 51TZ blue Mankiewicz Gebr. & Co. (GmbH & Coca. 100 hPa (50 °C) 1000.00 1.3Hangar 4 and 5 Paint Shop ALEXIT‐H/S BaseCoat 411‐22 632Y mid green Mankiewicz Gebr. & Co. (GmbH & Coca. 100 hPa (50 °C) 1000.00 1.3Hangar 4 and 5 Paint Shop ALEXIT‐H/S BaseCoat 411‐22631Y light green Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.3Hangar 4 and 5 Paint Shop ALEXIT‐H/S BaseCoat 411‐22914R white/ BAC 7067 Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.3Hangar 4 and 5 Paint Shop ALEXIT‐Hardener 345‐57 Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa 50 #8451 1000.00 1.1Hangar 4 and 5 Paint Shop ALEXIT‐Hardener 405‐86 Mankiewicz Gebr. & Co. (GmbH & Co100 hPa (50 °C) 1000.00 1.1Hangar 4 and 5 Paint Shop ALEXIT‐Harter / Hardener 345‐15farblos / transparent Mankiewicz Gebr. & Co. (GmbH & Co100 hPa (50 °C) 1000.00 1.11Hangar 4 and 5 Paint Shop ALEXIT‐Härter / Hardener 345‐55 Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.11Hangar 4 and 5 Paint Shop ALEXIT‐Härter / Hardener 402 farblos / transparent Mankiewicz Gebr. & Co. (GmbH & Coca. 100 hPa (50 °C), ca. 10 hPa (20 °C) 1000.00 1.11Hangar 4 and 5 Paint Shop ALEXIT‐Harter / Hardener 405‐03 Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.11Hangar 4 and 5 Paint Shop ALEXIT‐HS BaseCoat 411‐22630Y dark green Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 1.3Hangar 4 and 5 Paint Shop ALEXIT‐Primer 492‐11116G elfenbein/ivory 1014 Mankiewicz Gebr. & Co. (GmbH & Co100 hPa ( 50 °C) 1000.00 1.4Hangar 4 and 5 Paint Shop ALEXIT‐Verdünner / Thinner 62 Mankiewicz Gebr. & Co. (GmbH & Coca. 100 hPa (50 °C) ca. 12 hPa (20 °C) 1000.00 0.88Hangar 1 Paint Shop ARDROX AV 100D Chemetall plc Not Available 1.00 0.97Hangar 4 and 5 Paint Shop Aviox 37098 Primer Yellow Akzo Nobel Aerospace Coatings Not Available 1.00 1.527Hangar 4 and 5 Paint Shop Aviox 37124 CF Primer Akzo Nobel Aerospace Coatings Not Available 1.00 1.348Hangar 4 and 5 Paint Shop Aviox 77702 Topcoat 000100 BAC7067 White Akzo Nobel Aerospace Coatings Not Available 1.00 1.313Hangar 4 and 5 Paint Shop Aviox 77702 Topcoat 000744 BAC 701 Black Akzo Nobel Aerospace Coatings Not Available 1.00 1.313Hangar 4 and 5 Paint Shop Aviox 77702 Topcoat 023836 RAL 3000 Red Akzo Nobel Aerospace Coatings Not Available 1.00 1.313Hangar 4 and 5 Paint Shop Aviox 77702 Topcoat Grey BAC707 Akzo Nobel Aerospace Coatings Not Available 1.00 1.313Hangar 4 and 5 Paint Shop Aviox Activator 99321 Akzo Nobel Aerospace Coatings Not Available 1.00 0.898Hangar 4 and 5 Paint Shop Aviox Clearcoat UVR Akzo Nobel Aerospace Coatings Not Available 1.00 1Hangar 4 and 5 Paint Shop Aviox Hardener 90150 Akzo Nobel Aerospace Coatings Not Available 1.00 1.124Hangar 4 and 5 Paint Shop Aviox Non Slip Topcoat 000100 White Akzo Nobel Aerospace Coatings Not Available 1.00 1.501Hangar 4 and 5 Paint Shop Aviox Non Slip Topcoat 054569 Grey Akzo Nobel Aerospace Coatings Not Available 1.00 1.501Hangar 4 and 5 Paint Shop Aviox Primer 37098 Akzo Nobel Aerospace Coatings Not Available 1.00 1.527Hangar 4 and 5 Paint Shop CELEROL‐FST‐Pore Filler 369‐119110 WeiB / White Mankiewicz Gebr. & Co. (GmbH & Co100 hPa (50 °C) #8451 1000.00 0.915Hangar 4 and 5 Paint Shop CELEROL‐Härter / Hardener 909‐78 Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 0.91Hangar 4 and 5 Paint Shop CELEROL‐Thinner 901‐97 Mankiewicz Gebr. & Co. (GmbH & Co100 hPa(50 °C) 1000.00 0.87Hangar 4 and 5 Paint Shop CELEROL‐Wash‐Primer 913‐210113 gelbgrun / yellow green Mankiewicz Gebr. & Co. (GmbH & Coca.100 hPa (50 °C) 1000.00 0.96Hangar 4 and 5 Paint Shop CLEANING SOLVENT C28/15 Akzo Nobel Coatings Inc Not Available 1.00 0.819Hangar 1 Paint Shop Eclipse ECL‐G‐ 064092 Yellow Akzo Nobel Aerospace Coatings Not Available 1.00 1.126Hangar 1 Paint Shop Eclipse Fast Dry Flow Control Component TR‐113 Akzo Nobel Aerospace Coatings Not Available 1.00 0.905Hangar 1 Paint Shop Eclipse Fast Dry Flow Control Component TR‐113 Akzo Nobel Aerospace Coatings Not Available 1.00 0.99Hangar 1 Paint Shop Eclipse High Solids Polyurethane Enamel ECL‐G‐101 Akzo Nobel Aerospace Coatings Not Available 1.00 1.302Hangar 1 Paint Shop Eclipse High Solids Polyurethane Enamel ECL‐G‐1166 Akzo Nobel Aerospace Coatings Not Available 1.00 1.302Hangar 1 Paint Shop Eclipse High Solids Polyurethane Enamel PC‐233 Akzo Nobel Aerospace Coatings Not Available 1.00 1.16Hangar 1 Paint Shop Eclipse High Solids Polyurethane Enamel PC‐233 Akzo Nobel Aerospace Coatings Not Available 1.00 1.16Hangar 1 Paint Shop Eclipse Topcoat Repair Kit ECL‐G‐101 BAC707 Grey Akzo Nobel Aerospace Coatings Not Available 1.00 1.302Hangar 1 Paint Shop Elastomeric Primer Accel PPG Industries (UK) Ltd Highest known value: 3.2 kPa (23.8 mm Hg) 3.20 1Hangar 4 and 5 Paint Shop Epoxy Primer 37035A Green Akzo Nobel Aerospace Coatings Not Available 1.00 1.275



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EPA Export 25-04-2020:08:17:30

Hangar Department Product Name Manufacturer Name Vapour Pressure Standardised VP (k DensityHangar 1 Paint Shop Everlube 620c Everlube Products Not Available 1.00 1.09Hangar 4 and 5 Paint Shop Fluid Resistant Epoxy Primer 10P4‐2NF Akzo Nobel Aerospace Coatings Not Available 1.00 1.265Hangar 1 Paint Shop Fluid Resistant Epoxy Primer 10P4‐2NF Akzo Nobel Aerospace Coatings Not Available 1.00 1.265Hangar 1 Paint Shop Fluid Resistant Epoxy Primer 463‐12‐8 Akzo Nobel Aerospace Coatings Not Available 1.00 1.291Hangar 1 Paint Shop Fluid Resistant Epoxy Primer EC‐117 Akzo Nobel Aerospace Coatings Not Available 1.00 0.839Hangar 4 and 5 Paint Shop Hardener 0651 Akzo Nobel Aerospace Coatings Not Available 1.00 1.065Hangar 4 and 5 Paint Shop Hardener 90121 Akzo Nobel Aerospace Coatings Not Available 1.00 1.16Hangar 4 and 5 Paint Shop Hardener 92140 Akzo Nobel Aerospace Coatings Not Available 1.00 0.851Hangar 4 and 5 Paint Shop Hardener 92217 Akzo Nobel Aerospace Coatings Not Available 1.00 0.906Hangar 1 Paint Shop HARDENER 92217 Akzo Nobel Aerospace Coatings Not Available 1.00 0.966Hangar 4 and 5 Paint Shop Hardener CA 116 for 463‐12‐8 Akzo Nobel Aerospace Coatings Not Available 1.00 0.812Hangar 1 Paint Shop Hardener CA 116 for 463‐12‐8 Akzo Nobel Aerospace Coatings Not Available 1.00 0.812Hangar 4 and 5 Paint Shop Hardener S 66/22 R Akzo Nobel Aerospace Coatings Not Available 1.00 0.955Hangar 1 Paint Shop Hardener S 66/22 R Akzo Nobel Aerospace Coatings Not Available 1.00 0.955Hangar 4 and 5 Paint Shop Hardener S66/14 Akzo Nobel Aerospace Coatings Not Available 1.00 1.001Hangar 1 Paint Shop High Solids Epoxy Primer 10P20‐44 AkzoNobel Aerospace Coatings Not Available 1.00 1.444Hangar 4 and 5 Paint Shop Metaflex 1001 Wash Primer Akzo Nobel Aerospace Coatings Not Available 1.00 0.992Hangar 4 and 5 Paint Shop Pyroflex 7D713 Akzo Nobel Aerospace Coatings Not Available 1.00 0.992Hangar 1 Paint Shop ROCKHARD THINNER INDESTRUCTIBLE PAINT LTD Not Available 1.00 0.9Hangar 1 Paint Shop SermeTel W / W (FX‐2) Praxair Surface Technologies 3.2 kPa (23.7 mm Hg) [room temperature] 3.16 1.6Hangar 1 Paint Shop Thinner C25/90S Akzo Nobel Aerospace Coatings Not Available 1.00 0.85Hangar 1 Paint Shop Thinner C25/90S AkzoNobel Aerospace Coatings Not Available 1.00 0.85Hangar 4 and 5 Paint Shop Thinner M600 Akzo Nobel Aerospace Coatings Not Available 1.00 0.753Hangar 1 Paint Shop Thinner Reducer Tr‐114 Akzo Nobel Aerospace Coatings Not Available 1.00 1.142Hangar 1 Paint Shop Thinner Reducer TR‐114 Thinner Akzo Nobel Aerospace Coatings Not Available 1.00 1.142Hangar 4 and 5 Paint Shop Thinners C25/90S Akzo Nobel Aerospace Coatings Not Available 1.00 0.85Hangar 5 Plasma Shop Acetylene, dissolved BOC 698.5968 kPa (25 °C) 698.00 0.6208Hangar 1 Plating Shop CAUSTIC SODA 5% =

Dublin Aerospace - Solvent Management Plan 2018 · 2020. 4. 25. · Paint Shop ALEXIT‐Primer...

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Transcript of Dublin Aerospace - Solvent Management Plan 2018 · 2020. 4. 25. · Paint Shop ALEXIT‐Primer...