DT Hiload Commercial Overview...ALL OEM 40 SHORT TONS 400 SHORT TONS Komatsu HD325 HD465, HD 605...

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DT Hiload Commercial Overview October 2019

Transcript of DT Hiload Commercial Overview...ALL OEM 40 SHORT TONS 400 SHORT TONS Komatsu HD325 HD465, HD 605...

Page 1: DT Hiload Commercial Overview...ALL OEM 40 SHORT TONS 400 SHORT TONS Komatsu HD325 HD465, HD 605 HD785-5, HD785-7 HD1500-7 730E 830E-AC 860E-1K 930E-4, 930E-4SE 960E, …

DTHiloadCommercialOverview

October2019

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TotalSurface:52.000m2ShopsSurface:9.000m2

DTHiload:Loca<on&Opera<ngPrinciples

The Plant is located in Calle Dos # 9417,Quilicura. Santiago, Chile.

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DesarrollosTecnológicosS.A.

Evolu<onofDTSABodies

q FactoryFoundedonChileinMay1994withtheideaofmakeanewdesignofBodiesforminingDumpTrucks.q  In1995theprototypewasproducedforthefieldtest.q WithExcellentPerformanceonfield,thisnewsoluNonwasregisteredinMarch1996.q From1996to2001weresold400bodiesonChile,Peru,UnitedStatesandAustraliabecamethemostreliablebodyofthe

market.q  InJuly2001Thecompany´snamewasmodifiedto“DesarrollosTecnologicosS.A”(DTSA).q TheBodydesignofDesarrollosTecnológicoshasimprovedeveryyearwithnewstagesin2002,2003and2004.q DTSADevelopthenew"BodyPhaseX"in2015.q  InMay2016DTSAMade"TheWorldbiggestBody"fora400MTdumpTruck.q  InMarch2019DTSAMovedtonewfacility in“BuenaventuraPlant”to increasetheproducNoncapacityand improvethe

manufacturingprocesses.

1994

2011

2016

1996

VII

DTSAHistory:Since1994.

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Customized body design.

Customer

CustomizedBody

Bodydesign

DTSA

Engineering Sales

ProducNon

MineoperaNonalcondiNons&Specs

“Tailormade”soluNons

Inventory

TechnicalSupport

AFTERMARKET

Seller

Parts&ServicesFactory

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CurvedBodyconceptandeasykitassembly

TailoredSoluNon Customerrequirements CustomizedBody

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ALLOEM 40SHORTTONS 400SHORTTONS

Komatsu HD325HD465,HD605

HD785-5,HD785-7 HD1500-7 730E 830E-AC 860E-1K

930E-4,930E-4SE 960E,980E

Caterpillar 770,772 775 777 785 789 793 795 797

Hitachi EH1600EH1700-

3 EH3000 EH3500ACII EH4000ACII EH4500EH5000ACIIEH5000AC-3

Liebherr T264 T282/T284

US6,520,590B2

DTSAInven<onPatent®

PATENTED DESIGN FOR ALL MAKES AND MODELS

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DTHiload CompeNtor StandardBody

Average payload is

higher with DT

Srudy: Lower TCO with a DT body (*)

Average Fuel consumption is lower with DT.

AdvantagesofDTSABodies:LowerTCO

930E-4

analysis made by External Application Dept. (*) TCO: Total Cost Ownership

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WEIGHT AND PAYLOAD COMPARISON (EG. Komatsu 930E)

ü  DTismodular(easymaintenance)ü  DTislighterwithfullpackage(-12mt,basedonesNmatedBWdeclaredvalues)ü  DTcarriesmorepayload(+15mt,basedonBWdeclaredvalues)

Weight:Base:36,0TonsFullPack:39,7TonsStd.Capacity:KAC2:1:175M3SAE2:1:208M3

Weight:Base:47,8TonsFullPack:52,7TonsStd.Capacity:KAC2:1:166M3SAE2:1:202M3

AdvantagesofDTSABodies:LowerWeight

DTSA STDBody

OurDTDumpBodiesareengineeredtoincreaseyourmineproducNonandbofomlineprofitability.TheweightofDTBodiesarecustom-designed,engineered,andbuiltatthe“RightWeight”foryourspecificminingapplicaNon.

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BaseFloor:16mm

Canopy:6–10mm+4mm

Withliners:+6mm.Totalfloorthickness:22mmFullplates=fullweight

BaseFloor:25mm+9mmthanstd.

Front:12mm+3mm

Withliners:+25mm(wear)or+12(impact).Totalfloorthickness:+50mm(wear)or+37mm(impact)

Triangles=lessweight

Advantages:SteelThickness+An<-abrassiveness

OurinnovaNveshapedesign(patented)allowsustodeliverastrongerdumpbodybuiltwith,lessbutmoreresistant,AnNabrassivesteelmaterialtoMAXIMIZEPAYLOAD.TheellipNcalshapeofourDTDumpBodiesREDUCESCARRYBACK,reducesNrewearandfuelcosts,andprovidesasaferloadingprocess.AllofourbodiesgothroughFEAANALYSIStoensurestrength,durabilityandlongevity.

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DT Hi-Load: Lighter liners and reinforcement options.

Komatsu930Eexample:Linersweight:2,4MT

Shieldingweight:1,5MTTotalProtec<onpack:3,9MT

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Advantages: KAC Payload.

SAE Volume Real Sitaution

Whcih do they fit better, SAE or KAC?

YOURTARGETVOLUME:BasedonminetargetinrelaNontomaterialdensity

KAC Volume

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CompleteDischarge

-  Lowerfuelconsump<on.(Lesshydrauliceffort)

-  Lowerdischarge<me>lower<mepercycle.

Advantages:LowerDischargeangle:35°vs45°

WEKNOWEVERYMINESITEISDIFFERENTSOWECUSTOMENGINEERTOMEETYOURAPPLICATIONREQUIREMENTS.WefactorinmanycriNcalaspects,frommaterialtowearpafernsandmuchmore–allwecan,todelivertheperfectdumpbodyforyourapplicaNon.UsingacombinaNonoftradiNonalengineeringanalysisandfiniteelementanalysis,thedesignsareevaluatedforseveralcasesencounteredduringoperaNons.SimulaNonsofboth,normaloperaNngcondiNonsandabnormalcondiNons,inwhichfailuremayoccur,allowtheengineeringteamtoopNmizethedesigntoensurestrength,life,andopNmizeweight.

Advantageswhendischargeload.

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Why the spillage has a cost? Ø  Safety: spillage can cause an accident

and generate operation lost (asset and lost time)

Ø  Can damage tires (tire price USD US$ 40000 each if it needs to be replaced).

Ø  Support equipment is needed to clean the loading area as well as roads.

Ø  Inefficiency at production . Lost of material before to arrive to the crusher. Lower speed to avoid road spillages.

DT HILOAD ® Bodies: Better for avoiding Spillage ü  MoreFreeboardcapacity.ü  Curvedcanopy:materialfellsdownattheloading

procedureandnotattheroad.ü  Beferdunkangle(13°vs.9°).ü  CurvedFloor:Beferloadingcenterwithbefer

balanceforthetruckü  Bodyisliflebitwider(coveringregularNres)ü  Afachments:Nredeflectors,mirrorprotectors,

canopyextension,rockejector,etc.).

CUSTOMFREEBOARDDesignedtocapturevolumetriccapacityforvariousmaterials(overburden,ore,coal)Mine-specificformatchingloadingtools.Zerospillrockduringtransport=lesscleanupFLEXIBLECANOPYLENGTH:SpecificforshopclearancewhileofferingcovertorequiredareasDUMPTAILHEIGHT:Properdumpgroundclearance,dumpingoverabermorinahopper

Advantages:Lowerspillage

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Where:MineinChileTruck:930E-4Body:DTHiloadAccidentrootcause:Operatorfellasleep.Standardwaytoturnbackthetruck:usingacablecrane.AternaNvewayusingthisbody:Usethebodystructuralresistanceandelas<citytoapplytheforce.Finalresult:Truckbackinopera<onandnobodyrepairneeded.

hfps://www.youtube.com/watch?v=f-JR1dYy8v8

Advantages:Elas<cityandStructuralresistance.

Straightness,elas<cityanddurabilityofDTSABody,realexampleatChileminea)ChileanCase

b)SouthAfricanCase

Where:MineinSouthAfricaTruck:930E-4Body:DTHiloadSituaNon:Bigrockfallsonbobycanopy.Finalresult:Truckbackinopera<onandnobodyrepairneeded.y

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DT Hiload body Standard maintenance: “Liners change-out” & “Overhaul”

n Body durability depends on: ü Material Abrasiveness ü Cycles per hour ü Material fragmentation ü Material Distribution ü Maintenance quality ü Mine operation quality

Linersreplacement:4,000-7,000hr

Overhaul:26,000-32,000hrPartReplacementp  FloorplatesandBeamsp  Canopyplatesifitisnecessary

- Mineral:Copper- Density:1.8Tonne/m3- Cycles:2.2perHr- Fleet:930Ex52

Durability(before1stOV)l  35,000Hrl  77,000Cyclesl  22,3MMTonnes

Minera Los Pelambres Case (MLP)

Advantages:DurabilityandMaintenance

Note:DTSAisinchargeofthemaintenanceofthesebodies.

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DTSA BODY’S ESTIMATED LIFE EXPECTANCY & 1ST OVERHAUL

DTHiloadbody®:Durable,Heavyduty,Strenght.

Note:ü  Consideringlevelsofwear,fragmentaNonandroadseverityintothesimulaNon(0=excellent;6=worst)ü  Bodies100%manufacturedwithwear-resistant450HBSteel,25mm(1inch)thickness(exceptpivotboxesmadeoutofstructuralSteel)ü  SimulaNonmadewith2cycles/hourü  RespecNngOEM’spayloadpolicy,maintenanceinstrucNonsgivenbyDTSAandusingOEMspareparts.ü  ThisisasimulaNononlyanddoesnotguaranteetheproductwillreachthegivenhours.ü  ResultscomparisonwitharealoperaNon:Basedon2cycles/hourinachileancoppermine,thefieldresultswerewellabovethesimulaNon

(InMLP,1stoverhaulgivenat31.000hours,andperformedinaverageat39.000hours).

Advantages:DurabilityandMaintenance

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DTHiloadbody:AdvantagesSummary

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GlobalSupply

SoluNonsforallOEMs

2NDFIT1STFIT

Parts&ServicesFleetOpNmizaNon

DTHiload–Commercialscope

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DTHiloadCustomers

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SHIPPING FORMATS

300 MT Body REQUIRES: 1 x 40’container + 1x 20’ container

NEW:QUARTERNE

STED

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May2016:FirstDTHiload®Dumpbodyfor400TPlace:DTPlant,Chile

A TEAM HERE TO HELP YOU ACHIEVE YOUR GOALS

THANKYOU

September2016:firstrunsof400TDTHiload®Dumpbody.

Place:Customer,USA