DT Hiload Commercial Overview...ALL OEM 40 SHORT TONS 400 SHORT TONS Komatsu HD325 HD465, HD 605...
Transcript of DT Hiload Commercial Overview...ALL OEM 40 SHORT TONS 400 SHORT TONS Komatsu HD325 HD465, HD 605...
DTHiloadCommercialOverview
October2019
TotalSurface:52.000m2ShopsSurface:9.000m2
DTHiload:Loca<on&Opera<ngPrinciples
The Plant is located in Calle Dos # 9417,Quilicura. Santiago, Chile.
DesarrollosTecnológicosS.A.
Evolu<onofDTSABodies
q FactoryFoundedonChileinMay1994withtheideaofmakeanewdesignofBodiesforminingDumpTrucks.q In1995theprototypewasproducedforthefieldtest.q WithExcellentPerformanceonfield,thisnewsoluNonwasregisteredinMarch1996.q From1996to2001weresold400bodiesonChile,Peru,UnitedStatesandAustraliabecamethemostreliablebodyofthe
market.q InJuly2001Thecompany´snamewasmodifiedto“DesarrollosTecnologicosS.A”(DTSA).q TheBodydesignofDesarrollosTecnológicoshasimprovedeveryyearwithnewstagesin2002,2003and2004.q DTSADevelopthenew"BodyPhaseX"in2015.q InMay2016DTSAMade"TheWorldbiggestBody"fora400MTdumpTruck.q InMarch2019DTSAMovedtonewfacility in“BuenaventuraPlant”to increasetheproducNoncapacityand improvethe
manufacturingprocesses.
1994
2011
2016
1996
VII
DTSAHistory:Since1994.
Customized body design.
Customer
CustomizedBody
Bodydesign
DTSA
Engineering Sales
ProducNon
MineoperaNonalcondiNons&Specs
“Tailormade”soluNons
Inventory
TechnicalSupport
AFTERMARKET
Seller
Parts&ServicesFactory
CurvedBodyconceptandeasykitassembly
TailoredSoluNon Customerrequirements CustomizedBody
ALLOEM 40SHORTTONS 400SHORTTONS
Komatsu HD325HD465,HD605
HD785-5,HD785-7 HD1500-7 730E 830E-AC 860E-1K
930E-4,930E-4SE 960E,980E
Caterpillar 770,772 775 777 785 789 793 795 797
Hitachi EH1600EH1700-
3 EH3000 EH3500ACII EH4000ACII EH4500EH5000ACIIEH5000AC-3
Liebherr T264 T282/T284
US6,520,590B2
DTSAInven<onPatent®
PATENTED DESIGN FOR ALL MAKES AND MODELS
DTHiload CompeNtor StandardBody
Average payload is
higher with DT
Srudy: Lower TCO with a DT body (*)
Average Fuel consumption is lower with DT.
AdvantagesofDTSABodies:LowerTCO
930E-4
analysis made by External Application Dept. (*) TCO: Total Cost Ownership
WEIGHT AND PAYLOAD COMPARISON (EG. Komatsu 930E)
ü DTismodular(easymaintenance)ü DTislighterwithfullpackage(-12mt,basedonesNmatedBWdeclaredvalues)ü DTcarriesmorepayload(+15mt,basedonBWdeclaredvalues)
Weight:Base:36,0TonsFullPack:39,7TonsStd.Capacity:KAC2:1:175M3SAE2:1:208M3
Weight:Base:47,8TonsFullPack:52,7TonsStd.Capacity:KAC2:1:166M3SAE2:1:202M3
AdvantagesofDTSABodies:LowerWeight
DTSA STDBody
OurDTDumpBodiesareengineeredtoincreaseyourmineproducNonandbofomlineprofitability.TheweightofDTBodiesarecustom-designed,engineered,andbuiltatthe“RightWeight”foryourspecificminingapplicaNon.
BaseFloor:16mm
Canopy:6–10mm+4mm
Withliners:+6mm.Totalfloorthickness:22mmFullplates=fullweight
BaseFloor:25mm+9mmthanstd.
Front:12mm+3mm
Withliners:+25mm(wear)or+12(impact).Totalfloorthickness:+50mm(wear)or+37mm(impact)
Triangles=lessweight
Advantages:SteelThickness+An<-abrassiveness
OurinnovaNveshapedesign(patented)allowsustodeliverastrongerdumpbodybuiltwith,lessbutmoreresistant,AnNabrassivesteelmaterialtoMAXIMIZEPAYLOAD.TheellipNcalshapeofourDTDumpBodiesREDUCESCARRYBACK,reducesNrewearandfuelcosts,andprovidesasaferloadingprocess.AllofourbodiesgothroughFEAANALYSIStoensurestrength,durabilityandlongevity.
DT Hi-Load: Lighter liners and reinforcement options.
Komatsu930Eexample:Linersweight:2,4MT
Shieldingweight:1,5MTTotalProtec<onpack:3,9MT
Advantages: KAC Payload.
SAE Volume Real Sitaution
Whcih do they fit better, SAE or KAC?
YOURTARGETVOLUME:BasedonminetargetinrelaNontomaterialdensity
KAC Volume
CompleteDischarge
- Lowerfuelconsump<on.(Lesshydrauliceffort)
- Lowerdischarge<me>lower<mepercycle.
Advantages:LowerDischargeangle:35°vs45°
WEKNOWEVERYMINESITEISDIFFERENTSOWECUSTOMENGINEERTOMEETYOURAPPLICATIONREQUIREMENTS.WefactorinmanycriNcalaspects,frommaterialtowearpafernsandmuchmore–allwecan,todelivertheperfectdumpbodyforyourapplicaNon.UsingacombinaNonoftradiNonalengineeringanalysisandfiniteelementanalysis,thedesignsareevaluatedforseveralcasesencounteredduringoperaNons.SimulaNonsofboth,normaloperaNngcondiNonsandabnormalcondiNons,inwhichfailuremayoccur,allowtheengineeringteamtoopNmizethedesigntoensurestrength,life,andopNmizeweight.
Advantageswhendischargeload.
Why the spillage has a cost? Ø Safety: spillage can cause an accident
and generate operation lost (asset and lost time)
Ø Can damage tires (tire price USD US$ 40000 each if it needs to be replaced).
Ø Support equipment is needed to clean the loading area as well as roads.
Ø Inefficiency at production . Lost of material before to arrive to the crusher. Lower speed to avoid road spillages.
DT HILOAD ® Bodies: Better for avoiding Spillage ü MoreFreeboardcapacity.ü Curvedcanopy:materialfellsdownattheloading
procedureandnotattheroad.ü Beferdunkangle(13°vs.9°).ü CurvedFloor:Beferloadingcenterwithbefer
balanceforthetruckü Bodyisliflebitwider(coveringregularNres)ü Afachments:Nredeflectors,mirrorprotectors,
canopyextension,rockejector,etc.).
CUSTOMFREEBOARDDesignedtocapturevolumetriccapacityforvariousmaterials(overburden,ore,coal)Mine-specificformatchingloadingtools.Zerospillrockduringtransport=lesscleanupFLEXIBLECANOPYLENGTH:SpecificforshopclearancewhileofferingcovertorequiredareasDUMPTAILHEIGHT:Properdumpgroundclearance,dumpingoverabermorinahopper
Advantages:Lowerspillage
Where:MineinChileTruck:930E-4Body:DTHiloadAccidentrootcause:Operatorfellasleep.Standardwaytoturnbackthetruck:usingacablecrane.AternaNvewayusingthisbody:Usethebodystructuralresistanceandelas<citytoapplytheforce.Finalresult:Truckbackinopera<onandnobodyrepairneeded.
hfps://www.youtube.com/watch?v=f-JR1dYy8v8
Advantages:Elas<cityandStructuralresistance.
Straightness,elas<cityanddurabilityofDTSABody,realexampleatChileminea)ChileanCase
b)SouthAfricanCase
Where:MineinSouthAfricaTruck:930E-4Body:DTHiloadSituaNon:Bigrockfallsonbobycanopy.Finalresult:Truckbackinopera<onandnobodyrepairneeded.y
DT Hiload body Standard maintenance: “Liners change-out” & “Overhaul”
n Body durability depends on: ü Material Abrasiveness ü Cycles per hour ü Material fragmentation ü Material Distribution ü Maintenance quality ü Mine operation quality
Linersreplacement:4,000-7,000hr
Overhaul:26,000-32,000hrPartReplacementp FloorplatesandBeamsp Canopyplatesifitisnecessary
- Mineral:Copper- Density:1.8Tonne/m3- Cycles:2.2perHr- Fleet:930Ex52
Durability(before1stOV)l 35,000Hrl 77,000Cyclesl 22,3MMTonnes
Minera Los Pelambres Case (MLP)
Advantages:DurabilityandMaintenance
Note:DTSAisinchargeofthemaintenanceofthesebodies.
DTSA BODY’S ESTIMATED LIFE EXPECTANCY & 1ST OVERHAUL
DTHiloadbody®:Durable,Heavyduty,Strenght.
Note:ü Consideringlevelsofwear,fragmentaNonandroadseverityintothesimulaNon(0=excellent;6=worst)ü Bodies100%manufacturedwithwear-resistant450HBSteel,25mm(1inch)thickness(exceptpivotboxesmadeoutofstructuralSteel)ü SimulaNonmadewith2cycles/hourü RespecNngOEM’spayloadpolicy,maintenanceinstrucNonsgivenbyDTSAandusingOEMspareparts.ü ThisisasimulaNononlyanddoesnotguaranteetheproductwillreachthegivenhours.ü ResultscomparisonwitharealoperaNon:Basedon2cycles/hourinachileancoppermine,thefieldresultswerewellabovethesimulaNon
(InMLP,1stoverhaulgivenat31.000hours,andperformedinaverageat39.000hours).
Advantages:DurabilityandMaintenance
DTHiloadbody:AdvantagesSummary
GlobalSupply
SoluNonsforallOEMs
2NDFIT1STFIT
Parts&ServicesFleetOpNmizaNon
DTHiload–Commercialscope
DTHiloadCustomers
SHIPPING FORMATS
300 MT Body REQUIRES: 1 x 40’container + 1x 20’ container
NEW:QUARTERNE
STED
May2016:FirstDTHiload®Dumpbodyfor400TPlace:DTPlant,Chile
A TEAM HERE TO HELP YOU ACHIEVE YOUR GOALS
THANKYOU
September2016:firstrunsof400TDTHiload®Dumpbody.
Place:Customer,USA