DS6 XFEL-Cryomodule Design&Assembly Industrial Studies ...
8
XFEL-Cryomodule Design&Assembly Industrial Studies Bernd Petersen DESY –MKS- (technical coordinator) phone: +49 40 8998 3596 [email protected] Part of EUROFEL Design Part of EUROFEL Design Study Study Workpackage Workpackage DS6 DS6 BESSY and DESY BESSY and DESY are are partners partners in DS6 in DS6
Transcript of DS6 XFEL-Cryomodule Design&Assembly Industrial Studies ...
XF
EL
-Cry
om
od
ule
De
sig
n&
As
se
mb
ly
Ind
us
tria
l S
tud
ies
Bern
d P
ete
rsen
DE
SY
–M
KS
-(t
echnic
al coord
inato
r)
phone: +
49 4
0 8
998 3
596
Bern
d.P
ete
rsen
@desy.d
e
Part
of
EU
RO
FE
L D
esig
n
Part
of
EU
RO
FE
L D
esig
n
Stu
dy
Stu
dy
Wo
rkp
ackag
eW
ork
packag
eD
S6
DS
6
BE
SS
Y a
nd
DE
SY
B
ES
SY
an
d D
ES
Y a
reare
part
ners
part
ners
in D
S6
in D
S6
Motivation
Pre
para
tion
of
the
Eu
rop
ean
XF
EL
-Pro
ject
and o
ther
superc
onductin
glin
ac
based
FE
L-lig
ht
sourc
es
like
the
BE
SS
Y F
EL
In p
art
icula
r, p
repara
tion
of
the
serialpro
duction
of
about
120
XF
EL-c
ryom
od
ule
sfo
rth
eE
uro
pea
n X
FE
L-P
roje
ct
Input
for
the
final desig
nan
d a
ssem
bly
pro
ce
dure
sfo
rth
e
XF
EL-c
ryom
od
ule
s
Each
cry
om
od
ule
consis
tof:
8 1
.3 G
Hz 9
-cell
Nb c
avitie
s
1 m
agnet
package
2 t
herm
al shie
lds
8 m
ain
RF
cou
ple
rs
8 c
old
tuners
Scope
Th
e p
resen
t cry
om
od
ule
assem
bly
pro
ce
du
res a
nd
so
me a
sp
ects
of
the p
resen
t d
esig
n s
hall
b
e a
naly
zed
an
d q
uesti
on
ed
wit
h r
esp
ect
to
the m
ost
co
st
eff
ecti
ve s
eri
al
pro
du
cti
on
.
The k
ey a
spects
of
the s
tud
y a
re a
s f
ollo
ws:
1.2
.1 D
efine t
he a
ssem
bly
pro
cedure
1.2
.1 A
naly
ze c
ost-
reductio
n a
nd p
roductio
n e
ffic
iency m
ea
sure
s
1.2
.3 A
naly
ze p
erf
orm
ance im
pro
vem
ent
measure
s
1.2
.4 S
upply
a c
ost
estim
ate
for
the m
odule
pro
duction
A s
ubsta
ntial p
art
of
the I
S s
hall
be t
he p
resence o
f C
ON
TR
AC
TO
R’s
expert
s d
uri
ng t
he a
ssem
bly
of
two p
roto
type
cry
om
odule
sa
t D
ES
Y.
Industr
ial X
FE
L-c
ryom
od
ule
desig
nand a
ssem
bly
stu
dy
Su
pp
ort
ed
Su
pp
ort
ed
by
by
the
the
EU
RO
FE
L
EU
RO
FE
L d
esig
nd
esig
nstu
dy
stu
dy
Cry
om
odule
Assem
bly
Cle
an r
oom
assem
bly
Assem
bly
outs
ide
cle
anro
om
the
stu
dy
sh
all
cover
cle
an r
oom
assem
bly
and t
he
assem
bly
outs
ide
cle
anro
om
Sta
rtpoin
t:str
ing
assem
bly
in c
leanro
om
(all
part
sare
teste
dand r
ea
dy
for
assem
bly
)
Pre
req
uis
ite
so
f th
eC
ON
TR
AC
TO
R
(ke
yte
chn
olo
gie
s)
1)
Experi
ence o
f serial pro
ductio
nof
larg
e P
art
icle
Accele
rato
r
Com
ponents
.
2)
Experi
ence o
f desig
n a
nd c
onstr
uctio
n o
f C
ryog
enic
Com
ponents
used a
t liq
uid
heliu
m t
em
pera
ture
s.
3)
The K
no
w-H
ow
of
ind
ustr
ial seri
al pro
ductio
nat
ha
nd.
‚should
have‘crite
ria:
4)
Experi
ence o
f app
lied
Cle
an-R
oom
Techno
log
y(1
0-1
00
AS
TM
)
5)
Experi
ence o
f app
lied
Ultra
-Hig
h-V
acuum
Techniq
ues
(oil-
and p
art
icle
fre
e).
6)
Genera
l e
xperi
ence in t
he a
pplic
atio
n o
f exte
nsiv
e a
nd
part
icula
r Lo
w T
ole
rance Q
ualit
y A
ssura
nce P
rocedure
sin
the r
equire
d f
ield
s
Pro
cure
men
tP
roce
du
res
EU
cal
l
for
ten
der
Sel
ecti
on
of
suit
ed
con
trac
tors
for
bid
din
g
Au
dit
ing
of
suit
ed
con
trac
tors
Sp
ecif
icat
ion
(fra
mew
ork
of
stu
die
s)
bid
din
g
Sel
ecti
on
of
suit
ed
off
ers
&
con
trac
tin
g
Mo
du
le
asse
mb
ly
Rep
ort
s
on
asse
mb
ly
stu
die
s
Su
per
vis
ing
con
trac
tors
Sp
ecif
icat
ion
of
crit
eria
21
.01
.200
5
22.0
4.2
005
Ind
ustr
ial
XF
EL
-cry
om
od
ule
desig
nan
d a
ssem
bly
stu
dy
NextC
ryom
odule
Pro
toty
pes
to b
e
ord
ered
XF
EL
-pro
toty
pe
2007
> 2
8 M
V/m
XF
EL
-
Pro
toty
pe
11
To
be
ord
ered
FN
AL
2007
????
M
V/m
TT
F-I
II p
lus
10
to b
ord
ered
XF
EL
pre
pa
rati
on
s
2006
> 2
8 M
V/m
TT
F-I
II p
lus
9
to b
e
ord
ered
XF
EL
pre
pa
rati
on
s
VU
V-F
EL
sp
are
2006
> 2
8 M
V/m
TT
F-I
II p
lus
8
com
ple
teV
UV
-FE
L s
pa
re1
2/
2005
20
-25
MV
/mT
TF
-II
7
com
ple
teA
CC
6 i
n V
UV
-
FE
L
1 /
2006
> 3
5 M
V/m
TT
F-I
II6
mat
eria
lco
mm
ents
asse
mb
ly d
ate
requ
ired
acce
lera
tin
g
fiel
d
typ
ep
rodu
ctio
n
No
.(*)
(*)
the p
roduction n
um
ber
doe
s n
ot
necessari
ly d
efine t
he o
rder
of
assem
bly
Deliv
era
ble
sF
our
report
so
n t
he
specifie
dis
sues:
1)
Report
on a
ssem
bly
of
mo
dule
6
2)
Report
on a
ssem
bly
of
mo
dule
8
3)
Report
on B
ES
SY
-FE
L c
ryom
odu
lespecia
lis
sues
(cw
-opera
tion)
4)
Fin
al re
port
The
report
sshall
cover
als
o s
pecia
l
issues,
as s
pe
cifie
d
These r
eport
sw
ill b
epub
lish
ed
as p
art
of
the
EU
RO
FE
L-S
tud
y
Cost
issues
sh
all
be
covere
din
separa
ted
att
achm
ents
to t
he
report
s.
These a
ttachm
ents
are
confide
ntiala
nd w
ill n
ot
be
publis
he
d.
