Drymax Aton training manual v1 3

Drymax_ATON_F_EN_V1_3 / 28.03.12 Page 1 of 44

Item Nr.: LS00000428 Translation of the original training manual

Training manual

Segment Wheel Dryer DRYMAX Aton

This training manual is copyrighted material. All rights, reserved, including those for translation, reprinting, presentation, removal of figures and tables, transmission via radio or television, microfilming, or other means of duplication, as well as storage in data processing systems, or any other use in whole or in part of this document.

Wittmann Kunststoffgerte GmbH reserves the right to make changes to any part of this training manual without prior notice.

This training manual was carefully prepared; however, Wittmann GmbH assumes no liability for any errors or any direct or indirect harm resulting from use of this training manual.


Contents 1 Safety instructions ...................................... 3

1.1 Proper use and their limits ........................ 3 1.2 Explanation of symbols ............................ 3 1.3 Explanation of terms ................................. 3 1.4 General safety instructions ....................... 4 1.5 Instructions concerning the process

safety of the device................................... 4 2 Completeness of Shipment ....................... 5

2.1 Transport damage .................................... 5 2.2 Storage of desiccant Kstrolith 4 AK ....... 5

3 Installation Notes ......................................... 6 3.1 Transport and preparing for assembly ..... 6 3.2 Requirements for installation area ............ 6 3.3 Electrical connections ............................... 6 3.4 Safety temperature limiter on heating

units .......................................................... 7 3.5 Installing an extraction system for the

regeneration waste air .............................. 7 3.6 Connecting the return air cooler

(optional) ................................................... 7 3.7 Installation of the integrated BS/6 -

system ...................................................... 7 4 Description of DRYMAX operation ............ 8

4.1 Segment wheel dryer DRYMAX ATON .... 8 4.2 Tower operation ........................................ 8 4.3 MSF - Material saver function .................. 8 4.4 Material conveying integrated BS/6.......... 9

4.4.1 Principal of material conveying with integrated BS/6 ................................... 9

4.5 SILMAX drying hopper (ATON in combination with SILMAX Compact) ........ 11

5 Initial start-up ............................................... 12 6 Operation ...................................................... 13

6.1 Explanation of symbols on the operating interface .................................... 13

6.1.1 Status display of the user interface ..... 13 6.2 Switching the dryer ON and OFF ............. 13 6.3 Menu 1 Measured value process

temperature / operating status ................. 13 6.3.1 Special functions in Menu 1 ................ 14

6.4 Menu 2 Set value process heater / State of operation ..................................... 14

6.5 Menu 3 Measured value dew point .......... 14 6.6 Menu 4 Set value for changing the cell .... 14 6.7 Menu 5 Measured value material saver

function / return air temperature ............... 15

6.8 Menu 6 Limit value for the material saver function ............................................15

6.8.1 Special function in Menu 6 ...................15 6.9 Menu 7 Pre-Drying Time ...........................15 6.10 Menu 8 Key lock........................................15 6.11 Counter Operating Hours ..........................16 6.12 Change temperature unit ..........................16 6.13 SLEEP function .........................................16 6.14 TIMER function .........................................16 6.15 ECO-Mode ................................................17

6.15.1 Switching from tower to wheel mode ...17 6.16 ambiLED ...................................................17

7 Maintenance .................................................18 7.1 Maintenance intervals ...............................18

7.1.1 Safeguarding and power supply ..........19 7.1.2 Return air filter .....................................19 7.1.3 Regeneration air filter ..........................19 7.1.4 Return air cooler ..................................19 7.1.5 Cooling water hoses ............................19 7.1.6 Process blower ....................................19 7.1.7 Air duct hoses ......................................19 7.1.8 Wheel seal ...........................................19 7.1.9 Dew point sensor .................................20 7.1.10 Belt 20 7.1.11 Wiring ...................................................20 7.1.12 Kstrolith 4AK ......................................20

8 Faults .............................................................21 8.1 Alarm list ...................................................21 8.2 Troubleshooting ........................................21

9 Replacement Parts .......................................22 9.1 Aton F ........................................................22 9.2 Aton F / integrated BS/6-system ...............24

10 Technical data ..............................................25 11 Customer Service Centers ..........................27

11.1 Europe .......................................................27 11.2 North America ...........................................29 11.3 South America...........................................29 11.4 Asia ...........................................................30 11.5 Africa .........................................................31 11.6 Australia ....................................................31

12 Annex ............................................................32 12.1 Parameter orientation table .......................32 12.2 Data sheet Kstrolith 4AK .........................34 12.3 Declaration of Conformity .........................41


1 Safety instructions Our technical solutions always put our customers' safety first. Wittmann plastics equipment must satisfy the most demanding quality standards. Our goal is to ensure the safety of all users and opera-tors.

A few rules are necessary to achieve this goal. The following symbols are used for better clarity.

1.1 Proper use and their limits

The segment wheel dryer DRYMAX Aton is in-tended to dry plastic granulate. This unit is not suitable for processing food, earth, etc. .

If the DRYMAX is used contrary to the above proper use instructions (in any form) the product warranty will be voided.

1.2 Explanation of symbols

This training manual uses symbols to mark im-portant information as follows:

Danger!

If the security instruc-tion is not followed, there is immediate danger to life and the health of people!

Warning!

If the security instruc-tion is not followed, there is danger to life and the health of people.

Caution!

If the security isntruc-tion is not followed, people the environ-ment or equipment can be damaged.

Tip, Note, Information

Shows additional information that is especially important for users to read.

1.3 Explanation of terms

This training manual uses certain terms and desig-nations repeatedly. These frequently used terms are defined here for your convenience:

Unit The term "unit" can be used for a single device, a unit, a machine, and an entire system.

User The user is the person who is using the unit inde-pendently or under the supervision of another.

Operator The unit operator is the person responsible for all processes (e.g. production supervisor, building supervisor, etc.). The operator directs the users to perform a task on the unit.

SOPs The standard operating procedure (not to be confused with this operation manual) describes how several units, processes or production pro-cesses work together. The unit operator is respon-sible for drafting the SOP.

Lead user If several users are working on one unit, the lead user coordinates the processes. The operator must appoint the lead user.

Qualified personnel Qualified personnel includes persons who, due to training, are qualified to expertly perform work.

Segment wheel dryer The drying wheel is divided into 36 chambers, during operation most of the chambers are in the dehumidification. The drying wheel rotates clock-wise at a speed of about one turn per hour. The return air is dehumidified, the Kstrolith 4 AK is regenerated and cooled down to resume moisture in the next step.

Good english language skills are assu-med.

Every person responsible for any activity on this unit must read and use this training manual.

Make sure that those using the unit are familiar with the training manual and the unit.

Make every person in the effective range of the unit aware of the direct and indi-rect risks with this unit.


1.4 General safety instructions

Danger! Failure to follow this instruction could result in death!

Do not enter drying hoppers and bunkers without the supervisor's permission, and al-ways wear a safety harness with a rope. The person entering the confined space must be kept on a tight rope and observed at all times.

Danger! Before opening disconnect unit from all power sources!

Note that the unit can get hot and present a burn hazard.

In case of skin contact with the desiccant Kstrolith 4 AK, wash thoroughly and use a moisturizing cream.

In case of eye contact wash with the desic-cant Kstrolith 4 AK, wash thoroughly and remove carefully any mechanical parts from the eye. In case of doubt visit a eye specialist.

If you have swallowed parts of the dessicant Kstrolith 4 AK, so drink plenty of fluids.

Try to avoid dust generation during decanting of the desiccant Kstrolith 4 AK. If dust is be-ing generated masks, glasses and protective gloves must be used.

Read the training documents carefully before using the unit. Note all information and ask questions if anything is unclear.

Obey all local laws and requirements.

Compare the power supply data for this unit with the locally available power supply.

Allow only qualified personnel to work on the unit.

Use the training manual to create a detailed SOP for the sequence of operations involving this unit.

Appoint a responsible lead user for the unit.

All users must be at least 16 years old.

On a regular basis, check all lines, hoses and threaded connections for leakage, damage, and tightness. Repair any defects immediate-ly.

Take note of the maintenance instructions and keep records of all maintenance performed.

In the event of a malfunction, turn the unit off immediately.

If the unit is turned off for safety reasons, lock out the unit so it cannot be turned on without authorization.

Make sure that filling, mixing, and extraction devices are turned off and/or emptied and protected from unintended and unauthorized start-up.

Do not make any changes to the unit without written authorization from the manufacturer.

Before performing maintenace, name a su-pervisor and inform the responsible users.

Do not operate this unit in a partally disas-sembled state.

Comply with safety instructions for units connected to this unit.

Store this training manual so that it is always available in close proximity to the unit.

Do not remove any labels that were attached by Wittmann.

1.5 Instructions concerning the process safety of the device

Check all electrical connections when com-missioning the device.

The device is exclusively intended for drying of plastic granulates.

The permissible storage temperature for the device is -20+55C (-5+130F).

The permissible operating temperature is +5+40C (+40+103F).

Clean the device before filling for the first time.

Electrostatic discharges can lead to damage on electronic components. Ground the device.

Do not change any settings on the control or sensors without knowing the exact conse-quences.


Keep records of maintenance and repair operations.

Use only original Wittmann spare parts.

Please observe the operating instructions of the connected devices.

2 Completeness of Shipment Wittmann equipment is packed with great care to protect it during transport. Remove all packaging from unit components before assembling the unit.

Be very careful when removing the pack-aging and protective film from unit compo-nents. Sharp instruments can damage painted surfaces and the unit itself.

Check to make sure the shipment is complete and no parts are missing. Remember that some sec-tions of the unit may be disassembled for transport.

2.1 Transport damage

Wittmann Kunststoffgerte GmbH uses only repu-table freight companies to deliver your unit as quickly as possible, with no missing or damaged parts.

The freight company is responsible for delivering your equipment without damaging it.

Check your unit immediately upon receipt for any visible transport-related damage. Report any visible transport damage im-mediately to the freight company.

If your unit is damaged in transit, speak directly to the freight company to agree upon a solution for repairing the damage.

2.2 Storage of desiccant Kstrolith 4 AK

The desiccant must be stored in tightly closed original container in a dry room. Outdoor storage should be avoided. If it is necessary to short-term outdoor storage, use the original container with suitable materials (waterproof tarpaulins, etc.) to protect against precipitation influences.

When required, the product can be refilled in tightly closing containers. The refilling shall be made so that there are no unnecessary recording of humidi-ty and dust can be avoided.

Comply with the storage and disposal of the na-tional laws and regulations.

The desiccant shall be stored so that possible damage to the packaging of other stored items may be excluded.

When stored as recommended, the product is useful without degradation for several years.


3 Installation Notes To prevent damage to machines, systems and injury to people, only people authorized to perform installation and start-up tasks should do so.

These installation notes assume knowledge of accident prevention rules, operating conditions, and safety regula-tions and their implementation.

These isntallation notes assume electrical and mechanical skills gained as a result of education, experience, and training.

Make sure that people performing these tasks have the appropriate skills.

Obey all safety rules when working with hoists.

Perform all installation tasks with the system in a depressurized, powered-down state.

Our trained installers would be glad to assist you with these tasks.

3.1 Transport and preparing for assembly

The system and ist accessories are delivered on pallets. Use only appropirate equipment to move the paletts (e.g., forklift, crane, etc.).

Only qualified personnel may operate transport or lift devices.

All metal parts are removed from the unit before it is shipped. Despite our best efforts, metal parts may fall back into the unit during transport, or because of other ciricumstances.

Before the unit is started the first time, make sure that the unit is free of all metal parts and packaging.

The unit has a protective film on it to protect it during transport and installation.

Remove all protective film before operat-ing the unit for the first time.

3.2 Requirements for installation area

Run the unit ONLY in closed, dry spaces.

Pay special attention to the load rating of the installation area, especially if the unit is being installed on a platform!

The floors around the machine (in the building) must not present a stumbling

hazard; they must be level, easy to clean, non-slip surfaces.

Make sure that all parts of the unit remain easily accessible for maintenance and re-pair work.

The temperature at the installation area should be above +5C, but may not exceed a maximum temperature of 40C. Remember that the unit will emit additional heat and moisture at the installation location. Make sure the area has sufficient ventila-tion. Other temperature limits apply only to special models equipped with an air-conditioned switch carbinet.

3.3 Electrical connections

Comply with your local energy supplier's regula-tions.

Only Wittmann service technicians, or qualified personnel authorized by Wittmann, may set up and assign the electrical connections.

Danger! High Voltage!

You must equip the unit with a main fuse that will interrupt the power supply to the unit.

For safety reasons, the ground wire connection should be checked especially.

Install the power supply a safe distance away from hot parts.

Lay all cords for the unit such that other electrical devices cannot cause any dis-ruptions. Be especially sure to separate control lines and data transmission cords from power cords.

For three-phase units check the direction of rotation. The unit uses a right-hand field of rotation.

The entire unit will have to be specially grounded if you work with materials that cause strong electro-static discharges as they are conveyed.

Cut all power to the unit before performing any work on it. This is the most effective way to prevent electrical accidents.

If work on the electrical system remains uncompleted for some reason, make sure the unit cannot be accidentally put into op-eration.

Check all electrical connections and threaded connections regularly to ensure they are tight.


3.4 Safety temperature limiter on heating units

The safety temperature limiter triggers at a tem-perature above 400C (752F), and the unit switches off. If the 3 minutes waiting time for shutdown is not observed, and the temperature is too high, it also trips the safety temperature limiter. To return to operation, the safety temperature limiter must be reset with the reset button.

3.5 Installing an extraction system for the regeneration waste air

Harmful gases, which ware discharged in-to the environment especially by way of the regeneration waste air of the drying air generator, develop when some kinds of plastics are dried. Ask your material manu-facturer in this regard. In this case, a ex-traction system of the regeneration air must be present.

Installing an extraction system is also practical to avoid temperatures being exceeded at the place of installation.

When installing an extraction system please note that the waste air may be very moist. This can lead to the formation of condensate which must on no account reenter the drying air generator. The ex-traction system must not change the air throughput of the drying air generator, es-pecially of the regeneration.

3.6 Connecting the return air cooler (optional)

The return air cooler is preferably connected to a cooling water system with supply and return. The cooling water network must be designed to suit the entire cooling capacity.

The return air cooler is always required if the return air temperature permanently ex-ceeds 85C or 185F.

The return air cooler increases the efficiency of the drying agent (desiccant), so that a return air cooler may be practical even with lower return air tem-perature.

3.7 Installation of the integrated BS/6 - system

To prevent damage to machines, systems and injury to people, only people authorized to perform installation and start-up tasks should do so.

The MASTER loader of the BS/6 loading system should be located on the hopper closest to the dry-air generator model DRYMAX.

Ensure that the BS/6 loader devices are configured with the necessary jumpers (see training manual FEEDMAX BS/6).

Our trained installers would be glad to assist you with your tasks.


4 Description of DRYMAX opera-tion

The description is written for the person who will be using the unit (users). This description assumes you are generally familiar with dry-air dryers. Make sure that all users have appropriate knowledge and skills.

4.1 Segment wheel dryer DRYMAX ATON

The Segment wheel dryer provides the required drying medium (process air) required for the drying process. Preferably, the DRYMAX Aton is up for special drying applications.

The DRYMAX consists essentially of two filters, two blowers and the drying wheel.

Optinal a dew point measuring device is available. The measured value is indicated and can be recorded for quality assurance.

1 hopper 2 return air 3 return air filter 4 process blower 5 drying wheel 6 dehumidification 7 preheating 8 process air 9 regeneration - 10 cooling air

heater 11 cooler 12 regeneration 13 regeneration - 14 regeneration - air blower 15 regeneration filter The air from the hopper is put into the dryer via the return air filter (3). Through the blower (4) the damp, cold air enters the drying wheel. It is dehu-midified and through the process air (8), the air

flows back to the hopper heater, where the pro-cess air (8) heated up to 130C / 266F (180C / 356F at high heat option) and will come back into the hopper. Here, the warmed and dried air is distributed by a conical air distributor optimally routed through the hopper and the granulate is dried. The rising moist air will return again to the return air (2) and re-enters the circulation.

The drying wheel is divided into 36 chambers, during operation most of the chambers are in the dehumidification process. The drying wheel rotates clockwise at a speed of about one turn per hour. The return air is dehumidified, the Kstrolith 4 AK regenerated and cooled down to resume moisture in the next step.

In the regeneration process, the Kstrolith 4 AK, which in the dehumidification process has taken up the moisture in the air, is now also dried. The regeneration filter (15) sucks ambient air through the regeneration blower (14). The regeneration air (13) passes through the middle of the drying wheel and is thereby pre-heated (7) through the regener-ation heater (9) The regeneration heater heats the air up to 482F and dehumidifies the Kstrolith 4 AK in the regeneration area of the wheel. For the regeneration waste air it is recommended to evac-uate it outside or have volatile trap, because some plastics can result in harmful vapors.

To prepare the Kstrolith 4 AK for dehumidification it must be cooled down after regeneration. The cooling air (10) is used and sent through some cells of the drying wheel. The cooling air then passes back into the return air.

4.2 Tower operation

In the tower mode the drying wheel is not turning continuously. After a certain period of time, the drying wheel is turned by several segements from the dehumidification process to get into the regen-eration process. The regeneration heater must not be kept in continuous operation and allows for a energy saving process.

If a dew point sensor is present, a delayed regen-eration cycle can be started, depending on the moisture.

The dew point sensor measures the moisture in the process air.

4.3 MSF - Material saver function

The material saver function is available with drying air generators DRYMAX with integrated process heater and drying silo.

1

2 3

15 14 13

4 5

6

7

8

9 10

11

12


Active drying consumes energy. This physical fact is utilised to protect the material from thermal destruction.

A temperature sensor is installed in the return air to register the energy consumption in the drying silo. If no material is removed from the drying silo the return air temperature will rise.

If the return air temperature rises to adjustable threshold value 'MSF set', the DRYMAX lowers the process air temperature to the temperature MSF set plus 10C or 18F. Granulate drying is now slowed down considerably while the material is kept dry. If the return air temperature drops below the temperatur MSF set less 10F or 18F for instance through a transport cycle. DRYMAX detects the drying demand and sets the prcess temperature to the specified set value 'T set'.

The above graph explains the relationship. It shows the time over the temperature. The red upper curve shows the process air temperature, the blue lower curve shows the return air tempera-ture.

In practice the following procedure is recommend-ed for setting the threshold value 'MSF set'. Initially set the threshold value 'MSF set' to maximum (85C or 185F). Run the device under normal production conditions (no machine stop-page). After approximatelx 2 hours of production a typical return air temperature will have been established (the return air temperature can be queried in the Menu 5). Set the threshold value 'MSF set' approx-imately 10C or 18F above the return air tempera-ture.

4.4 Material conveying integrated BS/6

A trouble-free operation of the FEEDMAX loaders can only be guaranteed with the proper adjustment of the material charge on the wand at the material

source. Please also refer to chapter "Setting of material charge".

Please make sure that the load on the material source is optimized!

4.4.1 Principal of material conveying with integrated BS/6

The dry-air generator model DRYMAX integrated BS/6 includes up to 6 loaders, which are connect-ed to an integrated pump.

The pump T generates the vacuum for the convey-ing of resin through wand L to loader SILO and finally into drying hopper S. The conveying process works with a time sequence.

The dry-air valve G selects the loader on the IMM machine. The bypass-valve of the pump T is closed and the suction box B is filled with dried resin. Immediately afterwards, the dry-air valve G is also closed and the air from the pump T conveys the material to the IMM loader. If dosing is set, the dosing valve is switched and the dry-air valve G opens. Material B is conveyed until the end of the

T

L

SILO

S

G

B T

IMM


conveying time. During this time, the vacuum valve of the loader IMM is open.

If there is no material need for the IMM loader and SILO loader, then the bypass valve of the pump T is opened, and the dry-air valve G opens, to allow the pump T to idle without load. After a delay time of 3 minutes, the pump T will turn off.

4.4.1.1 Setting material charge Set the material charge of the loader on the suc-tion lines or suction box.

The material charge is the mixing ratio of conveying air to conveying material.

To achieve a high conveying rate the material charge must be maximised. The maximum convey-ing rate is hgihly dependent on the characteristics of the granulate (size, bulk weight, shape) and the conveying line (length, number of bends, convey-ing height).

The material charge is optimally set when the granulate is conveyed freely flowing without interruption.

Setting material charge on the suction wand Included with the device is a suction pipe (a). Depending on the design of the suction pipe, air adjustment is set by moving material hose up or down (a), turning adjusting ring (b) or moving the inner pipe on or out (c).

a) b) c)

Setting material charge on the suction box (optional) The suction box is equipped with one or several suction connections.

-

+

-

+

For changing the material charge change the suction connection in accordance with the direction of the arrows. To increase the material charge reposition the socket in the direction of +. If the material charge is to be reduced, reposition the socket in the direction of -. Secure the socket position with the locking screw.

To change the material discharge of the controlled vacuum take off box, adjust the stroke of the cylinder. To increase the material discharge, move the screw in the + direction. For reduction of the material discharge, move the screw in the - direc-tion.

+

- +

-


4.5 SILMAX drying hopper (ATON in combination with SILMAX Compact)

The SILMAX consists of a drying hopper, a pro-cess heater and a conical air distributor.

The dried process air is heated by the process heater and fed into the drying hopper. In the drying hopper, the hot air meets the moist, cold plastic granulate and the granulate releases moisture. The moisture is supplied via the exhaust air to the DRYMAX, which prepares the process air for the next cycle.

If a SILMAX compact is combined with a DRYMAX Aton the functions of menu 1 and 2 are not available. But the special functions of menu 1 are available.


5 Initial start-up Make sure that the energy supply for the unit is available. Check this:

- electrical connection and grounding of the device

- cooling water inlet and cooling water outlet: for the cooling of the return air filter. For the High Heat option the filters should be cooled with water. The water temperature must not be warmer than 10 C.

- extraction system for the regeneration waste air (if mounted)

- Integrated BS/6: Compressed air supply (4 - 6 bar)

Make sure that all described tasks under Chapter 3 "Installation Notes" are carried out and the requirements for installation areas are fulfilled.

Turn the device, without drying material (granulate), on and set in in the desired drying temperature.

Leave the device, without material, for 6 hours on, to remove any moisture from the device.

After successful start-up, the device is ready for operation and for drying granulate.


6 Operation The following instructions are written for the dryer's operator (user) assuming that they have a general working knowledge of desiccant dry air dryers. It is important that all users familiarize themselves with this piece of equipment before attempting to use this piece of equipment.

6.1 Explanation of symbols on the operating interface

The operating unit has a 7-digit LED display. In addition there are various yellow illuminating LED's on the operating interface giving additional infor-mation on individual settings and/or control status-es.

The most important functions can be selected by

way of the button. The following generally applies to the changing of values: The button

serves to select, while are used to change.

6.1.1 Status display of the user inter-face

LED Remark

Process heater Silo: This symbol is illumi-nated, if the process heater is activated.

LED Remark

Material Saver Function: This symbol is illuminated, if the material saver function is activated.

Regeneration heater: This symbol is illuminated, if the regeneration heater is activated.

Regeneration temperature reduction: The LED is illuminated, if the regeneration temperature is lower than the maximum set temperature.

Temperature unit: This symbol is illumi-nated, if the unit "F" is selected. If the LED is off, the selected unit is "C".

LED is illuminated if service information is present. Report this to the Wittmann-staff during your next service appointment.

This symbol is illuminated, if the keys are locked.

It is blinking, if the Code-Menu is selected.

6.2 Switching the dryer ON and OFF

Switching ON the dryer: Switch the main switch on,

than press the button . The DRYMAX is now switched on and is in operation.

Switching OFF the dryer: The dryer needs to be

deactivated first by pressing the button . Wait for the switch-off-time of 3 minutes, and turn the device switch in position "off".

6.3 Menu 1 Measured value pro-cess temperature / operating status

Key LED Remark

1x

Menu 1 displays the current drying temperature of silo and error messages.

If the dryer is switched off the display alternates between OFF and current drying temperature during the blower shut down timer. Once the blower shut down time has expired, OFF will be displayed.


6.3.1 Special functions in Menu 1

6.3.1.1 Display of software version Key LED Remark

In Menu 1 press both buttons UP and DOWN at the same time. The current software version is showing as scrolling text on the display.

6.3.1.2 Confirm error messages Key LED Remark

To confirm an error message in Menu 1 both buttons UP and DOWN at the same time.

6.4 Menu 2 Set value process heat-er / State of operation

Key LED Remark

2x

The set value for the process heater is set in Menu 2.

Use the UP / DOWN button to select the desired temperature.

With the button the process heater for the corresponding silo can be activated or deactivated.

Confirm with the MODE key.

6.5 Menu 3 Measured value dew point

This menu is available, if the dryer is equipped with a dew point sensor.

A dew point sensor is available as an option. The dew point sensor measures the actual dew point temperature. This sensor enhances the process safety for the drying process.

Key LED Remark

3x

Display of the actual dew point value (optional).

To get a reference of a poor dew point, press both arrow keys simultaneously. This unlocks the option of error messages and on the display a dot on the right hand side of the digit is illuminated.

6.6 Menu 4 Set value for changing the cell

Set the desired dew point temperature.

Key LED Remark

4x

In Menu 4 the changeover point for the cell change and the regeneration temperature reduc-tion is set.

Use the UP / DOWN key to select the desired temperature. - only by set Jumper 6


On the display with dot: TP-controlled cell-changes ON

On the display without dot: TP-controlled cell-changes OFF

Appears "L L." at the display of the set point of the dew point temperature, so the lowest possible dew point (=best dew point) will be triggered. Further-more if the regeneration set point is not reduced, the wheel mode can't be left.


6.7 Menu 5 Measured value materi-al saver function / return air temperature

The return air temperature is utilized to activate the granulate protection function. Once the set limit value has been reached the granulate protection function will be activated.

Key LED Remark

5x

Menu 5 displays the measured value of the return air tempera-ture of the silo.

6.8 Menu 6 Limit value for the ma-terial saver function

Key LED Remark

6x

Menu 6 allows the entry of the limit value of the Material saver function.

Use the UP / DOWN key to select the desired temperature.

The temperature range for the limit value is between 5085C. With the optional return air cooler the range can be extend-ed to 50135C (122275F).

At the lower temperature range the function "Automatic limit valve" is located. If selected the display shows "auto". The auto-matic limit value depends on the setting of the process value. For exceptional operating conditions however the manual limit must be set.


6.8.1 Special function in Menu 6 Key LED Remark

Press UP / DOWN at the same time, the display shows the set automatic temperature limit.

6.9 Menu 7 Pre-Drying Time

Key LED Remark

Switch "OFF" the dryer.

7x

Change to Menu 7.

Select the desired Pre-Drying time in hours (0 - 24 hours) with the UP and DOWN buttons.


Start pre-drying time

The dryer is "OFF".

Key LED Remark

Switch the dryer "ON".

With the activation of the dryer, the Pre-Drying time will automat-ically start to count down.

During the active Pre-Drying time the LED is blinking.

Show remaining pre-drying time

This menu is only available when the dryer is "ON".

Key LED Remark

7x

Change to Menu 7.

The display shows the remaining Pre-Drying time in hours.

If the pre drying time has run out, at the display appears "- - -".

6.10 Menu 8 Key lock

Key LED Remark

8x

This menu is indicated by show-ing "123" in the display. Starting from this menu the key lock can be activated or deactivated.

Select the desired Code-Number


Key LED Remark

with the UP / DOWN buttons:

Code-Number: CODE 150: Keys are locked CODE 153: Keys are not locked

Activate or deactivate the func-tion with the ON / OFF button.

6.11 Counter Operating Hours

Key LED Remark

8x

This menu is indicated by show-ing "123" in the display. Starting from this menu the Counter Operating Hours can be select-ed.

Select the desired Code-Numbers with the UP/DOWN buttons.

Counter Operating Hours: CODE 102

Activate the display of the Coun-ter Operating Hours with the ON / OFF button.

Display: "bEt".

Select the Operating hour coun-ter bS with the MODE button

bS = Operating hours unit

Operating hours " t t" = Ten Thousand Numbers

Operating hours "h e" = digits hundred ten single

Merge the values of the two displays together: " t t" "h e" results in the complete oper-ating hours.

Leave the display of the Operat-ing Hours with the ON / OFF button.

6.12 Change temperature unit

Key LED Remark

8x

In this menu the unit for all temperature values can be changed. A change can only be performed by Wittmann-staff.

Key LED Remark

Select the desired Code-Numbers with the UP/DOWN buttons.

Code-number: CODE 120: Set temperature unit. "t e"

With the UP-key the temperature unit F is turned on. The LED is illuminating.

With the DOWN-key the tem-perature unit C is turned on.


6.13 SLEEP function

This menu item allows the running device, to turn off automatically after a certain period of time.

Key LED Remark

1x

Here the time is set, to power down automatically.

Select by pressing the SLEEP button the desired time. It can be set from 0.5 hour to 24 hours.

If there is no button is pressed in the next 4 se-conds, the control accepts the set value for the SLEEP value. On the display you can see in scrolling text "SLEEP set time".

SLEEP is set and the dryer continues to run, the LED "SLEEP On" illuminates.

If the device is not switched off, the set time doesn't start to run down and the LED "Sleep On" flashes.

If an error occurs or if the main switch is actuated, the function will be deactivated.

6.14 TIMER function

This menu item allows you to set a switch-on delay.

Key LED Remark

1x

Here the time for automatically start of the device is set.


Key LED Remark

Select by pressing the TIMER button the desired time. It can be set from 0.5 hours to 24 hours.

If there is no button pressed in the next 4 seconds, the control accepts the set value for the SLEEP value. On the display you can see in scrolling text "DELAY set time".

If the device is not switched off, the set time doesn't start to run down and the LED "TIMER On" flashes.

If an error occurs or if the main switch is actuated, the function will be deactivated.

6.15 ECO-Mode

The ECO-mode allows the activation to change into the Tower mode.

Key LED Remark

The ECO-On LED begins to flash.

To get into the tower-mode the regeneration tem-perature must be below 200C / 392F.

The change to tower-mode, depending on the drying behavior, can take up to a min. of 5 hours (from the turn ON of the main switch).

6.15.1 Switching from tower to wheel mode

Switching from the tower to the wheel mode will change automatically, if:

the ECO-On LED doesn't illuminate

or

the monitored heating time (Default value = 8 min) wasn't stopped

or

after the minimum cycle time, the current dew point is under the set dew point.

By returning to the wheel mode, the regeneration temperature is automatically increasing up to 220C / 428F.

6.16 ambiLED

The ambiLED ring around the user interface serves as a status inidcator. The operator can see the operation state of the device through the colors of the ambiLED.

The blue symbolizes the wheel mode. The green symbolizes the tower mode. The blinking red light symbolizes an alarm.


7 Maintenance This chapter assumes knowledge of acci-dent prevention rules, operating conditions, and safety regulations and their implemen-tation.

This chapter assumes electrical and me-chanical skills gained as a result of educa-tion, experience and training.

Name a supervisor before beginning any maintenance or repair work.

Disconnect all power sources before per-forming any work.

Keep written records of all work performed.

Do not operate this unit in a partially disas-sembled state.

Maintenance and repair procedures not described here may be performed or as-signed ONLY by Wittmann service techni-cians, or qualified personnel authorized by Wittmann.

7.1 Maintenance intervals

Please observe the specified maintenance inter-vals. This is the only way to ensure your unit functions safety and properly and that we can extend full warranty benefits in accordance with our warranty conditions.

Responsibility for maintenance and regular inspec-tion of the safety devices on the unit falls to the system operator as soon as the operator takes possession of the unit.

Deactivate all power to the unit before performing any maintenance. Cut the supply of electricity to the unit. Cold water lines and any other lines to or from the unit should be deactivated.

The said table is an overview for the maintenance and repair personnel. Depending on the plastic granulate and the operation, the intervals must be adjusted. In the following chapters, the activities are explained and described in a more detailed way.

Component 50

O

pera

ting

hour

s

400

O

pera

ting

hour

s

2000

O

pera

ting

hour

s

Activities

safe installation, wiring, switch, hoses, connections - - C/R

check for leaks or damage, replace if neces-sary

return air filter I R R/C Blow the filter from inside out. Use com-pressed air.

regeneration air filter I R R/C Blow the filter from inside out. Use com-pressed air.

air filter housing I R R Check for cracks and leaks.

return air cooler I I R Check fins visually and blow them out.

cooling water hoses I I I Visual inspection for cracks

process blower I I I Clean cooling fins of dirt

Air duct hoses I I I Check for friction points, Control connec-tions


Component 50

O

pera

ting

hour

s

400

O

pera

ting

hour

s

2000

O

pera

ting

hour

s

Activities

Wheel seal I I I Check for cracks and leaks.

dew point sensor I I R Check housing for leaks, free them from dirt

belt I I I Check for cracks and broken places, replace if necessary

wiring I I I Check for cracks and broken places, control connections

Kstrolith 4AK renew after 5 to 8 years

R = Replace, I = Inspection, L = Lubricate, C = Clean, A = Drain / Renew

7.1.1 Safeguarding and power supply On a regular basis, check one time per year all safeguarding, lines, switches, hoses, and threaded connections for leakage, damage, and tightness. Repair any defects immediately.

7.1.2 Return air filter Loosen the wing nut and remove the lid. Loosen the wing nut and washers and remove the filter. Blow out the filter from inside to outside. Check the filter for damage and replace it if necessary. When inserting the filter, the seals of the filter and the filter bowl must fit well. Secure the filter with the washers and wing nut. Place the lid and secure them with the wing nut.

If the filter becomes clogged due to con-densation, the filter should be replaced and an optional condensate separator must be used.

7.1.3 Regeneration air filter Loosen the wing nut and remove the lid. Loosen the wing nut and washers and remove the filter. Blow out the filter from inside to outside. Check the filter for damage and replace it if necessary. When inserting the filter, the seals of the filter and the filter bowl must fit well. Secure the filter with the washers and wing nut. Place the lid and secure them with the wing nut.

If the filter becomes clogged due to con-densation, the filter should be replaced and an optional condensate separator must be used.

7.1.4 Return air cooler If a return air cooler is installed, check them for leaks. Remove the return air cooler after 2000 hours and check the condenser coils for buildup. Clean them if necessary. Clean the return air cooler with compressed air and a soft brush.

7.1.5 Cooling water hoses Check the hoses of the cooling water for damage, cracks, fraying, porosity and smoothness.

7.1.6 Process blower Clean the fan and the cooling fins of dirt. Check how tight the air hoses fit and check for friction points.

7.1.7 Air duct hoses Check all hoses for secure connections. If neces-sary, remove the hose clamps and check in the hoses for buildup. Check the hoses for pressure and friction points. Replace faulty hoses immedi-ately with new hoses, otherwise there is a risk of overheating the unit.

7.1.8 Wheel seal Check the wheel seal of the drying wheel for leaks. Replace the seal if necessary.


7.1.9 Dew point sensor Check the tightness of the copper lines and clean them. Check the plug connection of the power supply is firmly seated. If there is any buildup, clean it carefully.

7.1.10 Belt Check the belt for cracks or breaks and replace the belt if necessary.

Replace the belt every year.

7.1.11 Wiring Check the wiring for grinding and breaking points. Check the attachment of all connectors. Check all bolts for tightness of electrical connections. If necessary, tighten the bolts.

7.1.12 Kstrolith 4AK Skin contact may cause drying. When the desiccant comes in contact with water, noticeable heat occurs.

It is recommended to prevent dust gen-eration.

In case of dust generation, use respirator masks, goggles and protective gloves.

It is recommended to exchange the Kstrolith 4 AK every 5-8 years. Remove the drying wheel. Inform your nearest Wittmann agency and send us the drying wheel. In return you will receive a filled drying wheel. Mount the drying wheel in the DRYMAX.


8 Faults

8.1 Alarm list

If an error is identified the error number will be shown on the display (Exx). If an error can be allocat-ed to a component, this is additionally indicated by the appropriate LED flashing.

1 Error message Error in safety chain

10 Error message Tolerance exceeded Silo 1

12 Error message Tolerance exceeded Silo 1 return air

14 Error message Tolerance exceeded regeneration 1

16 Error message Tolerance exceeded Reg. exhaust air 1

20 Error message Tolerance exceeded dew point

30 Error message Tolerance undercut Silo 1

32 Error message Tolerance undercut Silo 1 return air

34 Error message Tolerance undercut regeneration 1

36 Error message Tolerance undercut Reg. exhaust air 1

40 Error message Tolerance undercut dew point sensor

48 Error message Process blower pressure monitoring

49 Error message Return air filter monitoring

50 Error message Sensor break Silo 1

52 Error message Sensor break Silo 1 return air

54 Error message Sensor break Regeneration 1

56 Error message Sensor break Regeneration exhaust air 1

60 Error message Sensor break dew point

68 Error message Cooler not sufficient

69 Error message Wheel is not rotating

71 Error message E01 after main switch off, without aware cooling time

72 Error message EEPROM and SW do not match

74 Error message New EEPROM (Reset required)

76 Service message Service needed

77 Error message ADC plug-in card not recognized

78 Error message IO plug-in card not recognized

79 Error message Step-motor plug-in card not recognized

8.2 Troubleshooting

Check the power supply of the device.


9 Replacement Parts

9.1 Aton F

When ordering replacement parts, always state:

Order number (RS xxxx) Machine number Control number Replacement part number (if available)

Pos. Description Item No. Pos. Description Item No.

1 Belt MA-1044 8 Seal K101-3016

2 Wheel Seal up K101-2935 9 Temperature sensor EW-595

3 Wheel Seal down K101-2936 12 Side channel blower CP-87

4 Drying wheel F70 Drying wheel F120 K201-1048 K201-1028

13 Side channel blower F70 Side channel blower F120 CP-86 CP-45

5 Gear MA-1039 14 Heater K101-2955

6 Stepper motor EM-397 Hose diameter DN40 CA-189

7 Seal K101-923 Hose diameter DN60 CA-91

Kstrolith 4 AK CA-24

3

1

4

6

2 5

9 8

7

12

13

14


Pos. Description Item No.

10 Switch: Thermostatic EW-762

11 Switch: Compressed air EW-734

14 Air filter CA-193

15 Sleeve ML-1188

16 Role: Drive Wheel K101-3423

14

14

10

11

15

16 9


9.2 Aton F / integrated BS/6-system

Pos. Description Item No.

1 Bypass valve BS6 F201-781

2 Filter element CA-455

3 Valve bypass F201-780

4 Side channel blower CP-94

5 Filter element CA-392

6 Cylinder PZ-513

7 Valve 5/2 PV-317

Further replacement parts, see - 9.1 Aton F

1 2

3

4

5

6 6

7

7


10 Technical data

DRYMAX ATON F F7

0

F70-

x-M

3

kW

heat

er

F70-

x-M

6

kW

heat

er

F120

F120

-x-

M

3 kW

he

ater

F120

-x-

M

6 kW

he

ater

Air output 50 Hz Air output 60 Hz m/h

70 84

120 144

Mains voltage

EU: 400 V / 3 Ph / 50 Hz US: 480 V / 3 Ph / 60 Hz CA: 575 V / 3 Ph / 60 Hz JP: 208 V / 3 Ph / 50 Hz

MEX: 440V / 3 Ph / 60 Hz

Connected load kVA

400V: 4,92 440V: 5,12 480V: 5,24 208V: 4,78

400V: 10,12 440V:10,32 480V: 10,43 208V: 9,98

400V: 10,92 440V: 11,12 480V: 11,24 208V: 10,78

400V: 5,68 440V: 5,96 480V: 6,15 208V: 5,47

400V: 10,88 440V: 11,16 480V: 11,35 208V: 10,66

400V: 11,68 440V: 11,96 480V: 12,15 208V: 11,47

Kstrolith 4 AK kg 9,5 9,5 9,5 15,5 15,5 15,5 Connection cable 5 m Mains plug 32 A CEE

Noise development dB (A) < 82

Weight kg ~ 129 ~ 271


DRYMAX ATON F70 F7

0

F70H

F70

100

F70

100

M

F70

150

M

F70

200

M

F70

300

M

Length A mm 1200 1200 1300 1300 1500 1500 1500 Width B mm 800 800 1100 1100 1350 1350 1350 Height C mm 1400 1400 1800 1950 2100 2450 2450 Weight kg 141 143 173 207 217 225 239

DRYMAX ATON F120 F1

20

F120

H

F120

10

0

F120

10

0M

F120

15

0M

F120

20

0M

F120

30

0M

F120

40

0M

Length A mm 1300 1300 1300 1300 1300 1500 1500 1500 Width B mm 1100 1100 1100 1100 1100 1350 1350 1200 Height C mm 1500 1500 1900 1950 2100 2450 2250 2150 Weight kg 173 175 205 232 242 250 264 274


11 Customer Service Centers

11.1 Europe

Austria / Headquarter Wien Wittmann Kunststoffgerte GmbH Lichtblaustrae 10 A-1220 Vienna, Austria Office: 0043-1 250 39-0 Fax: 0043-1 259 71 70 [email protected]

Germany Witmann Robot Systeme GmbH Am Gewerbepark 1-3 D-64823 Gro Umstadt Deutschland Tel. + 49 - 607893390 Fax. + 49 - 6078933940 [email protected] www.wittmann-group.com

Wittmann Robot Systeme GmbH Haimendorfer Strae 48 D-90571 Schwaig/Nbg. Deutschland Tel. + 49-911953870 Fax + 49-9119538750 [email protected] www.wittmann-group.com

Belgium / Netherland / Luxemburg Wittmann Battenfeld Benelux N.V. Nieuwlandlaan 1 a Industriepark B 190 3200 Aarschot Belgium Tel. +32 16 55 11 80 Fax +32 16 56 26 59 [email protected] www.wittmann-group.be

Bulgaria Wittmann Battenfeld Bulgaria EOOD Hr. Smirnenski Str. 24 4147 Kalekovets BULGARIA Office: +359 3124 2284 Fax: +359 3124 2279 [email protected] www.wittmann-battenfeld.com

Great Britain /Ireland Wittmann Battenfeld UK LTD Sanders Road, Finedon Road Industrial Estate Wellingborough GB-NN8 4NL Northants Great Britain Office: 0044-1933275777 Fax: 0044-1933270590 [email protected] www.wittmann-group.co.uk

Denmark Wittmann Battenfeld ApS Kratbjerg 202 DK-3480 Fredensborg Denmark Tel.: +45-4846 6500 Fax +45-4846 6519 [email protected] www.wittmann.dk

Finland WiBa Finland Oy Pailinnantie 6 FI-24910 Halikko as. FINLAND Tel. +358 44 72 73 810 [email protected] www.wiba.fi

Polen Dopak Sp.z.o.o. ul. Sokalska 2 54-614 Wroclaw Polen Office: +48 71 35840-00 Fax: +48 71 35840-10 [email protected] www.dopak.pl

Czech Republic / Slovakia Wittmann Battenfeld CZ spol. S.r.o. Male Nepodrice 67 CZ - 397 01 Pisek Czech Republic Tel.: 00420 384 972 165 Fax.: 00420 382 272 996 [email protected] www.wittmann-group.cz


Hungary Wittmann Robottechnikai Kft. H-9200 Mosonmagyarvr Eke u. 6 Hungary Office : +36 96 577470 Fax: +36 96 577471 [email protected] www.wittmann-grouo.com

Slovenia/Croatia/Bosnia Herzegovina Robos d.o.o Pot na Debeli hrib 50 SLO-1291 Skofljica SLOVENIA Peter Zajc Tel./Fax: +386 1 781 00 44 mobile: +386 41 779 019 [email protected] www.robos.si

Italy Wittmann Battenfeld Italia Srl Via Donizetti, 9 20020 Solaro MI ITALY Tel. + 39 (02) 96 98 10 20 Fax + 39 (02) 96 98 10 29 [email protected] www.wittmann-battenfeld.com www.wittmann-group.it

Romania Wittmann Battenfeld S.R.L. Cotroceni Business Center B-dul Iuliu Maniu Nr.7, Corp T, Et. 2, Sector 6 Bucuresti RO 061072 ROMANIA Tel. +40 720 227 255 Fax. +40 213 172 718 [email protected] www.wittmann-battenfeld.com

Russia OOO Battenfeld Injection Molding Russia Altufievskoe shosse house 48, block 1, office 304 127566 Moscow RUSSIA Tel. +7 495 983-02-45 Fax. +7 495 983-02-45 [email protected] www.battenfeld.ru

Switzerland/Liechtenstein Wittmann Kunststofftechnik AG Uznacherstr. 18 CH-8722 Kaltbrunn Schweiz Office: +41(0) 55 293 40 93 Fax: +41(0) 55 293 40 94 [email protected] www.wittmann-group.ch

Sweden / Norway Battenfeld Sverige AB Skallebackavgen 29 30241 Halmstad SWEDEN Office: +46 35 15 59 50 Fax: +46 35 15 59 59 [email protected] www.battenfeld.se

France Wittmann Battenfeld France SAS 27, Rue de la Tuilerie Z.I. Tuilerie II F-38170 Seyssinet - Pariset FRANCE Office: +334-76842727 Fax: +334-76842720 [email protected] www.wittmann-group.fr

Wittmann Battenfeld France SAS ZA Champ Frvant F-39360 Chassal France Office: +333-84415454 Fax: +333-84415455 [email protected] www.wittmann-group.fr

Spain Wittmann Battenfeld Spain S.L. Pol. Ind. Plans d' arau C/Thomas Alva Edisson Nr. 1 08787 La Pobla de Claramunt Barcelona SPAIN Office: 0034-93808 78 60 Fax: 0034-93808 71 97 [email protected] www.wittmann-group.es

Greece Casamesta Ltd 16 Krinon PC 3110 Limassol ZYPERN [email protected]

Turkey Wittmann Battenfeld Plastik Makineleri Ltd. ti. Kkyal i merkezi Girne Mahallesi, Irmak Sokak F Blok No: 20 TK-34582 Maltepe stanbul TURKEY Office: +90 216 550 93 14 Fax: +90 216 550 93 17 [email protected] www.wittmann.com.tr


Serbia Primex Export-Import Bul. Revolucije 290 11050 Beograd SERBIA Tel. +381 11 2417 362 Fax. +381 11 2412 271 [email protected] www.wittmann-robot.com

11.2 North America

Canada Wittmann Canada Inc. 35 Leek Crescent Richmond Hill, ON L4B 4C2 Tel. (905) 887-5355 Fax (905) 887-1162 toll free: 1 888 466 8266 [email protected] www.witmann-group.ca

USA Wittmann Battenfeld Inc. 1 Technology Park Drive Torrington, CT 06790 USA Office: +1(860) 496 - 9603 Fax: +1(860) 482 - 2069 [email protected] www.wittmann-ct.com

West Coast regional office: 29222 Rancho Viejo Road, Suite 113-A San Juan Capistrano, California

Midwest Tech Center: Elgin, IL Tel.: +1 847 844 1811

Mxico Wittmann Battenfeld Mxico S.A. de C.V. Av. Rafael Sesma Huerta No. 21 Parque Industrial FINSA C.P. 76246 El Marqus Quertaro MEXICO Tel. +52 442 10 17 100 Fax + 52 442 10 17 101 [email protected] www.wittmann-group.mx

Guatemala / Honduras / El Salvador maprimaq Calzada Roosevelt 22-43 zona 11 TIKAL FUTURA - Business & Convention Center Torre Sol - Oficinas 9C & 9D Guatemala Ciudad Guatemala, C.A. (01011) Office: +502 2440 1840 Fax: +502 2440 1830 Mobile: +502 5781 2777

[email protected] www.maprimaq.com

Costa Rica Jonathan Jos Barth Solis Asesor Externo Wittmann Battenfeld Costa Rica Villa Barsa de la Escuela, San Diego 200 Mts. Sur Calle la Claudia Desamparados Alajuela COSTA RICA C.P. 20110 Tel. +506 24 41 53 24 [email protected]

Central America / Dominican Republic Jonathan Barth Wittmann Battenfeld Mxico S.A. de C.V. Tel. +506 8386 54 32 [email protected] www.wittmann-robot.com

11.3 South America

Brazil Wittmann do Brasil Ltda. Av. Francisco de Angelis 166 - Jardim Okita 13043-100 Campinas SP BRAZIL Office: +55 19 3234 9464 Fax: +55 19 3234 3784 [email protected] www.wittmann-group.com.br

Chile Victor Hugo Cordovez & Boris Pizarro Intermaq LTDA Manuel Fischmann 0568 La Cisterna, Santiago CHILE Tel: + 56-2-3109108 [email protected] [email protected]

Colombia Jairo Mantilla Asesor Externo WIBA Colombia Calle 152 A No. 13-58 Torre 2Apt. 702 Edificio el Cedro Bogot COLOMBIA Tel: +57 (1) 648 53 13 [email protected]


11.4 Asia

China Wittmann Robot (Kunshan) Co. Ltd. No. 1, Wittmann Road, Dianshanhu, Kunshan Jiangsu Province, CHINA 215345 Office: + 86 512 5748 3388 Fax: + 86 512 5748 3399 [email protected] www.wittmann-group.cn

Wittmann Battenfeld (Shanghai) Co., Ltd. 1908-1909, Building 915 Oasis Middlering Business Centre No. 915 Zhenbei Road, Shanghai CHINA 200333 Office: +86 21 5489 2121 Fax: +86 21 5489 3239 [email protected] www.wittmann-group.cn

Japan Plastron Corporation 229-1 Aza Aotahara, Arai Motomiya-Machi, Adachi-gun 969-11 Fukushima-Ken Japan Office: +81 2433 63371 Fax: +81 2433 63373 [email protected] www.wittmann-robot.com

Singapore/Indonesien/Vietnam Wittmann Battenfeld (Singapore) Pte. Ltd. No. 48 Toh Guan Road East, #03-123 Enterprise Hub SINGAPORE 608586 Tel. +65 6795 8829 Fax +65 6795 8786 [email protected] www.wittmann-group.com

Thailand Wittmann Battenfeld (Thailand) Co. Ltd. 294/2 Soi RK Office Park Romklao Rd., Klong Sam Prawet Lad Krabang Bangkok 10520 THAILAND Tel. +66 2 184 9653 Fax +66 2 184 9654 [email protected] www.wittmann-group.com

Taiwan Wittmann Battenfeld (Taiwan) Co. Ltd. No. 365, Dalin Rd., Daya Dist. Taichung Country 42847 TAIWAN (R.O.C.) Tel. +886 4 2567 9272

Fax. +886 4 2567 9372 [email protected] www.wittmann-group.cn

Emirate (VAE) Bahrain / Oman / Kuwait / Qatar Eurogulf Industrial Supplies LLC P.O. Box: 3689 Sharjah UNITED ARAB. EMIRATES Managing Director Mr. Walter Cornelisse [email protected]

Malaysia Wittmann Battenfeld (Malaysia) Sdn Bhd No. 16, Jalan Bandar Limabelas Pusat Bandar Puchong 47100 Selangor D.E. MALAYSIA Tel.: + 60 3 5882 6028 Fax.: + 60 3 5882 6036 [email protected] www.wittmann-group.com

Korea DIGITRADING Co. Ltd. #201, 192-10, Shinbu-dong Chun an si, Chung nam South Korea 330-991 Mr. Chani Park Tel. + 82 31 429 7911 Fax + 82 31 429 7915 [email protected] www.wittmann-robot.com

India Wittmann Battenfeld India pvt Ltd. 2, Kuppuswamy Naicker street Ashok nagar Arumugam Nagar - Chinna Porur Chennai 116 INDIA Tel.: + 91 44 42077009 [email protected]

Israel A Zohar Ltd. Systems & Technology Trade Center Hashmura str. 2 IL-30900 Zichron YaAkov ISRAEL Mr. Arieh Zohar Tel. + 972 54 4270 582 Fax + 972 54 6392 113 Hdy + 972 64 4270 582 Fax + 972 64 4270 583 [email protected] www.wittmann-robot.com


11.5 Africa

South Africa MOULDPLAS MARKETING PTY LTD [P.O. Box 960 North Riding 2162] 4 Kya Sands Road Kya Sands Industrial Estate Randburg, 2163 Gauteng Province SOUTH AFRICA Office: +27 11 462 2920 Fax: +27 11 462 2108 [email protected]

Egypt MEISCA Middle East Industrial Services & Commercial Agencies 27 Ahmend Fakhry Str., Apt. 2-Zone 6 Nasr City Cairo 11391 +20 (2) 2270 0919 +20 (2) 2271 7032 [email protected]

Marocco Germany Plast/Alasil 44 Ang Avenue Hassen 2 - Rue Med Abdou B Nr. 5 Kenitra Casablanca Marokko Office: 00212 537378096 Fax: 0537379046 [email protected]

Tunisia FLUIDES SERVICES Immeuble SAADI Tour E.F. - App. No. 12 1082 cit Mahrajane TUNIS TUNISIA Tel. +21671 714 736 Fax. +21971 700 882 [email protected] www.fluides-services.com

11.6 Australia

Australia/New Zealand Wittmann Battenfeld Australia Pty Ltd Unit 9, Garden Boulevard Dingley Village VIC 3172 PO Box 614 Braeside 3195 AUSTRALIA Office: +61 3 9551 4200 Fax: +61 3 9551 4300 [email protected] www.wittmann-group.com.au


12 Annex

12.1 Parameter orientation table

Plastic Abbre- viation Process-

temperature [C]

Pre-drying time [h]

Bulk density [kg/dm]

Air quanti-ty

[m/kg]

Acrylnitril-Butadien-Styrol ABS 80 2,5 0,63 1,62

Acrylnitril-Styrol-Acrylester ASA 80 3 0,66 1,62

Zelluloseacetat CA 65 2,5 0,78 2,46

Zelluloseacetobutyrat CAB 60 2,5 0,71 2,38

Zellulosepropionat CP 70 2,5 0,74 2,31

Ethylen-Vinlyacetat-Cop. EVA 80 2 0,57 2,86

Ionomere Ionomere 90 3,5 0,56 2,59

Liquid Crystal Polymer LCP 150 4 0,83 1,62

Polyamid 11 PA11 75 3 (*) 0,62 1,63

Polyamid 12 PA12 75 3 (*) 0,62 2,07

Polyamid 6 PA6 80 3 (*) 0,68 2,11

Polyamid 6-10 PA610 80 3 (*) 0,65 2,11

Polyamid 6-3-T PA63T 80 3 (*) 0,67 1,87

Polyamid 6-6 PA66 80 3 (*) 0,68 2,11

Polyamid 6-6, 35% Glasfaser PA66 GF35

80 3 (*) 0,85 1,74

Polyaryletherketone PAEK 150 3 0,78 1,70

Polybutylentherephthalat PBT 120 3,5 0,81 1,72

Polybutylentherephthalat, 30% Glasfaser PBT GF30

120 3,5 0,92 1,72

Polycarbonat PC 120 3 0,72 1,34

Polycarbonat, 30% Glasfaser PC GF30 120 3 0,86 1,24

Polycyclohexylenedimethyleneterephthalate + Glycol (Cop.)

PCTG 75 6 0,74 1,95

Polyetheretherketon PEEK 160 4 0,79 2,54

Polyetheretherketon, 30% Glasfaser PEEK GF30

160 4 0,89 2,01

Polyethylen z.B. mit Ru gefllt PE-gefllt

90 3 0,57 2,23

(lineares) Hart-Polyethylen PE-HD 90 1,5 0,58 2,23

Polyetherimid PEI 150 3,5 0,76 1,40

(verzweigtes) Weich-Polyethylen PE-LD 80 1,5 0,55 2,36

Lineares Polyethylen niederer Dichte PE-LLD 90 1,5 0,55 2,23

(lineares) Polyethylen mittlerer Dichte PE-MD 90 1,5 0,56 2,23


Polyethersulfon PES 150 3,5 0,82 1,52

Polyethersulfon, 30% Glasfaser PES GF30

150 3,5 0,96 1,46

Polyethylentherephthalat (injection) PET 125 4 0,84 1,72

Polyethylentherephthalat (preforms, extru-sion)

PET-A 170 6 0,84 2,13

glykolmodifiziertes Polyethylentherephthalat PETG 65 4 0,76 1,74

Perflour Alcoxyalkan Cop. PFA 120 3 1,30 1,28

Polyflouralkoxy-Cop. PFA-TFA 120 3 1,30 1,28

Polymethylmethacrylat PMMA 80 3,5 0,71 1,83

Polyoxymethylen POM 100 2,5 0,85 1,66

Polyoxymethylen, 30% Glasfaser POM GF30

100 2,5 0,96 1,37

Polypropylen PP 90 1,5 0,54 2,00

Polypropylen, 20% Glasfaser PP GF20 90 3 0,63 1,80

Polypropylen, 30% Glasfaser PP GF30 90 3 0,68 1,66

Polypropylen, 40% Mineral PP M40 90 3 0,73 1,63

Polyphthalamid PPA 100 6 0,69 1,58

Polyphthalamid, 33% Glasfaser PPA GF33

100 6 0,89 1,36

Polyphenylenether PPE 100 2 0,65 1,36

Polyphenylenether, 30% Glasfaser PPE GF30

100 2 0,77 1,52

Polyphenylenoxid PPO 100 2,5 0,64 1,61

Polyphenylensulfid PPS 150 3,5 0,80 1,63

Polyphenylensulfid, 40% Glasfaser PPS GF40

150 3 0,99 1,38

Polystyrol PS 80 1,5 0,63 1,62

Polysulfon PSU 140 2,5 0,74 2,55

Polysulfon, 20% Glasfaser PSU GF20

150 3 0,84 2,38

Polysulfon modifiziert PSU mod 150 3 0,74 1,96

Polyurethan-Elastomere PUR 90 2,5 0,73 2,00

Polyvinylchlorid PVC 70 1,5 0,81 1,15

Weich-Polyvinylchlorid PVC-P 70 1,5 0,78 1,22

Hart-Polyvinylchlorid PVC-U 70 1,5 0,87 1,15

Polyvinylidenfluorid PVDF 140 3 1,07 1,39

Styrol-Acrylnitril-Copolymer SAN 80 2,5 0,65 1,49

Styrol-Butadien-Copolymer SB 70 1,5 0,63 1,76

Thermopl.-Copolyester TPE-E 100 3 0,71 2,04

Thermopl. Polyurethan (weich) (TPU) TPE-U 90 2 0,73 1,88

(*) applies to bagged products


12.2 Data sheet Kstrolith 4AK


12.3 Declaration of Conformity

Drymax Aton training manual v1 3

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