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T E C H N O P R O J E C T S P V T . L T D .
www.spectecindia.com
C ESPE T C’S
DRY FRACTIONATION PLANT / DEWAXING PLANT&
WINTERZATION PLANT
CONTINUOUS DRY FRACTIONATION SECTION
COLD WATER TANKP-24
IN
P-24A
WATERCOLD
IN
RCPO
COT/BLR
F.M.
STEAM OUT
STEAM INPHE
C.W.O.
HOT WELL
STEAM
CONDENSERSECONDARY
WATER
WATER CHILLING SYSTEM
P-25
COND.
INSTEAM
MACHURATOR
CHILLED WATER
SERVICE TANK
WATERCOLD
T-804 T-806
COLD WATER
STEAM IN
IN
HOT WATER TANK
STEAM IN
SLOPE OIL TANK
T-26
P
DOT
STEAM IN
HOT OLEIN TANK
T- 803
T- 400
T7
P-26 P-27 P-28 P-29P-7
T1
T2 T3
T4 T5
T05
CRT-1
CRT-2 CRT-3
CRT-4 E- 800
T-307
TO STERINE
STORAGE TANK
TO OLEINSTORAGE TANK
COND.
P
WAX WAX
F-4F-3
INSTEAM
T-803 T-804
STERINEHOPPER
VACUUM DRUM FILTER MEMBRANE FILTER
••• ••
Feed oil heating Crystal formation under controlled coolingCrystal growth Crystal maturation Filtration
Most of the natural oils & fats have only a limited applications in there original forms as a consequence of there specific chemical composition. In order to widen there uses the oils goes through variety of modifications, Fractionation is one
Fractionation is the fully reversible modification process. It is basically a tharmochemical separation process in which a multicomponant mixture is physically separated in to two or more fractions with distinct physical & chemical properties.
SPECTEC”s Dry Fractionation plant is a custom design to allow you to achieve selective crystallization of different triglycerides in edible oil. This is plant you can count on producing stable & filterable crystals giving you a product to fit
SPECTEC's system is designed to process crude, pre-treated or RBD palm oil. The process is divided in few steps
SPECTEC offers a wide range of batch & continuous Dry Fractionation Plants.
of them.
That can be based on a difference in solidification, solubility, or volatility of different compounds.
your standards and quality requirements.
as below.
The latest development in fractionation of palm oil have made it possible to produce super olien with IV of 70 & more these prime or top olien products are obtained by re-fractionation of super olien.
General uses of Olien – cooking, salad, bleaching
General uses of Sterine – frying fats, margarine & shortlenings.
PALM OIL
#
RBD PALM OIL IV 51-53 (MP -37-40)
FRACTIONATION#
STERINEIV 32-35MP 45-50
OLIEN (83-88%)IV 56-58 (50.55)MP -8-12 (15-18)
#
## #
PMFIV 46-48
HARD STERINEIV 46-48
## #
PMFIV 48-50
MP-40-45
SUPEROLEINFR<63(55-60)
MP6-7
2nd
FRACTIONATION
## #
CBEIV 34-40
TOP OLEINIV- 55-58
3rd FRACTIONATION #
SUPEROLEINIV- 63-65
REFRACTIONATION# # PRIME OLEIN
IV-69-71 OLEIN
IV-59-61
*PMF : PALM MID FRACTION.*CBE : COCA BUTTRER EQALENT
COMPARISON OF VACUUM DRUM FILTER / MEMBRANE FILTER
MEMBRENEDRUM
IV PALM OIL
IV OIEIN
IV STERINE
SFC SLURRU
SFC CAKE
YIELD OLEIN
52
57
40
12%
41%
71%
52
57
34
12%
55%
78%
* SFC : SOLID FAT CONTAINT
EFFECT OF SQUEEZ VS PRESSURE
FRACTIONATION DATA MEMBERANE FILLARATION
6 BAR
55.8
IV SUPEROLEIN
IV PMF
SFC SLURRY
SFC CAKE
OLEIN ENTERTENMENT
IV PALM OIL
YEILD OIEIN
63.4
44.5
32%
56%
44%
20 BAR
56%
55.8
63.9
44.5
32%
71%
55%
45%
IV OLEIN – IV STERINE
IV is a measurable degree of instauration. during crystallization more saturated & hence higher melting
trigecerides concentrate in to solid phase, where as the olein fractions becomes enriched in more unsaturated
triglycerides. The change in IV also measurable for separation efficiency as it can be used to quantity the separation.
Yield sterine(%) = X 100IV OLEIN – IV INITIAL
T E C H N O P R O J E C T S P V T . L T D .
SERVICES
• Pipng• Structure• Storage Tanks• All Equipments & Vessels related to above Projects• All Kind of fabrication jobs• Silos
FABRICATION
• Pressure Leaf Filters• Plate & Frame Filters• Polishing Filters• Heat Exchangers• Knife Mixer• Disk Mixer• All Types Of Control Valves• Material Conveying Systems ( screw conveyor, bucket elevator, belt conveyor etc.)• All Types Of Bellows & Covers• Non IBR Baby Boilers
SPECIALITY EQUIPMENTS
• New and Existing systems.• Incorporation of best of batch and continuos process.• Feasibility study.• Project Planning• Erection & Commissioning.• Piping, Electrical & Instrumentation.• Basic Civil Construction.• Utility Control.
MODERNIZATION & CONSULTANCY
• Oil Seed Processing Machineries• Oil Mill / Crushing plant ( Expellers )• Solvent Extraction Plants• Vegetable / Cooking Oil Refinery Plants• Cooking Oil Physical Refinery Plants• Dry Fractionation Plants• Winterization Plants• Hydrogenation Plants Steric Acid Plants• Vanaspati Plants• Bakery Shortening & Margarine Plants• Fat Distillation Plants• Lube Oil Refinery• Bio Diesel Plants• Acid Oil Plants• Effluent Treatment Plants• Wax Extraction Plants• Pilot Projects• Laundry/Toilet Soap Plants• Cattle / Poultry Feed
TURNKEY PROJECTS.
with latest technologies and Related Forward & backward Integrations
•
www.spectecindia.com
Email : info@ spectecindia.com/[email protected]/[email protected]
Head Office : CB-254,off No.1, 1st Floor, Ring Road, Naraina, New Delhi - 110028. Tel : 011-3265 8725 Fax : 011-2577 7397
Branch Office : Off No.19,Ground Floor, Udyog Kshetra, Link Road, Mulund (W), Mumbai-80. Tel : 022-32232125 Fax : 25662129