DRIVING SUCCESS IN THE BEVERAGE INDUSTRY.

Page: 1Beverage Presentation

WAREHOUSE AUTOMATION

DRIVING SUCCESS IN THEBEVERAGE INDUSTRY.


“New product introductions have risen since 2001 due to the emergence of new categories and heightened consumer demand for variety.”

Beverage Marketing Corp.


CHALLENGES & TRENDS

1.

SPACE

CONSTRAINTS

2. LABOR

AVAILABILITY

3. SKU

PROLIFERATION


1. Operational expensesChallenges & trends

Carbon footprint Urbanization High labor costs

Reduced labor forceSustainability Reduced space

INCREASEDREAL ESTATE

COSTS

RISING ENERGY COSTS

LABOR AVAILABILITY

& COSTS


2. Working environmentChallenges & trends

Monotone tasks Ergonomics Governement regulations

Working time Fast operation Fast operation

HARSH WORK ENVIRONMENT

REDUCED LABOR FORCE

STRICT REGULATIONS


3. Market requirementsChallenges & trends

Alcohol, Spirits, Beer, Wine Refreshment Beverages Product Availability Real time visibility Complex Packaging Flavors, seasonals, hybrids

FASTERDELIVERY

INCREASINGSEGMENTS

GREATER VARIETY

Break, Damage, Loss (BDL)Dairy Traditional Beverages Cost of poor quality E-Commerce Premiumization


The answer is: automated solutions that support market growth and provide greater control and visibility of your supply chain. Swisslog automated solutions lower operational costs and increase the speed and efficiency of your distribution network.


AUTOMATED SOLUTIONS

GETTING AHEAD WITHSWISSLOG AUTOMATION

Page: 8


Our solutionsYour benefits!

▪ Smaller building footprint (Stay in

existing building)

▪ Lower annual operating costs

▪ Reduced cubic space/energy savings

▪ Reduced damage

▪ Reduced downtime

▪ Real-time inventory visibility

▪ Improved inventory accuracy

▪ Greater control of “quarantined”

product

▪ Optimized worker ergonomics

▪ Increased safety

▪ Greater employee satisfaction

▪ Less monotonous work

▪ Enhanced organizational performance

▪ Improved culture

▪ Reduced stock-outs

▪ Highest order fulfillment accuracy

(DIFOT)

▪ Controlled inventory dispatch

(LIFO, FIFO, Best before…)

▪ Customized rules

▪ Improved product safety

▪ Visibility and transparency of

process chain

IMPROVEDWORKING

CONDITIONS

IMPROVEDOPERATIONS

IMPROVEDCUSTOMER

SERVICE


With advanced and reliable automated solutions for beverage distribution, Swisslog supports everything from item and case picking to e-commerce fulfillment; from temperature controlled environments to high-bay warehouses; from pallet storage to high-speed, mixed-case palletizing, all orchestrated by our SynQ software.


INDUSTRY LEADING SOLUTIONS

SHAPING THE FUTURE OF YOUR INTRALOGISTICS


PowerStorePallet shuttle >>

VecturaPallet crane >>

CycloneCarrierCase shuttle >>

Software >>

TornadoMiniload crane >>

QuickMoveCase Conveyor >> ItemPiQ

Robotic picking >>

CarryPickStorage & picking >>

ACPaQMixed case palletizing >>

AutoStoreStorage & picking >>

Best-in-class Technology +2,000

Customer Projects Worldwide

ProMovePallet conveyor >>

https://www.youtube.com/watch?v=i4zw9124BGE

https://www.youtube.com/watch?v=yOPLaiCGfjE

https://www.youtube.com/watch?v=u-Nwd6RR6zU

https://www.youtube.com/watch?v=AiPcFuxsmKo

https://www.youtube.com/watch?v=KhrBjfujA1M

https://www.youtube.com/watch?v=PX-HFHEZwhU

https://www.youtube.com/watch?v=firJE5bvzno

https://www.youtube.com/watch?v=Z-n942tutXY

https://www.youtube.com/watch?v=ZkoX1UxHqfk

https://www.youtube.com/watch?time_continue=1&v=BuDuMC4ycUQ

https://www.youtube.com/watch?v=yOPLaiCGfjE


Efficient storageMeeting the most challenging requirements

Vectura

Do you want to store pallets more efficiently and be more cost effective? Vectura is a multi-talented and energy efficient high bare warehouse palletstacker crane used in more than 500 costumer projects.

1. Flexibility

2. Efficiency

3. Reliability

4. Cost effective

Multiple storage solutions

High nr of SKU & storage capacity

Reduced error rate

Favorable return of investment


Vectura pallet stacker craneThe light weight energy saver

-20 % Energy consumption compared to competition


Vectura pallet stacker craneTapered mast sections for minimum dead weight carried in construction

Regenerative energy from one drive to the other

A

A

B

A

B

C

A

B

C

D

Low center of gravity


Vectura pallet stacker craneInternal and external use of regenerative energy for optimal use of cycles

Internal use of Regenerative Energy

≈ Inverter

Inverter

Drive X

Hoist y

Power module

Brake resistor

Power supply

Power supply for external devices


Integrated cameras to reducemaintenance time in freezer

Specific grease/oils for freezer environment

Quick disconnects for components to reduce wiring/troubleshooting in the freezer

Heated control cabinets with generated power

Vectura pallet stacker craneSpecial features for deep freeze


Why is Vectura the leading pallet stacker crane in the industry?Proven technology since 1969

Tapered mast in modular design for less weight and easier shipping.

20% lower energyconsumption thanks toreduced weight of the crane.

Integrated into other sub-systems for efficientwarehouse processes.

Pre-testing before shippingreduces installation time


High density storage systemMeeting the most challenging requirements

PowerStore

Do you want to maximize available space, remain flexible and increase throughput? PowerStore is the perfect high density pallet shuttle solution for warehouses with low ceilings, fewer unique products and high throughput requirements.

1. FlexibilityMultiple storage solutions

2. Efficiency

3. ReliabilityReduced error rate

4. Cost effectiveFavorable return of investment

High throughput & storage capacity


PowerStore pallet shuttle systemFits in new and existing building configurations

Stepped ceilings

Slanted ceilings

Curved ceilings and walls


Why is PowerStore the world’s leading pallet shuttle system?More than 25 PowerStore installations worldwide

Can be implemented into a building of any shape and size.

The modular technology allows for easy addition of extra modules.

Integrated into other sub-systems for efficientwarehouse processes

Suitable for all common pallet types.


ACPaQ

Do you need for your distribution center a palletizing solution that is fast, reliable and able to grow as you grow? ACPaQ is a robotic and data-driven solution for store-friendly mixed case palletizing.

Fast and realiable automated mixed case palletizingMeeting the most challenging requirements

1. Fast1,000 cases per hour

2. Reliable processTray turning robots

3. Modular designAdd modules as you grow

Different dimension of products4. Flexible to change


Capa mixed case robotic palletizingFully automated process

1. Receiving pallets from production

2. De-palletizing 3. Case buffer 4. Palletizing 5. Shipment to stores

Single SKU pallets De-palletizer Cyclone Carrier RowPaQ Cell Mixed pallets


Why is ACPaQ the right solution?Proven modular concept for future growth

ACPaQ is flexible, compact and modular.

Reliable case handling by using trays and precise sequencing of cases for high order accuracy.

One robot can palletize up to 1,000 cases per hour. Special gripper allows four different boxes per move.

Reduction in warehouse labor costs and picking failures.


Efficient storageMeeting the most challenging requirements

Tornado

Do you need to store products like totes, trays and cartons with a reduced footprint? Tornado cranes form the basis for automated warehouse systems that cover a wide range of small loads in terms of size and weight.

Standard and customized applications are available.

1. VersatileWide range of TU sizes

2. Reliability Reduced error rate & long life

3. Space efficientReduced footprint

4. Cost effectiveFavorable return of investment


Why Swisslog should be your first choiceOur USPs

Tailored solution Compact Reliable

The Tornado offers a variety of configurations with the standard

design but also offers customization possibilities for

special requirements.

Minimized footprint and costs. Miniload cranes can be build up to 24m high, making better use

of space.

The use of high quality material combined with robust design

minimizes spare parts consumption and maintenance cost.


Benefits

Patented light weight mast (aluminum) for high dynamic movements.

High throughput based on up to two load handling devices per miniload crane.

Quickly accessible by integrated ladder for service and maintenance.

Proven and tested mechatronic design provides highest reliability and lowest downtime.


CARRYSTAR – A FULLY AUTOMATED LAYER AND STACK PICKING SOLUTION


Swisslog’s CarryStar solution Consists of the following components

An innovative transport system based on high quality KMP600 and KMP1200 vehicles designed to efficiently manage the movement of pallets on tables

High performance Robot technology can palletize between 150-200 layers or stacks per hour – Best in class!

Driven by Swisslog’s intelligent SynQSoftware


CarryStar solution from SwisslogGeneral process

Order picking/stacking

Robot

Pallet infeedtransport between

buffer/robot

Carry AGV

Outfeed/Shipment

Order Pallets

Fully automated process


Flexible storage and picking systemMeeting the most challenging requirements

CarryStar

An innovative transport system based on high quality KMP600 and KMP1200 AGVs designed to efficiently manage movement of pallets on tables. High performance robot technology can palletize between 150-200 layers or stacks per hour all driven by Swisslog’s intelligent SynQ software.

1. Fully automated

2. Flexible

3. Scalable

4. Low building requirements

Not mounted on the floor

Low limitation of product shape & sizes

Need more throughput? Add more robots

Fits in low ceilings


Benefits at a glance

▪ Fully automated for order fulfilment

▪ Flexible and hygienic

▪ No conveyors

▪ Scalable and modular

▪ Expiry date and batch traceability

▪ Fast and efficient

▪ Minimal fixed infrastructure required

▪ Precise sequencing and high order accuracy

▪ Designed to grow with your business

▪ Fully controlled by Swisslog‘s SynQ software


SynQ at a glanceThe leader of the warehouse: orchestrate people, processes and machines

Operations through unified user interface

Orchestration for the most complex

automated systems

Tools to analyze the right data in the warehouse (e.g. processes, machines, pick performance, etc.)

Modular software offering through all layers

Fits all IT landscapes common in the industry, including the cloud


SynQProduct tracking and tracing throughout your warehouse

Wholesaler

Water

Article-Nr.

Exp. 11/2019

545251552


Why is SynQ the ideal software to orchestrate your warehouse?Deployed in more than 130 sites worldwide

Start small and add incrementally as your business grows.

A global solution with local support.

Integrated user interfaces with visualization of your entire plant in 3D, VR and AR

A variety of deployment and integration options.


As a growing global company, Swisslog has a presence

in more than 25 countries, supporting our customers

to meet their business goals. In partnership with KUKA,

we cover the entire automation value chain with

flexible, robotic and data-driven automated solutions

that create exceptional value for your business.


SWISSLOG EXPERIENCE

PROVEN EXPERTISE FOR LEADING BUSINESSES


Swisslog expertiseMore than 30 years in logistics automation

+366Food & Beverage projects worldwide

+22miniload cranes in environments between -7 and +3°C

+217pallet crane projectsin freezer applications(below 0°C)+50

deep-freezeautomation systems globally

+130AutoStore projects worldwide

+25PowerStoreshuttle systems worldwide


For your informationVisit our website

Whitepapers ▪ White Paper: Optimizing

Efficiency in Deep Storage of Palletized Loads

▪ Back to the Future in Beverage Distribution

Factsheets▪ ACPaQ mixed case

palletizing▪ PowerStore Pallet Shuttle

System▪ Vectura pallet stacker crane▪ Beverage Brochure

Videos▪ Trinchero Family Estates▪ Coca-Cola Amatil▪ PowerStore Pallet Shuttle

Case studies▪ Trinchero Family Estates▪ The Absolut Company▪ Coca-Cola Amatil▪ Pepsi Bottling Ventures▪ Mai Dubai

http://www.swisslog.com/-/media/swisslog/documents/intralogistics-automation/whitepaper/whitepaper_optimizingdeepstorage_eng_web.pdf

https://www.mykuka.com/products/swisslog/Documents%20WDS/WhitePaper_BackToTheFutureInBeverageDistribution_WavePickingAutomation_ENG_Web.pdf?d=w82bd3a758faf4c53bbf0d51fe8a8a62a

http://www.swisslog.com/-/media/swisslog/documents/intralogistics-automation/products--systems/factsheet_acpaq_eng_web.pdf

http://www.swisslog.com/-/media/swisslog/documents/intralogistics-automation/products--systems/factsheet_powerstore_eng_web.pdf

http://www.swisslog.com/-/media/swisslog/documents/intralogistics-automation/products--systems/factsheet_vectura_eng_web.pdf

http://www.swisslog.com/-/media/swisslog/documents/intralogistics-automation/business-solutions/solutionflyer_beverage_eng.pdf

https://www.youtube.com/watch?v=EsF7FyhtoII

https://youtu.be/OusFGe9twt8

https://www.youtube.com/watch?v=i4zw9124BGE

https://www.swisslog.com/en-us/warehouse-logistics-distribution-center-automation/case-studies-and-resources/case-studies/2017/11/trinchero-family-estates

https://www.swisslog.com/en-us/warehouse-logistics-distribution-center-automation/case-studies-and-resources/case-studies/2016/07/absolut

https://www.swisslog.com/en-us/warehouse-logistics-distribution-center-automation/case-studies-and-resources/case-studies/2016/07/coca-cola

https://www.swisslog.com/en-us/warehouse-logistics-distribution-center-automation/case-studies-and-resources/case-studies/2016/07/pepsi

https://www.swisslog.com/en-us/warehouse-logistics-distribution-center-automation/case-studies-and-resources/case-studies/2018/08/mai-dubai

DRIVING SUCCESS IN THE BEVERAGE INDUSTRY.

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