DriveLine 11-2006 e · 2008. 1. 7. · AG01 – incremental AG01 – analog AG02 – incremental...

controlmeasurement displaymagnetical angleanalogal linear incelectronical

…New Dynamics for Production Processes.

Drive Technology:

DriveLine

2

AG01 AG02 AG03 AG12Speed/torqueTorque max. 4.2 Nm 9.0 Nm 3.2 Nm 15.0 NmSpeed max. 500 min-1 120 min-1 200 min-1 1600 min-1

driving shaftHollow shaft, max. diameter clamping ring/14 mm clamping ring/14 mm clamping ring/14 mmSolid shaft, max. diameter keyed/10 mm

transmitterIncremental Encoder • • • •Potentiometer • •Absolute encoder •

OutputsWithout • • •Potentiometric • •Current source 4 … 20 mA • •Voltage 0 … 10 V DC • •Incremental LD5 • •Incremental LD24 • • • •Incremental OP • • •Absolute digital •Fieldbus (optional) ProfiBus/CANopen

Motor controlIntegrated/external [i/e] [e] optional [i/e] optional [i] [e] optional

Product philosophySIKO’s intelligent, compactDriveLine actuators offer yougreater flexibility for your produc-tion process as well as significantbenefits as far as productive timeand product quality are concerned.

Constant product change andwidely varying product sizes areeveryday occurences in manybranches of industry and requirenumerous setting and adjustmentchanges to the feed and auxiliaryaxes.

Typical applications are to befound in production machines inthe metal, packaging, wood, glass,print and plastics industries aswell as in tool machines andspecial machines.

Acceleration Factor 4Minimizing the adjustment timesof the machines and the wastageproduced has a considerable im-pact on a company’s efficiency andcost-effectiveness. Adjustmentswith DriveLine actuators are aboutfour times faster and much moreprecise than those conducted man-ually. Users speak of an increasedproduction performance of up to30 per cent. Other advantages ofthe actuators are their excellentprice-performance ratio, simplecontrol behavior, long service lifeand, last but not least, the highstarting torque, which enablesdirt-bound spindles to break free.

Versatile applicationThe mechanical engineer also prof-its by this flexible, modular auto-mation: It enables him to designhis products in a variety ofversions – from the basic model tothe fully automated version –providing the end user with hisown tailor-made solution from thepoint of view of price and perform-ance.

In a nutshell…Functional comparison of all DriveLine products.

3

DriveLine – the driving force in the dynamicrace against time

Application in professional environments

Easy to understand: Key areas of application

Performance charts in diagram form

DriveLine Actuators

AG01 – incremental

AG01 – analog


AG02 – analog

AG02 – fieldbus



Motor control module MS02

Appendix

System components including plug connections,programming tools, 1-axis positioning control,3D data support

Mounting examples, Output signals

4

5

6

7

8

10

12

14

16

18

20

22

24

26

AG12 with solid shaft

AG02 with Hollow shaft

Contents

4

With its DriveLine actua-tors, SIKO is pursuing aninnovative concept, whichenables central control

and local, automatic execution of

spindle adjustment.

An actuator consists of the followingprecisely matched components:• high-performance DC motor• spur gear/epicyclic gear in hollow

or solid shaft configuration• position transducer• power/control electronicsCombining these components in a wellthought-out, extremely compact,

modular design sets new standards withregard to size and performance.

The gearbox housing is made of zincdie casting and aluminum. The spurgear transmission, available in a se-ries of gear ratios, has cogwheels ofhigh-tensile special steel.

The drive is provided by 24 V DChigh-performance motors. For theirlow construction volume, they deli-ver an enormous output of up to150 W with maximized service lifeand dynamics!

The hollow shaft is mounted by sim-ply sliding on and locking the driveshaft by means of a clamp ring (key-way optional), thus dispensing withexpensive couplings or mountingflanges.

A playfree (incremental) encodermounted directly on the hollowdrive shaft provides precise meas-ured value sensing, thereby enab-ling positioning tasks even in themicrometer range.

The actuators can be connected toall commercially available positionregulators designed for 24 V DC mo-tors. Configurations without built-in(incremental) encoder are availableon request.

■ Drive,■ gear,■ encoder,■ electronics:Compact con-struction pro-mises short re-action times.

Manual adjust-ments are athing of thepast: The truestrength of theDriveLine ac-tuators lies inthe useful seriesconnection.When thesemodules arecentrally con-trolled, they ac-complish theadjusting workin only onecycle.

DriveLine: the driving force in thedynamic race against time.

Control centrally, change locally: Motor spindle drives make it possible

5

Industrial production requires pre-cise, economic solutions. Particularlywith frequently repeated settingchanges, manual intervention oftenproves too expensive.

Centrally controlled units of the SIKOdrive technology, with its robustcomponents combined in a compacthousing and working logically toge-ther, provide an efficient solutionhere. They enable all ad-justment spindles of asystem to be operatedwithin only one cycletime.

The precise repeatabilityof each adjustment isimportant, as is the per-formance of tasks in dif-ficult to reach positions.Versatility with regardto changing production goodsincreases while product qualityimproves.

Typical applications are found in thewood and metal processing indu-stries for shaping and refining pro-ducts and surfaces, as well as in thearea of cardboard processing for themanufacturing of folding boxes ofdifferent dimensions.

Fast set-up times,perfect finish:DriveLine actua-tors have proventheir value in ap-plication on edgegluing presses andguarantee consis-tent quality for“on-the-fly” pro-duction changes.

Watchmen overtime and quali-ty: DriveLineactuators openup new per-spectives forintelligent au-tomation(above: gluingrobots; on theleft: autono-mous mass-pro-duction at abottling plant).

Application inthe metalwork-ing indu-stry: Spacing ofguide rollers isregulated in alaser weldingsystem forstainless steelpipes.

Many adjust-ments in theshortest pos-sible time, per-formable from acontrol termi-nal: The excep-tional utility ofthis ultra-com-pact adjustmentand controltechnology isdemonstratedhere.

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: Bos

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SIKO

Highly dynamicproduction en-vironmentssuch as thesefolding box sys-tems requireteamwork:DriveLine ac-tuators ensurequick, preciseequipment po-sitioning.

6

e.g., limit-stop settings for saws and shapers, tool settings according to the „cross table“ principle …

e.g. angle and position adjustments in the wood and metal industries …

e.g., automated format, distance or throughput adjustments for rolling and cutting lines

(paper, foil), print machines, bottling plants …

e.g., adaptation of system settings to quickly changing tasks on conveyor belts …

Wood, metal and plastics processing

Paper/Packaging materials

Logistics

Direct adjustment:Direct action via the axisor spindle. Similar tothe principle of crosstable or linear guides.

Indirect adjustment:Indirect action (angled/offset) via cogwheel orworm gear on racks.

Rotative adjustment:Direct action on therotation axis or indirect(angled/offset) on a rota-tion axis via bevel gear orworm gear.

Mode of action Functional areas / Advantages

Key application areas DriveLine – active adjustment technology for production tasks

where timing is critical

7

AG03, 50W, i48

AG01, 70W, i48AG03, 50W, i24

AG01, 70W, i24

AG01, 70W, i12.4

torque Nm

spee

d rp

m

0

200

400

500

0 41 2 3

300

100

AG02, 70W, i135.8*

AG02, 70W, i55.3*

AG02, 70W, i62.2*

AG02, 150W, i62.2

AG02, 150W, i55.3

torque Nm

spee

d rp

m

0

150

0 92 4 6

100

50

1 83 5 7

*bus

con

trol

led

1000

2000

AG02, 77W

torque Nm

spee

d rp

m

0

0 15

500

5

1500

10

The key performance features canbe seen and compared on the ad-jacent diagrams.

The performance chart of a Drive-Line actuator shows the maximumperformance curve (rpm/Nm) in re-lation to a particular motor-gearcombination. All the characteristicsrefer to 24 V DC motors.

It can be seen that in actual useperformance data can deviate fromthe displayed value. This is due toa number of factors such as e.g.motor-induced revolution diver-gences of ±15 %. We will bepleased to give you more detailedadvice on these special cases.

Combining an actuator with an in-ternal or external motor control(e.g. motor control module MS02)also enables use of the revolutionrange below the highest curve plot.The torque is then generally pre-served.

Motor controls change theperformance of a drive by pulsewidth modulation (PWM).

Measuring process

Motor control

AG01, AG03

AG02

AG12

Motor control MS02

Performance chartsWhich actuator suits which task?

8

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■

Motor pin assignmentPIN Signal Cable color1 + M1, white, printed2 +3 – M2, white, printed4 –

Motor Length A Length B70 W-M 110 8470 W-G 134 109

Encoder pin assignmentPIN Signal Cable color1 B white2 +UB brown3 0 green4 A yellow5 GND gray6 /A pink7 /B blue8 I red

*max. ø14fit length

46

16

22.2

4

6

A

106

1918 36

24 49

B

rec. length forshaft end withblind hole bore through shaft possible

*hollow shaft with keyway max ø12 (without clamping ring)20

E1

ø3–6

.5

30

ø6h9

fastening options:A = bolt B = strap

95

ø6.5

26.6

61.6

36

M4 (4x)

0.5

option B incl. elastomere bushing, mounting hole ø13–14

JS9

90°

4

ø*

grub screw M4

motor cable length, feature "H”

encoder cable length, feature "G”

approx. 33

approx. 41

Features:

easy mountingthrough hollow shaft up to ø14 mm max.high-performance motor 70 W, 24 V DCvarious speedsintegrated magnetic position encoderseparate motor control on request

Actuator AG01– incrementalCompact high-performance actuator with a small size.A high-resolution incremental encoder attached direct-ly to the hollow shaft allows precise positioning.

■

■

■

■

■

■

Type of connection EXAccessories

Type of connection E1

9

IHGFED

B

A

C

–

I–

HG–

F–

E–

D–

C–

B–

A–

Mechanical data Technical data Additional informationHollow shaft blued steelHousing aluminium, zinc die casting powder-coatedShock resistance 50 g, 11 ms DIN-IEC 68-2-27Vibration resistance axial, radial 10 g, 50 Hz DIN-IEC 68-2-6

Motor dataMotor voltage supply 0 ... 24 V DCPower input, fed 70 WRated current 2.9 A ±10 % (70 W-M) max. load current 3.2 A

4.1 A ±10 % (70 W-G) max. load current 4.5 A

Encoder data LD5 LD24 OPVoltage supply 5 V DC ±5 % 24 V DC ±20 % 24 V DC ±20 %Power consumption ≤50 mA ≤25 mA ≤25 mAOutput circuit Line Driver (RS422) Line Driver (RS422) push-pull (OP)Output signals (A, B, 0, /A, /B, /0) (A, B, 0, /A, /B, /0) (A, B, 0, /A, /B, /0)Pulse frequency max. 20 kHz 20 kHz 20 kHz

Ambient conditionsOperating temperature 0 ... +70 °C (condensation not permitted)Operating mode short-time operation S2 (25 % ED) acc. to DIN 57530/ VDE 0530 part 1Test mark, interfer. protection class conforming with CE acc. to EN 61000-6-2 and EN 61000-6-4Type of protection IP63 acc. to DIN VDE 0470

Feature Order text Technical data Additional informationGear ratio 48 i = 48

24 i = 2412.4 i = 12,4

Motor performance 70W-M 24 V DC standard, others on request70W-G 24 V DC

Shaft design KR/14 clamping ring, ø14 mmKR/12 clamping ring, ø12 mmN/10 feather key nut JS9 DIN 6889, 1, ø10 mm

Hollow shaft type S blind holeD through

Torque support (form) A bolt ø6B strap I incl. elastomere bushing

Type of connection E1 open cableEX connector socket on the device mating connectors separately available

Motor cable length 2.0 in [m] others on request

Encoder cable length 2.0 in [m] others on request

Encoder LD24 incremental encoder 1024 pulsesLD5 incremental encoder 1024 pulsesOP push-pull with inversion

Your order: AG01

10 Features:

easy mountingthrough hollow shaft up to diam. 14 mm max.high-performance motor 70 W, 24 V DCvarious speedsseparate motor control on request

Actuator AG01–analogCompact high-performance actuator with a small size.Equipped with an integrated geared potentiometer, it issuitable for precise, absolute positioning.

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■

■

■

■

■

Motor pin assignmentPIN Signal Cable color1 + M1, white, printed2 +3 – M2, white, printed4 –

Motor Length A Length B70 W-M 125 10070 W-G 134 109

Potentiometer pin assignmentPIN Signal Cable colorEncoder without transducer1 Po brown2 S green3 Pe white

Encoder with transducer MWU1 +24 V DC brown2 Uout green3 GND white

Encoder with transducer MWI1 I+ brown3 I– white

■

■

■

*max. ø14fit length

46

16

22.2

4

6

A

106

1918 36

24 49

B

rec. length forshaft end withblind hole bore through shaft possible

*hollow shaft with keyway max ø12 (without clamping ring)20

E1

ø3–6

.5

30

ø6h9

fastening options:A = bolt B = strap

95

ø6.5

26.6

61.6

36

M4 (4x)

0.5


JS9

90°

4

ø*

grub screw M4

motor cable length, feature "H”

encoder cable length, feature "G”

approx. 33

approx. 41

Type of connection EXAccessories

Type of connection E1

11

L

K

IHGFED

BC

A

–

K––

HG–

F–

E–

D–

C–

B–

A–

L

I–

L

Mechanical data Technical data Additional informationHollow shaft blued steelHousing aluminium, zinc die casting powder-coatedShock resistance 50 g, 11 ms DIN-IEC 68-2-27Vibration resistance axial, radial 10 g, 50 Hz DIN-IEC 68-2-6

Motor dataVoltage supply 0 ... 24 V DCPower input, fed 70 WRated current 2.9 A ±10 % (70 W-M) max. load current 3.2 A

4.1 A ±10 % (70 W-G) max. load current 4.5 A

Potentiometer dataResistance tolerance ±5 %Linearity tolerance ±0.25 %Power rating 2 W at 40 °C potentiometerStandard terminal resistor 0.5 % or 1 Ohm (each the higher value)

Ambient conditionsOperating temperature 0 ... +70 °C (condensation not permitted)Operating mode short-time operation S2 (25 % ED) acc. to DIN 57530 / VDE 0530 part 1Test mark, interfer protection class conforming with CE acc. to EN 61000-6-2 and EN 61000-6-4Type of protection IP63 acc. to DIN VDE 0470

Feature Order text Technical data Additional informationGear ratio 48 i = 48

24 i = 2412.4 i = 12,4

Motor performance 70W-M 24 V DC standard, others on request70W-G 24 V DC


Hollow shaft type S blind holeD through


Type of connection E1 open cableEX connector socket on the device mating connectors separately available

Motor cable length 2.0 in [m] others on request

Encoder cable length 2.0 in [m] others on request

Encoder P10 potentiometer 10 kOhm 10-coil potentiometer, others on requestMWI transducer 4 ... 20 mA 10-coil potentiometer, others on requestMWU transducer 0 ... 10 V 10-coil potentiometer, others on requestO without 10-coil potentiometer, others on request

Gear ratio potentiometer* 1 ... 128max. only with encoders P10, MWI and MWU

Sense of rotation i clockwise ascending values only with encoder MWI or MWUe counter-clockwise ascending values only with encoder MWI or MWU

* Potentiometer-Gear ratio calculation: e.g., if 120 revolutions are required for one adjustment, a gear ratio of 12 should be given for the 10-turn potentiometer.Specifically: number of required revolutions/10 (10-turn potentiometer) = potentiometer gear ratio

Your order: AG01

12 Features:

easy mountingthrough hollow shaft up to diam. 14 mm max.high-performance motors 150 W or 70 W, 24 V DCvarious speedsintegrated magnetic position encoder (option)integrated motor control (option)

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■

■

■

■

■

■

■

■

Motor/Mains pin assignmentPIN Signal1 motor +/ +Ub2 N.C.3 motor – / 0V

Pin assignment incrementalPIN Encoder LD24, OP Encoder LD5A /B /BB N.C. +SUB (sensor)C O OD I IE A AF /A /AG N.C. N.C.H B BJ N.C. N.C.K GND GNDL N.C. SGND (sensor)M +UB +UB

Motor control PWM pin assignmentPIN digital analog unipolar analog bipolar1 cw rotation plus enable plus enable plus2 cw rotation ground enable ground enable ground3 ccw rotation plus cw/ccw plus N.C.4 ccw rotation ground cw/ccw ground N.C.5 fast/slow plus analog 0 … +10 V analog -10 … +10 V6 fast/slow ground analog ground analog ground7, 8 N.C. N.C. N.C.

Table of dimensionsGear ratio Dim. A, ”PWM” Dim. B Dim. C

without with55.3 119 126 45 4762.2 129 136 54 56

Actuator AG02– incrementalThis robust, compact actuator is available in two powerversions. A high-resolution incremental encoder attacheddirectly to the hollow shaft allows precise positioning.

126

54

106.728

17

encoder

motor

inputs

status LEDs

power supplyencoder

clamping ring

without motor control, electrical connection "LR”

with motor control PWM „SD, SUP, SBP“

position of electrical connection "LA”

ø52

ø14H7

11B

12

2725

4

A

~ 12

strap

A be

fore

Bse

nse

of r

otat

ion

appr

ox.

53

appr

ox.

66

option B incl. elastomere bushing,mounting hole ø13–14

Cfi

ttin

g le

ngth

13

–––

GF–

E–

D––

C–

B–

A–

G

FED

BC

A

Mechanical data Technical data Additional informationHollow shaft blued steelHousing aluminiumNominal torque 5 Nm at 80 min-1 (motor 70 W/M) at i = 55.3

6 Nm at 70 min-1 (motor 70 W/M) at i = 62.28 Nm at 120 min-1 (motor 150 W/M) at i = 55.39 Nm at 110 min-1 (motor 150 W/M) at i = 62.2

Shock resistance 50 g, 11 ms DIN-IEC 68-2-27Vibration resistance axial, radial 10 g, 50 Hz DIN-IEC 68-2-6

Motor / network dataVoltage supply 0 ... 24 V DC, 24 V DC ±10 %Power input, fed 150 W; 70 WMax. load current 5.8 A ±4 % (150 W); 2.9 A ±4% (70 W/M) at i = 55.3, i = 62.2

2.1 A ±4 % (70 W/M) at i = 135.8

Encoder data LD5 LD24 OPVoltage supply 5 V DC ±5 % 24 V DC ±20 % 24 V DC ±20 %Power consumption ≤50 mA ≤25 mA ≤25 mAOutput circuit Line Driver (RS422) Line Driver (RS422) push-pull (OP)Output signals (A, B, 0, /A, /B, /0) (A, B, 0, /A, /B, /0) (A, B, 0, /A, /B, /0)Pulse frequency max. 20 kHz 20 kHz 20 kHz

Ambient conditionsOperating temperature -10 ... +80 °C condensation not permittedOperating mode short-time operation S2, 25 % duty cyle acc. to DIN 57530, VDE 0530, part 1Type of protection IP 50, higher ones on request acc. to DIN VDE 0470Test mark, interfer. protection class conforming with CE acc. to EN 61000-6-2 and EN 61000-6-4

Feature Order text Technical data Additional informationGear ratio 55.3 i = 55.3

62.2 i = 62.2

Motor performance 150 W70 W/M only with motor control SD, SUP or SBP

Shaft design KR/14 clamping ring, ø14 mmothers on request

Torque support (form) B strap incl. elastomere bushingOD without

Position of electrical connection LR radial with external motor controlLA axial with integrated motor control

Position encoder LD24 incremental encoder 1000 pulses 24 V DC ±20 %LD5 incremental encoder 1000 pulses 5 V DC ±5 %OP push-pull with inversion 24 V DC ±20 %O without only with ”Position of electrical connection“ LR

Motor control PWM OMS without only with motor performance 150 WSD digital inputSUP analog input unipolar 0 ... 10 VSBP analog input bipolar -10 ... +10 V

Your order: AG02 D XX/XX OFB

14

■

Features:

easy mountingthrough hollow shaft up to diam. 14 mm max. as an optionhigh-performance motor 150 W, 24 V DCvarious speedsintegrated position encoder with analog output

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■

■

■

■

Motor pin assignmentPIN Signal1 Motor +2 N.C.3 Motor –

Table of dimensionsGear ratio Dim. A Dim. B Dim. C Dim. D*55.3 119 45 47 4062.2 129 54 56 50* dimension "D" is not shown, corresponds to max. length ofcustomer's shaft end

Potentiometer pin assignmentPIN P01/P10 MWI MWU1 Pe I– GND2 Po I+ +24 V DC3 S N.C. Uout

4–7 N.C. N.C. N.C.

■

ø52

ø14H7

11B

Cfi

ttin

g le

ngth 12

27

25

4

A

~12

A be

fore

Bse

nse

of r

otat

ion

option B incl. elastomer bushing,mounting hole ø13–14

126

54

106.728

17

encoder

motor

Actuator AG02–analogCompact high-performance actuator with a small size. ThisAG02 is equipped with an integrated geared potentiometerfor precise, absolute positioning.

15

––

D–

C–

B––

A–

GF

ED

BC

A

–––

FE G– –

Mechanical data Technical data Additional informationHollow shaft blued steelHousing aluminiumNominal torque 8 Nm at 120 min-1 (motor 150 W) at i = 55.3

9 Nm at 110 min-1 (motor 150 W) at i = 62.2Shock resistance 50 g, 11 ms DIN-IEC 68-2-27Vibration resistance axial, radial 10 g, 50 Hz DIN-IEC 68-2-6

Motor dataVoltage supply 0 ... 24 V DCPower input, fed 150 WMax. load current 5.8 A ± 4 % (150 W)

Potentiometer dataResistance tolerance ±5 %Linearity tolerance ±0,25 %Power rating 2 W at 40 °C potentiometerStandard terminal resistor 0,5 % or 1 Ohm (each the higher value)

Ambient conditionsOperating temperature -10 … +80 °C (condensation not permitted) 0 … +70° C with transducer (condensation not permitted)Operating mode short-time operation S2, 25 % duty cyle acc. to DIN 57530, VDE 0530, part 1Type of protection IP 50, higher ones on request acc. to DIN VDE 0470Test mark/interfer. protection class conforming with CE acc. to EN 61000-6-2 and EN 61000-6-4


62.2 i = 62.2


Hollow shaft type S blind hole max. length shaft end see table of dimensionsD through

Torque support (form) B strap I incl. elastomere bushingOD without

Position encoder MWI transducer 4 … 20 mA 10-coil potentiometer (others on request)MWU transducer 0 … 10 V 10-coil potentiometer (others on request)P01 potentiometer 1 kOhm 10-coil potentiometer (others on request)P10 potentiometer 10 kOhm 10-coil potentiometer (others on request)

Gear ratio potentiometer* … 1 … 128 max.

Sense of rotation i clockwise ascending values only with encoder MWI and MWUe counter-clockwise ascending values only with encoder MWI and MWU

* Potentiometer-Gear ratio calculation: e.g., if 120 revolutions are required for one adjustment, a gear ratio of 12 should be given for the 10-turn potentiometer. Specifically: number of required revolutions/10 (10-turn potentiometer) = potentiometer gear ratio

Your order: AG02 150 W LR OMS XX/XX OFB

16 Features:

easy mountingthrough hollow shaft up to diam. 14 mm max.integrated position encoder: magnetic, absolutintegrated positioning controllerintegrated CANopen/Profibus-DP interface (option)service interface RS232/RS485

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■

■

■

■

■

■

■

Mains pin assignmentPIN Signal1 +Ub2 N.C.3 –

Fieldbus pin assignmentPIN Profibus-DP CANopen1 +5 V DC N.C.2 BUS A N.C.3 GND CAN_GND4 BUS B CAN_H5 N.C. CAN_L

Interface/limit switch pin assignmentPIN SignalA ES1B ES2C emergency-offD-F N.C.G RXD/ DÜAH TXD/ DÜBJ GND/ serial interfaceK GND (ES1, ES2, emergency-off, CALL CALM N.C.

Table of dimensionsGear ratio Dim. A Dim. B Dim. C55.3 126 45 4762.2 136 54 56135.8 136 54 56

bus INbus OUTdiagnosis LEDsstatus LEDsinterface/limit switch

(3x 6.3)power supply

126

54

106.728

17

ø52

ø14H7

11B

Cfi

ttin

g le

ngth 12

27

appr

ox.

53

appr

ox.

66

4

A

A be

fore

Bse

nse

of r

otat

ion

option B incl. elastomere bushing,mounting hole ø13–14

Actuator AG02–fieldbusRobust, compact actuator with high output torque and ap-plication-proven hollow shaft principle. Flexibility is en-hanced by the integrated fieldbus interface and controltechnology..

17

–

E–

D–––

C––

B––

A–

ED

BC

A

–

Mechanical data Technical data Additional informationHollow shaft blued steelHousing aluminiumNominal torque 5 Nm, 80 min-1 (motor 70 W/ M) at i = 55.3

6 Nm, 70 min-1 (motor 70 W/ M) at i = 62.29 Nm, 30 min-1 (motor 70 W/ M) at i = 135.8

Shock resistance 50 g, 11 ms DIN-IEC 68-2-27Vibration resistance axial, radial 10 g, 50 Hz DIN-IEC 68-2-6

Motor dataVoltage supply 24 V DC ±10 %Power input, fed 70 WMax. load current 2.9 A ±4 % at i = 55.3, i = 62.2

2.1 A ±4 % at i = 135.8

Encoder dataResolution absolute encoder (ABM) ±6250 rev. with 1600 steps/revolution

Ambient conditionsOperating temperature 0 ... +50 °C condensation not permittedOperating mode short-time operation S2, 25 % duty cyle acc. to DIN 57530, VDE 0530, part 1Type of protection IP 50, higher ones on request acc. to DIN VDE 0470Test mark, interfer. protection class conforming with CE acc. to EN 61000-6-2 and EN 61000-6-4


62.2 i = 62.2135.8 i = 135.8


Torque support (form) B strap I incl. elastomere bushingOD without

Interface/protocol S1/00 RS232, standard, control electronicsS3/00 RS485, standard, control electronics

Fieldbus OFB without fieldbusPB Profibus-DPCAN CANopen

Your order: AG02 70 W D LA ABM OMS SW

18 Features:

spacve-saving, easy mountingthrough hollow shaft up to diam. 14 mm max.brushless 50 W, 24 V EC-Motor with long service lifeintegrated performance and control electronics withpolarity and overload protectionintegrated magnetic position encoderM12 connection technique

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■

■

■

■

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Motor/mains pin assignmentPIN Signal1 +2 N.C.3 –4 N.C.

Pin assignment encoder, LD24/OP, 8-pinPIN Signal Additional information1 +SUB sensor2 SGND sensor3 A4 /A5 B6 /B7 O8 I

Pin assignment Motor control PWMPIN digital analog unipolar analog bipolar1 cw rotation plus enable plus enable plus2 cw rotation ground enable ground enable ground3 ccw rotation plus cw/ccw plus N.C.4 ccw rotation ground cw/ccw ground N.C.5 fast/slow pus analog 0 … +10 V analog -10 … +10 V6 fast/slow ground analog ground analog ground7, 8 N.C. N.C. N.C.

6 0.5

through shaftpossible

ø6.5

*hollow shaft with keyway max ø12 (without clamping ring)

61.6

30

grub screw M4

JS9

90°

4

ø*

36

95

1.3

2620 60

.1

*max. ø14

fitti

ng le

ngth

30

4

26.6 M4 (4x)

20.4

49

106 31

18sens

e of

rot

atio

n


fastening options:A = boltB = strap

ccw

cwe

i

status LEDs

motor/power supply

encoder

ø6h9

motor control

Type of connection EX

~ 80

Actuator AG03– incrementalThe most compact actuator of its class – with built-in sensorelectronics, control electronics and the versatile hollow shaftprinciple. Very flexible application due to the integration ofvarious control technologies.

19

–––

FE––

D–

C–

B––

A–

F

E

D

C

B

A

Mechanical data Technical data Additional informationHollow shaft blued steelHousing aluminium, zinc die casting powder-coatedNominal torque 1.6 Nm, 200 min-1 at i = 24

3.2 Nm, 100 min-1 at i = 48Shock resistance 50 g, 11 ms DIN-IEC 68-2-27Vibration resistance axial, radial 10 g, 50 Hz DIN-IEC 68-2-6

Motor / control dataVoltage supply +24 V DC ±10 %Power input, fed 58 WRated current at adjust. value 100 % 2.4 A ±7 % (50W-M) max. load current 2.58 AIdle current (with driving gear) 300 mA ±20 %PWM (pulse width modulation) ~16 kHz contin. var., 0 … 100 %, soft startInputs analog, digital digital with LED indicatorDigital inputs 15 … 30 V, typ. 10 mAAnalog inputs 0 … +10 V; -10 … +10 V impedance >1.3 MOhm

Encoder data LD24 OPVoltage supply 24 V DC ±20 % 24 V DC ±20 %Power consumption ≤25 mA ≤25 mAOutput circuit Line Driver (RS422) push-pull (OP)Output signals (A, B, 0, /A, /B, /0) (A, B, 0, /A, /B, /0)Pulse frequency max. 20 kHz 20 kHz

Ambient conditionsOperating temperature 0 … +80 °C (condensation not permitted) ambient temperature: 0 … +45 °COperating mode short-time operation S2 (25 % ED) DIN 57530/VDE 0530 part 1Test mark, interfer. protection class conforming with CE EN 61000-6-2, EN 61000-6-4Type of protection IP50 / IP63 DIN VDE 0470

Feature Order text Technical data Additional informationGear ratio 48 25 % ED (duty cyle)

24 25 % ED (duty cyle)

Motor performance 50W-M 24 V DC

Type of protection IP50IP63



Type of connection EX connector socket on the device mating connectors separately available

Encoder LD24 incremental encoder 1024 pulsesOP push-pull with inversionO without

Motor control PWM SD digital galvanically insolatedSUP analog unipolar 0 ... +10 VSBP analog bipolar -10 ... +10 V

Your order: AG03 XX/XX OFB50 W-M EX

20 Features:

DC drive 77 Wepicyclic geartorques up to max. 15 Nm (at n = 21 min-1)speeds up to max. 1600 min-1 (at M = 0.35 Nm)encoder 25 pulses/revolution (motor shaft)

Actuator AG12Very compact actuator with solid shaft and integratedsensor electronics. Despite its small design, the AG12 hashuge power reserves.

■

■

■

■

■

■

■

Motor pin assignmentPIN Signal1 +2 N.C.3 –

Encoder pin assignmentPIN Signal Additional informationA /BB +SUB sensorC N.C.D N.C.E AF /AG N.C.H BI N.C.K GNDL SGND sensorM +UB

Type of connection EX

cable length L

appox. 61

appox. 54

37ø1

8

feat

her

3x3x

16DI

N 68

85/1

mot

or

sens

e of

rot

atio

n i

A be

fore

B

enco

der

25

2.8

17

ø8g6

ø25h9

3

ø50

32 36

60˚

12

15˚

183

42

M3, 10 deep (4x90°)45˚

M4, 10 deep (4x90°)

ø42

Calculation formulaPulse number/revolution on the drivingshaftpulses/revolution = i x 25i = Gear ratio

21

A–

A

–

Mechanical data Technical data Additional informationShaft steelHousing steel, aluminiumFlanges aluminiumNominal torque 4.2 Nm, 140 min-1 at i = 45,56Shock resistance 50 g, 11 ms DIN-IEC 68-2-27Vibration resistance axial, radial 10 g, 50 Hz DIN-IEC 68-2-6

Motor dataMotor voltage supply 0 ... 24 V DCPower input, fed 77 WRated current 4.6 A ±20 %

Encoder dataVoltage supply encoder 24 V DC ±20 % use terminators ≥470 OhmEncoder magnetic 25 pulses/revolution (motor shaft)Power consumption encoder <70 mAOutput circuit Line Driver (A, B, /A, /B) LD 24 V DC

Ambient conditionsOperating temperature -10 … +80 °C condensation not permittedType of protection IP 40 acc. to DIN VDE 0470Operating mode short-time operation S2 (25 % ED) DIN 57530, VDE 0530 part 1Test mark, interfer. protection class conforming with CE EN 61000-6-2, EN 61000-6-4

Feature Order text Technical data Additional informationGear ratio 45,56 others on request standard

Your order: AG12 EX

22

Motor control module MS02This compact module is inserted as a link to connect an axlecontrol to digital/analog outputs and 24 V DC actuators. Itreduces the revolutions by means of pulse width modulation,the torque is generally preserved.

■

■

■

■

■

Terminal strip pin assignmentPIN digital analog unipolar analog bipolar1 cw rotation ground enable ground enable ground2 cw rotation plus enable plus enable plus3 ccw rotation ground cw/ccw ground N.C.4 ccw rotation plus cw/ccw plus N.C.5 fast/slow ground analog ground analog ground6 fast/slow plus analog 0 ... +10 V analog -10 ... +10 V

e.g. MA90/91PLC

I/O

MS02cw/ccwfast/slow

actual value

* Use possible with AG01, AG02, AG12

*Functional diagram

M1 M2

-FA+ -SL+

+Ub-PE

-L+-R+ -S/F+

Imax ON

70.4 15.8 2116.2

96

operational voltage

motor

universal footfor all commonDIN railsz.B.: DIN EN 50022,

DIN EN 50035

ground wire

only withinput signal "ED"

status-LEDs

1 2 53 4 6

speed:fast motionslow motion

Features:

easy mounting (top-hat rail)variable control variants enable the useon different positioning controlsfast/slow motion can be set continuously variablepulse width modulation (PWM) for 24 V DC actuators

23

B–

A–

A

B

Feature Technical data Additional informationSupply voltage 24 V DC ±20 % (controlled) with LED indicatorMotor current (duration) 3/5/6 A (max. 12 A peak)PWM (pulse width modulation) ~16 kHz, contin. var., 0 … 100 %, soft startInputs digital, analog digital with LED indicatorDigital inputs +15 … +30 V, typ. 10 mAAnalog inputs 0 … +10 V; -10 … +10 V impedance >1.3 MOhmProtection polarity protection, overcurrent protection with multifuse and LED indicatorTemperature range 0 … +50 °CHumidity 0 … 95 % rh, condensation not permitted

Feature Technical data Additional informationLoad current 3A others on request, max. 12A

5A6A

Input signal ED digitalEUP analog unipolar 0 … +10 V; impedance >1.3 MOhmEBP analog bipolar -10 … +10 V; impedance >1.3 MOhm

Your order: MS02

24

Available connectorssuitable for Ordering data Technical data Additional informationAG01 incremental 83447 mating connector motor 4-pin, straight coupling socket

82247 mating connector motor 4-pin, angular socket81351 mating connector encoder 8-pin, straight coupling socket

AG01 analog 83447 mating connector motor 4-pin, straight coupling socket82247 mating connector motor 4-pin, angular socket81487 mating connector potentiometer 3-pin, straight coupling socket82366 mating connector potentiometer 3-pin angular socket

AG02 incremental 82182 mating connector motor/mains 3-pin straight coupling socket81363 mating connector motor/mains 3-pin angular socket76572 mating connector encoder 12-pin straight coupling socket79666 mating connector encoder 12-pin angular socket81351 mating connector PWM 8-pin straight coupling socket

AG02 analog 82182 mating connector motor 3-pin straight coupling socket76141 mating connector encoder 7-pin straight coupling socket

AG02 fieldbus 82182 mating connector mains 3-pin straight coupling socket81363 mating connector mains 3-pin angular socket76572 mating connector interface/limit switch 12-pin straight coupling socket79666 mating connector interface/limit switch 12-pin angular socket82804 mating connector Profibus IN 5-pin angular socket82805 mating connector Profibus OUT 5-pin angular connector83006 mating connector CANopen IN 5-pin angular socket83007 mating connector CANopen OUT 5-pin angular connector82816 bus terminator Profibus 5-pin straight connector82815 bus terminator CANopen 5-pin straight connector

AG03 83525 mating connector encoder 8-pin, straight coupling socket83526 mating connector motor/mains 4-pin, straight coupling socket83527 mating connector motor control 8-pin, straight coupling connector

AG12 82182 mating connector motor 3-pin straight coupling socket81363 mating connector motor 3-pin angular socket76572 mating connector encoder 12-pin straight coupling socket79666 mating connector encoder 12-pin angular socket

Appendix System components

Plug connectionsAvailable in 3-, 4-, 7-, 8- and 12-wire versions with twistedscreening braid. The mass-produced article is stripped and tinned atthe cable ends. Due to their various designs, the actuators havedifferent pole counts. We will be pleased to explain the variousoptions to you. Please contact us and let us know your particularneeds.

25

SIKO is currently in the process of developing a data pool with 3D drawings. The purpose of this isto support mechanical engineering constructors in their development tasks at an early stage. Evennow 3D data is available for a number of devices.

Interested? Then send us an e-mail. Conditions of use, technical requirements (CAD formats) andavailability are obtainable from [email protected]

MA90, MA91Single-axis posi-tioning control

Programming instrument for direct parametriza-tion of SIKO actuators with an RS232 or RS485interface. No PC, PLC or level transducer is re-quired.

The programming tool has a two-line, illumina-ted LCD display with a plain text indicator. Itoffers easy handling thanks to the clear menustructure and provides unmistakable pro-gramming and reading of parameters with noadd-on device required.

Single-axis control for direct positioning viasetpoint input. A memory enables the storageof 99 required values. Required and actual val-ues can be read simultaneously from the two-digit display. Various drives can be positionedvia switching outputs.

PT232, PT485Programming tools

3D-drawingsCAD-formats

26

AG12

180°±30°

90°

±30°

A

/A

B

/B

AG01*, AG02, AG03*

180°±30°

90°

±30°

A

/A

B

/B

0

I

* Note: The status of the signals A andB regarding the reference signal 0/I isnot defined and may deviate from thisdrawing.

Appendix

The hollow shaft design of DriveLine actua-tors AG01, AG02 and AG03 makes for verysimple mounting. A clamp ring on the de-vice mounting side provides secure connec-tion to the machine shaft.

The torque bracing to the machineframe is by means of a pin [1].Alternatively, a mountingbracket [2] can be used. Thistype of securing enables useof an elastomere bushing [3]which provides a low-tensionconnection from the actuator tothe machine shaft.

Advantage: The distortion forces on the bearingare reduced..

3737

35°

37

3737

Mounting variantsThe cleverly designed form opens up a host of installationvariations. The tapered construction in the area of the hollowshaft makes small center-to-center distances of as little as 37 mmachievable.

Mounting examples, Output signals

[1]

[2]

Torque support

[3]

Output signals incremental

27

To receive more information on the SIKO products,simply mark the appropriate item(s) in the list belowand fax this page to us.

Technical advice on the integration of DriveLine actuators

Visit of a SIKO sales representative

Please send the product catalog on a CD-ROM

Please send another brochure "DriveLine"to the address below

Catalog with brochures on the complete SIKO product range

Your address:

Name

Company

Department/Function

Street

Zip code/City

Telefon

Fax

E-mail Company stamp

Fax inquiry+ 49 (0) 76 61 / 3 94 - 388

For immediate information

controlmeasurement displaymental digital optical mechanicalinear electronical

Subj

ect

to t

echn

ical

alt

erat

ion

• Ar

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1030

• 1

1/20

06SIKO InternationalTrading (Shanghai)Co. Ltd.Unit A, 26th Floor NewRainbow Jie Yun Bldg.,2 Lane 600, Tian ShanRoad, Shanghai/China 200051

Telephone+86 21 62 59 47 45Telefax+86 21 32 11 04 20

[email protected]

SIKO GmbHWeihermattenweg 279256 BuchenbachGermany

Telephone+49 7661 394-0Telefax+49 7661 394-388

[email protected]

Looking for a dealer near

to you?

You can find the complete

addresses of all SIKO product

representativs in the support

section of our website:

www.siko.de

SIKO Products Inc.P.O. Box 279Dexter, MI 48130USA

Telephone+1 734 4263476Telefax+1 734 4263453

[email protected]

SIKO Ltd.Unit 6, Dalton LaneCodbeck Estate, DaltonThirsk, North YorkshireYO7 3HRUnited Kingdom


[email protected]

SIKO Italia S.r.l.Via Borromeo, 4I-20017 Rho MIItaly


[email protected]

SIKO Mess- andPositioniersystemeGmbHDeisrütistrasse 118472 SeuzachSwitzerland

Telephone+41 52 317 46 41Telefax+41 52 317 46 42

[email protected]

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