DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV...

40
User Manual Safe Torque Off Option for PowerFlex 700S Phase II AC Drives and PowerFlex 700L Liquid-Cooled AC Drives Catalog Number 20D-P2-DG01 Original Instructions

Transcript of DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV...

Page 1: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

User Manual

Safe Torque Off Option forPowerFlex 700S Phase II AC Drives and PowerFlex 700L Liquid-Cooled AC DrivesCatalog Number 20D-P2-DG01

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards

Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice

If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired

In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment

The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams

No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual

Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited

Throughout this manual when necessary we use notes to make you aware of safety considerations

Labels may also be on or inside the equipment to provide specific precautions

WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences

IMPORTANT Identifies information that is critical for successful application and understanding of the product

SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present

BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures

ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment (PPE) Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE)

Table of Contents

Summary of Changes 5

Chapter 1 General DescriptionWhat Is the DriveGuard Safe Torque Off Option 7Safety of Machinery Standards 8Safety Certifications 9

EvaluationCertification by TUumlV Rheinland Group 9Certifications Online 9

Important Safety Considerations 10Safety Category 3 Performance Definition 11Stop Category Definitions 11Performance Level and Safety Integrity Level (SIL) CL2 12PFDavg and PFH Definitions 12PFDavg and PFH Data 12

PFDavg and PFH for 20-year Proof Test Interval 12Functional Proof Tests 13Contact Information if Safety Option Failure Occurs 13

Chapter 2 Installation and WiringPre-Installation Instructions 15Option Board Installation 16

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B 16PowerFlex 700S Frames 9hellip14 17PowerFlex 700S All Frames and PowerFlex 700L All Frames 18PowerFlex 700S Frames 1hellip6 23PowerFlex 700S Frames 9hellip14 23PowerFlex 700L Frames 3A and 3B 24

Wiring 25Configure Hardware Enable 26Configure Digital Outputs 27Linking Parameters 27Verify Operations 28

Chapter 3 Description of OperationDriveGuard Safe Torque Off Operation 29Connection Examples 31

Index 39

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 3

Table of Contents

Notes

4 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Summary of Changes

This manual contains new and updated information

New and Updated Information

The following changes apply to this revision of the manual

Change See PagehellipUpdated front cover to current style ndashChanged PFD to PFDavg in all cases - incorrect term was applied ndashUpdated the Important statements in front cover to current 2Updated years in the Safety of Machinery Standards 8Updated the certification classifications in EvaluationCertification by TUV Rheinland Group

9

Updated link to certification data 9Expanded Important Safety Considerations 10Updated definition of PFH 12Updated Functional Proof Test to include link to Verify Operations 13Added introduction to Chapter 2 for user care and additional resources 15Added PowerFlex 700L Frames 2 drive 16Added torque value to step 8 21Updated Configure Digital Outputs 27Updated Linking Parameters 27Added PowerFlex 700L frame 2 drive to example 32Expanded description of Fault Detection 34Changed part number on publication and updated back cover ndash

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 5

Summary of Changes

Notes

6 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1

General Description

The DriveGuardreg Safe Torque Off option when used with other safety components helps provide protection to meet the requirements for SIL CL2 and Category 3 or PL d class applications Safety requirements are based on the standards current at the time of certification

The DriveGuard Safe Torque Off option is just one component in a safety control system Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding

What Is the DriveGuard Safe Torque Off Option

The DriveGuard Safe Torque Off option

bull Is designed to help safely remove power from the gate firing circuits of the driversquos output power devices (IGBTs) This helps prevent the driversquos output power devices from switching in the pattern necessary to generate rotation at the motor

bull Can be used in combination with other safety devices to satisfy the Safe Torque Off requirements of SIL CL2 according to EN 61800-5-2 IEC 61508 and EN 62061 Performance Level PL d and Category 3 according to EN ISO 13849-1

IMPORTANT This option is suitable for performing mechanical work on the drive system or affected area of a machine only It does not provide electrical safety For electrical maintenance on the drive andor motor equipment must be electrically disconnected from the power sourceThe Safe Torque Off option should not be used for non safety-related stopping of the drive

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 2: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Important User Information

Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards

Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice

If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired

In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment

The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams

No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual

Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited

Throughout this manual when necessary we use notes to make you aware of safety considerations

Labels may also be on or inside the equipment to provide specific precautions

WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences

IMPORTANT Identifies information that is critical for successful application and understanding of the product

SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present

BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures

ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment (PPE) Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE)

Table of Contents

Summary of Changes 5

Chapter 1 General DescriptionWhat Is the DriveGuard Safe Torque Off Option 7Safety of Machinery Standards 8Safety Certifications 9

EvaluationCertification by TUumlV Rheinland Group 9Certifications Online 9

Important Safety Considerations 10Safety Category 3 Performance Definition 11Stop Category Definitions 11Performance Level and Safety Integrity Level (SIL) CL2 12PFDavg and PFH Definitions 12PFDavg and PFH Data 12

PFDavg and PFH for 20-year Proof Test Interval 12Functional Proof Tests 13Contact Information if Safety Option Failure Occurs 13

Chapter 2 Installation and WiringPre-Installation Instructions 15Option Board Installation 16

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B 16PowerFlex 700S Frames 9hellip14 17PowerFlex 700S All Frames and PowerFlex 700L All Frames 18PowerFlex 700S Frames 1hellip6 23PowerFlex 700S Frames 9hellip14 23PowerFlex 700L Frames 3A and 3B 24

Wiring 25Configure Hardware Enable 26Configure Digital Outputs 27Linking Parameters 27Verify Operations 28

Chapter 3 Description of OperationDriveGuard Safe Torque Off Operation 29Connection Examples 31

Index 39

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 3

Table of Contents

Notes

4 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Summary of Changes

This manual contains new and updated information

New and Updated Information

The following changes apply to this revision of the manual

Change See PagehellipUpdated front cover to current style ndashChanged PFD to PFDavg in all cases - incorrect term was applied ndashUpdated the Important statements in front cover to current 2Updated years in the Safety of Machinery Standards 8Updated the certification classifications in EvaluationCertification by TUV Rheinland Group

9

Updated link to certification data 9Expanded Important Safety Considerations 10Updated definition of PFH 12Updated Functional Proof Test to include link to Verify Operations 13Added introduction to Chapter 2 for user care and additional resources 15Added PowerFlex 700L Frames 2 drive 16Added torque value to step 8 21Updated Configure Digital Outputs 27Updated Linking Parameters 27Added PowerFlex 700L frame 2 drive to example 32Expanded description of Fault Detection 34Changed part number on publication and updated back cover ndash

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 5

Summary of Changes

Notes

6 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1

General Description

The DriveGuardreg Safe Torque Off option when used with other safety components helps provide protection to meet the requirements for SIL CL2 and Category 3 or PL d class applications Safety requirements are based on the standards current at the time of certification

The DriveGuard Safe Torque Off option is just one component in a safety control system Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding

What Is the DriveGuard Safe Torque Off Option

The DriveGuard Safe Torque Off option

bull Is designed to help safely remove power from the gate firing circuits of the driversquos output power devices (IGBTs) This helps prevent the driversquos output power devices from switching in the pattern necessary to generate rotation at the motor

bull Can be used in combination with other safety devices to satisfy the Safe Torque Off requirements of SIL CL2 according to EN 61800-5-2 IEC 61508 and EN 62061 Performance Level PL d and Category 3 according to EN ISO 13849-1

IMPORTANT This option is suitable for performing mechanical work on the drive system or affected area of a machine only It does not provide electrical safety For electrical maintenance on the drive andor motor equipment must be electrically disconnected from the power sourceThe Safe Torque Off option should not be used for non safety-related stopping of the drive

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
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                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
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                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
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                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
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                                  (press releases should not be checked into DocMan or printed)
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                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
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                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 3: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Table of Contents

Summary of Changes 5

Chapter 1 General DescriptionWhat Is the DriveGuard Safe Torque Off Option 7Safety of Machinery Standards 8Safety Certifications 9

EvaluationCertification by TUumlV Rheinland Group 9Certifications Online 9

Important Safety Considerations 10Safety Category 3 Performance Definition 11Stop Category Definitions 11Performance Level and Safety Integrity Level (SIL) CL2 12PFDavg and PFH Definitions 12PFDavg and PFH Data 12

PFDavg and PFH for 20-year Proof Test Interval 12Functional Proof Tests 13Contact Information if Safety Option Failure Occurs 13

Chapter 2 Installation and WiringPre-Installation Instructions 15Option Board Installation 16

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B 16PowerFlex 700S Frames 9hellip14 17PowerFlex 700S All Frames and PowerFlex 700L All Frames 18PowerFlex 700S Frames 1hellip6 23PowerFlex 700S Frames 9hellip14 23PowerFlex 700L Frames 3A and 3B 24

Wiring 25Configure Hardware Enable 26Configure Digital Outputs 27Linking Parameters 27Verify Operations 28

Chapter 3 Description of OperationDriveGuard Safe Torque Off Operation 29Connection Examples 31

Index 39

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 3

Table of Contents

Notes

4 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Summary of Changes

This manual contains new and updated information

New and Updated Information

The following changes apply to this revision of the manual

Change See PagehellipUpdated front cover to current style ndashChanged PFD to PFDavg in all cases - incorrect term was applied ndashUpdated the Important statements in front cover to current 2Updated years in the Safety of Machinery Standards 8Updated the certification classifications in EvaluationCertification by TUV Rheinland Group

9

Updated link to certification data 9Expanded Important Safety Considerations 10Updated definition of PFH 12Updated Functional Proof Test to include link to Verify Operations 13Added introduction to Chapter 2 for user care and additional resources 15Added PowerFlex 700L Frames 2 drive 16Added torque value to step 8 21Updated Configure Digital Outputs 27Updated Linking Parameters 27Added PowerFlex 700L frame 2 drive to example 32Expanded description of Fault Detection 34Changed part number on publication and updated back cover ndash

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 5

Summary of Changes

Notes

6 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1

General Description

The DriveGuardreg Safe Torque Off option when used with other safety components helps provide protection to meet the requirements for SIL CL2 and Category 3 or PL d class applications Safety requirements are based on the standards current at the time of certification

The DriveGuard Safe Torque Off option is just one component in a safety control system Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding

What Is the DriveGuard Safe Torque Off Option

The DriveGuard Safe Torque Off option

bull Is designed to help safely remove power from the gate firing circuits of the driversquos output power devices (IGBTs) This helps prevent the driversquos output power devices from switching in the pattern necessary to generate rotation at the motor

bull Can be used in combination with other safety devices to satisfy the Safe Torque Off requirements of SIL CL2 according to EN 61800-5-2 IEC 61508 and EN 62061 Performance Level PL d and Category 3 according to EN ISO 13849-1

IMPORTANT This option is suitable for performing mechanical work on the drive system or affected area of a machine only It does not provide electrical safety For electrical maintenance on the drive andor motor equipment must be electrically disconnected from the power sourceThe Safe Torque Off option should not be used for non safety-related stopping of the drive

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU ltFEFF00560065007200770065006e00640065006e0020005300690065002000640069006500730065002000450069006e007300740065006c006c0075006e00670065006e0020007a0075006d002000450072007300740065006c006c0065006e00200076006f006e002000410064006f006200650020005000440046002d0044006f006b0075006d0065006e00740065006e002c00200076006f006e002000640065006e0065006e002000530069006500200068006f00630068007700650072007400690067006500200044007200750063006b006500200061007500660020004400650073006b0074006f0070002d0044007200750063006b00650072006e00200075006e0064002000500072006f006f0066002d00470065007200e400740065006e002000650072007a0065007500670065006e0020006d00f60063006800740065006e002e002000450072007300740065006c006c007400650020005000440046002d0044006f006b0075006d0065006e007400650020006b00f6006e006e0065006e0020006d006900740020004100630072006f00620061007400200075006e0064002000410064006f00620065002000520065006100640065007200200035002e00300020006f0064006500720020006800f600680065007200200067006500f600660066006e00650074002000770065007200640065006e002egt ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 4: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Table of Contents

Notes

4 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Summary of Changes

This manual contains new and updated information

New and Updated Information

The following changes apply to this revision of the manual

Change See PagehellipUpdated front cover to current style ndashChanged PFD to PFDavg in all cases - incorrect term was applied ndashUpdated the Important statements in front cover to current 2Updated years in the Safety of Machinery Standards 8Updated the certification classifications in EvaluationCertification by TUV Rheinland Group

9

Updated link to certification data 9Expanded Important Safety Considerations 10Updated definition of PFH 12Updated Functional Proof Test to include link to Verify Operations 13Added introduction to Chapter 2 for user care and additional resources 15Added PowerFlex 700L Frames 2 drive 16Added torque value to step 8 21Updated Configure Digital Outputs 27Updated Linking Parameters 27Added PowerFlex 700L frame 2 drive to example 32Expanded description of Fault Detection 34Changed part number on publication and updated back cover ndash

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 5

Summary of Changes

Notes

6 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1

General Description

The DriveGuardreg Safe Torque Off option when used with other safety components helps provide protection to meet the requirements for SIL CL2 and Category 3 or PL d class applications Safety requirements are based on the standards current at the time of certification

The DriveGuard Safe Torque Off option is just one component in a safety control system Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding

What Is the DriveGuard Safe Torque Off Option

The DriveGuard Safe Torque Off option

bull Is designed to help safely remove power from the gate firing circuits of the driversquos output power devices (IGBTs) This helps prevent the driversquos output power devices from switching in the pattern necessary to generate rotation at the motor

bull Can be used in combination with other safety devices to satisfy the Safe Torque Off requirements of SIL CL2 according to EN 61800-5-2 IEC 61508 and EN 62061 Performance Level PL d and Category 3 according to EN ISO 13849-1

IMPORTANT This option is suitable for performing mechanical work on the drive system or affected area of a machine only It does not provide electrical safety For electrical maintenance on the drive andor motor equipment must be electrically disconnected from the power sourceThe Safe Torque Off option should not be used for non safety-related stopping of the drive

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 5: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Summary of Changes

This manual contains new and updated information

New and Updated Information

The following changes apply to this revision of the manual

Change See PagehellipUpdated front cover to current style ndashChanged PFD to PFDavg in all cases - incorrect term was applied ndashUpdated the Important statements in front cover to current 2Updated years in the Safety of Machinery Standards 8Updated the certification classifications in EvaluationCertification by TUV Rheinland Group

9

Updated link to certification data 9Expanded Important Safety Considerations 10Updated definition of PFH 12Updated Functional Proof Test to include link to Verify Operations 13Added introduction to Chapter 2 for user care and additional resources 15Added PowerFlex 700L Frames 2 drive 16Added torque value to step 8 21Updated Configure Digital Outputs 27Updated Linking Parameters 27Added PowerFlex 700L frame 2 drive to example 32Expanded description of Fault Detection 34Changed part number on publication and updated back cover ndash

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 5

Summary of Changes

Notes

6 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1

General Description

The DriveGuardreg Safe Torque Off option when used with other safety components helps provide protection to meet the requirements for SIL CL2 and Category 3 or PL d class applications Safety requirements are based on the standards current at the time of certification

The DriveGuard Safe Torque Off option is just one component in a safety control system Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding

What Is the DriveGuard Safe Torque Off Option

The DriveGuard Safe Torque Off option

bull Is designed to help safely remove power from the gate firing circuits of the driversquos output power devices (IGBTs) This helps prevent the driversquos output power devices from switching in the pattern necessary to generate rotation at the motor

bull Can be used in combination with other safety devices to satisfy the Safe Torque Off requirements of SIL CL2 according to EN 61800-5-2 IEC 61508 and EN 62061 Performance Level PL d and Category 3 according to EN ISO 13849-1

IMPORTANT This option is suitable for performing mechanical work on the drive system or affected area of a machine only It does not provide electrical safety For electrical maintenance on the drive andor motor equipment must be electrically disconnected from the power sourceThe Safe Torque Off option should not be used for non safety-related stopping of the drive

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

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                                  MBD000B71E5bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 6: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Summary of Changes

Notes

6 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1

General Description

The DriveGuardreg Safe Torque Off option when used with other safety components helps provide protection to meet the requirements for SIL CL2 and Category 3 or PL d class applications Safety requirements are based on the standards current at the time of certification

The DriveGuard Safe Torque Off option is just one component in a safety control system Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding

What Is the DriveGuard Safe Torque Off Option

The DriveGuard Safe Torque Off option

bull Is designed to help safely remove power from the gate firing circuits of the driversquos output power devices (IGBTs) This helps prevent the driversquos output power devices from switching in the pattern necessary to generate rotation at the motor

bull Can be used in combination with other safety devices to satisfy the Safe Torque Off requirements of SIL CL2 according to EN 61800-5-2 IEC 61508 and EN 62061 Performance Level PL d and Category 3 according to EN ISO 13849-1

IMPORTANT This option is suitable for performing mechanical work on the drive system or affected area of a machine only It does not provide electrical safety For electrical maintenance on the drive andor motor equipment must be electrically disconnected from the power sourceThe Safe Torque Off option should not be used for non safety-related stopping of the drive

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
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                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
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                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
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                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 7: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 1

General Description

The DriveGuardreg Safe Torque Off option when used with other safety components helps provide protection to meet the requirements for SIL CL2 and Category 3 or PL d class applications Safety requirements are based on the standards current at the time of certification

The DriveGuard Safe Torque Off option is just one component in a safety control system Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding

What Is the DriveGuard Safe Torque Off Option

The DriveGuard Safe Torque Off option

bull Is designed to help safely remove power from the gate firing circuits of the driversquos output power devices (IGBTs) This helps prevent the driversquos output power devices from switching in the pattern necessary to generate rotation at the motor

bull Can be used in combination with other safety devices to satisfy the Safe Torque Off requirements of SIL CL2 according to EN 61800-5-2 IEC 61508 and EN 62061 Performance Level PL d and Category 3 according to EN ISO 13849-1

IMPORTANT This option is suitable for performing mechanical work on the drive system or affected area of a machine only It does not provide electrical safety For electrical maintenance on the drive andor motor equipment must be electrically disconnected from the power sourceThe Safe Torque Off option should not be used for non safety-related stopping of the drive

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

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Literature Library Installation Instructions Manuals Brochures and Technical Data

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Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 8: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council directives and the requirements of the following machine safety standards

bull EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems ndash Part 5-2 Safety Requirements Functional

bull EN ISO 13849-1 Safety of Machinery ndash Safety-related parts of control systems - Part 1 General Principles for Design

bull EN 62061 + A1 Safety of Machinery Functional safety of safety-related electrical electronic and programmable electronic control systems

bull EN 60204-1 + A1 Safety of Machinery ndash Electrical equipment of machines ndash Part 1 General Requirements

bull IEC 61508 Part 1-7 Functional safety of electrical electronic programmable electronic safety-related systems

ATTENTION Electrical Shock Hazard Verify that all sources of AC and DC power are de-energized and locked out or tagged out in accordance with the requirements of ANSINFPA 70E Part II

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the +DC and -DC terminals or test points (refer to your driversquos User Manual for locations) The voltage must be zero

ATTENTION In Safe Torque Off mode hazardous voltages may still be present at the motor To avoid an electric shock hazard disconnect power to the motor and verify that the voltage is zero before performing any work on the motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

8 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 9: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

General Description Chapter 1

Safety Certifications

The TUumlV Rheinland group has approved the DriveGuard Safe Torque Off option for use in safety-related applications where the de-energized state is considered to be the safe state All of the examples related to IO included in this manual are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems

EvaluationCertification by TUumlV Rheinland Group

Certifications Online

CE Declarations of Conformity Certificates and other certifications details are available online at the Product Certifications website httpsrokautocertifications

Drive Rating(1)

(1) All voltages are listed in AC these values are also relevant to their corresponding DC input voltage ratings

TUV Report on Safety Function amp TUV Certification

PowerFlexreg 700S Phase II

Frames 1hellip6208240V and 400480VFrames 5 and 6600690V Frames 9hellip14400480V and 600690V

TUV Certificate No 0120551950117TUV Report No 968EZ 1890317

PowerFlex 700L Liquid-Cooled

Frames 2 3A and 3B400480V and 600690V

TUV Certificate No 0120506670115TUV Report No 968EZ 2300315

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 10: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for

bull the set-up safety rating and validation of any sensors or actuators connected to the system

bull completing a system-level risk assessment and reassessing the system any time a change is made

bull certification of the system to the desired safety performance level

bull project management and proof testing

bull programming the application software and the safety option configurations in accordance with the information in this manual

bull access control to the system including password handling

bull analyzing all configuration settings and choosing the proper setting to achieve the required safety rating

bull in circumstances where external influences (for example falling or suspended loads) are present additional measures (for example mechanical brakes) can be necessary to prevent any hazard

IMPORTANT When applying Functional Safety restrict access to qualified authorized personnel who are trained and experienced

ATTENTION When designing your system consider how personnel will exit the machine if the door locks while they are in the machine Additional safeguarding devices may be required for your specific application

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 11: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

General Description Chapter 1

Safety Category 3 Performance Definition

To achieve Safety Category 3 according to EN ISO 13849-1 the safety-related parts have to be designed such that

bull the safety-related parts of machine control systems andor their protective equipment as well as their components shall be designed constructed selected assembled and combined in accordance with relevant standards so that they can withstand expected conditions

bull basic and well-tried safety principles shall be applied

bull a single fault in any of its parts does not lead to a loss of safety function

bull some but not all faults will be detected

bull the accumulation of undetected faults can lead to loss of safety function

bull short circuits in the external wiring of the safety inputs is not one of the faults that can be detected by the system therefore according to DIN EN ISO 13549-2 these cables must be installed so as to be protected against external damage by cable ducting or armor

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a risk assessment

bull Stop Category 0 is achieved with immediate removal of power to the actuator resulting in an uncontrolled coast to stop See ldquoDescription of Operationrdquo Example 1 on page 31 and Example 2 on page 32

bull Stop Category 1 is achieved with power available to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved See ldquoDescription of Operationrdquo Example 3 on page 33

IMPORTANT When designing the machine application timing and distance should be considered for a coast to stop (Stop Category 0 or Safe Torque Off) For more information regarding stop categories refer to EN 60204-1

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 11

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 12: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 1 General Description

Performance Level and Safety Integrity Level (SIL) CL2

For safety-related control systems Performance Level (PL) according to EN ISO 13849-1 and SIL levels according to IEC 61508 and EN 62061 include a rating of the systemrsquos ability to perform its safety functions All of the safety-related components of the control system must be included in both a risk assessment and the determination of the achieved levels

Refer to the EN ISO 13849-1 IEC 61508 and EN 62061 standards for complete information on requirements for PL and SIL determination

PFDavg and PFH Definitions

Safety-related systems can be classified as operating in either a Low Demand mode or in a High DemandContinuous mode

bull Low Demand mode where the frequency of demands for operation made on a safety-related system is no greater than one per year or no greater than twice the proof-test frequency

bull High DemandContinuous mode where the frequency of demands for operation made on a safety-related system is greater than once per year or greater than twice the proof test interval

The SIL value for a Low Demand safety-related system is directly related to order-of-magnitude ranges of its average probability of failure to satisfactorily perform its safety function on demand or simply average probability of failure on demand (PFDavg) The SIL value for a High DemandContinuous mode safety-related system is directly related to the average frequency of a dangerous failure per hour (PFH)

PFDavg and PFH Data

These PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508 and show worst-case values

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data

PFDavg and PFH for 20-year Proof Test Interval

Attribute Test Result Frames 1hellip6 Test Result Frames 9hellip14PFDavg 528 x 10-5 214 x 10-4

PFH 600 x 10-10 1h(calculated according to IEC 61508)

264 x 10-9 1h(calculated according to IEC 61508)

MTTFD High (4023 years) High (11415 years)DCav low (69) low (80)

12 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO ltFEFF004b00e40079007400e40020006e00e40069007400e4002000610073006500740075006b007300690061002c0020006b0075006e0020006c0075006f0074002000410064006f0062006500200050004400460020002d0064006f006b0075006d0065006e007400740065006a00610020006c0061006100640075006b006100730074006100200074007900f6007000f60079007400e400740075006c006f0073007400750073007400610020006a00610020007600650064006f007300740075007300740061002000760061007200740065006e002e00200020004c0075006f0064007500740020005000440046002d0064006f006b0075006d0065006e00740069007400200076006f0069006400610061006e0020006100760061007400610020004100630072006f0062006100740069006c006c00610020006a0061002000410064006f00620065002000520065006100640065007200200035002e0030003a006c006c00610020006a006100200075007500640065006d006d0069006c006c0061002egt SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 13: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

General Description Chapter 1

Functional Proof Tests

The functional safety standards require that functional proof tests be performed on the equipment used in the system Proof tests are performed at user-defined intervals and are dependent upon PFDavg and PFH values

See Verify Operations on page 28 for additional information

Contact Information if Safety Option Failure Occurs

If you experience a failure with any safety-certified device contact your local Rockwell Automation distributor With this contact you can

bull return the device to Rockwell Automation so the failure is appropriately logged for the catalog number affected and a record is made of the failure

bull request a failure analysis (if necessary) to determine the probable cause of the failure

IMPORTANT Your specific application determines the time frame for the proof test interval

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 13

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
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                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
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                                  (press releases should not be checked into DocMan or printed)
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                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 14: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 1 General Description

Notes

14 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

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Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

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Literature Library Installation Instructions Manuals Brochures and Technical Data

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Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
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                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
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                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
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                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
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                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 15: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2

Installation and Wiring

Care should be taken to follow drive instructions for EMC and environmental compliance Refer to the following list of manuals for specific instructions

bull PowerFlexreg 700L Liquid-Cooled Adjustable Frequency AC Drive publication 20L-UM001

bull PowerFlex 700S Adjustable Frequency Drive - Phase II Control Frames 1hellip6 publication 20D-IN024

bull PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 914 publication PFLEX-IN006

Pre-Installation Instructions

Installation must be in accordance with the following steps and must be carried out by competent personnel The DriveGuardreg Safe Torque Off option is intended to be part of the safety related control system of a machine Before installation a risk assessment should be performed that compares the DriveGuard Safe Torque Off option specifications and all foreseeable operational and environmental characteristics of the machine to which it is to be fitted

A safety analysis of the machine section controlled by the drive is required to determine how often the safety function should be tested for proper operation during the life of the machine

ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this equipment A hazard of personal injury andor equipment damage exists if codes are ignored during installation

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 15

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

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httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
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                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 16: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2 Installation and Wiring

Option Board Installation

PowerFlex 700S Frames 1hellip6 and PowerFlex 700L Frames 2 3A and 3B

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and disconnect the cables that connect to the main boardLoosen the screws on the face of the cassette

Remove the cassette

A

B

C

B

C

A

(PowerFlex 700S shown)

16 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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FRA 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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 17: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Installation and Wiring Chapter 2

PowerFlex 700S Frames 9hellip14

1 Remove the IO Control Cassette from the drive

Task DescriptionOpen the door of the power structure and carefully disconnect the three cables that connect to the main boardLoosen the thumb screw that holds the metal flange in place

Swing the flange and cassette away from the control frame

Loosen the screws on the face of the cassette

Remove the cassette

A

B

C

D

E

B

A

Typical Frames 10hellip14

CE

D

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 17

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 18: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2 Installation and Wiring

PowerFlex 700S All Frames and PowerFlex 700L All Frames

2 Remove the screws securing the interior cassette cover to gain access to the Main board

3 Remove the 2-pin shunt jumper from the 16-15 pin position

16

15

IMPORTANT If the DriveGuard Safe Torque Off option is removed from the drive this jumper must be reinstalled or the drive will not run

18 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN ltFEFF004200720075006700200069006e0064007300740069006c006c0069006e006700650072006e0065002000740069006c0020006100740020006f007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e007400650072002000740069006c0020006b00760061006c00690074006500740073007500640073006b007200690076006e0069006e006700200065006c006c006500720020006b006f007200720065006b007400750072006c00e60073006e0069006e0067002e0020004400650020006f007000720065007400740065006400650020005000440046002d0064006f006b0075006d0065006e0074006500720020006b0061006e002000e50062006e00650073002000690020004100630072006f00620061007400200065006c006c006500720020004100630072006f006200610074002000520065006100640065007200200035002e00300020006f00670020006e0079006500720065002egt DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 19: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Installation and Wiring Chapter 2

4 Remove the exterior cassette covers to access the grounding plate

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 19

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
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                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 20: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2 Installation and Wiring

5 Install the 16-pin stacker connector

6 Plug the DriveGuard Safe Torque Off option into the 16-pin connector

7 Install and tighten mounting screws

08hellip11 Nbullm(70hellip100 lbbullin)

20 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
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                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
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                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
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                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 21: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Installation and Wiring Chapter 2

8 Install the exterior cassette covers

08hellip11 Nbullm(70hellip100 lbbullin)

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 21

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA ltFEFF005500740069006c006900730065007a00200063006500730020006f007000740069006f006e00730020006100660069006e00200064006500200063007200e900650072002000640065007300200064006f00630075006d0065006e00740073002000410064006f00620065002000500044004600200070006f007500720020006400650073002000e90070007200650075007600650073002000650074002000640065007300200069006d007000720065007300730069006f006e00730020006400650020006800610075007400650020007100750061006c0069007400e90020007300750072002000640065007300200069006d007000720069006d0061006e0074006500730020006400650020006200750072006500610075002e0020004c0065007300200064006f00630075006d0065006e00740073002000500044004600200063007200e900e90073002000700065007500760065006e0074002000ea0074007200650020006f007500760065007200740073002000640061006e00730020004100630072006f006200610074002c002000610069006e00730069002000710075002700410064006f00620065002000520065006100640065007200200035002e0030002000650074002000760065007200730069006f006e007300200075006c007400e90072006900650075007200650073002egt ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 22: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2 Installation and Wiring

9 Install the inside front cover

10 Reinstall the cassette in the drive

11 Record the modification on the Field Installed Option label

08hellip11 Nbullm(70hellip100 lbbullin)

22 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 23: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Installation and Wiring Chapter 2

PowerFlex 700S Frames 1hellip6

PowerFlex 700S Frames 9hellip14

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

(Frame 10 shown)

Use marker to note addition of DriveGuard Safe Torque Off option

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 23

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 24: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2 Installation and Wiring

PowerFlex 700L Frames 3A and 3B

InputFilter Bay

PowerModule Bay

Power Module FrontBottom Covers Removed

Power ModuleBay DoorCutaway

DANGER DANGER

FIELD INSTALLED OPTIONS

Firmware Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

IO

COM Module

Internal Dynamic Brake

Date

Use marker to note addition of DriveGuard Safe Torque Off option

24 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
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                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
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                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 25: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Installation and Wiring Chapter 2

Wiring

Important points to remember about wiring

bull Always use tinned copper wire

bull Wire with an insulation rating of 600V or greater is recommended

bull Control wires should be separated from power wires by at least 03 meters (1 foot)

bull All control wires should be shielded cable with the shield earthed on one end of the cable

Table 1 - DriveGuard Safe Torque Off Option Terminal Block Specifications

Table 2 - Wire Types

Table 3 - DriveGuard Safe Torque Off Option Terminals Description

Wire Size Range(1)

(1) Maximum minimum that the terminal block will accept - these are not recommendations

Torque

Maximum Minimum Maximum Recommended

15 mm2

(16 AWG)014 mm2

(26 AWG)025 Nbullm(22 lbbullin)

022 Nbullm(19 lbbullin)

Wire Type(s) DescriptionMinimum Insulation Rating

Unshielded Per US NEC or applicable national or local code

NOT RECOMMENDED 300V60 degrees C(140 degrees F)Shielded Multi-conductor shielded cable

such as Belden 8770(or equiv)0750 mm2(18AWG)3 conductor shielded

No Signal Description1 +24V DC Connections for user-supplied power

to energize coil333 mA typical 55 mA maximum

2 24V Common

3 Monitor - NC Normally closed contacts for monitoring relay statusMaximum Resistive Load250V AC 30V DC 50 VA 60 WattsMaximum Inductive Load250V AC 30V DC 25 VA 30 Watts

4 Common - NC

1 2 3 4 5 6 7 8 9 10 131211

B A R C O D E L A B E L

A S S E M B LY

I D L A B E L

1 2 3 4 5 6

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 25

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 26: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2 Installation and Wiring

Configure Hardware Enable

Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4)

= HW Enable

= No HW Enable

Jumper P22

12

34

12

34

IMPORTANT In addition to the correct jumper setting enable circuitry must be connected to IO Terminals 13 and 16 For wiring examples refer to the following publicationsbull PowerFlex 700S Phase II Drive Frames 1hellip6 Installation

Instructions publication 20D-IN024bull PowerFlex 700H and 700S Drive Frames 9hellip14 Installation

Instructions publication PFLEX-IN006

26 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 27: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Installation and Wiring Chapter 2

Configure Digital Outputs

Digital Output 1 and 2 (TB2 Terminals 3 4 and 5) and Relay Output 3 (TB2 Terminals 6 7 and 8) can be configured to activate external logic in the event the safety enable diagnostic routine results in an F45 ldquoEnable Healthrdquo fault

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function If external logic is desired to indicate that an Enable Health fault has occurred follow these steps to configure the digital output

1 Set Par 147 [FW Functions En] Bit 14 ldquoDigital Outsrdquo to 1 (True)

2 Set Par 845 [Dig Out1 Sel] Par 850 [Dig Out2 Sel] or Par 855 [Rly Out3 Sel] to option 0 ldquoUser Selectrdquo

3 Link Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] to Par 324 [Fault Status 2] See ldquoLinking Parametersrdquo below

4 Set Par 847 [Dig Out1 Bit] Par 852 [Dig Out2 Bit] or Par 857 [Rly Out3 Bit] to 12 Par 324 Bit 12 = EnableHealth status

Linking Parameters

Use the following procedure to establish a link between Par 846 [Dig Out1 Data] Par 851 [Dig Out2 Data] or Par 856 [Rly Out3 Data] and Par 324 [Fault Status 2]

The user must take care that a hazard cannot occur due to a failure of the digital output or the parameter link function

1 Using the driversquos Human Interface Module (HIM) select Parameter from the Main Menu and press the Enter key

2 Using the HIM keypad enter 846 850 or 856 and press the Enter key The parameter value screen will appear

3 Press ALT and then View (Sel) Next press the Up or Down Arrow to change ldquoPresent Valuerdquo to ldquoDefined Linkrdquo Press the Enter key

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 27

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

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globalsupportget-support-nowpage

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Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
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                                  2 color text 50 matte sheet text
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                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
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                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
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                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
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                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
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                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
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                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
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Page 28: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 2 Installation and Wiring

4 Press the Enter key to select the ldquoLinkrdquo field Using the HIM keypad enter 324 as the Source Parameter Number and press the Enter key

The linked parameter can now be viewed two different ways by repeating the steps above and selecting ldquoPreset Valuerdquo or ldquoDefine Linkrdquo If an attempt is made to edit the value of a linked parameter ldquoParameter is Linkedrdquo will be displayed indicating that the value is coming from a source parameter and cannot be edited

5 To remove a link repeat the steps above and change the source parameter to zero (0)

Verify Operations

Test the safety function for proper operation after initial installation of the DriveGuard Safe Torque Off option Retest the safety function at the intervals determined by the safety analysis described on page 15

Verify that both safety channels are functioning according to Table 4 below

Table 4 - Channel Operation and Verification

Safety Function StatusDrive In

Safe StateDrive In

Stopped StateDrive In

Stopped StateDrive Able

To RunSafety Channel Operation

Safe Torque Off OptionTerminals 1 amp 2

No Power Applied

Power Applied

No Power Applied

Power Applied

PowerFlex 700S700LEnable Input

No Power Applied

No Power Applied

Power Applied

Power Applied

Description For VerificationSafe Torque Off OptionMonitor ContactTerminals 3 amp 4

Closed Open Closed Open

PowerFlex 700S700LDrive InhibitsParam 156 Bits 1 amp 16

Bit 16 = 0Bit 1 = 1

Bit 16 = 0Bit 1 = 1

Bit 16 = 1Bit 1 = 0

Bit 16 = 0Bit 1 = 0

28 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
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                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 29: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 3

Description of Operation

DriveGuard Safe Torque Off OperationThe DriveGuardreg Safe Torque Off option disables the driversquos output IGBTs by disconnecting the gate control power supply (see Figure 1) When used in combination with a second safety channel (the Enable input) the system satisfies the requirements of EN ISO 13849-1 PL d Category 3 for safe turn off of torque-producing energy at the output of the drive

Under normal drive operation the Safe Torque Off relay is energized the enable input is energized and gate control power is available to the gate control circuit If either of these inputs is de-energized the gate control circuit is disabled and the STS (Status) indicator on the drive will change to a yellow flashing light When the enable input is de-energized parameter 156 [Start Inhibits] bit 1 ldquoNo Enablerdquo is set to ldquo1rdquo When the Safe Torque Off relay is de-energized parameter 156 [Start Inhibits] bit 16 ldquoGateShutDownrdquo is set to ldquo1rdquo If both inputs are de-energized only bit 1 ldquoNo Enablerdquo will be set to ldquo1rdquo because it takes precedence

To meet EN ISO 13849-1 PL d Category 3 operation both safety channel inputs to the drive must be de-energized to safely turn off output to the motor Refer to the following examples for details

IMPORTANT The DriveGuard Safe Torque Off option does not eliminate dangerous voltages at the drive output Input power to the drive must be turned off and safety procedures followed before performing any electrical work on the drive or motor

ATTENTION In the event of the failure of two output IGBTs in the drive when the DriveGuard Safe Torque Off option has controlled the drive outputs to the off state the drive may provide energy for up to 180deg of rotation in a 2-pole motor before torque production in the motor ceases

ATTENTION By itself the DriveGuard Safe Torque Off option initiates a coast-to-stop action Additional protective measures will need to be applied when an application requires a different stopping action

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 29

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
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Page 30: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 3 Description of Operation

Figure 1 - Drive Safe Torque Off Circuitry

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

SafetyChannel

SafetyChannel

30 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

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httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

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httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 31: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Description of Operation Chapter 3

Connection ExamplesExample 1 - PowerFlex 700S Drives Frames 1hellip6Safe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 2 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S13-S14 amp S21-S22) to the Minotaurtrade monitoring safety relay unit The output circuits (13-14 amp 23-24) will cause the Safe Torque Off option and drive Enable circuit to trip and the motor will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

Stop

Start

A1 S21 S13 31 13 23 X1

A2

+24V DCCommon

+24V DC

S22 S14 32 14 24 X2

MinotaurMSR9T

GuardMasterTrojanGate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 31

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 KOR 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
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                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
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Page 32: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 3 Description of Operation

Example 2 - PowerFlex 700S Drives Frames 9hellip14 and PowerFlex 700L Drives Frames 2 3A and 3BSafe Torque Off Connection with Coast-to-Stop Action Dual Channel

Figure 3 - Stop Category 0 ndash Coast

Circuit Status

Circuit shown with guard door closed and system ready for normal drive operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14 amp 23-24) cause the drive Enable circuit to trip and the motor will coast to stop After the programmed delay the timed output circuits (57-58) will cause the Safe Torque Off option circuit to trip To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Application Considerations

When the hazard analysis for the overall machine determines the need for external mechanical brakes or other stopping means the external means shall be activated after the removal of power for Stop Category 0

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

32 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

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httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

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Literature Library Installation Instructions Manuals Brochures and Technical Data

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Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
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                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
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                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
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                                  (press releases should not be checked into DocMan or printed)
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                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 33: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Description of Operation Chapter 3

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

Example 3 - All DrivesSafe Torque Off Connection with Controlled Stop Action Dual Channel

Figure 4 - Stop Category 1 ndash Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation

+24V DCCommon

+24V DC

GuardMasterTrojan

Stop

Start

A1 S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1X3

37 47 57

38 48 58X4

S22

Y39 Y40

MinotaurMSR138DP

Gate

+24V DC

PowerFlex700S700L

Stop

Start

StartStop Common

24V DC Common

3

4

1

2

Safe Off Option

AC LineInput Power

Common

Enable

M

Gate ControlPower Supply

Gate ControlCircuit

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 33

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 34: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 3 Description of Operation

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and drive Opening the guard door will switch the input circuits (S11-S12 amp S21-S22) to the Minotaur monitoring safety relay unit The output circuits (13-14) will issue a Stop command to the drive and cause a controlled deceleration After the programmed delay the timed output circuits (47-48 amp 57-58) will cause the Safe Torque Off option and the drive Enable circuit to trip If the motor is rotating when the trip occurs it will coast to stop To restart the drive the Minotaur safety relay must first be reset followed by a valid start command to the drive

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the lock-out of the system at the next operation and will not cause loss of the safety function

If the Safe Torque Off option sticks ON the motor will stop on command due to the enable input The system cannot be reset when this fault condition exists

The function is considered Safe Stop 1 time controlled (SS1-t per IEC 61800-5-2 4233) The controlled deceleration can fail undetected The safety function will only guarantee a coast to stop after the programmed delay This function cannot be used if a failure to initiate a controlled deceleration can cause a hazard in the final application

34 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 35: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Description of Operation Chapter 3

Notes

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 35

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
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                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
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                                  1 or 2 pages 100
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Page 36: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Chapter 3 Description of Operation

36 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

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Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 37: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Index

Aaverage frequency of a dangerous

failure per hour (PFH) 12

average probability of failure on demand (PFDavg) 12

Ccoast-to-stop action dual channel

connection example (frames 16) 31

connection example (frames 3A3B) 32

connection example (frames 913) 32

controlled stop action dual channel

connection example 33

Ddigital output

configuration 27DriveGuard Safe Torque Off option

description 7operation 29

Ffunctional proof tests 13

Hhardware enable

configuration 26

Iimportant safety considerations

10

Llinking parameters 27

Mmachine safety standards 8

Ooption board

pre-installation instructions 15terminal block specifications 25wiring 25

Pperformance level 12PFDavg

data 12definition 12

PFHdata 12definition 12

Ssafety category 3

definition 11safety certifications 9safety function operation

verification 28SIL (safety integrity) level 12stop category 0 definition 11stop category 1 definition 11

TTerminal Block

IO 25TUV Report on Safety Function amp

TUV Certification 9

Wwiring

option board 25

Rockwell Automation Publication

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK 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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 38: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Notes

40 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

Rockwell Automation SupportUse the following resources to access support information

Documentation FeedbackYour comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at httpliteraturerockwellautomationcomidcgroupsliteraturedocumentsdura-du002_-en-epdf

Technical Support CenterKnowledgebase Articles How-to Videos FAQs Chat User Forums and Product Notification Updates

httpsrockwellautomationcusthelpcom

Local Technical Support Phone Numbers Locate the phone number for your country httpwwwrockwellautomationcom

globalsupportget-support-nowpage

Direct Dial CodesFind the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer

httpwwwrockwellautomationcomglobalsupportdirect-dialpage

Literature Library Installation Instructions Manuals Brochures and Technical Data

httpwwwrockwellautomationcomgloballiterature-libraryoverviewpage

Product Compatibility and Download Center (PCDC)

Get help determining how products interact check features and capabilities and find associated firmware

httpwwwrockwellautomationcomglobalsupportpcdcpage

Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
                                • ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 16 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth -1 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter DCTEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU ltFEFF00560065007200770065006e00640065006e0020005300690065002000640069006500730065002000450069006e007300740065006c006c0075006e00670065006e0020007a0075006d002000450072007300740065006c006c0065006e00200076006f006e002000410064006f006200650020005000440046002d0044006f006b0075006d0065006e00740065006e002c00200076006f006e002000640065006e0065006e002000530069006500200068006f00630068007700650072007400690067006500200044007200750063006b006500200061007500660020004400650073006b0074006f0070002d0044007200750063006b00650072006e00200075006e0064002000500072006f006f0066002d00470065007200e400740065006e002000650072007a0065007500670065006e0020006d00f60063006800740065006e002e002000450072007300740065006c006c007400650020005000440046002d0044006f006b0075006d0065006e007400650020006b00f6006e006e0065006e0020006d006900740020004100630072006f00620061007400200075006e0064002000410064006f00620065002000520065006100640065007200200035002e00300020006f0064006500720020006800f600680065007200200067006500f600660066006e00650074002000770065007200640065006e002egt ESP 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 FRA ltFEFF005500740069006c006900730065007a00200063006500730020006f007000740069006f006e00730020006100660069006e00200064006500200063007200e900650072002000640065007300200064006f00630075006d0065006e00740073002000410064006f00620065002000500044004600200070006f007500720020006400650073002000e90070007200650075007600650073002000650074002000640065007300200069006d007000720065007300730069006f006e00730020006400650020006800610075007400650020007100750061006c0069007400e90020007300750072002000640065007300200069006d007000720069006d0061006e0074006500730020006400650020006200750072006500610075002e0020004c0065007300200064006f00630075006d0065006e00740073002000500044004600200063007200e900e90073002000700065007500760065006e0074002000ea0074007200650020006f007500760065007200740073002000640061006e00730020004100630072006f006200610074002c002000610069006e00730069002000710075002700410064006f00620065002000520065006100640065007200200035002e0030002000650074002000760065007200730069006f006e007300200075006c007400e90072006900650075007200650073002egt ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

                                  MBD000AF7AAbin

                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 39: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

hs_bkcvrfm Page 41 Tuesday October 8 2019 328 PM

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Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

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Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 40: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

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Publication 20D-UM007H-EN-P - August 2019 Supersedes Publication 20D-UM007G-EN-P - March 2012 Copyright copy 2019 Rockwell Automation Inc All rights reserved Printed in the USA

PN-549616PN-549616

Rockwell Automation maintains current product environmental information on its website athttpwwwrockwellautomationcomrockwellautomationabout-ussustainability-ethicsproduct-environmental-compliancepage

Allen-Bradley DriveGuard Minotaur PowerFlex Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

hs_bkcvrfm Page 42 Tuesday October 8 2019 328 PM

  • Safe Torque Off Option forPowerFlex 700S Phase II AC Drives andPowerFlex 700L Liquid-Cooled AC Drives
    • Table of Contents
    • Summary of Changes
    • Chapter 1
      • General Description
        • What Is the DriveGuard Safe Torque Off Option
        • Safety of Machinery Standards
        • Safety Certifications
        • Important Safety Considerations
        • Safety Category 3 Performance Definition
        • Stop Category Definitions
        • Performance Level and Safety Integrity Level (SIL) CL2
        • PFDavg and PFH Definitions
        • PFDavg and PFH Data
        • Functional Proof Tests
        • Contact Information if Safety Option Failure Occurs
            • Chapter 2
              • Installation and Wiring
                • Pre-Installation Instructions
                • Option Board Installation
                • Wiring
                • Configure Hardware Enable
                • Configure Digital Outputs
                • Linking Parameters
                • Verify Operations
                    • Chapter 3
                      • Description of Operation
                        • DriveGuard Safe Torque Off Operation
                        • Connection Examples
                            • Index
                              • Back Cover
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth -1 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter DCTEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False CreateJDFFile false Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                  Introduction_Catagory Types

                                  Print Spec Sheet

                                  MBD000CCD74bin

                                  MBD000D141Fbin

                                  MBD000E357Abin

                                  MBD000D05AEbin

                                  MBD000B37AAbin

                                  MBD000C2CF0bin

                                  MBD000CBFEFbin

                                  MBD000B71E5bin

                                  MBD000AB9B4bin

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                                  JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                  Printing Specification YOUR DATA HERE Instructions NO
                                  (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                  (required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                  (required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                  Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                  Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                  Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                  (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                  (required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                  BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                  (required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                  Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                  Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                  Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                  Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                  Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                  Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                  Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                  Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                  Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                  Comments C2 Z or Accordian Fold
                                  Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                  D1 Double Gate
                                  D2
                                  FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                  D4
                                  D5
                                  D6
                                  D7
                                  D8
                                  D9
                                  This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                  Publication Type and Print Category
                                  Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                  AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                  AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                  AR NA NA ArticleEditorialByline NA NA Presale Internal
                                  (press releases should not be checked into DocMan or printed)
                                  AT B3 B4 D5 Application techniques 5 100 Presale External
                                  BR A2 Primary A1 NA Brochures 5 100 Presale External
                                  CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                  CG NA NA Catalogue Guide 1 50 Presale External
                                  CL NA NA Collection 5 50 Presale External
                                  CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                  CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                  DC E-only E-only Discount Schedules NA NA Presale Internal
                                  DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                  DM NA NA Product Demo 5 50 Presale Internal
                                  DS B3 D5 Dimensions Sheet 1 5 Post External
                                  DU B3 D5 Document Update 1 5 Post External
                                  GR B2 D6 Getting Results 1 5 Post External
                                  IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                  LM NA NA Launch Materials 5 50 Presale Internal
                                  PC B3 D5 Packaging Contents
                                  PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                  PM B2 D6 Programming Manual 1 5 Post External
                                  PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                  QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                  QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                  RM B2 D5 D6 Reference Manual 1 5 Post External
                                  RN B3 D5 Release Notes 1 5 Post External
                                  SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                  SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                  SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                  SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                  TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                  TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                  UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                  WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                  WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                  Minimum order quantities on all JIT items are based on the publication length
                                  Publication length Minimum Order Quantity
                                  77 or more pages 1 (no shrink wrap required)
                                  33 to 76 pages 25
                                  3 to 32 pages 50
                                  1 or 2 pages 100
                                  Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                  A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                  A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                  A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                  A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                  A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                  A8 4 color cover Category being deleted 50 matte sheet text self cover
                                  2 color text
                                  Selection Guide
                                  A9 2 color 100gsm bond 50 matte sheet text self cover
                                  Selection Guide
                                  Gray shading indicates Obsolete Print Catagories
                                  Post Sale Technical Communication
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                  2 color text 50 matte sheet text
                                  B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B3 1 color 100gsm bond 50 matte sheet text self cover
                                  B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                  B5 2 color 100gsm bond 50 matte sheet text self cover
                                  Catalogs
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                  4 color text 45 Coated Sheet
                                  C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                  2 color text 32-33 Coated Sheet
                                  JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                  Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                  D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                  D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                  D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                  D4 1 color 160gsm tab 90 index
                                  D5 1 color 80gsm bond 20 bond self cover
                                  D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D7 2 color 160gsm tab 90 index
                                  D8 2 color 80gsm bond 20 bond self cover
                                  D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                  D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                  Gray shading indicates Obsolete Print Catagories
                                  Just In Time (JIT) or Off Set (OS)
                                  Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                  Black amp White Printing
                                  Color Printing
                                  Color Printing
Page 41: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Introduction_Catagory Types

Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

JIT Printing Specifications RA-QR005G-EN-P - 3292010
Printing Specification YOUR DATA HERE Instructions NO
(required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
(required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
(required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
(required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
(required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
(required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
Comments C2 Z or Accordian Fold
Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
D1 Double Gate
D2
FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
AR NA NA ArticleEditorialByline NA NA Presale Internal
(press releases should not be checked into DocMan or printed)
AT B3 B4 D5 Application techniques 5 100 Presale External
BR A2 Primary A1 NA Brochures 5 100 Presale External
CA C2 Primary C1 NA Catalogue 1 50 Presale External
CG NA NA Catalogue Guide 1 50 Presale External
CL NA NA Collection 5 50 Presale External
CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
CP E-only E-only D5 Competitive Information 5 50 NA Confidential
DC E-only E-only Discount Schedules NA NA Presale Internal
DI A1 A3 NA Direct Mail 5 100 Presale Internal
DM NA NA Product Demo 5 50 Presale Internal
DS B3 D5 Dimensions Sheet 1 5 Post External
DU B3 D5 Document Update 1 5 Post External
GR B2 D6 Getting Results 1 5 Post External
IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
LM NA NA Launch Materials 5 50 Presale Internal
PC B3 D5 Packaging Contents
PL E-only primary B3 E-only Price List 5 50 Presale Internal
PM B2 D6 Programming Manual 1 5 Post External
PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
RM B2 D5 D6 Reference Manual 1 5 Post External
RN B3 D5 Release Notes 1 5 Post External
SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
SG B2 D5 D6 Selection Guide BW 5 50 Presale External
SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
UM B2 Primary B4 D6 User Manual BW 1 5 Post External
WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
WP B3 Primary B5 D5 White Paper 5 50 Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication length Minimum Order Quantity
77 or more pages 1 (no shrink wrap required)
33 to 76 pages 25
3 to 32 pages 50
1 or 2 pages 100
Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
A8 4 color cover Category being deleted 50 matte sheet text self cover
2 color text
Selection Guide
A9 2 color 100gsm bond 50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
2 color text 50 matte sheet text
B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
B3 1 color 100gsm bond 50 matte sheet text self cover
B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
B5 2 color 100gsm bond 50 matte sheet text self cover
Catalogs
Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
4 color text 45 Coated Sheet
C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
2 color text 32-33 Coated Sheet
JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
D4 1 color 160gsm tab 90 index
D5 1 color 80gsm bond 20 bond self cover
D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
D7 2 color 160gsm tab 90 index
D8 2 color 80gsm bond 20 bond self cover
D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
Gray shading indicates Obsolete Print Catagories
Just In Time (JIT) or Off Set (OS)
Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
Black amp White Printing
Color Printing
Color Printing
Page 42: DriveGuard Safe Torque Off Option for PowerFlex 700S/700L ......TUV Report on Safety Function & TUV Certification PowerFlex® 700S Phase II Frames 1…6 208/240V and 400/480V Frames

Print Spec Sheet

MBD000CCD74bin

MBD000D141Fbin

MBD000E357Abin

MBD000D05AEbin

MBD000B37AAbin

MBD000C2CF0bin

MBD000CBFEFbin

MBD000B71E5bin

MBD000AB9B4bin

MBD000AF7AAbin

JIT Printing Specifications RA-QR005G-EN-P - 3292010
Printing Specification YOUR DATA HERE Instructions NO
(required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
(required) Finished Trim Size Width 55rdquo x 85rdquo (half-size) 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
(required) Publication Number 20D-UM007H-EN-P Sample 2030-SP001B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
Use Legacy Number NO YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
Publication Title DriveGuard Safe-Off Option for PowerFlex 700S Phase II and 700L Drives Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
(required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
(required) Cost Center 19141 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
BindingStitching SADDLE - Saddle Stitch Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
(required) Page Count of Publication 40 Total page count including cover 55rdquo x 85rdquo (half-size) A9
Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
Drill Hole YESNO NO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
Ink Color One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
Used in Manufacturing YES A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
Comments C2 Z or Accordian Fold
Part Number PN-549616 JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
D1 Double Gate
D2
FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
D4
D5
D6
D7
D8
D9