Drilling – Land Based. Drilling Ratings – Electrical and Mech. Drive Land Mechanical Ratings...

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Drilling – Land Based

Transcript of Drilling – Land Based. Drilling Ratings – Electrical and Mech. Drive Land Mechanical Ratings...

Drilling – Land Based

Drilling Ratings – Electrical and Mech. Drive

Engine bhp SpeedC11 350 1800C13 415 1800C15 475 1800C18 600 18003508 760 1200

760 1200900 1200

C27 950 2100C32 1125 2100

3508C 900 12001025 12001250 12001250 12001475 12001400 12001649 1200

3508B

3512

3512C HD

3516

Land Mechanical RatingsEngine bhp Speed

410 1500450 1800510 1500515 1800580 1800640 1800565 1800615 1500620 1800675 1800705 1800770 1800

C27 1105 18001150 15001372 1800

3508 860 12003508C 915 12003508B 915 1200

950 12001113 10001194 10001321 12001435 12001462 15001476 12001757 1500

3512C 1476 12003512HD 1750 1200

1609 10001804 1200

3516B 1855 1200

C15

C18

C32

3512

3512B

3516

Land Electrical Ratings

300 800 1300 1800 2300

bhp

C15C18

35083508

3508BC27C32

35123512B

35123516

3516B

Electric Drilling - Land

Broad Product Range

Broad Product Range in Electric Drive Applications

410 – 2150 HP

300 500 700 900 1100 1300 1500 1700

bhp

C11

C13

C15

C18

3508

3508B

C27

C32

3508C

3512

3512C HD

3516

Mechanical Drilling - Land

Broad Product Range

Broad Product Range in Mechanical Drive Applications

350 – 1649 HP

Land Drilling Electrical Products

Caterpillar 3512 Land Electric Drilling Current Production: Features and Benefits

Large Field Population – in Production Early 1980s

Industry Proven Durability: Overhaul Lives of 33,000-45,000+ Hrs Seen in Field on Land-Electric 3512B

3512C Update – Better Power Density Than Competitors

– Improved altitude capability 1500 meters 50 degrees C

– Right air intake and fuel systems to transition to Tier 4 emission limits

– Easy to transport– Caterpillar complete, custom packaged to

meet your specific needs– Cat® worldwide warranty

Engine Only

Cat® Package with Inner Base

3512C Power Density

Drilling Module Power Density (ekW/lb)

0.03

0.032

0.034

0.036

0.038

0.04

0.042

0.044

3512

B

3512

C

3512

CHD

QSK38

KTA50

QSK50

12V 4

000

12.3% higher than Cummins KTA 5014.7% higher than MTU 12V 4000

3512 – Pound for Pound, Highest Power per Weight Ratio Available in Market

Extra Power Available from Today’s Package Footprint with the 3512C HD

Ratings Developed to Meet Today’s Increased Power Demand per Well Drilled

Caterpillar Land SCR/VFD Drilling Packages

Land Packages Mounted on Inner Base for Simple Integration into Existing Rig Skids

Wide Selection of FactoryOptions Available

Examples: Harsh Environment Air Cleaners Generator Air Filters Oilfield Radiators Oversize Generators Jacket Water Heaters Metal Particle Detectors

Cat® Generator Benefits

Oversized Generators: – Built to handle the 35% harmonics and adverse

power factors of SCR/VFD drilling– Provides quick response, fast hoisting

performance– Allows for broader operating kVA range

Single Source of Supply: – Engine/generator packages developed by factory

engineers to meet rugged industry standards – Simplified supply chain– Factory documentation and testing – Cat warranty covers entire package

• Global parts availability• Global product support availability

Form Wound Stator, Vacuum Pressure Impregnated Class H Insulation

Self excited generator with space for additional permanent magnet exciter

Cat Generators are Made to Meet Industry Demands

Note 1: Optional – Class F is Standard

Feature Benefit Caterpillar Kato

Form Wound Coils Resists Vibration Stresses from SCR-Induced Waveform Distortion

VPI Coated Winding Reduces impurities and replaces with premium di-electric resin. Provides strong bond for superior insulation life.

Oversized Withstands effects of low power factor loading to avoid overheating

Class H Insulation Able to withstand higher temperatures that will improve insulation life

1

80° C Temperature Rise

Power factor/Low Reactance

Generator operates at lower temperatures – longer lifeHarmonic resilience

0.7 pf

0.7 pf

Caterpillar Factory Offerings

Open Canopy Custom Package Oilfield Cooling Systems Inner/Outer Oilfield Base Frames Oilfield Generator Canopy Exhaust Fumes Disposal

Desert Enclosure Custom Package

Closed Canopy Custom Package 55 degrees C ambient, dusty environment, sound attenuated Desert container, skid mounted, crane lifting points Sand trap louvers and collapsible hood air intake system Switchgear Complete exhaust system with

heat insulation– Roof-mounted hospital-grade muffler

Access doors for equipment and personnel

Fire detection and suppression system

Land Drilling Mechanical Products

Land MechanicalFeatures and Benefits

Proven durability in petroleum applications Broad torque curve and torque rise

developed for petroleum direct drive applications

Seamless controls integration with transmissions

Engines configurable with choice of flywheel housings and flywheels, cooling connections, air cleaners, etc.

Engine mounting options available to suit a wide variety of skid designs

Package torsional vibration available to maximize component life

Torque Curve 3512C 1200 rpm Land Mech

1000

2000

3000

4000

5000

6000

7000

700 800 900 1000 1100 1200Speed (rpm)

Torq

ue

(lb

ft)

Drilling Products Summary3500 Products

Available as engine or drilling modules with Cat generators

Cat drilling packages at 1200 rpm offer excellent power density

3500C land products certified to EPA standards

Wide range of products and custom packages meet global applications

Cat packages with worldwide warranty

New Product Introduction (NPI) Programs

Under Development: C32 Oilfield Genset – In production 2010

– Power density: 1352 hp at 1800 rpm development 3512CHD Uprate – In production 2010

– Power density: 1750 hp at 1200rpm development Tier 4 Emissions Update – In production 2011+

– Lower emissions: All engines. 2011+ (ref LEXW0031)Voice of Customer Needed: Land Drilling Package Controls

– Productivity: data link from packages to local panel and network panel for optimal operation and uptime

Natural Gas Drilling Module – Lower emissions: load response and performance development

Dual Fuel Drilling Module – Lower fuel costs: performs as stand alone diesel, or capable of

ingesting 30% associated or pipeline gas

Contact Ryan ([email protected], or (713) 329-2267) for further info. or if you want to give input

Well Service

Well Service Ratings

Caterpillar offers a wide range of engine ratings to meet specific customer power needs with longevity and durability in mind.

Caterpillar is the only complete well service engine manufacturer that offers a complete line-up of dry manifold engines, water-cooled manifold engines, and transmissions.

Market Model Rating Tier Rating (hp) SpeedC7 B 225 1800-2200C7 C 250 1800-2200C7 C 275 1800-2200C7 D 300 1800-2200C9 A 275 1800-2200C9 B 300 1800-2200C9 C 325 1800-2200C9 C 350 1800-2200C9 D 375 1800-2100

C13 A 385 1800-2100C13 B 415 1800-2200C13 C 440 1800-2100C13 D 475 1800-2100C13 E 520 1800-2100C15 A 440 1800-2100C15 B 475 1800-2100C15 C 540 1800-2100C15 D 580 1800-2100C18 A 575 1800-2100C18 B 600 1800-2100C18 C 630 1800-2100C18 C 700 1800-2100C18 D 765 1800-2100C18 E 800 1800-2100C27 A 800 1800-2100C27 B 875 1800-2100C27 C 950 1800-2100C27 D 1050 1800-2100C32 B 950 1800-2100C32 C 1125 1800-2100C32 D 1200 1800-2100

3512C E 2250 19003512C E 2500 1900

Wel

l S

ervi

ce

Well Service

Extensive product line covering a wide range of power needs for all applications: i.e. workover, mud pump skids, FRAC, etc.

Cat engine and transmission package proved to be 20% faster pulling string than competition in side-by-side test

Caterpillar offers standard and custom packages to well service OEMs

Full engine line for application in hazardous (i.e. ATEX) areas

Well Fracturing C18-3512C700-2500 hp

Engine durability at the right power rating Demonstrates transient performance that

allows engine to come on line under load; quicker to pressure

Precise engine and transmission control systems integrated via ECUs

Power density ideal for mobile trailer-mounted applications

Controls offer single point of contact for customer-to-engine interface; simple equipment integration

Cat warranty for complete package

3512 Well FRAC Features and Benefits

3512C has a much broader range of usable torque than the competition

3512C is quicker to pick up the load 3512C starts well against a pressurized operational system

Cementing Products C7-C18275-765 hp

Great durability RH and LH side service and small

footprint ideal for twin-trailer-mounted applications

Tailored engine and transmission package performance to unique cementing trailer needs

Electronics developed for precise control and simple integration with transmission

Attachments available for simple equipment integration

Workover C9-C18300- 700hp

Great durability RH and LH side service and small footprint

ideal for highly mounted applications Broad torque curve – maximum productivity Electronics developed for precise control and

simple integration with transmission Attachments available for simple equipment

integration Available as packages with full Cat package

warranty

Water-Cooled and Hazardous Location Product Offering

Caterpillar offers water-cooled manifold and hazardous location engines to meet a variety of onshore and offshore demands, as well as meet a range of worldwide emissions requirements

: No rating offered.

* These performance numbers come with optional software with derate capability to maintain ATEX T3 skin temperatures up to 45° C ambient.

C7 205 2200 B x x x

C7 230 2200 C x x x

x x x*

C9 325 2200 C x x x x

x x x* x*

C-15 500 2100 D x x x

C32 800 2100 A x x x x

C32 860 2100 A x x x x

C32 920 2100 B x x x x

C32 1000 2100 C x x x

C32 1110 2100 D x x x x

C32 1225 2100 E x x x

C9 340 2200 D

C7 275 2200 D

Standard Configurations ATEX Configurations

SCACSCAC + HEX REMAC SCAC REMAC

Rating (HP)

Rated Speed

Rating Tier

Well Service Water-Cooled and Hazardous Location Typical Requirements by Application Location

Land-Based

Non US Offshore

Near US Shores

US Land/Offshore Hybrid Applications

EPA Non-Road Mobile x x xIMO x x

Marine EPA x xATEX x x x

NEC Class 1 Div 2 x xNEC Class 1 Zone 2 x x

SCAC x x x xREMAC/ATAAC x x

Emission

Hazardous Location Certification

Aftercooler

Land Based: Tier 3 water-cooled, utilize improved heat rejection for nitrogen pumping, ATEX cert rarely demanded

Offshore and Hybrid: IMO Tier 2 and Marine Tier 3 required, Hazardous Location certifications are often demanded

Hazardous Area Engines – Key Deliverables

ATEX 94/9 Group II, 3G (Zone 2) Ex nA nR IIC T3 Certification

NEC 500 (Class I Division 2) — Nonincendive Field Wiring Group ABCD T3 Certification

NEC 505 (Class I Zone 2) — AEx nA nR Group IIC T3 Certification

– Electrical harness contains point-to-point wiring no splices

– Electrical connectors are overmolded for protection against impact.

– Wiring is routed through urethane tube to prevent flame propagation.

– To meet safety requirements, connectors require the use of a special tool to be disconnected and bear the “do not disconnect while energized” warning.

Optional ATEX and NEC certified 25-foot customer harness

First Generation ATEX Engine Phase-Out Replacement Plan

Old Model

Certification Cooling Old Feature

CodeRating

TierRating

(hp)

Close Order Board

New Model

CERT. CoolingNew

Feature Code

Rating Tier

Rating (hp)

Open Order Board

3126 ATEX SCAC 126DW01 C 230 Dec-08**C7

ACERTATEX SCAC C07DW09 C 230 Dec-09

3126 ATEX SCAC 126DW01 C 275 Dec-08**C7

ACERTATEX SCAC

C07DW10 C07DW11

D 275 Dec-09

C-10 ATEX REMAC C10DW01 C 325 Dec-08**C9

ACERTATEX REMAC

C09DW12 C09DW14

D 340 Current

C-10 ATEX REMAC C10DW02 D 365 Dec-08**C9

ACERTATEX REMAC

C09DW12 C09DW14

D 340 Current

C-10Water-Cooled

REMAC C10DW03 C 325 Mar-09**C9

ACERTWATER-COOLED

REMAC C09DW05 C 325 Current

C-10Water-Cooled

REMAC C10DW04 D 365 Mar-09**C9

ACERTWATER-COOLED

REMAC C09DW06 D 340 Current

3406CWater-Cooled

JWAC406DI09 + WTCLMN5

C 342 Dec-08C9

ACERTWATER-COOLED

SCAC C09DW03 D 340 Current

3406CWater-Cooled

JWAC406DI11 + WTCLMN6

C 250 Dec-08C7

ACERTWATER-COOLED

SCAC C07DW03 D 275 Current

3406CWater-Cooled

JWAC406DI11 + WTCLMN6

D 325 Dec-08C9

ACERTWATER-COOLED

SCAC C09DW03 D 340 Current

C-15 ATEX SCAC C15DW01 D 500 Dec-10

C-15Water-Cooled

REMAC C15DW03 D 500 Dec-10

C-15Water-Cooled

SCAC C15DW06 D 500 Dec-10

3412Water-Cooled

JWAC 412DW01 C 860 Jun-09C32

ACERTWATER-COOLED

SCAC C32DW07 A 860 Current

3412Water-Cooled

JWAC 412DW01 D 1000 Jun-09C32

ACERTWATER-COOLED

SCAC C32DW12 C 1000 Current

3412 ATEX JWAC 412DW02 D 860 Dec-08C32

ACERTATEX SCAC C32DW21 A 860 Current

3412 ATEX JWAC 412DW02 E 1000 Dec-08C32

ACERTATEX SCAC C32DW22 D 1110 Current

3412Water-Cooled

SCAC +HEX

412DV01 + WTCLMN3

C 760 Dec-10C32

ACERTWATER-COOLED

SCAC +HEX

C32DW05 A 800 Current

3412Water-Cooled

SCAC +HEX

412DV01 + WTCLMN4

A 623 Dec-10C32

ACERTWATER-COOLED

SCAC +HEX

C32DW05 A 800 Current

3412Water-Cooled

SCAC +HEX

412DV01 + WTCLMN4

C 724 Dec-10C32

ACERTWATER-COOLED

SCAC +HEX

C32DW05 A 800 Current

Tier 3 NR Moblile Land Water Cooled Offering delayed to a later date

Water-Cooled Manifold Product Phase-Out Water-Cooled Manifold Product Replacement

Hazardous Location Resources

Hazardous Location A&I Guide ATEX/NEC Certificates by Engine Anti Static V-belt Listing Print on Demand Declaration of Conformity Print on Demand Declaration of Incorporation

Full details are available from your dealer

Well Service Products Summary

Durability That the Market Demands Engine Performance Maximizing Well

Service Productivity Seamless Integration with Cat

Transmissions Broad Product Range Offered in All

Applications Broad Range of Custom Packages

Meet Global Applications Cat Warranty for Complete Package

New Product Introduction (NPI) Programs

Fracturing Transmissions – In Production – Power Density: TH55, TH48, durability

SCAC FRAC 3512C – In Production 2010 – Packageabilty: 2250 hp, 2500 hp SCAC cooling

Water Cooled Manifold IMOII – Expanded Offering: 275-1200 hp with full ATEX cert.

Tier 4 Emissions Update In Production All Engines. 2011+

– Lower emissions: (ref LEXW0031) Hazardous Area Shifter – In Production 2010

– Packageabilty: Simplified workover power train control

Information contained in this publication may be considered confidential.Discretion is recommended when distributing.

Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate

and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

LESW0025-00 (11/09) 2009 CaterpillarAll rights reserved.