<Investitionsanteil PMT> Drathen (BTS-PMT IPS)Seite 1; 2003-01-24

Process Process Management Management TechnologyTechnology

Process Control Systems

Electrical & Instrumentation

• Control systems (PLS, SPS, safety-related systems; recipe control, Start-up / shut-down recipes, load alternation, material flow control)

• Process optimization (control optimization, advanced control)• E-technology & measurement and control technology (sensors, actuators, buses,

concepts for power supply and distribution, redundancy concepts, MCC, etc.)• Process analysis technniques

Process

Manufacturing Execution Systems(MES)

• Horizontal and vertical integration (interfaces to ERP and PCS systems)• Material flow management• Process / laboratory data acquisition and administration (LIMS, PIMS)• Data analysis/process management (data mining, key performance indicators,

Performance monitoring, alarm analysis)• Training simulators• Asset management (preventive maintenance devices / process diagnosis)

• Production planning (of campaign, space and personnel deployment; production fine planning)

• Manufacturing execution (electronic batch recording, recipe administration, order accounting, tracing of batches/materials)

• Sales planning, (rough) capacity planning, availability planning

Steps in Enterprise Automation / Optimization

• Logistics control• Logistics administration

Enterprise Resource Planning, Advanced Planning System

(ERP, APS)

<Investitionsanteil PMT> Drathen (BTS-PMT IPS)Seite 1; 2003-01-24

Process Process Management Management TechnologyTechnology

Systems

Manufact. prep.

(control status)

Manufact.execution

(batch)

Manufact.data

evaluation

Asset managemt.

SAP: Enterprise Resource Planning (ERP)

WMWarehouse Management

Manufacturing Execution System

Exchange of information

Technicallogistics(MIMS)

Plant - Operation - Process - Laboratory

Laboratoryautomation

(LIMS)

Control system

Sensors, actuators PAT online Offline analysis (lab.)

MMMaterial

Management

QMQuality

Management

PP-PIProduction Planning

Process Industry

PMPlant

Maintenance

Perform.monitoring

Processcontrol

Advanced Process Control

APOAdvanced Planner

and Optimizer

Feed logistics Product logistics

<Investitionsanteil PMT> Drathen (BTS-PMT IPS)Seite 1; 2003-01-24

Process Process Management Management TechnologyTechnology

PMT Investment and Assembly Share 23% of Total Plant Investment

2% Process analysis systems

8% classical sensors

3% Final control equipment

3% Electroengineering

3% Control systems

3% MES Systems

1% Supply Chain and Logistics

Total costs of plant

100 %

Mean value of 15 assessed projects Period: 2000 - 2002