DR-Z 250 K1 (DR-Z250K1 E24).pdf

Suzuki Worldwide Motorcycle-ATV Page: 1 of 65DR-Z250K1 (DR-Z250K1 E24)Catalog Title:

FIG1 GASKET SETBlock No. Block Title.

Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

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Part No

11401-1381211141-13E0011173-13E0011241-13E0211482-13E0011483-13E0012837-3132014181-18C0009168-0602309168-0602409168-1000209168-1000709168-1003109168-1200209168-1400209168-1401109280-0400409280-1500709280-1700309280-2200809280-4100709280-7100409280-72001

Description

Gasket Set• . Gasket, Cylinder Head• . Gasket, Cylinder Head Cover• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Tensioner Adjuster• . Gasket, Exhaust Pipe• . Gasket (5.8x13x1.2)• . Gasket• . Gasket (10x14x3.6)• . Gasket (10.1x16x1)• . Gasket (10.2x20x2.3)• . Gasket (12.1x16.2x3.7)• . Gasket (13.8x18.8x0.4)• . Gasket (14x20x1.5)• . O Ring (d:1.2,id:4.0)• . O Ring (d:2.4,id:15.8)• . O Ring (d:3.1,id:16.8)• . O Ring (d:3.1,id:22.7)• . O Ring (d:1.9,id:40.7)• . O Ring (d:2.6,id:69.6)• . O Ring (d:2.4,id:73.0)


FIG2 CYLINDER HEAD COVERBlock No. Block Title.


Ref No

123456

Part No

11171-13E0011173-13E0009106-0701009106-0701511191-13E0011192-13E00

Description

Cover, Cylinder HeadGasket, Cylinder Head CoverBolt (7x31)Bolt (7x18.5)Washer, Head CoverCushion, Head Cover Bolt


FIG3 CYLINDER HEADBlock No. Block Title.


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Part No

11100-13E0109381-1000409206-0800109103-0616511115-33D7111141-13E0004211-1318909168-0602301550-0612307120-0612309103-0610309103-1027209168-1003101550-0630311161-33E0011191-13E0009482-0045809482-0045909482-0045609482-0046009482-0045709482-0046113101-13E1109280-4100702122-0616309402-5220809103-0821709103-0809908319-3108816480-13E0009360-1003209168-10007

Description

Head Assy, Cylinder• . Snap Ring• . Pin (6.2x8x11)• . Bolt (6x45)Guide, Valve (os:0.3)Gasket, Cylinder HeadPinGasket (5.8x13x1.2)BoltBoltBolt (6x70)Bolt (10x160)Gasket (10.2x20x2.3)BoltBolt, Cylinder Head Side FaceWasher, Head CoverSpark Plug (ngk,cr9e)Spark Plug (denso,u27esr-n)Spark Plug (ngk,cr8e)Spark Plug (ngk,cr10e)Spark Plug (denso,u24esr-n)Spark Plug (denso,u31esr-n)Pipe Assy, Intake• . O Ring (d:1.9,id:40.7)Screw (6x16)ClampBolt (8x60)Bolt (8x70)NutHose, Transmission Oil OuterUnion BoltGasket (10.1x16x1)


FIG4 CYLINDERBlock No. Block Title.


Ref No

12345

Part No

11211-13E00-0F001421-0620308316-1006311241-13E0204211-13189

Description

CylinderStud BoltNutGasket, CylinderPin


FIG5 CRANKCASEBlock No. Block Title.


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Part No

11301-1383309202-1000601547-0640301547-0650307120-0650301547-0665309280-0400409493-2401209168-1000209248-1001009168-1200209247-1210609103-1024209159-1005811317-13E1002112-0612311323-13E0009125-06086

Description

Crankcase Set• . Pin, Idle Gear No.2 (l:27)• . Bolt• . Bolt• . Bolt• . Bolt• . O Ring (d:1.2,id:4.0)• . Jet• . Gasket (10x14x3.6)• . Plug• . Gasket (12.1x16.2x3.7)• . PlugBolt (10x100)NutPlate, Breather Oil ReturnScrewSeparator, Crankcase OilScrew (6x12)


FIG6 CRANKCASE COVERBlock No. Block Title.


Ref No

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Part No

11340-13E0011971-4501011482-13E0004211-0914909168-0602301547-0625301547-0635301547-0640301547-0660309259-2001909280-1700309248-1401109168-1400209248-1001009168-1000211351-13E0011483-13E0001547-0625301547-0635301547-0645309168-0602309248-1401109168-1400209259-2601109280-2200804211-0914911352-13E0002142-0612309280-7100411360-13E0009180-0628901547-0635327640-13E00

Description

Cover, Clutch• . Lens, Oil Level CheckGasket, Clutch CoverPinGasket (5.8x13x1.2)BoltBoltBoltBoltPlug, Oil FillerO Ring (d:3.1,id:16.8)PlugGasket (13.8x18.8x0.4)PlugGasket (10x14x3.6)Cover, MagnetoGasket, Magneto CoverBoltBoltBoltGasket (5.8x13x1.2)PlugGasket (13.8x18.8x0.4)PlugO Ring (d:3.1,id:22.7)PinCover, Starter Idle GearScrewO Ring (d:2.6,id:69.6)Cover, Engine Sprocket• . SpacerBoltPlate, Front Chain Guide


FIG7 CRANKSHAFTBlock No. Block Title.


Ref No

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Part No

12200-13E0112161-13E0012210-14D0309263-3400709160-3400312221-13E0012261-13E00-0B012661-13E0009261-0800609262-2801409262-28031-0B009282-1400324742-18A0002112-0612312731-13E0021111-13E0109140-1800409164-1800709421-0500912111-13E00-0F012140-13E0012151-17C0009381-19001

Description

Crankshaft Assy• . Connecting Rod• . Pin, Crank• . Bearing (34x43x20)• . Washer (34x52x1)• . Crankshaft, Rh• . Crankshaft, LhGear, Crank Balancer Drive (nt:34)PinBearing (28x68x18)Bearing (28x68x18)Oil Seal (14x24x6)Retainer, BearingScrewSprocket, Cam Chain DriveGear, Primary Drive (nt:21)NutWasher (18.3x31.5x1.8)KeyPistonRing Set, PistonPin, PistonSnap Ring


FIG8 STARTER CLUTCHBlock No. Block Title.


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Part No

12611-13E0012612-13E0012616-13E0009206-1200209181-1213012600-1381009263-2504907130-0816308331-31126

Description

Gear, Starter No.1 (nt:13/65)Gear, Starter No.2 (nt:12/16)Shaft, Starter Idle Gear No.2Pin (7x12x50.5)Shim (12x18x0.5)Clutch Set, Starter• . Bearing (25x31x19)BoltCirclip


FIG9 CRANK BALANCERBlock No. Block Title.


Ref No

1234567891011

Part No

12651-13E0109262-1502709166-1601912666-13E0012666-12E0109181-1613009202-0401708341-3103909440-0903108211-1225509159-12048

Description

Balancer, CrankBearing (15x42x13)Washer (16x38x2)Gear, Crank Balancer Driven (nt:34)Race, Crank Balancer Driven Gear InnerShim (16x22x0.5)Pin (d:4.5,l:9.5)KeySpringWasherNut


FIG10 CAM SHAFT/VALVEBlock No. Block Title.


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Part No

12710-13E1012720-13E0012891-17E0012911-13E0012912-13E0012920-13E0012931-13E0012932-32C0012933-39E0009289-0400212892-05C00-12012892-05C00-12512892-05C00-13012892-05C00-13512892-05C00-14012892-05C00-14512892-05C00-15012892-05C00-15512892-05C00-16012892-05C00-16512892-05C00-17012892-05C00-17512892-05C00-18012892-05C00-18512892-05C00-19012892-05C00-19512892-05C00-20012892-05C00-20512892-05C00-21012892-05C00-21512892-05C00-22012800-0583099000-69491

Description

Cam Shaft, IntakeCam Shaft, ExhaustTappetValve, IntakeValve, ExhaustSpring Set, ValveRetainer Valve SpringCotter, ValveSeat, Valve SpringOil Seal (4.5x10x8)Shim, Tappet (t:1.20)Shim, Tappet (t:1.25)Shim, Tappet (t:1.30)Shim, Tappet (t:1.35)Shim, Tappet (t:1.40)Shim, Tappet (t:1.45)Shim, Tappet (t:1.50)Shim, Tappet (t:1.55)Shim, Tappet (t:1.60)Shim, Tappet (t:1.65)Shim, Tappet (t:1.70)Shim, Tappet (t:1.75)Shim, Tappet (t:1.80)Shim, Tappet (t:1.85)Shim, Tappet (t:1.90)Shim, Tappet (t:1.95)Shim, Tappet (t:2.00)Shim, Tappet (t:2.05)Shim, Tappet (t:2.10)Shim, Tappet (t:2.15)Shim, Tappet (t:2.20)Shim Set, Tappet• . Case, Tappet Shim


FIG11 CAM CHAINBlock No. Block Title.


Ref No

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Part No

12760-13E0012771-13E0012782-13E0012812-35C0008211-0618112811-13E0012830-13E0012839-3820012837-3132007130-06203

Description

Chain, Cam Shaft DriveGuide, Cam Chain No.1Guide, Cam Chain No.2Bolt, Cam Chain TensionerWasherTensioner, Cam ChainAdjuster Assy, TensionerPlug, AdjusterGasket, Tensioner AdjusterBolt


FIG12 CARBURETORBlock No. Block Title.


Ref No

11a2345678910111213141516171819202122232425262728293031323334353637383940414243444546474849505152

Part No

13200-13E3013261-13E0013266-27A0009493-2400709493-3200313541-13E0013575-3820013447-14A0002112-3410313446-13E0013398-27A0202112-0312313445-14A0009160-0402413415-3830013551-13E3013394-40D2013383-13E3013341-13E3013494-14D0013411-42A2013278-4709013279-13E3013268-4707013291-2990013295-2990009492-3700213331-13A0009491-2501113370-0553013374-35C0013376-19F0013602-4341013250-28A0013254-9231113251-27A0009352-30503-60013267-13D0113331-13E0013268-13E0013602-48B1013247-0234013499-4450013487-14A0013493-27A0013271-0940013613-14A0013490-14A0009352-50903-60009352-50903-60009408-0003313130-19B0009404-06432

Description

Carburetor Assy• . Cover, Top• . Gasket• . Jet, Air (1.2)• . Jet, Air (1.6)• . Lever Set, Throttle• . Washer• . Plate• . Screw• . Clip Assy• . Connector• . Screw• . Gasket• . Washer (4.5x8x0.5)• . E Ring• . Valve, Piston• . E Ring• . Needle, Jet• . Jet, Needle (p-6m)• . Spring• . Plunger Assy• . O Ring• . Screw, Pilot• . Spring• . Washer• . O Ring• . Jet, Pilot (37.5)• . Ring• . Jet, Main (127.5)• . Valve Assy, Needle• . O Ring• . Filter• . Screw• . Float• . Pin, Float• . O Ring• . Hose (3x5x600)• . Adjuster• . Ring• . Spring• . Screw• . Screw, Drain• . Boot• . Rod• . Plunger• . Spring• . Bolt• . Lever• . Hose (5x9x600)• . Hose (5x9x600)• . Clip• . Net, IntakeClamp (l;60)


FIG13 AIR CLEANERBlock No. Block Title.


Ref No

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Part No

13700-13E3013740-13E01-YR113780-13E0013799-13E0013795-13E0013791-13E0113820-13E0013881-13E0013826-43B0013891-13E3013850-13E3009401-1430113681-19B0003242-0510309402-5620813810-14D0201580-06123

Description

Cleaner Assy, Air• . Cap, Cleaner• . Filter• . Base, Filter• . Gasket• . Holder, Filter• . Spring• . Tube, Outlet• . Clamp• . Tube, Inlet• . Tube, Breather•• .. Clip• . Cap, Drain• . Screw• . Clamp• . Trap, FrameBolt


FIG14 MUFFLERBlock No. Block Title.


Ref No

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Part No

14150-13E6014181-18C0007130-0825314180-13E1009139-0607809160-0608214310-13E60-H0114771-13E0007120-0835309106-0813509106-0810709160-08053

Description

Pipe, ExhaustGasket, Exhaust PipeBolt (8x25)Cover, Exhaust PipeScrew (6x10)Washer (6.5x13x1)Body, MufflerConnector, Muffler JointBolt (8x35)Bolt (8x12)Bolt (8x20)Washer (8.5x19x2.3)


FIG15 OIL PUMPBlock No. Block Title.


Ref No

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Part No

16400-13E0016331-3820009261-0400909181-1015808331-3110602122-0616316520-30A0016510-3824009280-7200116512-12E0009280-1500709440-2100601547-0675316513-13E0008313-2006301547-06203

Description

Pump Assy, Engine OilGear, Oil Pump Driven (nt:33)Pin (4x15.8)Shim (10x18x0.5)CirclipScrewStrainer, Engine OilFilter, Engine OilO Ring (d:2.4,id:73)Cap, Oil FilterO Ring (d:2.4,id:15.8)SpringBoltBolt, Oil Filter Cap StudNutBolt


FIG16 OIL COOLERBlock No. Block Title.


Ref No

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Part No

16600-13E0016460-13E0016470-13E0009360-1003209360-1200609168-1000709168-1401109180-0631009320-1001509116-0611516640-13E0101550-08203

Description

Cooler Assy, OilHose, Oil Cooler UpperHose, Oil Cooler LowerUnion BoltUnion BoltGasket (10.1x16x1)Gasket (14x20x1.5)Spacer (6.5x10x10)CushionBolt (6x20)Guard, Oil CoolerBolt


FIG17 CLUTCHBlock No. Block Title.


Ref No

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Part No

21200-13E0009164-2000708211-2036309140-2001221251-13E0021410-13E0021441-31E6021442-31E0021451-13E1021462-42E0021471-13E0021472-13E0021481-13E0021482-13E0023165-13E0023261-27C1023271-2090209263-0900109263-1202409285-1000401500-0616309262-12001

Description

Gear Assy, Primary DrivenWasherThrust WasherNutSpacer, Primary Driven GearHub, Clutch SleevePlate, Clutch SleevePlate, Clutch DrivePlate, Clutch DrivenDisc, Clutch PressureSeat, Wave WasherWasher, Clutch PlateSpring, ClutchBolt, Clutch SpringRack, Clutch ReleasePinion, Clutch ReleaseArm, Clutch ReleaseBearing (9x13x10)Bearing (12x16x10)Oil Seal (10x17x5)BoltBearing (12x28x8)


FIG18 TRANSMISSIONBlock No. Block Title.


Ref No

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Part No

24120-14D2024221-14D1024231-14D0024251-14D0024261-14D0209262-1704609262-2011609300-2200809380-2200609181-2211109181-2216709380-2200624130-14D2024311-14D0124312-14D0024320-14D0024331-14D1024341-14D1024351-14D0124361-14D0109181-2216709262-2202409267-1700309283-2202509380-2200609380-2200609380-2501008211-1732209181-2213909181-2213909181-2516724751-14D0001500-0612327510-47D0027600-01C10-10809380-2201226261-14D1026262-14D0026264-13E0009126-06014

Description

Shaft, CounterGear, 2nd Drive (nt:15)Gear, 3rd/4th Drive (nt:18/18)Gear, 5th Drive (nt:21)Gear, 6th Drive (nt:23)Bearing (17x40x12)Bearing (20x52x15)Bush (22x27x0.5)CirclipShimWasher (22x30x1.0)CirclipShaft, DriveGear, 1st Driven (nt:29)Bush, 1st Driven GearGear, 2nd Driven (nt:26)Gear, 3rd Driven (nt:24)Gear, 4th Driven (nt:20)Gear, 5th Driven (nt:20)Gear, 6th Driven (nt:19)Washer (22x30x1.0)Bearing (22x56x16)Bearing (17x40x17.5)Oil Seal (22x34x7)CirclipCirclipCirclipThrust WasherShim (22x28x1.0)Shim (22x28x1.0)Washer (25x34x1.0)Retainer, Drive Shaft Oil SealBoltSprocket, Engine (nt:14)Chain Assy (did520vm,108le)Snap RingGear, Kick Starter IdleBush, Kick StarterRetainer, Kick Idle GearScrew (6x16)


FIG19 GEAR SHIFTINGBlock No. Block Title.


Ref No

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Part No

25211-14D0225221-14D0325231-14D0225411-37F2025421-14D0024741-21A0025310-14D1004221-0408925312-12C0025381-13E1009125-0611008113-6905025350-24B0025355-13E0025356-12C0008211-0614108212-0620308316-1006325510-13E0125512-13E1125671-0101109160-1403309263-1402709283-1400609440-1700909444-2000109181-1416708331-3114625600-13E1025652-03D0001500-0620337720-13E0009209-0501109280-2600709404-0642909440-0401002112-05163

Description

Fork, Gear Shift No.1Fork, Gear Shift No.2Fork, Gear Shift No.3Shaft, Gear Shift Fork (l:95)Shaft, Gear Shift Fork (l:70)Retainer, Shift Cam BearingCam, Gear Shift• . Knock PinPin, Shift Cam Driven GearPlate, Gear Shift CamScrew, Shift Cam (6x12)BearingStopper, Gear Shift CamSpring, Shift Cam StopperSupport, Cam Stopper ArmWasherWasherNutShaft, Gear ShiftPlate, Gear Shift Cam DriveStopper, Return SpringWasher (14.5x30x3.2)Bearing (14x20x12)Oil Seal (14x22x6)SpringSpringWasher (14x22x1.0)CirclipLever Assy, Gear Shift• . Rubber, Gear Shift PedalBoltBase Assy, Gear Shift TerminalContactO Ring (d:2.4,id:25.7)Clamp (l:45)SpringScrew


FIG20 KICK STARTERBlock No. Block Title.


Ref No

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Part No

26211-14D0326221-22A0009448-5000126231-14D2109440-3200209181-1716726232-1450026233-1450009106-0607309283-2004426240-14D2009181-2213909181-2225109380-2200626300-13E0126312-14D0009106-08102

Description

Shaft, Kick StarterGuide, Kick Shaft SpringSpring, Kick Starter ShaftStarter, KickSpring, Kick StarterWasher (17x26x1)Guide, Kick StarterStopper, Kick StarterBolt, Kick (6x16)Seal, Kick (20x27x6)Gear, Kick Starter (nt:23)Washer (22x28x1.0)Washer (22x36x1.0)CirclipLever Assy, Kick Starter• . CoverBolt (8x14)


FIG21 STARTING MOTORBlock No. Block Title.


Ref No

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Part No

31100-13E0031130-13E0031132-13E0031135-3130031143-4904031264-13E0031170-19B1009280-2500231280-13E0031156-13E0009128-0602408361-35068

Description

Motor Assy, Starting• . Brush Terminal Set• . Brush Holder Set• . Spring, Brush• . O Ring• . O Ring• . Washer Set• . O Ring (d:3.1,id:24.4)• . Bolt• . O RingScrew (6x25)Nut


FIG22 MAGNETOBlock No. Block Title.


Ref No

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Part No

32101-13E0232102-13E0032371-13E1032371-14D0108316-1012302112-0510302112-0510302112-0525309420-04008

Description

Stator AssyRotor AssyClamp, Magneto Lead No.1Clamp, Magneto Lead WireNutScrewScrewScrewKey


FIG23 ELECTRICALBlock No. Block Title.


Ref No

122a345678910111213

Part No

31800-13E0009481-1010131861-13E0009128-0601332800-13E1002162-0620332900-13EB033651-3700033410-13E0002112-0616333510-4501033541-47D0033542-38B0033810-13E00

Description

Relay Assy, Starting Motor• . Fuse (10a)• . CoverScrew (6x8)Rectifier AssyBoltCdi UnitProtector (170x95x3.0)Coil Assy, IgnitionScrewCap, Spark PlugSeal, Spark PlugSeal, High Tension CordWire, Starter Motor


FIG24 BATTERYBlock No. Block Title.


Ref No

12345678

Part No

33610-13E2033820-13E0033624-15D0033860-13E0133652-26E0033651-3700033652-13E0033652-07D00

Description

Battery Assy (ftz5l-bs)Wire, Battery (+)• . Cap, Battery (+)Wire, Battery (-)Protector, Battery (20x90x1.0)Protector (170x95x3.0)Protector, Battery (30x30x1.0)Protector, Battery (80x80x2)


FIG25 SPEEDOMETERBlock No. Block Title.


Ref No

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Part No

34100-13E4134950-13E4034996-4341008316-1005301550-0612334910-14D1334938-14D2134938-14D3009116-0616809160-0610909169-0605402112-0516302142-0616308310-0006336380-13E1036394-08D0009471-1211803511-04203

Description

Speedometer Assy• . Bracket, Speedometer• . Cushion• . NutBoltCable Assy, SpeedometerGuide, Speedometer CableGuide, Meter Cable No.2Bolt (6x16)Washer (6.5x18x1.6)WasherScrewScrewNutBox Assy, Pilot Lamp• . Socket• . Bulb (13.5v,2w)Screw


FIG26 HEADLAMP (MODEL K1)Block No. Block Title.


Ref No

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Part No

35100-12E31-99935121-12E3035130-12E2002112-0516309160-0504535133-4523035139-4523035135-4590035141-12E2009125-0450135154-12E2035135-12E2035173-0144009471-1218509116-0616709180-0613809320-09018

Description

Headlamp Assy• . Unit Assy• . Ring, Mounting• . Screw• . Washer (5.5x18x1.0)• . Spacer• . Cushion• . Nut• . Housing• . Screw, Adjuster• . Spring, Adjusting• . Nut• . Cover, SocketBulb (12v,60/55w)Bolt (6x20)Spacer (6.5x10x10)Cushion


FIG26A HEADLAMP (MODEL K2/K3/K4/K5)Block No. Block Title.


Ref No

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Part No

35100-12ED0-99935121-12EA035135-4590035136-38A0035139-4523035141-12ED035151-12EA035154-12EA035135-12E2035173-0144009471-1218536920-14D0009116-0616709180-0631009320-0901835950-14A00

Description

Headlamp Assy• . Unit Assy• . Nut• . Screw, Mounting• . Cushion• . Housing• . Screw, Adjusting• . Spring, Adjusting• . Nut, Adjusting• . Cover, SocketBulb (12v,60/55w)Cushion, HeadlampBolt (6x20)Spacer (6.5x10x10)CushionReflex Reflector Assy, Fr Side


FIG27 TURN SIGNAL LAMPBlock No. Block Title.


Ref No

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Part No

35601-29E3035612-17C2035613-27A0035623-27A0035725-4051109471-1204535671-13E2035681-13E2008316-1010335603-29EK035652-17C2035613-27A0035623-27A0035725-4051109471-1204535620-13E0102142-0616308316-1010338610-26E00

Description

Lamp Assy, Front Turnsignal• . Lens• . Gasket• . Tapping Screw• . Tapping Screw• . Bulb (12v,21w)Bracket, Front RhBracket, Front LhNutLamp Assy, Rear Turnsignal• . Lens• . Gasket• . Tapping Screw• . Tapping Screw• . Bulb (12v,21w)Bracket, Rr TurnsignalScrewNutRelay Assy, Turnsignal


FIG28 REAR COMBINATION LAMPBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627

Part No

35710-13E0135712-13E0035713-13E0035713-32E0035718-13E0009471-1208303211-0412309160-0608809180-0626709320-0901609329-0200202112-0620335910-29E0035912-29E0035917-29E0009471-1214003511-0420335928-29E1109160-0503709180-0625703512-0516335927-00A1009160-0610902142-0616308316-1006335970-24D6008316-10053

Description

Lamp Assy, Rear Combination• . Lens• . Gasket• . Gasket• . Socket & Cord• . Bulb (12v,21/5w)• . ScrewWasher (6.5x20x1.6)Spacer (6.5x9x12.5)CushionCushionScrewLamp Assy, License• . Lens, License• . Cover, Lens• . Bulb (12v,5w)• . ScrewGasket, License LampWasher (5.5x16x1.20)Spacer (6.5x9x6.5)ScrewBracket, License PlateWasher (6.5x18x1.6)ScrewNutReflector Assy, RearNut


FIG29 WIRING HARNESSBlock No. Block Title.


Ref No

123456789910111213141516171819191919

Part No

36610-13E9036611-38A0036618-15D2009403-1641009404-0642909407-0340109407-1140209407-1240209407-1440309407-2540137000-1284037110-13E0137740-31D0009443-0608337840-11X5002142-0620338500-13E0001550-0610338740-26E0037146-03A0037146-03A1037146-03A2037146-03A30

Description

Harness, Wiring• . DiodeCover, Wiring HarnessClampClamp (l:45)ClampClamp (l:90)Clamp (l:120)Clamp (l:125)Clamp (l:235)Lock Set• . Switch Assy, IgnitionSwitch Assy, Stop LampSpringSwitch Assy, Side StandScrewHorn AssyBoltRelay Assy, Side StandKey, Blank (type C)Key, Blank (type D)Key, Blank (type E)Key, Blank (type F)


FIG30 HANDLE SWITCHBlock No. Block Title.


Ref No

1234

Part No

37200-13E3002112-0420337400-15D2002112-05305

Description

Switch Assy, Handle Rh• . ScrewSwitch Assy, Handle Lh• . Screw


FIG31 FRAMEBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425

Part No

41100-13E50-24K41670-13E3009103-0826641911-13E0009103-0814109159-0803441993-13E0209103-0817008319-3108841921-13E0109103-0828342510-13E0001550-0612343911-13E0009180-0815608211-0820109103-0817843911-01B1009180-0820608211-0820141540-13E0041545-13E0109113-0600109111-0605709250-08005

Description

Frame (charcoal)Tube, Frame Side LhBolt (8x20)Plate, Head Mount FrontBoltNutPlate, Head Mount RearBoltNutPlate, Mount Rear RhBolt (8x16)Protector, EngineBoltRoller, Chain Control UpperSpacerWasherBoltRoller, Chain Control LowerSpacerWasherHolder, BatteryCap, Battery HolderBoltBoltCap (od:20)


FIG32 TOOL HOLDERBlock No. Block Title.


Ref No

1234567

Part No

47431-14D0047432-14D0009116-0616509800-2103494980-13E00-R4909139-0605108313-20063

Description

Holder, ToolCapBoltTool AssyBag, Owner's ManualScrewNut


FIG33 STANDBlock No. Block Title.


Ref No

12345678910111213

Part No

42310-13E0009443-1901009443-1203609111-1004709159-1009743110-43D0009200-0606209444-1100604111-2015843112-13E0209284-1500609443-1103009106-08098

Description

Stand, PropSpring, OuterSpring, InnerBoltNutPedal, BrakePinSpringCotter PinArm, Brake PedalOil Seal (15x20x3)SpringBolt (8x14)


FIG34 FOOTRESTBlock No. Block Title.


Ref No

1234567

Part No

43510-14D12-01943550-14D3043560-14D3009103-1024509200-1001309448-1500404111-20158

Description

Bracket, Footrest Rh (black)Footrest, Front RhFootrest, Front LhBoltPinSpringCotter Pin


FIG35 FUEL TANK (MODEL K1)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

44100-13EE0-YR168110-13EC0-DY944131-27C0101547-0612344150-13E3002142-0612344199-19A0044200-29F0009352-50823-60044486-4020009118-0611209180-0626814762-01B0109407-3040244541-13E1044560-44E0044542-13E30

Description

Tank Assy, Fuel (yellow)• . Tape Set, Fuel Tank• . Bracket, Front• . Bolt• . Bracket, Rear• . Screw, RearTube, Fuel InletCap Assy, Fuel TankHose, Breather (l:600->80)ClampBolt, FrontSpacerCushion, BracketClampCushionBand, RearCushion, Fuel Tank


FIG35A FUEL TANK (MODEL K2)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

44100-13ED0-YU168110-13ED0-GY744131-27C0101547-0612344150-13E3002142-0612344199-19A0044200-29F0009352-50823-60044486-4020009118-0611209180-0626814762-01B0109407-3040244541-13E1044560-44E0044542-13E30

Description



FIG35B FUEL TANK (MODEL K3)Block No. Block Title.


Ref No

123456789101112131415161718

Part No

44100-13EF0-YU168110-13EF0-KD268661-29F00-GY844131-27C0101547-0612344150-13E3002142-0612344199-19A0044200-29F0009352-50823-60044486-4020009118-0611209180-0626814762-01B0109407-3040244541-13E1044560-44E0044542-13E30

Description

Tank Assy, Fuel (yellow)• . Tape Set, Fuel Tank• . Emblem• . Bracket, Front• . Bolt• . Bracket, Rear• . Screw, RearTube, Fuel InletCap Assy, Fuel TankHose, Breather (l:600->80)ClampBolt, FrontSpacerCushion, BracketClampCushionBand, RearCushion, Fuel Tank


FIG35C FUEL TANK (MODEL K4)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

44100-13EG0-YU168110-13EG0-NN244131-27C0101547-0612344150-13E3002142-0612344199-19A0044200-29F0009352-50823-60044486-4020009118-0611209180-0626814762-01B0109407-3040244541-13E1044560-44E0044542-13E30

Description



FIG35D FUEL TANK (MODEL K5)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

44100-13EJ0-YU168110-13EJ0-YJG44131-27C0101547-0612344150-13E3002142-0612344199-19A0044200-29F0009352-50823-60044486-4020009118-0611209180-0626814762-01B0109407-3040244541-13E1044560-44E0044542-13E30

Description



FIG36 FUEL COCKBlock No. Block Title.


Ref No

123456

Part No

44300-13E3044348-8742001547-0616309355-50105-60009401-0940309440-13041

Description

Cock Assy, Fuel• . Gasket, JointBoltHose (l:600->40)ClipSpring


FIG37 FRAME COVERBlock No. Block Title.


Ref No

1234567891011

Part No

47111-13E00-YR168131-13E10-FR447166-13E0047211-13E00-YR102142-0612702142-0616709169-0602809320-0801309321-1001803541-1512309148-05004

Description

Cover, Frame Rh (yellow)Emblem, Frame Cover RhShield, Frame Cover RhCover, Frame Lh (yellow)ScrewScrewWasherCushionCushionScrewNut


FIG38 HEADLAMP COVER (MODEL K1)Block No. Block Title.


Ref No

12345

Part No

51811-32E00-YR168171-44B00-FR302142-0612302142-0512309169-06033

Description

Cover, Head Lamp (yellow)Emblem, SuzukiScrew, SideScrew, LowerWasher


FIG38A HEADLAMP COVER (MODEL K2/K3/K4/K5)Block No. Block Title.


Ref No

345

Part No

02142-0512302142-0612309169-06033

Description

Screw, LowerScrew, SideWasher


FIG39 FRONT FENDERBlock No. Block Title.


Ref No

123

Part No

53111-13E00-YR109116-0617009169-06073

Description

Fender, Front (yellow)BoltWasher


FIG40 HANDLEBARBlock No. Block Title.


Ref No

12345678910111213

Part No

56110-13E10-13L58200-13E1058273-3100058634-13E0058621-13E0094429-13E0058300-13E1056500-13A3056600-13A3009403-0930709407-1840201550-0610301547-06123

Description

Handlebar (silver)Cable Assy, ClutchBoot, Clutch CableStopper, Clutch CableGuide, CableCushionCable Assy, ThrottleMirror Assy, Rear View RhMirror Assy, Rear View LhClampClamp (l:165)BoltBolt


FIG41 RH HANDLE LEVERBlock No. Block Title.


Ref No

123456789101112131415161718

Part No

57110-14D1157100-14D0009125-0506602112-0520357421-44E0057431-05D0008319-2106857431-1451108310-0005357318-1450257460-17C0057465-17C0057341-05D00-01902142-0510709160-0504357355-14D0009160-0613008319-21068

Description

Grip, ThrottleCase Assy, Throttle• . Screw (5x25)• . ScrewLever, BrakeBolt, Brake Lever PivotNutSpring, ReturnNutSpring, ReturnSwitch Assy, Stop• . ScrewCover, Knuckle Rh (black)ScrewWasherPlate, UpperWasherNut


FIG42 LH HANDLE LEVERBlock No. Block Title.


Ref No

12345678910111213141516

Part No

57211-27C0057500-13EA057621-13E0057431-13E0008319-2106857441-45C0057442-45C0057560-13E0057513-13E0057512-13E0057541-05D01-01902142-0510709160-0504357542-05D0008319-2106809125-06091

Description

Grip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt, Lever Pivot• . Nut• . Adjuster, Wire• . Nut, Lock• . Switch Assy, Clutch• . Bolt, Bracket• . Bracket, HolderCover, Knuckle Lh (black)ScrewWasherPlate, Knuckle Cover LhNutScrew (6x35)


FIG43 REAR FENDERBlock No. Block Title.


Ref No

1234567891011121314151617181920

Part No

63112-13E1063114-13E0002142-0612309169-0604563113-13E00-YR109116-0600209139-0608309139-0605009169-0601663311-13E1063312-13E0001550-0620309169-0607347117-4640095700-4481009139-0608963115-13E0002142-0520309169-0606209159-05043

Description

Body, Fender FrontGuard, Rear Fender MadScrewWasherBody, Fender Rear (yellow)Bolt (6x12)ScrewScrew (6x20)WasherExtension, Rear FenderPlate, Rear FenderBoltWasher (6.1x17.0x4.80)Cushion (10x60)Lock Set, HelmetScrewCushion, FrontScrewWasherNut


FIG44 LABELBlock No. Block Title.


Ref No

12345

Part No

68921-29F0068332-13E5068623-13E0018803-40F0099011-13E53-24A

Description

Label, General WarningLabel, Tire AirLabel, FuelLabel, Fuel InformationManual, Owner's


FIG45 SEAT (MODEL K1)Block No. Block Title.


Ref No

1234

Part No

45100-13EB1-DY145149-33D0009329-1000101550-06123

Description

Seat Assy• . Cushion• . CushionBolt


FIG45A SEAT (MODEL K2/K3/K4)Block No. Block Title.


Ref No

234

Part No

45149-33D0009329-1000101550-06123

Description

• . Cushion• . CushionBolt


FIG45B SEAT (MODEL K5)Block No. Block Title.


Ref No

1234

Part No

45100-13EH0-BAE45149-33D0009329-1000101550-06123

Description

Seat Assy• . Cushion• . CushionBolt


FIG46 FRONT DAMPERBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627282930313233

Part No

51103-13EB051104-13EB051130-13EB051140-13EB051152-13E0051168-17C0051153-14D0051556-38B0051173-14D0051110-13EB051121-13E0051190-13EB051197-14E3051195-13E0051148-08D0051170-08D0051171-13EB051186-17C0051351-14E9051117-17C0051132-13E0008319-3106751203-13E0007130-0520709160-0504409280-1401151836-17C0051835-17C0051149-29E0051389-13E0051571-14D00-01951575-14D0051576-42AA0

Description

Damper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Bush, Guide• . Spacer, Seal• . Seal, Oil• . Ring, Stopper• . Seal, Dust• . Tube, Inner• . Bush, Slide• . Rod, Front Damper• . Bush, Slide• . Piece, Oil Lock• . Gasket• . Bolt, Center• . Spring, Front• . Seat, Spring• . Bolt, Fork• . O Ring• . Holder, Axle Rh• . Nut, Axle Holder• . Holder• . Bolt• . Washer• . O Ring• . Expander• . Ball• . Label, S-h• . Case, AdjusterBoot (black)Band, Boot UpperBand, Boot Lower


FIG47 STEERING STEM (MODEL K1/K2)Block No. Block Title.


Ref No

12345678910111213141516171819202122

Part No

51410-13E4009265-3001451453-13E5001550-0840709265-3001451631-28E0051311-13E0051288-13E0001550-0840756211-13EB051321-13E0051356-29E0051353-27C4051530-13E8051540-13E8051553-15D0009250-1200651900-1381051912-13E0051913-13E0051931-13E0009164-04001

Description

Stem, Steering• . Bearing (30x52x16)Guide, Cable Lower LhBoltBearing (30x52x16)Nut, StemHead, Steering StemGuide, Cable Upper LhBoltHolder, Handle (black)Bolt, HolderWasherNutBracket, Lamp Housing RhBracket, Lamp Housing LhDamper, BracketCap, Steering StemLock Set, SteeringCap, Steering LockPin, Steering LockSpring, Steering LockWasher, Steering Lock


FIG47A STEERING STEM (MODEL K3/K4/K5)Block No. Block Title.


Ref No

123456789101112131415161718192021222324

Part No

51410-13E4009265-3001451453-13E5001550-0840709265-3001451631-28E0051311-13E0051288-13E0001550-0840756211-13EB051321-13E0051356-29E0051353-27C4051530-13E8051540-13E8051553-15D0009250-1200635956-13E0035957-13E0051900-1381051912-13E0051913-13E0051931-13E0009164-04001

Description

Stem, Steering• . Bearing (30x52x16)Guide, Cable Lower LhBoltBearing (30x52x16)Nut, StemHead, Steering StemGuide, Cable Upper LhBoltHolder, Handle (black)Bolt, HolderWasherNutBracket, Lamp Housing RhBracket, Lamp Housing LhDamper, BracketCap, Steering StemBracket, Fr Side Rr, RBracket, Fr Side Rr, LLock Set, SteeringCap, Steering LockPin, Steering LockSpring, Steering LockWasher, Steering Lock


FIG48 FRONT WHEELBlock No. Block Title.


Ref No

123456789101112131415

Part No

54111-29E0054730-01B0008123-6003754711-05D0154600-05D0054751-05D0009284-2300159221-13E0009120-0601155110-13E6055200-13E4055261-44AF055311-28C0055320-28E0009250-08013

Description

Hub, Front WheelSpacer, BearingBearingAxle, FrontBox Assy, Speedometer GearSpacer, Front Axle LhOil Seal (23x35x6)Disc, Front Brake LhScrew, DiscTire, Front (3.00-21)(dunlop)Tube Assy, Wheel InnerProtector, Wheel Inner TubeRim, Front Wheel (1.60x21)Spoke Set, Front WheelCap, Bead Stopper


FIG49 FRONT CALIPERBlock No. Block Title.


Ref No

123456789101112131415

Part No

59300-13E00-99959300-2784059300-1382059315-13E0059386-13A0059382-27C3059303-1450059305-27C0059345-13E0059146-21E1059350-13E0059121-01A0059122-01A0059300-1383009103-08338

Description

Caliper Assy, Front Lh• . Piston Set•• .. Seal Set, Piston• . Spring, Pad• . Boot• . Pin• . Boot• . Pin• . Pin, Hanger• . Plug, Pin• . Bracket• . Bleeder• . Cap, BleederPad SetBolt (8x40)


FIG50 FRONT MASTER CYLINDERBlock No. Block Title.


Ref No

123456789101112131415

Part No

59600-44E3069600-3881059666-4430059667-44B0059669-03D0002122-0412759671-03D0059675-27C0059748-36E0069744-36E0009360-1004209161-1000959480-13E3058621-07A1002142-06163

Description

Cylinder Assy, Front Master (silver)• . Piston/cup Set•• .. Boot• . Diaphragm• . Cap (silver)• . Screw• . Holder (silver)• . Bolt• . Separator• . RingBolt (10x1.25x22)WasherHose, Front BrakeClamp, Brake HoseScrew


FIG51 REAR SWINGING ARMBlock No. Block Title.


Ref No

1234567891011121314151617181920212223242526272829

Part No

61000-13E3061431-13E0008351-3100861128-29E0009126-0500961282-13E0009263-2201709263-2007161251-14D0009285-2200109283-2003108211-1734161262-28C1061211-13E0008322-0116309159-1600761273-13E0102142-0612309169-0605761342-36E3061341-36E3001547-0612301547-0650308319-3106361310-27A0102142-0612309169-0602661312-13E5009136-06004

Description

Swinging Arm Assy, Rear• . Bolt, Stopper• . Nipple• . Plate• . Screw (5x8)• . Spacer• . Bearing, Pivot (22x29x30)• . Bearing, Rear (20x27x23.5)Spacer, Pivot BearingOil Seal, Pivot (22x29x4)Oil Seal, Rear (20x27x5)Thrust WasherCover, PivotShaft, PivotWasherNutBuffer, Chain Touch DefenseScrewWasherPlate, Chain Guide OuterGuide, ChainBolt, RearBoltNutCase, ChainScrewWasherProtector, Chain FrontScrew


FIG52 REAR CUSHION LEVERBlock No. Block Title.


Ref No

123456789101112131415161718192021

Part No

62601-1384009263-2007309263-2007109263-1702762317-05D0062162-28E0062650-05D0008351-2100808319-3112862626-14D0062624-08D1062684-40A1062624-13E0062641-13E0008211-1432162620-14D0008351-2100808319-3114862100-13E80-37W62648-1450009402-50511

Description

Lever Set, Rear Cushion• . Bearing, Front (20x27x30)• . Bearing, Center (20x27x23.5)• . Bearing, Rear (17x24x20)SpacerSeal, Front DustBolt, Front• . Grease NippleNutSpacer, CenterSeal, Center DustSpacer, RearSeal, Rear DustRod, Rear Cushion LeverThrust WasherBolt, Rod• . Grease NippleNutAbsorber Assy, Rr Shock (red)BoltClamp


FIG53 REAR WHEELBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627

Part No

64111-14D1064731-13E0008123-6004708123-6204709282-2600109283-2601969211-03D1009106-0815564741-14D0064751-05D0061410-32E0064710-32E0009160-1902208319-2118864511-13E0009120-0800408322-0108308319-3108765311-14D0065320-14D0065110-13E6065200-13E4065261-44AF069200-28C0001550-0612301550-0620309250-08013

Description

Hub, Rear WheelSpacer, BearingBearingBearing, LhOil Seal, Rh (26x42x8)Oil Seal, Lh (26x47x5)Disc, Rear BrakeBolt, DiscSpacer, Rear Axle RhSpacer, Rear Axle LhAdjuster, Chain RhAxle, RearWasherNutSprocket, Rear (nt:42)Bolt (8x20)WasherNutRim, Rear Wheel (18x2.15)Spoke Set, Rear WheelTire, Rear (4.60-18)(dunlop)Tube Assy, Wheel InnerProtector, Wheel Inner TubeCover Set, Rear DiscBoltBoltCap, Bead Stopper


FIG54 REAR CALIPERBlock No. Block Title.


Ref No

123456789101112131415161718

Part No

69100-13E00-99969100-0381069100-1381059315-27C1059386-13A0059382-27C3059303-1450059305-27C0069351-43D0169113-43D0069345-43D0059121-01A0059122-01A0069101-4381069132-28C0069171-14D0069700-2981002142-06123

Description

Caliper Assy, Rear• . Piston Set•• .. Seal Set, Piston• . Spring• . Boot• . Pin• . Boot• . Pin• . Bracket• . Retainer• . Pin• . Bleeder• . CapPad & Shim Set• . ShimCover, Caliper BodyGuard Set, Rear CaliperScrew


FIG55 REAR MASTER CYLINDERBlock No. Block Title.


Ref No

1234567891011121314151617181920212223242526

Part No

69600-13E0069600-3482069691-00A0069692-13E0069670-01D0069693-05A0069672-00B2069686-3420069674-00B2009139-0606769740-05D1069669-03D0069668-00B2069667-00B2002142-0612369730-13E0009401-1240469480-13E0009360-1004109360-1004209161-1000961196-27C3002142-0510309200-0804809160-0811904111-20158

Description

Cylinder Assy, Rear Master• . Piston/cup Set•• .. Boot• . Yoke• . Rod, Push• . Nut• . Connector• . O Ring• . CirclipScrew (6x16)Tank Assy, Reservoir• . Cap• . Plate• . DiaphragmScrewHose, Reservoir TankClipHose, Rear BrakeBolt, Cylinder (10x1.00x22)Bolt, Caliper (10x1.25x22)Washer (10x25x1.5)Guide, Rear Brake HoseScrewPinWasher (8.5x14x1.6)Cotter Pin


FIG56 OPTIONALBlock No. Block Title.


Ref No

1222223445677

Part No

99000-2511099000-3202099000-3203099000-3205099000-3210099000-3213099000-3204099000-3111099000-3114099000-2503099000-2514099000-10109-01999000-10209-13L

Description

Suzuki Pbc GreaseThread Lock Super (1333)Thread Lock Super (1303b)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1215b)Suzuki Bond (1207b) BlackSuzuki Super GreaseSuzuki Moly PastePaint (black)Paint (blight Silver Metallic)

DR-Z 250 K1 (DR-Z250K1 E24).pdf

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