DR 200 SEK1 (DR200SEK1 E3E28).pdf

Suzuki Worldwide Motorcycle-ATV Page: 1 of 54DR200SEK1 (DR200SEK1 E3/E28)Catalog Title:

FIG1 GASKET SETBlock No. Block Title.

Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

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Part No

11401-4283011141-18A0011241-42A0111241-42A1011482-0521111483-0531212837-19B1014181-42A0037941-33D0009168-0602309168-0801609168-0802109168-1400409168-1400209280-0900509280-1300409280-1700309280-2100809280-2200809280-3000109280-3500109280-5400109280-60005

Description

Gasket Set• . Gasket, Cylinder Head• . Gasket, Cylinder• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Tensioner Adjuster• . Gasket, Exhaust Pipe• . O Ring, Fail Safe Switch• . Gasket (5.8x13x1.2)• . Gasket (8.2x14x1.6)• . Gasket (8.5x17x2.3)• . Gasket (14.1x18x1.5)• . Gasket (13.8x18.8x4.8)• . O Ring (d:1.9,id:8.6)• . O Ring (d:1.9,id:13.0)• . O Ring (d:3.1,id:16.8)• . O Ring (d:2.5,id:21.0)• . O Ring (d:3.1,id:22.7)• . O Ring (d:3.0,id:29.5)• . O Ring (d:1.9,id:34.6)• . O Ring (d:2.4,id:52.6)• . O Ring (d:2.4,id:60.5)


FIG1A CYLINDER HEADBlock No. Block Title.


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Part No

11100-42A5009381-1000409206-0800101550-0635301550-0660311115-0527011141-18A0004211-1116909168-0602308316-1008309159-0804909160-0805309168-0802109482-0022309482-0039911175-1890009280-3000109241-2200213110-42A1209280-3500102112-3616309402-4820809103-0833208319-3108308321-01083

Description

Head Assy, Cylinder• . Snap Ring• . Pin (8x11)• . Bolt• . BoltGuide, Valve (os:0.3)Gasket, Cylinder HeadKnock PinGasket (5.8x13x1.2)NutNutWasher (8.5x19x2.3)Gasket (8.5x17x2.3)Spark Plug (nd,x24esr-u)Spark Plug (ngk,dr8ea)Cap, InspectionO Ring (d:3,id:29.5)PlugPipe, IntakeO RingScrewClampBolt (8x53)NutLock Washer


FIG2 CYLINDERBlock No. Block Title.


Ref No

1234567

Part No

11211-42A50-0F009108-0819509108-0818401421-0625308316-1006311241-42A1004211-11149

Description

CylinderStud Bolt (l:160)Stud Bolt (l:167)Stud BoltNutGasket, CylinderKnock Pin


FIG3 CRANKCASEBlock No. Block Title.


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Part No

11300-42A5004211-1318901547-0655301547-0660301547-0675711319-0520001500-0610309103-1024009103-1006109103-0813808319-3110308319-3108308212-0818209319-0803208321-01103

Description

Crankcase Assy• . Knock Pin• . Bolt• . Bolt• . Bolt• . Plate, Oil Gallery Plug• . BoltBolt (10x80)Bolt (10x90)Bolt (8x115)NutNutWasherBushLock Washer


FIG4 CRANKCASE COVERBlock No. Block Title.


Ref No

11a2345678910111213141516171819202122232425

Part No

11340-42A3011971-4501011482-0521104211-1318909168-0602301547-0630301547-0645309259-2001909280-1700309247-1402609168-1400211342-12C5111351-42A2011483-0531201547-0630301547-0635301547-0640301547-0650309247-1210409168-1200209259-2601109280-2200804211-0912911360-42A2001547-0625301547-06353

Description

Cover, Clutch• . Lens, Oil LevelGasket, Clutch CoverKnock PinGasket (5.8x13x1.2)BoltBoltPlug (20x10)O Ring (d:3.1,id:16.8)PlugGasket (13.8x18.8x0.4)Plug, Clutch Cover KickCover, MagnetoGasket, Magneto CoverBoltBoltBoltBoltPlugGasket (12.1x16.2x3.7)PlugO Ring (d:3.1,id:22.7)Knock PinCover, Engine SprocketBoltBolt


FIG5 CRANKSHAFTBlock No. Block Title.


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Part No

12200-42A2012161-42A0109263-31008-0B012210-42A0012221-42A0212261-42A2009262-2801409262-3503809282-1200916321-42A0021111-42A0109140-1800409166-1800309421-0400712111-42A10-0F012140-42A0012140-19B10-05012151-22A0209381-16001

Description

Crankshaft Assy• . Rod, Connecting• . Bearing• . Pin, Crank• . Crankshaft, Rh• . Crankshaft, LhBearing (28x68x18)Bearing (35x72x17)Oil Seal (12x21x7)Gear, Oil Pump Drive (nt:15)Gear, Primary Drive (nt:19)NutWasherKeyPistonRing Set, Piston (std)Ring Set, Piston (os:0.5)Pin, PistonSnap Ring


FIG6 STARTER CLUTCHBlock No. Block Title.


Ref No

123456

Part No

12611-42A0109206-1300309180-1300612600-3584309263-2203107130-08163

Description

Gear, Starter Idle (nt:44/15)PinSpacerClutch Set, Starter• . Bearing (22x28x16)Bolt


FIG7 CAM SHAFT/VALVEBlock No. Block Title.


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Part No

12711-42A1012741-0520109261-0500512747-0520109111-0603209390-2200212850-25C0012842-3241112843-3240012861-0520109280-0900509164-1202109168-0602302162-0625312911-42A0012912-42A0012920-0521012931-4920012932-2440012933-4920109289-05015

Description

Cam ShaftSprocket, Cam Shaft (nt:32)PinWasher, SprocketBolt (6x10.5)C RingArm, Valve Rocker• . Screw, Adjusting• . NutShaft, Valve Rocker ArmO Ring (d:1.9,id:8.6)WasherGasket (5.8x13x1.2)BoltValve, IntakeValve, ExhaustSpring Set, ValveRetainer, Valve SpringCotter, ValveSeat, Valve SpringOil Seal (5.5x11x8.2)


FIG8 CAM CHAINBlock No. Block Title.


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Part No

12760-42A0012771-18A0012811-18A0112812-3241009168-0801612830-19B0212833-19B0012835-19B0012834-19B0012832-02A0012837-19B1001500-06203

Description

Chain, Cam Shaft DriveGuide, Cam ChainTensioner, Cam ChainBolt, Cam Chain TensionerGasket (8.2x14x1)Adjuster Assy, Tensioner• . Spring• . Bar• . Plug• . O RingGasket, Tensioner AdjusterBolt


FIG9 CARBURETORBlock No. Block Title.


Ref No

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Part No

13200-42AC013200-42AE013502-42A0013417-42A0013382-42A0013394-1001013387-4701009494-0088113500-42A0013602-4341013411-42A2013295-2990013291-2990013268-4707013279-4707009492-3500813382-0311009491-2501013383-42AC013250-42A0013254-9231113370-4450013251-42A0013374-35C0013376-19F0009493-2700102112-0412313268-3742013267-25D0009352-50823-60009355-45855-60013247-13A0013281-05A0002112-04083

Description

Carburetor AssyCarburetor Assy• . Cover• . Spring• . Ring• . Clip, Needle• . Ring• . Jet, Needle (p-5m)• . Diaphragm Assy• . Screw• . Plunger Assy• . O Ring• . Washer• . Spring• . Screw, Pilot (1 1/2)• . Jet, Pilot (35)• . Washer• . Jet, Main (125)• . Needle, Jet (5d77-1)• . Float• . Pin, Float• . Valve Assy, Needle• . O Ring, Float Chamber• . O Ring• . Filter• . Jet, Air (135)• . Screw• . Spring• . Adjuster• . Hose (5x8x600)• . Hose (4.5x8.5x600)• . Screw, Drain• . Plug• . Screw


FIG10 AIR CLEANERBlock No. Block Title.


Ref No

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Part No

13700-42A0113780-42A0113831-42A0013796-1670013740-42A0013790-42A0009402-5620813881-42A0013826-3830013853-42A0009401-1430109401-1340913870-1145809401-1340913877-38A0013870-14F0009401-1640102112-36163

Description

Cleaner Assy, Air• . Filter• . Bolt, Wing• . Washer• . Cap• . Holder• . Clamp• . Tube, Outlet• . Clamp, Air Cleaner Side• . Tube, Breather• . Clip• . Clip• . Tube, Drain•• .. Clip•• .. Stopper, Drain• . Plug, Drain•• .. ClipScrew


FIG11 MUFFLERBlock No. Block Title.


Ref No

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Part No

14150-42A2214181-42A0001421-0825809159-0806714186-42A2009145-0600509168-0612214301-42A61-H0114781-42A2009168-0612009139-0607609321-1000709247-1210309168-1200214773-1420207120-0835309118-0808009180-0815109320-1203209103-0835708322-0108308361-25083

Description

Pipe, ExhaustGasket, Exhaust PipeStud BoltNut, Exh PipeCover, Exhaust PipeNutGasket (6x16x1.4)Muffler Assy• . Cover, Muffler• . Gasket (5.8x13x1.4)• . Screw (6x10)• . Cushion• . Plug, Drain• . GasketGasket, 2nd MufflerBolt (8x35)Bolt (8x35)Spacer (8.6x12x17.5)CushionBolt (8x35)WasherNut


FIG12 OIL PUMPBlock No. Block Title.


Ref No

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Part No

16400-42A0116331-35C0009261-0200808332-1106302112-0625316520-0520202112-7512316523-0520009280-6000501547-0620309247-1402609168-1400216510-25C0009280-1300416512-42A2009280-5400109440-1800209108-0612309108-0610808313-10063

Description

Pump Assy, Engine OilGear, Oil Pump Driven (nt:30)PinE RingScrewStrainer, Engine OilScrewCap, Oil StrainerO Ring (d:2.4,id:60.5)BoltPlugGasket (13.8x18.8x0.4)Filter, OilO Ring (d:1.9,id:13)Cap, Oil FilterO Ring (d:2.4,id:52.6)SpringStud BoltStud Bolt (l:90)Nut


FIG13 CLUTCHBlock No. Block Title.


Ref No

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Part No

21200-42A5021251-13E0021411-42A0209140-1600109169-1600308211-2035521441-25C0121441-13A0121451-01B4021462-1410209440-1502109116-0502023110-0520223117-0520023121-3820123122-0520009181-1019509160-1504509263-1500309282-1001209134-0601009140-0602323271-4601001500-0616302142-06103

Description

Gear Assy, Primary DrivenSpacer, Primary DrivenHub, Clutch SleeveNutWasherWasherPlate, Clutch DrivePlate, Clutch DrivePlate, Driven (t:1.4)Disc, Clutch PressureSpringBolt (5x16)Rod, Clutch PressureRetainer, Cl Rlse Oil SealPiece, Clutch PushCam Shaft, Clutch ReleaseThrust Washer (10x20x1.0)Washer (15.5x28x1)Bearing (15x28x2)Oil Seal (10x20x6)ScrewNut (6x3.6)Arm, Clutch ReleaseBoltScrew


FIG14 TRANSMISSIONBlock No. Block Title.


Ref No

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Part No

24120-42A0124125-3820124221-42A0224231-42A0324241-42A0024251-42A0309380-2000909262-2006908123-6002724741-0520002122-0612324130-42A2024311-42A0009181-1716709263-1700424320-42A0309380-2200624331-42A0209167-2201124341-42A0224351-42A0224359-42A0009264-1700109262-2201824741-0520002122-0612309283-3005324751-42A1001500-0610308331-3117627510-42A1027531-42A0009280-2100801550-0812308211-0828327600-14A10-11227620-14A10

Description

Shaft, Counter (nt:11)• . BushGear, 2nd Drive (nt:15)Gear, 3rd Drive (nt:16)Gear, 4th Drive (nt:21)Gear, 5th Drive (nt:23)CirclipBearing (20x47x14)BearingRetainer, Drive Shaft BearingScrewShaft, DriveGear, 1st Driven (nt:33)Thrust Washer (17x26x1.0)Bearing (17x21x9.8)Gear, 2nd Driven (nt:29)CirclipGear, 3rd Driven (nt:23)Lock WasherGear, 4th Driven (nt:23)Gear, 5th Driven (nt:21)Washer, Oil SealingBearing (17x36x12)Bearing (22x50x14)Retainer, Drive Shaft BearingScrewOil Seal (30x40x6)Retainer, Drive Shaft Oil SealBoltCirclipSprocket, Engine (nt:15)Spacer, Engine SprocketO Ring (d:2.5,id:21)BoltWasherChain, Drive (did520v)Joint Set


FIG15 GEAR SHIFTINGBlock No. Block Title.


Ref No

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Part No

25211-42A0225221-42A0225231-42A0225411-1670125421-3541025310-42A0025322-3131025323-3420125324-3420109261-0500309440-0400325331-3000102122-0612325341-0520002122-0612325350-42A0109111-0605408211-0614109443-1003609223-0400125381-0470004221-0406909247-1401209168-1400225510-0520109180-1206809444-2602325671-0101109285-1200225600-42A0025652-03D0001500-0620337720-42A3037721-42A0009280-2200102112-0508302112-0516309404-0642909209-0501109440-04010

Description

Fork, Gear Shift No.1Fork, Gear Shift No.2Fork, Gear Shift No.3Shaft, Gear Shift Fork, No.1Shaft, Gear Shift Fork, No.2Cam, Gear ShiftGear, Gear Shift Cam DrivenPole, Gear Shift No.1Pole, Gear Shift No.2Roller (5x8)SpringLifter, Gear Shift PoleScrewGuide, Gear Shift CamScrewStopper, Gear Shift CamBoltWasherSpringHookPlate, Gear Shift Cam StopperPinPlugGasket (13.8x18.8x0.4)Shaft, Gear ShiftingSpacer (12x20x15.3)SpringStopper, Return SpringOil Seal (12x22x9)Lever Assy, Gear Shift• . Rubber, Gear Shift PedalBoltBase Assy, Neutral SwitchProtector, Gear Shift SwitchO Ring (d:2.4,id:21.8)ScrewScrewClamp (l:45)ContactSpring


FIG16 STARTING MOTOR (MODEL K1)Block No. Block Title.


Ref No

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Part No

31100-42A0131310-11D0031175-42A0131132-32C1031130-32C2031133-32C1002112-3412331135-32C1031281-32C1031156-3830031264-32C1031361-3830031361-32C1031150-42A0109280-2400301547-0630309137-05004

Description

Motor Assy, Starting• . Armature• . Frame Assy, Commutator End•• .. Brush•• .. Brush Sub Assy, Starter•• .. Holder, Brush•• .. Screw• . Spring• . Bolt• . O Ring• . O Ring• . Shim, No.3• . Plate, Lock• . Bracket• . O Ring (d:3.0,id:24.5)BoltScrew (5x8)


FIG16A STARTING MOTOR (MODEL K2/K3/K4/K5)Block No. Block Title.


Ref No

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Part No

31100-42A2031175-42A2031281-08F0031156-08F0031264-32C1031361-3830031361-32C1031150-08F0009280-2400301547-0630309137-05004

Description

Motor Assy, Starting• . Frame Assy, Commutator End• . Bolt• . O Ring• . O Ring• . Shim• . Plate, Lock• . Bracket• . O Ring (d:3.0,id:24.5)BoltScrew (5x8)


FIG17 MAGNETOBlock No. Block Title.


Ref No

123456

Part No

32101-42A3032102-42A3002112-0525331792-26F1002112-0512309420-03008

Description

Stator AssyRotor AssyScrewNut (m12x1.25)ScrewKey


FIG18 BATTERYBlock No. Block Title.


Ref No

12345

Part No

33610-15D2033651-3700033651-3700009462-0009333860-44A00

Description

Battery Assy (ytx7l-bs,12v,6ah)Cushion (170x95x3)Cushion (170x95x3)BandWire, Battery (-)


FIG19 ELECTRICALBlock No. Block Title.


Ref No

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Part No

33410-0535002142-0510333510-2201033541-47D0033542-38B0032900-42A3032980-44A0032800-08D1002162-0625331800-1550109128-0604408361-3506833810-44A0031861-06C0031861-10D00

Description

Coil Assy, IgnitionScrewCap, Spark PlugSeal, Spark Plug CapSeal, High Tension CordCdi UnitCushion, Cdi UnitRectifierBoltRelay Assy, Starting MotorScrew (6x10)NutWire, Starter Motor Lead• . Cap, Starter Motor Terminal• . Cap, Starter Relay


FIG20 SPEEDOMETERBlock No. Block Title.


Ref No

112345567891011121314151617181920212223

Part No

34120-44AB034120-44A9002112-7412334124-14A1009139-0200334150-44AE034150-44AD034111-14A1034184-12B0034173-44A9009471-1202809471-1207734950-44A0034189-14A1009160-0504308310-0005734956-1510009160-0608408321-0106308310-0006334910-44A2002112-0516334938-01A0002112-0516308310-00053

Description

Speedometer (mile/kilo)Speedometer (kilo)ScrewKnob, TripScrewHood, MeterHood, MeterCase, MeterScrewSocket AssyBulb (12v,3.4w)Bulb (12v,1.7w)Bracket, MeterCushionWasher (5.5x16x1.2)NutCushionWasher (6.5x18x1.6)WasherNutCable Assy, SpeedometerScrewClamp, Speedometer CableScrewNut


FIG21 HEADLAMPBlock No. Block Title.


Ref No

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Part No

35100-14A32-99935121-14A3235141-14A0035136-38A0035139-4523035135-4590035151-4590035158-4340035154-4920035152-4560035173-0144009471-1218509116-0616709180-0626309320-0901835950-14A00

Description

Headlamp Assy• . Lamp Unit• . Ring, Mounting• . Screw, Mounting• . Cushion• . Nut• . Screw• . Cap• . Spring• . Nut• . Cover, SocketBulb (12v,60/55w)Bolt (6x20)Spacer (6.5x9x9)CushionReflector, Front Side


FIG22 TURN SIGNAL LAMPBlock No. Block Title.


Ref No

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Part No

35601-29EC035612-17C2035613-27A0035623-27A0035725-4051135627-27A0209471-1204508316-1010335670-44A0135680-44A0102142-0508335603-29EK035652-17C2035613-27A0035623-27A0035725-4051135627-27A0209471-1204508316-1010309404-0643203541-0410338610-31X50

Description

Lamp Assy, Front Turn Signal• . Lens, Front Turn Signal• . Gasket• . Screw• . Screw• . Gasket• . Bulb (12v,21w)NutBracket, Front Turn RhBracket, Front Turn LhScrewLamp Assy, Rear Turnsignal• . Lens, Rear Turn Signal• . Gasket• . Screw• . Screw• . Gasket• . Bulb (12v,21w)NutClamp (l:80)ScrewRelay, Turn Signal


FIG23 REAR COMBINATION LAMPBlock No. Block Title.


Ref No

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Part No

35710-42A3035712-42A3035713-14D3009125-0605535766-14D3009125-0450109471-1208301500-0620309160-0610909180-0629109320-0901509321-0603009321-0602601500-0630309160-0610908310-0006335970-38E0008316-10053

Description

Lamp Assy, Near Combination• . Lens• . Gasket• . Screw (6x25)• . Spacer• . Screw, Lens (4x45)• . Bulb (12v,21/5w)BoltWasher (6.5x18x1.6)Spacer (6.5x10x13)CushionCushion, PlateCushion, Rear FenderBoltWasher (6.5x18x1.6)NutReflector Assy, NearNut


FIG24 WIRING HARNESSBlock No. Block Title.


Ref No

1233a45667888891011121213141516171819202122222222

Part No

36610-42A5031861-10D0033624-10D0036611-38A0036618-15D2009403-1240409404-0642909404-0643403541-0410309407-1140109407-1440309407-1840209407-2540136651-0530136740-24B0109481-2010137000-4482037000-4483037110-44A0137740-31D0009443-0606437840-44X5001550-0620338740-24X5038500-44B0001550-0612309408-0001237146-03A0037146-03A1037146-03A2037146-03A30

Description

Harness, Wiring• . Cap, Relay• . Cap, Battery (+)• . DiodeCover, Wire HarnessClampClamp (l:45)Clamp (l:95)ScrewClamp (l:95)Clamp (l:125)Clamp (l:165)Clamp (l:235)Clamp, Starter Motor LeadBox Assy, Fuse• . Fuse (20a)Lock SetLock Set• . Switch Assy, IgnitionSwitch Assy, Stop LampSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltClip, Lead WireKey, BlankKey, BlankKey, BlankKey, Blank


FIG25 HANDLE SWITCHBlock No. Block Title.


Ref No

1234

Part No

37200-44A7002112-0420337400-44A0002112-05305

Description

Switch Assy, Handle Rh• . ScrewSwitch Assy, Handle Lh• . Screw


FIG26 FRAMEBlock No. Block Title.


Ref No

112345678910111213141516171819202122232425262728

Part No

41100-44AB0-YU841100-44AD0-YU841991-42A00-29109103-0833208321-0108308319-3108341992-44AA1-YU809103-0832808321-0108308319-3108342510-44AA0-YU801551-1016343911-44A0001580-0635343912-42AA009128-0600608319-3106341551-3820041552-3721009116-0616543980-44AB2-YU809106-0810541540-44AA001550-0620309116-0613109169-0606509320-0802109320-1050109180-06285

Description

Frame (gray)Frame (gray)Plate, Mount, Upper (black)Bolt (8x53)Lock WasherNutPlate, Mount Lower (gray)Bolt (8x65)Lock WasherNutProtector, Engine (gray)BoltGuide, Chain UpperBoltGuide, Chain LowerBoltNutHolder, ToolCap, Tool HolderBolt (6x16)Grip, Rear (gray)Bolt (8x30)Holder, BatteryBolt, UpperBolt, LowerSpacerCushionCushion, Lower LhSpacer, Lower Lh


FIG27 STANDBlock No. Block Title.


Ref No

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Part No

42310-44A33-01909443-1203509443-2000309111-1001909159-1009743110-1413043120-44A1209200-0603809444-1100504111-2015843128-3820009443-1400208211-0820208314-4008304111-2020809100-0600908310-00063

Description

Stand, Prop (black)Spring, InnerSpring, OuterBoltNutPedal, BrakeArm, Brake PedalPinSpringCotter PinArm, Brake Return SpringSpringThrust WasherNutCotter PinBolt (6x23)Nut


FIG28 FOOTRESTBlock No. Block Title.


Ref No

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Part No

43510-44A03-01943520-44A03-01943530-44A0243550-44A01-01909103-1204709319-1005308319-3110309200-0800204111-2015809448-1403743610-0300143612-3320009160-1902409200-0603304111-20158

Description

Bar, Front Footrest Rh (black)Bar, Front Footrest Lh (black)Bracket, Front FootrestFootrest, Front (black)Bolt (12x25)BushNutPinCotter PinSpringBar, Footrest RubberRubber, Pillion FootrestWasher (19.5x32x2)PinCotter Pin


FIG29 FUEL TANK (MODEL K1/K2/K3)Block No. Block Title.


Ref No

99101112131415161718

Part No

44200-1285144200-0582009329-1001609407-2540244541-1450044542-14A0009407-3040209320-1002009320-1401309180-0627101570-06303

Description

Cap Set, Fuel TankCap Set, Fuel TankCushionClampCushion, Fuel Tank UpperCushion, Fuel Tank RearClampCushionCushionSpacer (6.5x9x18)Bolt


FIG29A FUEL TANK (MODEL K4/K5)Block No. Block Title.


Ref No

1111225567891011121314

Part No

49200-44A00-YU149200-44A00-YC249200-44A10-YU149200-44A10-YC268110-44AS0-NN268110-44AS0-ABM44200-1285144200-0582009329-1001609407-2540244541-1450044542-14A0009407-3040209320-1002009320-1401309180-0627101570-06303

Description

Tank Assy, Fuel (yellow)Tank Assy, Fuel (blue)Tank Assy, Fuel (yellow)Tank Assy, Fuel (blue)• . Tape Set, Fuel Tank• . Tape Set, Fuel TankCap Set, Fuel TankCap Set, Fuel TankCushionClampCushion, Fuel Tank UpperCushion, Fuel Tank RearClampCushionCushionSpacer (6.5x9x18)Bolt


FIG30 CANISTER (E33)Block No. Block Title.


Ref No

123456789101112131415161718192021

Part No

09343-0550909440-1305309401-1141344240-38A0044892-24A0044894-24A0002112-0408309343-0541409440-1304309401-1141317210-44A0009352-70113-00B09401-1040909116-0613009462-0003444880-44AB044894-24A0009355-35755-60009401-0640509440-1003109407-14403

Description

Hose, Fuel TankSpringClipValve, Roll CoverPlate, Valve• . CushionScrewHose, Valve ChargeSpringClipCanisterHose, Canister Air (l:2000->50)ClipBoltBandPlate• . CushionHose, Carb (l:600->50)ClipSpringClamp


FIG31 FUEL COCKBlock No. Block Title.


Ref No

12345567

Part No

44300-44AB044348-8742009128-0600609168-0602609352-50823-60009352-50823-60009401-0840109440-10009

Description

Cock Assy, Fuel• . O RingScrew (6x20)Gasket (6.4x11.5x0.8)Hose (l:600->60)Hose (l:600->80)ClipSpring


FIG32 FRAME COVERBlock No. Block Title.


Ref No

12367891011

Part No

47111-44AA0-30H47166-44AA047211-44AA0-30H68131-44AA0-8YM09320-0801809320-0802909321-1002709136-0601709169-06028

Description

Cover, Frame Rh (white)Shield, Frame Cover RhCover, Frame Lh (white)EmblemCushionCushionCushionScrew (6x16)Washer


FIG33 HEADLAMP COVERBlock No. Block Title.


Ref No

12345678991011

Part No

51811-14A20-30H68171-44B00-8YM02142-0612309180-0624502112-3612702142-0620309180-0624951814-44A0053111-44A00-YU153111-44A00-YJ401550-0616309169-06054

Description

Cover, Headlamp (white)Emblem, SuzukiScrewSpacer (6.1x8x3.5)ScrewScrewSpacer (6.1x8x12)Brace, Cover LowerFender, Front (yellow)Fender, Front (blue)BoltWasher


FIG34 HANDLEBARBlock No. Block Title.


Ref No

12345678910111213

Part No

56110-44AA0-29156500-1004156600-1004158200-44AB109200-0600404111-2015809407-2540158285-0535102112-0516308310-0005358300-44AA009408-0007858620-15D10

Description

Handlebar (black)Mirror Assy, Rear View RhMirror Assy, Rear View LhCable Assy, ClutchPin (l:13)Cotter PinClamp (l:235)Clamp, Clutch CableScrewNutCable Assy, ThrottleClamp, Throttle CableGuide, Clutch Cable


FIG35 HANDLE LEVERBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728

Part No

57110-14D0057100-28B0057129-1360102122-0410302112-0516457421-03D0057431-1450008319-2106857431-1451108310-0005357318-1450257460-17C1157465-17C0009407-1240257211-27C0057500-44AD057620-15D1157431-1101308319-2106857441-1101057442-44B0001500-0620708322-0106757465-1860157541-4910057481-3301057484-4911057341-40002

Description

Grip, ThrottleCase Assy, Throttle• . Cover• . Screw• . ScrewLever, BrakeBolt, Brake LeverNutBolt, AdjustNutSpring, ReturnSwitch Assy, Stop• . ScrewClamp (l:120)Grip, LhLever Assy, Clutch• . Lever• . Bolt• . Nut• . Adjuster• . Nut• . Bolt• . Washer• . Contact• . Wire Harness• . Cover• . ScrewCover, Clutch Lever


FIG36 REAR FENDERBlock No. Block Title.


Ref No

123445678910111213141516171819

Part No

63110-44AA001550-0612309169-0601063100-44AC0-YU163100-44AC0-YJ409169-0604508319-3106709106-0812009169-0803708310-0008301550-0620309169-0604508319-3106702142-0616309160-0608408319-3106763411-44AA095700-4481009139-0608909800-21022

Description

Body, Rear Fender FrontBoltWasherBody Assy, Rear Fender (yellowBody Assy, Rear Fender (blue)WasherNutBolt, FrontWasherNutBolt, RearWasherNutScrew, Fr/rrWasher (6.5x18x1.6)NutMud Flap, Rear Fender FrontLock Set, HelmetScrewTool Set


FIG37 LABELBlock No. Block Title.


Ref No

11223455

Part No

68319-29F0068319-29F1068332-42AC068332-42AD068387-44AA068353-26E0299011-42A56-03A99011-42A56-28B

Description

Label, Warning (english)Label, WarningLabel, Tire (english)Label, TireLabel, Piping DiagramLabel, Manual NoticeManual, Owner'sManual, Owner's


FIG38 KNUCKLE COVER (OPTION)Block No. Block Title.


Ref No

1122345678891011121314151617

Part No

57300-05810-YU157300-05810-YJ457341-05D00-YU157341-05D00-YJ457431-05D0002142-0510709160-0504309160-0613008319-2106857541-31D00-YU157541-31D00-YJ457531-44B0157533-44B0057532-44B0008313-1006709160-0606609160-0601909169-0605508319-2106858273-31000

Description

Cover Set, Knuckle (yellow)Cover Set, Knuckle (blue)• . Cover, Knuckle Rh (yellow)• . Cover, Knuckle Rh (blue)• . Bolt• . Screw• . Washer (5.5x16x1.2)• . Washer (6.5x16x1.6)• . Nut• . Cover, Knuckle Lh (yellow)• . Cover, Knuckle Lh (blue)• . Bolt• . Washer• . Spacer• . Nut• . Washer (6.5x20x1.6)• . Washer (6.5x16x1.2)• . Washer• . Nut• . Boot, Clutch Cable


FIG39 SEAT (MODEL K1)Block No. Block Title.


Ref No

12345678910

Part No

45100-42AC0-N9K45180-42AA0-P2109169-0607108212-0620108316-2006345149-3130045149-4350009329-1000101550-0812345119-42A00

Description

Seat Set (seat Black/blue)• . Band, Seat (black)• . Washer• . Thrust Washer• . Nut• . Cushion• . Cushion• . CushionBoltPlate, Seat Front Hook


FIG39A SEAT (MODEL K2/K3/K4)Block No. Block Title.


Ref No

12345678910

Part No

45100-42AK0-6BY45180-42AA0-P2109169-0607108212-0620108316-2006345149-3130045149-4350009329-1000101550-0812345119-42A00

Description

Seat Set (black)• . Band, Seat (black)• . Washer• . Thrust Washer• . Nut• . Cushion• . Cushion• . CushionBoltPlate, Seat Front Hook


FIG39B SEAT (MODEL K5)Block No. Block Title.


Ref No

112345678910

Part No

45100-42AP0-BAE45100-42AP0-BDL45180-42AA0-P2109169-0607108212-0620108316-2006345149-3130045149-4350009329-1000101550-0812345119-42A00

Description

Seat SetSeat Set• . Band, Seat (black)• . Washer• . Thrust Washer• . Nut• . Cushion• . Cushion• . CushionBoltPlate, Seat Front Hook


FIG40 FRONT DAMPERBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627

Part No

51103-42AA051104-42AA051131-01A0151141-01A0151148-3601151147-42AA051195-4353051177-01A0051146-42AA051196-4520051152-3330051168-30B0051153-19D1051156-01A0051173-01A0051110-01A3051121-3330051171-42AA051192-2051051176-42AA051181-3103051175-4740051169-4740051189-3123051576-42AA051571-01A00-01951575-01A00

Description

Damper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Gasket• . Bolt, Center• . Piece, Oil Lock• . Spring, Rebound• . Cylinder• . Ring, Piston• . Bush, Guide• . Spacer, Seal• . Seal, Oil• . Ring, Oil Seal Stopper• . Dust Seal• . Tube, Inner• . Piston• . Spring, Main• . Seat, Spring• . Spacer, Spring• . O Ring• . Bolt, Spring• . Ring, Stopper• . CapBand, Boot LowerBoot (black)Band, Boot Upper


FIG41 STEERING STEMBlock No. Block Title.


Ref No

123456789101112131415161718192021212223242526272829

Part No

51410-42AB009265-3000951311-44AA0-29151353-24B0051354-14D0056211-27200-29156221-42A00-29101550-0835356240-42A0056242-28C6056321-27E0056243-42A0008319-3110751452-42A0001550-1040308321-0106751452-0513002112-0608701550-1040351452-4870051530-42A0051540-42A0051553-3428009265-2501951643-01B1051631-08D3051900-4481002112-3512351451-42A0008321-01103

Description

Stem, Steering (black)• . Bearing (30x55x17)Head, Steering Stem (black)Nut, CapWasherHolder, Handle Upper (black)Holder, Handle Lower (black)BoltRubber, Handle HolderRubber, LowerBolt, Lower HolderSpacerNutClipBoltLock WasherClipScrewBoltClipBracket, Headlamp RhBracket, Headlamp LhCushionBearing (25x47x15)Seal, Steering Upper DustNut, SteeringLock Set, SteeringScrewBoltLock Washer


FIG42 FRONT WHEELBlock No. Block Title.


Ref No

1234567891011121314151617

Part No

54111-44A1009180-1214608113-6201708133-6201754711-44A0154740-02B4054600-01A0059221-13A0109106-0815508322-0112309141-1200404111-3030855110-42AA055200-1651055261-32E0055311-42AA055320-42A00

Description

Hub, Front Wheel (silver)Spacer (12.5x19x60.50)Bearing, RhBearing, LhAxle, FrontSpacer, Front Axle LhBox Assy, Speedometer GearDisc, Front BrakeBolt, DiscWasherNutPin, CotterTire, Front (70/100-21 44p) (bridgestone)Tube Assy, Wheel InnerProtector, Wheel Inner TubeRim, Front Wheel (21x1.60)Spoke Set, Front Wheel


FIG43 FRONT CALIPERBlock No. Block Title.


Ref No

12345678910111213141516171819

Part No

59300-42A10-99959300-1381069100-1382059315-13A0059351-13A0159386-13A0059382-13A0059314-13A0059384-13A0059305-13A0159306-13A0059303-13A0059345-13A0059346-13A0059121-01A0059122-01A0059300-4288059371-13A0009103-08269

Description

Caliper Assy, Front Lh• . Piston Set•• .. Seal Set, Piston• . Spring• . Bracket• . Boot• . Bolt• . Washer• . Dust Seal• . Pin, Slide• . Spring• . Boot• . Pin• . Washer• . Bleeder• . Cap, BleederPad & Shim Set• . ShimBolt (8x30)


FIG44 FRONT MASTER CYLINDERBlock No. Block Title.


Ref No

1234567891011121314

Part No

59600-03D0069600-3881059666-4430059667-44B0059669-03D0002122-0412359671-03D0059675-27C0059748-1450009360-1004109161-1000959480-44AA058621-07A1002142-06163

Description

Cylinder Assy, Front Master• . Piston/cup Set•• .. Boot• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . SeparatorUnion Bolt (10x22)Washer (10x15x1.5)Hose, Front BrakeClamp, Brake HoseScrew


FIG45 REAR SWINGING ARMBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627

Part No

61100-4284061261-1370009283-2003102142-0616309263-2005362647-44A0061251-42A0061262-4040008211-1432261211-26B0109160-1405709159-1401961273-42A0102142-0620309169-0603761311-01A0309116-0609661341-13A0061345-42A0001550-0620364311-42A00-13L09111-0808809111-0801308322-0108309162-0800809140-0800804111-20208

Description

Swinging Arm Set, Rear• . Bushing, Pivot• . Oil Seal (20x27x5)• . Screw• . Bearing (20x27x25)• . Seal, Dust (20x27x4)Spacer, PivotCover, Dust SealThrust WasherShaft, PivotWasher (14.5x24x2.3)NutBuffer, Chain Touch DefenseScrewWasherCase, ChainBolt (6x10)Guide, ChainRubber, Chain GuideBoltTorque Link, Rear (silver)Bolt, Torque Link FrBolt (8x26.5)WasherWasherNutCotter Pin


FIG46 REAR CUSHION LEVER (MODEL K1/K2/K3)Block No. Block Title.


Ref No

12345678910111213141517181920212223

Part No

62600-4281209269-1200662277-27C2009263-3700362624-42A0062623-42A1162646-42A1162628-42AA062625-42AA062621-42AA008319-2112862647-05A0062316-05A0162668-42A0208319-3112862226-2090062684-2090062226-02B0062684-3130062311-1450109103-1012609159-10058

Description

Lever Set, Rear Cushion• . Bearing (12x26x16)• . Ring, Bearing Stopper• . Bearing (37x47x20)Seal, DustSpacer, Rear Suspension EccentricSpacer, Cushion Lever ShaftWasher, Rear Cushion Lever Center LhWasher, Rear Cushion Lever Center RhShaft, Rear Cushion Lever CenterNutSeal, Dust Rear Cushion FrontSpacer, Rear Cushion FrontBolt, Cushion Lever FrontNut• . Seal, Dust• . Spacer• . Seal, Dust Lower• . Collar, LowerBolt, Upper (10x58)Bolt, Lower (10x48)Nut


FIG46A REAR CUSHION LEVER (MODEL K4/K5)Block No. Block Title.


Ref No

1234567891011121314151616161617181920212223

Part No

62600-4281209269-1200662277-27C2009263-3700362624-42A0062623-42A1162646-42A1162628-42AA062625-42AA062621-42AA008319-2112862647-05A0062316-05A0162668-42A0208319-3112862100-44AB2-16362100-44AB2-28W62100-44AC0-16362100-44AC0-28W62226-2090062684-2090062226-02B0062684-3130062311-1450109103-1012609159-10058

Description

Lever Set, Rear Cushion• . Bearing (12x26x16)• . Ring, Bearing Stopper• . Bearing (37x47x20)Seal, DustSpacer, Rear Suspension EccentricSpacer, Cushion Lever ShaftWasher, Rear Cushion Lever Center LhWasher, Rear Cushion Lever Center RhShaft, Rear Cushion Lever CenterNutSeal, Dust Rear Cushion FrontSpacer, Rear Cushion FrontBolt, Cushion Lever FrontNutAbsorber Assy, Rear Shock (yellow)Absorber Assy, Rear Shock (white)Absorber Assy, Rear Shock (yellow)Absorber Assy, Rear Shock (white)• . Seal, Dust• . Spacer• . Seal, Dust Lower• . Collar, LowerBolt, Upper (10x58)Bolt, Lower (10x48)Nut


FIG47 REAR WHEELBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728293031323334353637383940

Part No

64110-44A1065110-42AA065200-42AA065261-3303065311-42AA065320-42AA009180-1501308143-6202708123-6302764210-44A0054400-0787009443-0700154441-2930509280-1401109160-1405564451-3050101550-0640308316-1006364511-42A0109103-0804809164-0802061470-42A0064711-44A1161411-42A0061413-42A0009160-1503961431-42A1064741-42A0061421-42A0064750-42A0009160-1403308314-4014304111-3030843300-42A0209440-0900409209-1301809150-0601409200-0601308322-0106304111-20208

Description

Hub, Rear Wheel (silver)Tire, Rear (100/90-18 56p) (bridgestone)Tube Assy, Wheel InnerProtector, Wheel Inner TubeRim, Rear Wheel (18x2.15)Spoke Assy, Rear WheelSpacer (15.3x21.7x107.50)Bearing, RhBearing, LhPanel, Rear Brake AnchorShoe Set, BrakeSpringCam, BrakeO Ring (d:2.5,id:13.8)Washer (14.5x22x1.6)Lever, Rear Brake CamBoltNutSprocket, Rear (nt:45)Bolt (8x30)WasherCap, Rear Swinging ArmAxle, RearAdjuster, Chain RhSpacer, Chain AdjusterWasher (15.5x30x3.20)Bolt, Chain AdjusterSpacer, Axle RhAdjuster, Chain LhSpacer, Axle LhWasher (14.5x30x3.2)NutPin, CotterRod Assy, Rear Brake• . Spring• . Pin• . Nut• . Pin• . Washer• . Cotter Pin


FIG48 OPTIONALBlock No. Block Title.


Ref No

11111233456

Part No

99104-3202099104-3203099000-3205099000-3210099000-3213099000-3204099000-3111099000-3114099000-2503099000-2514099000-25110

Description

Thread Lock Super (1361a)Thread Lock Super (1363a)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1215)Suzuki Bond (1207b) BlackSuzuki Super GreaseSuzuki Moly PasteGrease, Brake Pad (pbc)

DR 200 SEK1 (DR200SEK1 E3E28).pdf

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