Dp 85 Train Pack

download Dp 85 Train Pack

of 112

Transcript of Dp 85 Train Pack

  • 8/14/2019 Dp 85 Train Pack

    1/112

    NOVEMBER, 1999 Prepared by: ALVIE RODGERS C.E.T.

    This training package is geared specifically to the 61HDX98B HDTV. However, most of

    the material will cross over to the 60SDX88B progressive scan HDTV capable set. The

    necessary understanding that the 60SDX88B requires a Set-Top-Box to receive SDTV and

    HDTV signals is important. The 60SDX88B does NOT have a DM-1 module. This moduleis built into the 61HDX98B which allows this set to receive all ATSC formats as well as

    Direct TV, NTSC, SDTV or HDTV. It does not have Component Inputs.

    The 60SDX88B has a built in FLEX converter that translates any input into either 480P for

    NTSC or SDTV and/or 1080I for HDTV. It does have Component Inputs.

  • 8/14/2019 Dp 85 Train Pack

    2/112

    CONTENTSSECTION PAGE

    DP-85 CHASSIS TRAINING and INFORMATION HDTV

    1): GENERAL BLOCK DIAGRAMS, SECTION:

    Power SupplyBlock Explanation --------------------------------------------------------- 01-01 Power SupplyBlock Diagram ------------------------------------------------------------- 01-02 DM-1 Module Front EndBlock Explanation -------------------------------------------- 01-03

    DM-1 Module Front EndBlock Diagram ------------------------------------------------ 01-05

    AV SelectorBlock Explanation ------------------------------------------------------------ 01-06

    AV SelectorBlock Diagram ---------------------------------------------------------------- 01-07 System ControlBlock Explanation ------------------------------------------------------- 01-08 System ControlBlock Diagram ----------------------------------------------------------- 01-10 2H VideoBlock Explanation --------------------------------------------------------------- 01-11 2H VideoBlock Diagram ------------------------------------------------------------------- 01-12

    Deflection Circuit Block Explanation ---------------------------------------------------- 01-13

    Deflection Circuit Block Diagram -------------------------------------------------------- 01-16

    CRT Block Diagram ------------------------------------------------------------------------- 01-17

    Audio Output Block Diagram ------------------------------------------------------------- 01-18 Rear Panel Diagram ------------------------------------------------------------------------- 01-19 4X3 Displayed on 16X9 Four Possible Modes ------------------------------------------- 01-20

    2): POWER SUPPLY INFORMATION, SECTION: Digital Circuit Power Supply SHUT DOWNBlock Diagram -------------------------- 02-01 Digital Circuit Power Supply SHUT DOWNCircuit Diagram ------------------------- 02-02 Digital Circuit Power Supply Visual Trouble Shooting LED'sDiagram ------------- 02-03 Digital Circuit Power Supply DistributionDiagram -------------------------------------- 02-04

    Deflection and High Voltage Power Supply SHUT DOWN Block Diagram --------- 02-05 Deflection and High Voltage Power Supply SHUT DOWN Circuit Diagram -------- 02-06 Deflection Power Supply Visual Trouble Shooting LED'sDiagram ------------------ 02-07 Deflection Power Supply DistributionDiagram ------------------------------------------ 02-08

  • 8/14/2019 Dp 85 Train Pack

    3/112

    CONTENTSSECTION PAGE

    DP-85 CHASSIS TRAINING and INFORMATION HDTV

    Digital Convergence OVERLAY Information -------------------------------------------- 06-02 Digital Convergence OVERLAY DIMENSIONS --------------------------------------- 06-03 Digital Convergence REMOTE CONTROLButton Identification ------------------- 06-04

    7): MICROPROCESSOR Microprocessor PortDefinitions ...................................................................................... 07-01 Microprocessor Data Port Block Diagram ....................................................................... 07-03 Microprocessor Data Communications Block Diagram ................................................... 07-04

    8): ADJUSTMENTS Adjustment Order ............................................................................................................... 08-01 I

    2C BusAlignments in the Field........................................................................................... 08-02 Centering MagnetsLocation ...............................................................................................08-06 Pre HeatRun Condition .......................................................................................................08-07

    Cut Offand Focus Adjustment ............................................................................................08-08 Digital Convergence Unit Crosshatch Phase ......................................................................08-09 Horizontal PositionCoarse Adjustment ..........................................................................08-10 Raster Tilt(Deflection Yoke) Adjustment ..........................................................................08-11 Beam AlignmentAdjustment ..............................................................................................08-12 Centering Magnet and Beam Shape Magnet Identifications............................................08-13 Static Centering and Center Adjustment ........................................................................ 08-14 Horizontal BlankingPhase Adjustment ..............................................................................08-15 Horizontal & Vertical SizeAdjustment ................................................................................08-16

    TrapezoidDistortion Adjustment ....................................................................................... 08-17 Side PincushionDistortion Adjustment ..............................................................................08-18 Beam FormAdjustment ...................................................................................................... 08-19 OpticalSystem Alignment (Lens) ........................................................................................08-20

  • 8/14/2019 Dp 85 Train Pack

    4/112

    CONTENTS

    SECTION PAGE

    DP-85 CHASSIS TRAINING and INFORMATION HDTV

    Red and Blue 7X5Adjustment ..........................................................................................................08-34

    Green 13X9Adjustment ....................................................................................................................08-35

    Red and Blue 13X9Adjustment ........................................................................................................08-36

    StoringNew Dig. Conv. Data ...........................................................................................................08-37

    Magic FocusInitialization ................................................................................................................08-38

    SMOOTH MODE

    Change Screen F ormat to SMOOTH Mode and repeat steps below.

    Green 7X5Adjustment (If necessary) ...............................................................................................08-33 Red and Blue 7X5Adjustment (If necessary) ...................................................................................08-34

    Green 13X9Adjustment ....................................................................................................................08-35

    Red and Blue 13X9Adjustment ........................................................................................................08-36

    StoringNew Dig. Conv. Data ...........................................................................................................08-37

    Magic FocusInitialization ................................................................................................................08-38

    Static Centering Adjustment ..........................................................................................................08-39

    Minor Digital Convergence Adjustment

    Minor Adjustments Needed ............................................................................................................08-40

    Accessing Digital ConvergenceError Codes ..................................................................................08-41Adjustments Continued

    Memory Initialization Procedure .......................................................................................................08-42

    9): TROUBLE SHOOTING

    No Raster No Power ..........................................................................................................................09-01

    A and B: No Relay Click, Def. Red LED Blinking ...................................................................09-02

    C and R: No Red LED B+ ......................................................................................................... 09-03

    D, E and F: All LEDs going off at the same time Def. and Power PWB .............. .......... ........ 09-04

    G One LED going off a little before the others Dig. and Sig. Power PWB .............................. 09-05

    DM-1Trouble Shooting Figure .......................................................................................................09-06 DM-1 Troubleshooting Checks ........................................................................................................09-07

    DM-1 Waveforms used for Troubleshooting ..................................................................................09-08

    DM-1 Video Waveforms Troubleshooting Checks ........................................................................09-08

    Deflection Waveforms Troubleshooting Checks 09-10

    ADJUSTMENTS CONTI NUED

  • 8/14/2019 Dp 85 Train Pack

    5/112

    The 61HDX98B utilizes two switching power sup-

    plies.

    DP-85's stand by switching mode operation is different

    from AP-7X and 8X chassis's. Switching frequency of

    AP-7X and 8X chassis is dropped to 20kHz during

    stand by mode. But the DP-85's power supply is not

    dropped during stand by mode. DP-85's is operated

    about 100kHz.

    Normally Power Supply switching is operated as fol-

    lowing.

    T901: 25- 56 kHz (Normal)

    100-200 kHz (Stand by)

    TP91 30- 53 kHz (normal)

    POWER SUPPLY UTILIZED FOR THE DIGI-

    TAL AND SIGNAL CIRCUITS:

    (Sub Power Supply PWB)This supplies power primarily to the Digital circuits, i.

    e. DM-1 module. This supply runs anytime the set is

    plugged into an AC outlet.

    The voltages produced are;

    +33V,

    Power for the Satellite dish which is switched be-

    tween 13V and 19V dependant upon the channel

    being received.

    Stand By 12V also called A12V TV9V

    TV5V

    3.3V

    circuits.

    6.3V to drive the CRT Heaters.

    +28V for the Convergence, Velocity modulation

    and Audio Out circuit.

    +13V for Vertical.

    -13V for Vertical and also converted down to

    the 5V for the Digital Convergence Unit.

    The TV9V supply generated from the Power Supply

    for Digital listed above, is regulated down to +5V forthe Digital Convergence Unit and the A12V for the

    Power Supply for Digital is used as a switched On/Off

    for the Deflection Vcc by the Rainforest IC.

    BLOCK DIAGRAM EXPLANATION POWER SUPPLY BLOCK

  • 8/14/2019 Dp 85 Train Pack

    6/112

    IP01Main

    SwitchingRegulator

    EE49

    Relay

    Line

    Filter

    R

    I901Sub

    SwitchingRegulator

    EE42

    Line

    Filter

    STAND BY

    C21V

    R/F 28V

    -7V

    24.5V

    SWITCHED

    Def. +B V1&V235V

    CRT &Vm Out

    ConvergenceVelocity Mod.Audio Out

    Convergence

    Vertical

    Vertical (M13)

    DCU

    Heater

    ToSignalBlock

    POWER SUB P.W.B.

    DP85 POWER SUPPLY BLOCKDIAGRAM

    Fuse

    (130V) Reg

    220V

    +28V

    -28V

    +13V Reg.

    -13V Sw. Reg.

    -5V Reg.

    6.3V

    AC108-132V/60Hz.

    AC Inlet Type

    ToDe

    flectionBlock

    Page01-02

    POWER DEFLECTION P.W.B.

    +33VS Reg

    -5V Sw. Reg.

    28V

    21V

    Power Fail

    L. NB Sw. Reg.

    A12V Sw. Reg.

    9V Sw. Reg. TV9V

    5V Sw. Reg. TV5V

    3.3V Sw. Reg.

    3.3V Sw. Reg.

    HVcc12VA12V

    +5V Reg.TV9V DCU

  • 8/14/2019 Dp 85 Train Pack

    7/112

    The 61HDX98B utilizes a non-repairable Front End

    Assembly called the DM-1 Module. This module con-

    tains the main System control center, NTSC Front

    End, Direct TV Receiver and ATSC Tuner. The block

    diagram indicates the internal blocks contained within

    the Front End Assembly, hear after called the DM-1.

    Starting counterclockwise from the upper left.

    SATELLITE:This represents the Direct TV satellite dish connection

    to the back of the set.

    SATELLITE TUNER/IF:

    This is the internal IRD, (Integrated Receiver and De-

    coder). This receives the satellite signal from the LNB

    (Low Noise Block) located on the Dish. This block

    converts the signal to a usable signal for decoding.

    SATELLITE CARD and SATELLITE LINK

    BLOCK:To receive Direct TV signals, the customer is required

    to insert an active Security Card into the back of the

    set. This care contains a programmable chip that con-

    tains the consumers information and the channels that

    the consumer is allowed to receive. Also, this card is

    used when billing information is retrieved by Direct

    TV.

    LINK/MIX:This block passes the particular signal that the cus-

    tomer has decided to view on screen. Either the Direct

    TV signal or the ATSC tuner.

    line labeled Composite Video to the Signal Selec-

    tor IC which selects the appropriate signal accord-

    ing to the consumers choice. Either Tuner,

    AVX1, 2 or 3 and/or S-In 1,2 or 3.

    The NTSC audio IF signal is routed to the MTS

    STEREO DECODER.

    SPLITTER:

    The splitter routes the NTSC signal out to the RF

    Out PinP Tunerpath to the PinP Tuner.

    MTS STEREO DECODER:

    Decodes the NTSC Audio IF signal an decodes it into

    Left Total and Right Total. This signal is routed to the

    DolbyPro-Logic decoder.

    HDTV LINK:

    This block routs the ATSC signal received by the

    ATSC tuner to the Link Mix.

    NTSC YUV A/D:

    This block receives the NTSC luminance and chroma

    signals and converters them to a digital signal to be

    utilized by the MPEG VIDEO decoder.

    FROM MAIN MICRO:

    This is communication in and out for the Sub-

    Microprocessor. Information such as the Selector IC

    selection, power on/off commands, etc.., are routedfrom the ARM/Transport or Main Microprocessor sec-

    tion.

    BLOCK DIAGRAM EXPLANATION FRONT END

  • 8/14/2019 Dp 85 Train Pack

    8/112

    MPEG VIDEO DECODER, NTSC UPCONVER-

    SION, OSD:

    What ever signal is requested by the consumer as thesource for viewing is processed through this block and isoutput to the YUV D/As.

    YUV/DAs:This block takes the digital signals provided to it and

    converts them to an analog signal which is usable by the

    signal processing circuits.All signals are routed out through the line labeled 2.14

    YUV/YIQ, (NTSC Signal up converted to 480P or 2.14HYPBPR which is the HDTV output as 1080I.

    MPEG/AC-3 AUDIO DECODER:This block processes the audio component from the

    ARM/TRANSPORT or the block A/Ds AUDIO, whichis the NTSC audio processed by the Pro Logic decodingcircuit, labeled as 5.1, (Front Left, Front Right, Center,

    Rear Left and Rear Right + Sub Woofer audio also calledLFE. Then this block processes the signal and outputs allaudio to the Audio D/As.

    AUDIO D/As:This block is the Digital to Analog converter which con-

    verts the digital audio signal sent to it by the ARM/TRANSPORT block and converts it to a usable analogsignal to be processed by the audio output section.

    The audio labeling is comprised of the following:L/R= Audio Front Left and Right

    LS/RS= Rear or Surround audio Left and RightC/LFE= C for Center and LFE for Sub Woofer, alsocalled Low Frequency Effects.

    BLOCK DIAGRAM EXPLANATION FRONT END

  • 8/14/2019 Dp 85 Train Pack

    9/112

    SATELLITE

    TUNER/IF

    SATELLITE

    LINKLINK

    MIXHDTV

    LINK

    HD/NTSC

    TUNER/IF

    SPLITTER

    MTS

    STEREO

    DECODER

    NTSC YUV

    A/D

    ARM/

    TRANSPORT

    DRAM

    ROM

    NRSS/ISO7815

    MPEG/AC-3

    AUDIODECODER

    MPEG VIDEO

    DECODER

    NTSC

    UPCONVERSION

    OSD

    YUV

    D/As

    SRAMA/D's

    AUDIO

    EEROM

    AUDIO

    D/A's

    SD-A/V MODEM

    PhoneSD-Satellite

    Card

    DM -1 M odu le

    Satellite

    RF OutPinP

    Tuner

    Cable

    Terrestrial

    L/ R CompositeVideo

    1HYIQ FromMainMicro

    L/RLS/ RSC/LFE

    L/R

    Data

    AddressHandshake

    5.1 Audio

    DP85 FRONT ENDBLOCK

    From Main Micro

    2.14YUV/ YIQ2.14 HYPBPRP

    age0

    1-05

    VSB

    IR from Ft. PanelDimmer, AD, Key In

    To 2H Video Circuit

    Digital

  • 8/14/2019 Dp 85 Train Pack

    10/112

    C. VIDEO (MAIN) and R/L (AUDIO MAIN):

    NTSC Video and NTSC Audio is routed from the

    DM-1 Block diagram. They are shown in the Block

    Diagram as one line, but they are separate signals.

    Anytime a signal is routed from the DM-1 or going to

    the DM-1 module, they must be sent through a DM-1

    I/F block. This block reduces the noise by a noise can-

    cellation process. This process uses the output of a

    comparator and routes the output back to the negative

    input to subtract the noise. It also level shifts the signalto make it useable by the circuit to which it is routed.

    DM-1 I/F BA4558:

    This is the noise cancellation and level shift block.

    AUDIO/VIDEO SELECTOR TA8851BN:

    This is the selector IC. Dependant upon the customers

    viewing preference, the DM-1 will communicate via

    I2C bus communications and select the NTSC signalwhich is sent to the demodulator. The demodulator

    prepares the NTSC signal for the DM-1 module.

    This IC selects the following inputs;

    Main tuner

    Video One, Two or Three

    S-In One, Two or Three

    PinP Video and Audio outputs. This can be any of the

    input provided above except the PinP has its own

    tuner.

    Note: PinP isnt available when the customer has se-

    lected Direct TV or ATSC as its source. This is be-

    cause, as will be shown later,the PinP Video is super

    exposed upon the NTSC video only

    BLOCK DIAGRAM EXPLANATION A/V SELECTOR

  • 8/14/2019 Dp 85 Train Pack

    11/112

    A/V SELECTOR BLOCK DP85CHASSIS

    TERMINAL P.W.B.

    Comp. Video (Main) R/L (Main)

    PinP Video andMonoAudio

    C. Video (Main)R/L (Audio Main)

    Selected L/ R(NTSC Main Audio)

    Video 4 V4, S4, L/R4PinP Videoto PinP Unit

    Video D YCTo 3DYC

    9V

    DM-1I/F

    B4558

    AUDIO/VIDEOSELECTORTA8851BN

    PinPTuner U001

    RF from DM-1

    VT+33VLockClockDataEnable

    +5V +9V

    PinPVideoMono

  • 8/14/2019 Dp 85 Train Pack

    12/112

    MAIN VIDEO FROM SELECTOR IC:

    At the bottom left hand side is shown the Main Video

    from Selector label. This is the NTSC video from the

    selector IC. This is routed to two blocks.

    3D Y/C:

    The 3D Y/C separates luminance from the chroma. It

    also add the 3D effect, (if the 3D Y/C is turned on

    within the menu). Noise is canceled and the two sepa-rate components are output to the Video/Chroma De-

    modulator.

    VIDEO/CHROMA DEMODULATOR:

    This IC decodes the signal down to its Luminance and

    Chroma. components and outputs it as 1HYIQ.

    DM-1 I/F:

    Noise cancellation and level shifting preparing the sig-nal for the DM-1 module.

    1HYIQ:

    1HY = Standard NTSC format luminance. (Also

    known as 480I).

    I and Q = Standard NTSC format, demodulated

    chroma components.

    SYNC DET.:Separates the Sync signal from the composite video sig-nal.

    SYNC DET.:

    the signal in one of 4 ways.Normal: This will display a standard 4X3 picture

    with black panels on each side of the picture.Fill: This will expand the picture to fill the screen.The top and bottom will be cropped.

    Full: This will expand the picture side ways and fillthe screen. However the picture will be non-linear.Smooth Wide: This will keep the center of the pic-

    ture linear and stretch the outside edges to fill thescreen.

    With the four choices above, the DM-1 module controls

    the signal for 3 of them; Normal, Fill and Full. However,during Smooth Wide, the deflection circuit is switched to

    perform the stretching of the sides. The slave Microproc-

    essor outputs S.Wide during this time.

    CUT OFF:= Output; labeled as V. Stop, during the Ser-vice adjustments for Cut Off, (Screen Background con-

    trols), the vertical must be collapsed. This output causesthe B+ to the vertical output IC front end to be groundedand grounds the vertical trigger pulse called V. Saw.

    D. SIZE:= Output; labeled as Digicon Size, duringSmooth Wide mode, the Digital Convergence Unit, hearafter called DCU, must know that the set is in the dis-

    torted deflection mode. This signal tells the DCU justthat.

    MAGIC SW:= Input; when the customer presses theMagic Focus button on the control panel, the DCU noti-

    fies the slave micro. That it is busy performing MagicFocus. The slave micro. Notifies the DM-1 module and

    BLOCK DIAGRAM EXPLANATION

    SYSTEM CONTROL AND SIGNAL PROCESSING

  • 8/14/2019 Dp 85 Train Pack

    13/112

    selection to activate AFC.

    MAIN SYNC DET.= Input; This input is used for Ser-vice OSD positioning and Auto Programming channeldetection.

    PinP SYNC DET.= Input; This input is used for judge-ment of the Slave Microprocessor to determine the AFC

    Loop activity of the PinP Tuner.

    MUTE (Audio):= Output; during channel change, ex-ternal video selection with no input, power up or poweroff, and loss of Vertical Blanking, the audio and videoare muted.

    V.MUTE (Video):= Output; during child lock, channelchange, or power on/off, the video is muted.

    POWER:= Output; when the front power button or theremote power button is pressed, the DM-1 module noti-fies the sub-micro. And the sub-micro. Outputs a poweron/off command to the relay driver Q-007. Outputs high

    for ON and low for OFF.

    OSD & OSD BLK:= Output, this is the on screen char-acters for the Service Menu only. OSD Blk is OSD

    blanking. This cleans us the video where the OSD is tobe inserted.

    HV BLK: = Input; this inputs are utilized by the Micro-processor for Service OSD positioning.

    of a quad Or Gate and outputs the signal to be superim-posed upon the video signal path from the DM-1 Mod-

    ule.

    PinP VIDEO FROM SELECTOR IC:The video fromthe PinP tuner is routed to the PinP unit and the Sub Mi-croprocessor for Closed Caption decoding.

    BLOCK DIAGRAM EXPLANATION

    SYSTEM CONTROL AND SIGNAL PROCESSING

  • 8/14/2019 Dp 85 Train Pack

    14/112

    TV uCOMMicroprocessor

    DP-85 CHASSIS SYSTEM CONTROL & SIGNAL PROCESSINGBLOCK

    SIGNAL P.W.B.

    Page0

    1-10

    H Sync

    PinPSync Det.

    PinP V

    F PanelMain Sync DetPinP Sync DetMute (Audio)V.Mute (Video)PowerOSD & OSD Blkfor Service Menu

    HBlkS. Wide

    Cut. OffD. Size

    Magic Sw.Closed Cap. Data

    MEMORY I2C

    I2C

    VIDEO/CHROMA

    DEMOD

    3DY/CUnit

    PinPUnit

    Sync Det.

    Sync Det.

    DM-1

    I/F

    OSDMIX

    +

    Digital OSD / Busy

    OSDRGBYs

    OSD

    RGB

    Ys

    V Sync

    I2

    C

    Y/ C

    Y

    PinP

    Video

    Y/ C

    PinP Video from SelectorIC

    1 H CompositeSync

    1HYIQ

    Main Video from Selector IC

    YIQ

    YIQ

    MixClamp

    AD8056

    CCDV

    ideo

    Main

    CCDV

    ideo

    PinP

    H BLK PH

    HV BLK

    Side PanelAPLfrom 2HVideo PWB

  • 8/14/2019 Dp 85 Train Pack

    15/112

    The 2H Video PWB is similar to the Rainfor-est circuits used in the past. The YUV/YIQ

    (480P) and/or the Y-PR/PB (1080I) is routed

    through another DM-1 Interface IC for noise

    cancellation and level shifting and into theRainforest chip, IX01. Here the signal is pre-

    pared for the CRTs. Pedestal level detection,

    Chroma preparation, OSD RGB from eitherthe DCU or the Slave Microprocessor is input

    here.

    Remember that the OSD for Customer usagesuch as the Channel numbers, clock, Main

    Menu, etc.. is generated by the DM-1 Mod-

    ule.

    Also, ABL controls the brightness andContrast; as well as the color level at this

    chip.

    The Velocity modulation control signal is

    produced from the Rainforest IC. This signalis a representative of the Peak White compo-

    nents of luminance and drives the Velocity

    Modulation coils on each CRT.

    BLOCK DIAGRAM EXPLANATION 2H VIDEO

  • 8/14/2019 Dp 85 Train Pack

    16/112

    YUV/ YIQ/Y PB PR

    RGB PROCESSORTA1276AN

    2 H VIDEO BLOCK DP-85CHASSIS

    2H VIDEO P.W.B.

    YUV RGB+9V

    RGB

    APLDETECT

    HV Blk HBLK PH

    DM-1

    I/F

    +5V -5V

    2 14 HV SYNC

    2.14

    HVSYNC

    SPANEL

    Side PanelAPL

    +5V

    Clamp H/ V Blk.

    VM

    YUVYIQYPBPR

    Y

    YUV/ YIQ/Y PB PR

    2.14 HV SYNC

    OSD RGBABLI2C

  • 8/14/2019 Dp 85 Train Pack

    17/112

    The 61HDX98B deflection circuit differs from con-

    ventional Hitachi product. It utilizes in a sense, two

    horizontal output circuits. One for Deflection and on

    for High Voltage. The notations around the Block dia-

    gram will be described in a counter clock wise fashion

    as best a possible.

    CUT OFF:

    Cut of collapses the Vertical circuit during I2C Bus

    alignments, during CRT Set Up.

    I2C:

    Communication from the Sub Microprocessor I001

    during sweep variations due to Standard/NTSC 480P

    mode and 1080I High Definition mode.

    ABL:

    ABL voltage is generated by monitoring the current

    through the flyback transformer. This voltage willfluctuate down when the scene is bright and up when

    the scene is dark. The ABL voltage will manipulate

    the screen brightness and contrast to prevent blooming

    under these conditions.

    HV SYNC:

    The composite sync is routed into the Sync processor

    which determines the sweep condition for the signal

    being provided.

    H and V BLK:

    Horizontal and Vertical Blanking is developed within

    the Deflection circuit. The Horizontal Blanking pulse

    Busy notifies the sub Microprocessor I901 which in

    turn notifies the DM-1 module that the DCU has en-

    tered the DCAM. During this time, the DM-1 module

    ignores the remote control commands.

    MAGIC SW:

    When the customer presses the Magic Focus button on

    the front of the set, it produces a command for the

    DCU to begin the Magic Focus process.

    D SIZE:

    Digital Size is a control signal for raster enlargement

    when MAGIC FOCUS is operated. Raster enlarge-

    ment is required for the MAGIC FOCUS PATTERN

    to hit the photo sensors.

    This signal is output from DCU and input to the Sub

    Microprocessor I901. The Sub Microprocessor con-

    trols the I702 on the DEF.SUB PWB) for enlarging

    raster size.In case of AP-85, this control signal is called "A.

    SIZE". It's the same function between DIG.SIZE and

    A.SIZE.

    S WIDE:

    Smooth Wide is a condition entered through the Menu

    by the customer while watching an NTSC 4X3 aspect

    video source and the customer wants to fill the screen.

    TO CONVERGENCE YOKES:

    The DCU provides compensation signal for deflection

    abnormalities to the convergence output IC. The Con-

    vergence output IC in turn, amplify the signals and

    BLOCK DIAGRAM EXPLANATION DEFLECTION BLOCK

  • 8/14/2019 Dp 85 Train Pack

    18/112

    is superimposed upon the static focus voltage to com-pensate for beam shape abnormalities which occur on

    the outside edges of the screen because the beam has

    to travel further to those locations.

    HV PARABOLA:

    Described above.

    SCREEN 700V: 700V Supplied to the screen grids on

    the CRTs.

    FOCUS 9KV:

    Focus voltage supplied to the CRTs.

    32Kv HV:

    32,000 volts DC supplied to the CRTs anodes.

    TO DEFLECTION YOKES:

    Horizontal and Vertical deflection wave forms driving

    the deflection yokes.

    I NTERNAL BLOCKS DESCRIPTI ON

    HV CONTROL:

    The uPc1344C IC generates the horizontal drive signal

    utilized by the High Voltage circuit. The HV control

    IC receives its locking pulse from the Deflection cir-

    cuit. A feed back voltage is sampled from the High

    Voltage Regulation Detector circuit and comparedwith a reference voltage to maintain an accurate 32KV

    on the CRTs.

    I702 on the Sub Deflection PWB generates the Verti-cal Saw signal. This signal is controlled by several

    factors. The Sync Processor detection and I2C data

    communication.

    DIST CONTROL:

    Distortion control is another signal produce by I702

    and sent to the Side Pin cushion circuit. These com-

    pensation parabolic wave forms are combined with the

    horizontal circuit to compensate for Side pincushionerrors.

    H-SIZE SIDE-PIN CONTROL:

    This circuit generates the Side Pincushion Distortion

    compensation pulse which is impressed onto a coil

    located in the output side of the Deflection Output sec-

    tion and compensates for Pin Cushion distortion.

    HORZ. DRIVE and HORZ. OUT:

    This circuit comprises the Drive and Output for the

    Deflection output circuit.

    S-CORRECT (SMOOTH MODE):

    During Smooth mode, the deflection circuit is manipu-

    lated so that the outside 1/3 of the picture is stretched

    to fill the screen. The center 2/3 of the picture is left

    undistorted. When an S Wide signal is received, a ca-

    pacitor is switched off on the output side of the De-

    flection output circuit.

    PHOTO SENSOR:

    There are 8 sensors located on the internal outside

    BLOCK DIAGRAM EXPLANATION DEFLECTION BLOCK

  • 8/14/2019 Dp 85 Train Pack

    19/112

    vice Switch is pressed. This switch is located on thedeflection PWB. By removing the front speaker grill,

    the Service Technician has access to this switch.

    CONV. OUT:

    The Convergence output block represents the two (2)

    Convergence output ICs. These two ICs contain the

    amplifiers for the Red, Green and Blue convergence

    outputs.

    HDT T752:

    Represents the Deflection output transformer. By

    separating the Deflection circuit from the High Volt-

    age, any distortions that would be generated by fluc-

    tuations within the High Voltage wont be visible

    within deflection.

    DYNAMIC FOCUS OUT:

    This circuit amplifies the parabolic signals provided

    by the Deflection circuit and I702 on the Sub Deflec-

    tion PWB and impresses these wave forms onto the

    static DC voltage use for focus. This keeps the beam

    as sharp or focused as possible in the corners of the

    screen.

    HIGH VOLTAGE REGULATION DETECTOR:

    This circuit monitors a feed back voltage produced

    from the High Voltage Flyback transformer and routes

    an output signal to two circuits.1.) A sample voltage is sent to the Horizontal Driver

    IC for regulation of the High Voltage and;

    2.) If the High Voltage climbs too high, a shut down

    BLOCK DIAGRAM EXPLANATION DEFLECTION BLOCK

  • 8/14/2019 Dp 85 Train Pack

    20/112

    DP-85 DEFLECTION BLOCKDIAGRAM

    Page01-1

    6

    HV Control

    (uPC1344C)

    HV DRIVE

    (MC3415IP)

    HV OUT

    (IMB12-140)

    FBT

    THO1HIGHVOLTAGE

    REGULATION

    DETECTOR

    DYNAMIC

    FOCUS OUT

    2SC4686X3

    FOCUS

    PACKVERTICAL

    OUT

    LA7648

    SYNC.

    PROCESSOR

    DIST.

    CONTROL

    H-SIZE

    SIDE-PIN

    CONTROL

    +

    S CorrectedV-SAW

    DC couple

    /3

    HORZ.

    DRIVE

    HORZ.

    OUT

    S-CORRECT(SMOOTH MODE)

    SENSOR

    DISTRIBUTION

    PHOTO

    SENSOR

    SERVICE

    SWITCH

    CONV.

    OUT

    +

    Focus(9KV)

    Screen(700V)

    +

    ABL

    6/

    8/

    / 8

    DIGITAL

    CONV.

    UNIT

    +B (130V)

    34v, -34v

    6/

    HVParabola

    1100V

    Vcp

    +26V,

    26VS Wide

    S Wide

    D Size

    Magic SW

    V

    Blk

    H Blk

    HV

    Blk

    DigRGB

    Bu

    sy

    IR

    H Blk

    V Parabola

    Saw

    Size RegulationControl

    VERTICAL

    RAMP

    GEN.

    DiodeModulator

    To Deflection YokesTo Deflection Yokes 32KvHV

    Focus12Kv

    3/

    /3

    DFOut

    Retrace Pulse

    HDT

    T752

    Cut Off

    I2C

    I2C

    ABL

    HV Blk

    IR

    Dig RGBBusy

    To ConvergenceYokes

    HV Sync

    H Drive

    Deflect ion Tran sform er

    High Vol tage

    Trans former

    FromuP

  • 8/14/2019 Dp 85 Train Pack

    21/112

    VIDEO OUTPUT

    AMP

    CPT P.W.B. (R)

    VM OUT

    VM OUT P.W.B.

    SCREENFOCUS CONV.

    VIDEO OUTPUT

    AMP

    CPT P.W.B. (G)

    VIDEO OUTPUT

    AMP

    CPT P.W.B. (B)

    Def.

    Yokes

    30KV

    HV

    R

    G

    B

    Beam Shape, Beam Alignment,Focus, VM Coil,

    Deflection and Convergence Yokes

    Page01-17

    DP-85 CRT PWB BLOCK DIAGRAM

    RGB

    VM

    220V

    12V

    220V

    12V

    220V

    12V

    220V

    26V

  • 8/14/2019 Dp 85 Train Pack

    22/112

  • 8/14/2019 Dp 85 Train Pack

    23/112

    DP-85 REAR PANEL (61HDX98B)

    DSS IN

    SMARTCARDSLOT

    TelephoneInterface

    DM-1 MODULERear Panel 1

    ANT B

    ANT A

    L

    VI DE O

    (MONO)

    AU DI O AU DI O AU DI O

    (MONO)

    VI DE O VI DE O

    INPUT 1 INPUT 2

    L

    R

    S-VIDE O S-VIDEO

    L

    R

    L

    R

    +

    -

    L

    -

    +

    R

    +

    -

    R

    -

    +

    TRANSMITTEROUT

    R L

    R L

    FIX/VARIABLEOUT

    INT.

    EXT.

    FRONT SPEAKER8 ONLY

    REAR SPEAKER8 ONLY

    LFE/SUBWOOFER OUT

    INPUT 3

    (MONO)

    Page01-19

    AC-3 Jack

  • 8/14/2019 Dp 85 Train Pack

    24/112

    Linear

    Linear

    Stretched Stretched

    FILL MODE (4x3)

    Deflection Circuit remains at 33.75KHz for all modes, (NTSC & SDTV =540P, HDTV =1080I. (Labeled in schem ati c as 2.14H )

    Slightlyaboveblack

    to avoid4X3

    burningan image

    Page01-20

    Side PanelSide Panel

    Cropped

    Cropped

    DP-85 CHASSIS 4 MODES TO DISPLAY A (4x3) IMAGE ON (16X9) DISPLAY

    DM-1 Module controls the video content for Normal, Full and Fill modes,

    while the deflection circuit is manipulated for the Smooth Wide mode.

    NORMAL MODE (4x3) FULL MODE (4x3)

    SMOOTH WIDE MODE (4x3)

    Full Mode 4X3 Stretched to fit (Non-Linear)Normal Mode 4X3 with Black Mask (Linear)

    Fill Mode 4X3 Cropped (Linear)

    Smooth Wide Mode 4X3 Center (Linear)

    Outside edges Stretched to fit (Non-Linear)

  • 8/14/2019 Dp 85 Train Pack

    25/112

    DP-85 DIGITAL CIRCUIT POWER SUPPLY SHUTDOWN BLOCK

    I905

    Photocoupler

    I901

    ShutDown Pin (7)

    on Power Supply

    Driver &

    Output IC

    7 3 2

    Shut Down SCR

    +5V Short Det.+3.3V Short Det.

    +9V Short Det.-5V Loss Det.

    +3 3Vs Too Hi Det+5V Too Hi Det

  • 8/14/2019 Dp 85 Train Pack

    26/112

    DP-85 DIGITAL CIRCUIT POWER SUPPLY SHUTDOWN DIAGRAM

    I905Photocoupler

    I901ShutDown Pin (7)

    on Power Supply

    Driver &

    Output IC

    DIGITAL & SIGNAL

    POWER SUPPLY SHUT-DOWN

    Active Low

    D908Red LED

    Shut Down

    IdentificationR919

    STBY +12V

    R9A

    0

    D958

    Q916

    Vcc

    Q917 D972

    D925

    +5V

    +9V

    7 3 2Q913

    ShutDown

    S.C.R.

    D953D952R975

    TV 5V Short Det.

    TV 9V Short Det.

    -5V Loss Det.

    B

    E C

    PQS1

    OffOn

    OffOn

    No Start Up B+ = Off

    Normal = Glowing

    Blinks during Shutdown because

    of the internal current draw.15.1V ~ 22.5V pin 5 I901

    DIGITAL & SIGNALPOWER SUPPLY SHUT-DOWN

    Active High

    5

    R907

    R908

    D964

    1/2 AC In

    D905

    Run B+

    Start Up B+

    NOTE: +12VS is the same as A12V and STBY12V

  • 8/14/2019 Dp 85 Train Pack

    27/112

    R919

    7

    I901Driver/Output IC

    I905

    100% Dead Time &IC B+ Detection

    5

    Osc B+

    4R916

    I905 Shutdown

    Photocoupler

    Q913

    Shutdown

    SCR

    D908 is a RED L.E.D.

    Off = No I901 B+

    On (Mid) = I901 B+

    On (Bright) = Shutdown

    R928 R945

    TV 9V

    R9E3

    TV 5V

    R927

    AudioF/R 28V

    R956

    +12VS

    R939 R965

    +5VS

    R966

    -5VS

    DP-85 CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES

    (SUB POWER PWB) DIGITAL POWER SUPPLY 10 GREEN L.E.D.s and 1 RED L.E.D.

    (11 Total L.E.Ds. for visual trouble sensing observation)

    3

    1

    2

    Vcc

    ALL GREEN L.E.D.s

    12 Shut Down

    Inputs

    Start Up or Run

    24.2V

    1.9V

    24.2V

    1.9V

    AudioCenter 21V

    LNB Power

    13V/19V

    R969

    +3.3VS

    R972

    D3.3V

    Page0

    2-03

    D947D920 D930 D971D919 D928 D924 D943 D962 D945

    D908

  • 8/14/2019 Dp 85 Train Pack

    28/112

    DP-85 DIGITAL CIRCUIT POWER SUPPLY DISTRIBUTION DIAGRAM

    Page

    02-

    04

    ProtectorE996 : 5K

    Rectifier

    +28V : D911

    Rectifier

    +24V, 5:D914

    Voltage

    Control24, 5V

    Q915

    Switching

    Transformer

    T901

    FUSEF901

    SwitchingControl

    I901

    Feedback

    I904

    Protect

    I905TV ON/OFF

    SwitchQ914, Q918

    ProtectorSCR: Q913

    D908:Protect Red LED Over

    VoltageDetector

    "D"

    Short CircuitDetector

    D

    ZD

    33VS :

    +33V

    Audio

    +21V

    STAND BY +12V

    CENTER +21VD920 : C21

    D925:14.7VD928 : +12V

    D930 : TV9V D925:

    10.8V

    D933 : >6.7V

    Protector

    E995 : 7K

    Protector

    E994 : 7K

    Rectifier

    +21V : D912

    Rectifier

    +35V : D918

    REAR +28VD919 : F28

    DP86Only

    = RED OR GREEN L.E.D.

    A12V

    RelayS902

    RelayS903

  • 8/14/2019 Dp 85 Train Pack

    29/112

    DP-85 DEFLECTION POWER SUPPLY SHUTDOWNBLOCK DIAGRAM

    -M13V

    Heater TooHigh Det.

    QP05

    ShutDown

    S.C.R.

    IP06Photocoupler

    IP01ShutDown Pin (7)

    on Power Supply

    Driver &Output IC

    220V Short Det.

    Heater

    Short Det.

    DP23

    DP34

    Flyback

    Excessive

    DP25

    X-RAYPROTECT

    QP06

    Deflection B+ (130V)

    Excessive Voltage Det.

    Deflection B+ (130V)

    Excessive Current Det.

  • 8/14/2019 Dp 85 Train Pack

    30/112

  • 8/14/2019 Dp 85 Train Pack

    31/112

  • 8/14/2019 Dp 85 Train Pack

    32/112

    DP-85 DEFLECTION POWER SUPPLY DISTRIBUTION DIAGRAM

    Page0

    2-08

    ProtectorEP96: 7K

    ProtectorEP97: 7K

    ProtectorEP95: 7K

    ProtectorEP94: 7K

    ProtectorEP93: 5K

    ProtectorEP92: 4K

    Rectifier+220V:DP07

    Rectifier+7V:DP08

    Rectifier+15V:DP09

    Rectifier+15V:DP10

    Rectifier+28V:DP12

    Rectifier-28V:DP13

    Rectifier+130V:DP11

    Regulator+6.3V: IP02

    Regulator+13V: IP03

    Regulator-13V: QP01

    ProtectorEP96: 7K

    SwitchingTransformer

    TP91

    ProtectorEP91: 4K

    SwitchingControlIP01

    FeedbackIP05

    ProtectIP06

    Voltage Control+130V: IP04

    Protector

    SCR: QP05

    DP06:ProtectRed LED

    HVccSwitchQP08

    HVcc+12V

    PowerOn/Off

    DP-85 DeflectionCircuit Protection

    Protect In

    OverVoltageDetector

    ShortCircuit

    Detector

    D

    D

    D

    D

    D

    D

    D

    ZD

    ZD

    ZD

    ZDDeflection

    +130V

    Conver:-28V

    Conver:+28V

    Vert:-13V

    Vert/HVcc:+13V

    Heater+6.3V

    DP22: +130V QP04: >1.4V

    DP21: -28V DP25: >-24V

    DP20: +28V DP31: -13V

    DP15: +13V DP30: 20V

    DP36,DP37:32V

    DP18:>166

    V

    Video

    +220VPower Supply

    Block

    Live Cold

  • 8/14/2019 Dp 85 Train Pack

    33/112

    QP08

    I001

    Slave MicroPower On/Off

    DM-1

    ModulePower On/Off

    by Remote orFront Pannel

    53

    Q007

    PQS1

    3

    A12V

    1

    2

    I7021

    I701

    23 DVccVRef-In

    Power ON

    Driver

    (Relay Driver)

    DP-85 DEFLECTION Vcc PRODUCTION CIRCUIT

    Other Power

    On/Off Circuits

    PQD2

    5

    5

    DP41

    Start Up Power

    DEFLECTION PWBSUB POWER PWBSIGNAL PWB

    From I907 A12V Reg.A12V or STBY +12V

  • 8/14/2019 Dp 85 Train Pack

    34/112

    HV Sample

    I702

    18 16H Out

    17 FBP In

    AVCCSwitched AVCC

    29Osc.

    26 H. Sync In

    Q701

    PDD1

    7

    6

    1 7

    8130V V1

    1112

    Def.H Pulse

    +28V

    +28P

    Q751

    1

    3

    28V

    Q777T751

    H. Def. Yoke G

    H. Def. Yoke B

    H. Def. Yoke R

    T752

    4

    6

    C770

    C771

    Q755PSD2

    6To I001 OSDPosition

    To PinPUnit

    H.Blk.

    9

    To Convergence Circuit

    To Sweep Loss Det. Circuit

    IH01

    1 A1Q1 12

    IH0210 Osc 7

    Error13

    Clamp

    12 14

    1

    Drive

    9

    10

    HighVoltage

    TH01

    QH08 QH01

    QH09

    QH10

    130V V2

    12

    QH05

    QH04FBP In

    Ref. V.

    QH06HV Sample too HighX-Ray Protect

    DP-85 SERIES CHASSIS HORIZONTAL DRIVECIRCUIT

    Page0

    3-01

    To Side Pin Circuit

    To Dynamic Focus

    To Deflection Loss

    To X-Ray Protect

    910

    M28V

    M28P

  • 8/14/2019 Dp 85 Train Pack

    35/112

  • 8/14/2019 Dp 85 Train Pack

    36/112

    Signal

    PWB

    DP-85 CHASSIS A.B.L. CIRCUIT DIAGRAM

    DX02 RX82

    CX39

    45

    3

    B+

    To

    Focus

    CH25

    C

    RH59RH58

    High Voltage B+

    130V V2

    13V

    9V

    RX78 RX80

    IX01

    Rainforest

    ICABL

    SDA2

    PSZ2

    SDA216

    To Anodes

    ABL

    To QH01

    Collector of Horz.

    Output Transistor

    Signal Sub

    PWB

    Deflection PWB

    Clamp

    ABL Pull-Up Resistors

    As Brightness goes Up, ABL Voltage goes Down. (Inverse Proportional)

    [Current Path ]

    QX14RX79

    CX21RX81

    9

    27

    See uP

    Data

    Signal

    Path

    Page04

    -02

    DH33

    RH23

    RH22

    QH03

    CH18

    See XRay Protect

    RH56Deflection B+ 130V

    V1

    PSD2

    1

    DX01 CX20

    CX24PSZ1

    SCL2SCL2

    17 28

    TH01

  • 8/14/2019 Dp 85 Train Pack

    37/112

  • 8/14/2019 Dp 85 Train Pack

    38/112

  • 8/14/2019 Dp 85 Train Pack

    39/112

  • 8/14/2019 Dp 85 Train Pack

    40/112

  • 8/14/2019 Dp 85 Train Pack

    41/112

    PSU1

    16

    15

    VMUTE2DS20 DS21

    QS05

    CS86RSH3CS73

    MUTE2DS22 DS23

    QS06

    CS87RSH4CS74

    Transmiter Right

    Transmiter Left

    VMUTE2

    DS24 DS25 QS11

    CS84RSH1CS77

    MUTE2

    DS26 DS27QS12

    CS85RSH2CS78

    Fixed/Variable Right

    Fixed/Variable

    Left

    CS83CS82

    DP-85 MUTE CIRCUIT DIAGRAM (SURROUND PWB)Also see Audio and Video Mute Circuit Diagram

    Also see Mute Circuit Diagram (Audio Output PWB)

    Transmiter Right

    Out

    Transmiter Left

    Out

    Fixed/Variable

    Right Out

    Fixed/Variable

    Left Out

    RSC6

    RSC4

    RSC5

    RSC7

    RSF2

    RSF4

    RSF5

    RSF3

    RSF8

  • 8/14/2019 Dp 85 Train Pack

    42/112

  • 8/14/2019 Dp 85 Train Pack

    43/112

  • 8/14/2019 Dp 85 Train Pack

    44/112

  • 8/14/2019 Dp 85 Train Pack

    45/112

    H. SIZE1350

    46.7

    26 119 269511910710710710410411495

    DIGITAL CONVERGENCE OVERLAY DIMENSIONS

    BR

    H. SIZE

    V. SIZE

    Centering Offset

    1350

    41

    49

    97

    97

    97

    97

    97

    97

    4941

    20 88 113.4 2088113.4113.4113.4113.4113.4113.4113.4

    762

    DIGITAL CONVERGENCE OVERLAY FULL MODE

    DIGITAL CONVERGENCE OVERLAY SMOOTH MODE

    Part Number H312182A

  • 8/14/2019 Dp 85 Train Pack

    46/112

    "MOVE" = "RASTER ADJ"

    Used to align Red and Blue

    raster with Green.

    (2 Additional lines will Appear)

    DP85 SERIES CHASSIS "CLU-614MP" REMOTE CONTROL

    REMOTE PERSONALI TY WHI LE I N THE

    DIGITAL CONVERGENCE ADJUSTMENT MODE D.C.A.M.

    V O L C H

    MUTE

    LAST

    TV / CABLE / SAT

    V C R

    AU DI O

    GUIDE

    INFO EXIT

    L

    I

    GH

    T

    T V S A TCABLE

    DT V /SAT S W A PPI P

    PIP CH M O V EA N T

    P O W E R

    "PIP" = "ROM READ"

    Reads old R.O.M. data.

    (Last data stored in R.O.M.

    (Press 2 times)

    "SWAP" = "ROM WRITE"

    (STORE)

    Stores data into R.O.M..

    (Press 2 times)

    "PIP CH" = "INITIALIZE"

    Perform after

    STORE&before EXIT

    [SWAP + PIP CH]

    "MENU" = "REMOVE COLOR"

    Removes color

    not being adjusted.

    (Will NOT remove GREEN )

    "ANT" = "PHASE"

    (Aligns Cursor to Grid)

    "INFO" = "CALCULATION"

    (Calculates mid-points)

    "EXIT" = "ENTER & EXIT"

    Enter or Exit the D.C.A.M.

    Must initially enter D.C.A.M. with

    Service Button on chassis.

    (Press 5X)

    Toggles between External Video

    and Internally generated Cross

    hatch. After exiting the DCAM,

    set can change channels or

    To Clear R.A.M. data.

    Turn set OFF.

    Press and hold the Service Button on

    deflection P.W.B. Then Power

    Button.

    *

    *

    D.C.A.M.

    Digital convergence adjustment

    mode

  • 8/14/2019 Dp 85 Train Pack

    47/112

    Page07-01

    DP-85 CHASSIS SLAVE MICROPROCESSOR I-001 PIN/PORT DESCRIPTIONPin No. ID Port Identification Function Active

    1 HSYNC OSD H. Pulse Receives Horizontal Blanking pulses 5VP/P for Service OSD positioning Pulse

    2 VSYNC OSD V.Pulse Receives Vertical Blanking pulses 5VP/P for Service OSD positioning Pulse

    3 AD4 AFC Receives the AFC S-Curve signal produced by the PinP tuner indicating the accuracy of the PinP tuning. Signal

    5 TIM2 PIP Sync Det Detection of PinP Tuner Sync for Auto Programming and AFC Low

    6 P43 AC (50/60 Hz) Detection of A/C line frequency from Schmitt Amp Q015 and Q016 Pulse

    7 AD3 Side Panel APL Timing Pulse input for OSD creation of Side Panels Pulse

    8 AD2 Dimmer (Not Used) n/a

    9 P26 V.STOP Cutoff. This output Stops the Vertical circuit and shuts off the Spot circuit High

    10 P27 CH Change Mute Mutes Audio through Q022 to Surround PWB during channel change High

    11 PWM4 H.BLK-HP Outputs a control signal to the RC network attached to IZ06 controlling the phase of the Side Pannel pulses. High

    12 P50 MAIN/PinP Outputs a control signal to I012 for selection of Main Sync or PinP Sync. High

    13 P01 SCL Clock for the EEPROM Data

    14 P47 Smooth Wide Outputs control signal to Q753 and I751 to switch deflection to Smooth Wide High

    15 P02 SDA Data for the EEPROM Data

    16 P51 4:3 When Fill, Full or Smooth Wide mode is selected in NTSC, output high to prevent generation of Mask Pulse

    since no side panels are used.

    High

    17 SIN Tx Data output from Slave Micro to DM-1 module Data

    18 N/A N/A No Connection

    19 INT1 Request Request data from/to the DM-1 Module Data

    20 N/A N/A No Connection

    21 SOUT Rx Data input from DM-1 module to Slave Micro Data

    22 N/A N/A No Connection

    23 SCLK Clock Clock for the DM-1 data transmission Data

    24 Avcc Avcc +5V

    25 HLF HLF

    26 RVCO TRVCO Resistive Fixed

    27 VHOLD VHOLD Fixed by Capacitor

    28 CVIN C. Video Input Input for Composite Video for Closed Caption detection. However, the DM-1 module actually generates the Closed Caption charac-ters.

    Signal

    29 CNVSS CNVSS

    30 OSC In OSC in

    31 OSC Out OSC Out

    32 VSS Ground Ground

    33 Vcc Vcc +5V

    34 OSC In OSC In

    35 OSC Out OSC Out

  • 8/14/2019 Dp 85 Train Pack

    48/112

    Page07-02

    DP-85 CHASSIS SLAVE MICROPROCESSOR I-001 PIN/PORT DESCRIPTIONPin No. ID Port Identification Function Active

    36 CVIN Reset Reset active Low. Reset by I003 during first AC power application and by Q026 when the DM-1 module resets the Slave Microproc-

    essor.

    Low

    37 P31 CLOCK Clock for the PinP Tuner data communications Data

    38 P30 DATA Data for the PinP Tuner for Channel change, Programmable Divider, band selection, etc.. Data

    39 P03 ENABLE Enables the reception of data by the PinP Tuner Data40 P16 Headphone SEL Det Active Low detects the insertion of the Headphone Jack Low

    41 P15 LOCK Notifies the Slave Micro by a Low, when the PinP tuner PLL Phase Detector is locked Low

    42 SDA2 SDA Data for controlling the 1H Video, 2.14 Video Processor, PinP, LFE/Center Audio Control, Headphone/Rear Audio Control, 3DYC

    and Deflection IC's.

    Data

    43 SDA1 SDA Data for the PinP/Front audio controller and AV switch IC Data44 P67 Auto

    Convergence SWWhen the Magic Focus switch is pressed, the DM-1 module notifies the Slave Micro.Then the Slave Micro outputs a high from this pin to the DCU to start Magic Focus.

    High

    45 SCL2 SCL Clock for controlling the 1H Video/Chroma, 2.14 Video Processor, PinP, LFE/Center Audio Control, Headphone/Rear Audio Control,

    3DYC and Deflection IC's.

    Data

    46 P66 P.BLK. (Not Used) n/a

    47 SCL1 SCL Clock for the PinP/Front audio controller and AV switch IC Data

    48 P65 Data Data to control the Front L/R and Center Graphic Equalizer Data

    49 P10 KEYIN Not Used. n/a

    50 P20 KEYIN Notification of the OEM in which the chassis is used. Diode D002 identifies it as Hitachi by feeding back Key Out2 pulses from pin

    38.

    Data

    53 P20 Power ON/OFF When the DM-1 Module instructs the Slave Micro. to turn ON, this output goes high High

    54 P62 Clock Clock for data communications to control the Front L/R and Center Graphic Equalizer Data

    55 P07 Auto Convergence Size When Magic Focus is initialized or run, the deflection size is widened to guarantee light strikes the Photo cells. High

    56 P61 V.MUTE Mutes Audio and Video through Q008 and Q010 to Sub Video and Surround PWB during channel change High

    57 P06 Auto

    Convergence Busy

    Whe the DCU is activated by the Service Only switch, this pin is notified via Q002. After notification,

    the Slave Microprocessor notifies the DM-1 module via data to ignore Infrared commands.

    High

    58 P60 UV/IQ Not Used. n/a

    59 P05 HOR. Det Receives a High when the 130V line is drawing excessive current. Shuts off relay. High

    60 P04 Run Supply Det. (Not Used) n/a

    61 OSC Blk OSD (Blk) Outputs a pulse slight wider and in time with the OSD characters to clean up video where character will be displayed. Pulse

    62 B OSD (B) Outputs Blue characters for the Service Menu Pulse

    63 G OSD (G) Outputs Green characters for the Service Menu Pulse

    64 R OSD (R) Outputs Red characters for the Service Menu Pulse

  • 8/14/2019 Dp 85 Train Pack

    49/112

  • 8/14/2019 Dp 85 Train Pack

    50/112

  • 8/14/2019 Dp 85 Train Pack

    51/112

    DP-85 SERVICE ADJUSTMENT ORDERPREHEAT BEFORE BEGINNING

    Order Adjustment Item Screen Format Signal DCU Data1 Cut Off FULL NTSC

    2 Pre Focus FULL NTSC

    3 DCU Phase Data Setting FULL NTSC

    4 DCU Phase Data Setting SMOOTH NTSC

    5 Horz. Position Adj. (Coarse) FULL NTSC

    6 Horz. Position Adj. (Coarse) SMOOTH NTSC

    7 Raster Tilt FULL NTSC CLEAR

    8 Beam Alignment FULL NTSC

    9 Raster Position FULL NTSC CLEAR

    10 Horz. Blanking Phase FULL NTSC

    11 Horz. Size Adjust FULL NTSC CLEAR

    12 Vertical Size Adjust FULL NTSC CLEAR

    13 Trapezoid FULL NTSC CLEAR

    14 Side Pin FULL NTSC CLEAR

    15 Horz. Size Adj. SMOOTH NTSC CLEAR

    16 Vertical Size Adjust SMOOTH NTSC CLEAR

    17 Trapezoid SMOOTH NTSC DCU Grid CLEAR18 Side Pin SMOOTH NTSC CLEAR

    19 Beam Form NORMAL NTSC

  • 8/14/2019 Dp 85 Train Pack

    52/112

    DP-85 I2C SERVICE MODEPage 1 of 4 Total of 117 Adj. with 13 Field Adjustments

    No.OSD

    (Text)ADJUSTMENT ITEMS

    ADJ.

    RANGE

    INIT.

    VALUEADJ. VARIABLE RANGE

    CONTROLLED

    DEVICE

    1 SERVIC SERVICE Off/On Off YES

    2 SUBBRT SUB BRIGHTNESS 0~255 127 YES -40IRE to +40IRE TA1276AN

    3 HBLKPH H. BLK. PHASE 0~63 32 YES 4 HPOS-F H. Position (Full) 0~127 76 YES uPc1885

    5 SPIN Side Pin (Full) 0~63 22 YES uPc1885

    6 TRAP Trapezoid (Full) 0~63 25 YES uPc1885

    7 HSIZ H. Size (Full) 0~127 30 YES uPc1885

    8 VSIZ-F V. Size (Full) 0~127 46 YES uPc1885

    9 H-POS-S H. Position (Smooth) 0~127 76 YES uPc1885

    10 SPIN-S Side Pin (Smooth) 0~63 18 YES uPc1885

    11 TRAP-S Trapezoid (Smooth) 0~63 26 YES uPc1885

    12 HSIZ-S H. Size (Smooth) 0~127 58 YES uPc1885

    13 VSIZ-S V. Size (Smooth) 0~127 47 YES uPc1885

    14 PHPOSI PIP H. Position (CENTER) 0~63 14 PinP Unit15 PVPOSI PIP V. Position (CENTER) 0~63 12 PinP Unit

    16 CONT Contrast (CENTER) 0~127 63 UNI-COLOR -18dB to 0dB TA1276AN

    17 CONT-T Contrast (Center offset) Theater Mode 0~127 63 UNI-COLOR -18dB to 0dB TA1276AN

    18 BRT-YIQ Brightness YIQ TA1276AN

    19 BRT-T Black Level (Center offset) Theater Mode 0~255 127 -40IRE to +40IRE TA1276AN

    20 C-YIQ Color (Center) (NTSC-YIQ) 0~127 63 Color Min -20dB to +4dB TA1276AN

    21 C-170 Color (Center) (SMPTE-170M) 0~127 63 TA1276AN

    22 C-709 Color (Center) (ITU-R709) 0~127 63 TA1276AN

    23 T-YIQ Tint (Center) (NTSC-YIQ) 0~127 63 TINT -32deg to +32deg TA1276AN

    24 T-170 Tint (Center) (SMPTE-170M) 0~127 63 TA1276AN

    25 T-709 Tint (Center) (ITU-R709) 0~127 63 TA1276AN

    26 S-NTSC Sharpness (Center) (NTSC) 0~127 63 Sharpness Min -20dB to +14dB TA1276AN

    27 S-SDTV Sharpness (Center) (SDTV) 0~127 18 TA1276AN

    28 S-HDTV Sharpness (Center) (HDTV) 0~127 63 TA1276AN

    29 S-T Sharpness (Center offset) Theater Mode 0~127 63 SHARPNESS -20dB to +14dB TA1276AN

    30 G-9300 Green Drive (9300K) 0~127 63 DRIVE -5dB to 0dB to +3dB TA1276AN

    Only adjust those adjustments with a YES in the ADJ column. Page 08-02

  • 8/14/2019 Dp 85 Train Pack

    53/112

    DP-85 I2C SERVICE MODEPage 2 of 4 Total of 117 Adj. with 13 Field Adjustments

    No.OSD

    (Text)ADJUSTMENT ITEMS

    ADJ.

    RANGE

    INIT.

    VALUEADJ. VARIABLE RANGE

    CONTROLLED

    DEVICE

    31 B-9300 Blue Drive (9300K) 0~127 63 TA1276AN

    32 G-7500 Green Drive (7500K) 0~127 54 TA1276AN

    33 B-7500 Blue Drive (7500K) 0~127 46 TA1276AN34 R-CUT Red Cutoff 0~255 127 R CUTOFF 2V to 2.5V to 3V TA1276AN

    35 G-CUT Green Cutoff 0~255 127 G CUTOFF 2V to 2.5V to 3V TA1276AN

    36 B-CUT Blue Cutoff 0~255 127 B CUTOFF 2V to 2.5V to 3V TA1276AN

    37 HFVM H. F/V Min. OSC Frequency (Full) 0~63 8 uPc1885

    38 HFVO H. F/V OSC Frequency (Full) 0~63 31 uPc1885

    39 SPB-F Side Pin Balance (Full) 0~31 15 uPc1885

    40 HDTY-F H. Duty (Full) 0~31 15 uPc1885

    41 SPC Side Pin Corner (Full) 0~63 31 uPc1885

    42 ----- Don't Care

    43 VSL-F V.S. Linearity (Full) 0~31 15 uPc1885

    44 VCL-F V.C. Linearity (Full) 0~31 15 uPc188545 ----- Don't Care

    46 ----- Don't Care

    47 ----- Don't Care

    48 RGBBRT RGB Black Level (Digital Convergence) 0~127 63 -4dB to 0dB to +3dB TA1276AN

    49 RGBCNT RGB Contrast (Digital Convergence) 0~127 90 -18dB to 0dB TA1276AN

    50 WPSL White Peak Suppressing Level (WPSL) 0~1 1 0:130IRE 1:110IRE TA1276AN

    51 HIBRT High Bright Color (HIBRT) 0~1 0 0:Off 1:On

    52 CGAMMA Color Gamma Correction Point 0~3 0 0:Off 1:O.2Vp-p 2:0.4Vp-p 3:0.6vp-p

    53 CLIMIT Color Limiter Level (CLR) 0~1 0 0: 1.8Vp-p 1: 2.2Vp-p TA1276AN

    54 SUBCNT Sub Contrast 0~31 16 -3dB to +3dB TA1276AN

    55 YGAMMA Y-Gamma CURVE 0~3 0 0:Off 1:-2.5dB 2:-4.8dB 3:-6.5dB TA1276AN

    56 CDE CDE 0~1 1 0:On 1:Off TA1276AN

    57 RPHYIQ (R-Y) Phase (NTSC-YIQ) 0~3 2 0:90deg 1:92deg 2:94deg 3:112deg TA1276AN

    58 RBGYIQ (R-Y) / (B-Y) Gain (NTSC-YIQ) 0~3 0 0:0.56 1:0.68 2:0.79 3:0.86 TA1276AN

    59 GPHYIQ (G-Y) Phase (NTSC-YIQ) 0~3 2 0:236deg 1:240deg 2:244deg 3:253deg TA1276AN

    60 GBGYIQ (G-Y) / (B-Y) Gain (NTSC-YIQ) 0~3 0 0:0.30 1:0.34 2:0.40 3:0.45 TA1276AN

    Only adjust those adjustments with a YES in the ADJ column. Page 08-03

  • 8/14/2019 Dp 85 Train Pack

    54/112

    DP-85 I2C SERVICE MODEPage 3 of 4 Total of 117 Adj. with 13 Field Adjustments

    No.OSD

    (Text)ADJUSTMENT ITEMS

    ADJ.

    RANGE

    INIT.

    VALUEADJ. VARIABLE RANGE

    CONTROLLED

    DEVICE

    61 RPH170 (G-Y) Phase (SMPTE-170M) 0~3 0 0:90deg 1:92deg 2:94deg 3:112deg TA1276AN

    62 RBG170 (R-Y) / (B-Y) Gain (SMPTE-170M) 0~3 2 0:0.56 1:0.68 2:0.79 3:0.86 TA1276AN

    63 GPH170 (G-Y) Phase (SMPTE-170M) 0~3 2 0:236deg 1:240deg 2:244deg 3:253deg TA1276AN64 GBG170 (G-Y) / (B-Y) Gain (SMPTE-170M) 0~3 3 0:0.30 1:0.34 2:0.40 3:0.45 TA1276AN

    65 RPH709 (R-Y) Phase (ITU-R709) 0~3 0 0:90deg 1:92deg 2:94deg 3:112deg TA1276AN

    66 RBG709 (R-Y) / (B-Y) Gain (ITU-R709) 0~3 3 0:0.56 1:0.68 2:0.79 3:0.86 TA1276AN

    67 GPH709 (G-Y) Phase (ITU-R709) 0~3 2 0:236deg 1:240deg 2:244deg 3:253deg TA1276AN

    68 GBG709 (G-Y) / (B-Y) Gain (ITU-R709) 0~3 0 0:0.30 1:0.34 2:0.40 3:0.45 TA1276AN

    69 OSDACL OSD-ACL (OS-ACL) 0~1 1 0:On 1:Off TA1276AN

    70 RGBACL RGB-ACL (TX-ACL) 0~1 0 0:Gain1/2 2:Normal TA1276AN

    71 SVM-PH VSM PHASE 0~3 3 0:-40ns 1:-20ns 2:0ns 3:+20ns TA1276AN

    72 PIPVOL PinP Volume

    73 APC-NT APACON PEAK f0 (NTSC) 0~7 7 0:Off 1:4MHz 2:3.3MHz 4:2.5MHz TA1276AN

    74 APC-SD APACON PEAK f0 (SDTV) 0~7 6 5:Off 6:13MHz 7:10MHz 8:8MHz TA1276AN

    75 APC-HD APACON PEAK f0 (HDTV) 0~7 5 TA1276AN

    76 SVMLMT Velocity Modulation Limit 0~1 0 0:Parabola Modulation OFF 1:On TA1276AN

    77 DCR-PO D.C. Restoration Point 0~7 0 0:0% to 7:42% TA1276AN

    78 DCR-RA D.C. Restoration Rate 0~7 0 0:100% to 7:130% TA1276AN

    79 DCR-LI D.C. Restoration Limit 0~3 0 0:100% 1:87% 2:73% 3:60% TA1276AN

    80 BSP Black Stretch Start Point 0~7 2 0:22IRE to 7.56IRE TA1276AN

    81 ABSP APL to Black Stretch Start Point 0~3 1 0:0dB to 3:1.5dB TA1276AN

    82 BSP-T Black Stretch Start Point (Theater) 0~7 0 0:22IRE to 7.56IRE TA1276AN

    83 ABSP-T APL to Black Stretch Start Point (Theater) 0~3 0 0:0dB to 3:1.5dB TA1276AN

    84 YGM-PO Y-Gamma Point 0~1 0 0:100IRE 1:95IRE TA1276AN

    85 STRCNT

    86 STRCSD

    87 STRCHD

    88 RGB-GM RGB-Gamma 0~1 1 0:OFF 1:ON TA1276AN

    89 BLC Black Level Automatic Correction (B.L.C.) 0~1 1 0:OFF 1:ON TA1276AN

    90 BSG Black Stretch Gain (B.S.G.) 0~1 1 0:ON 1:OFF TA1276AN

    Only adjust those adjustments with a YES in the ADJ column. Page 08-04

  • 8/14/2019 Dp 85 Train Pack

    55/112

    DP-85 I2C SERVICE MODEPage 4 of 4 Total of 117 Adj. with 13 Field Adjustments

    No.OSD

    (Text)ADJUSTMENT ITEMS

    ADJ.

    RANGE

    INIT.

    VALUEADJ. VARIABLE RANGE

    CONTROLLED

    DEVICE

    91 BDL Black Detection Level (B.D.L.) 0~1 1 0:3IRE to 1:0IRE TA1276AN

    92 DADV Dynamic ABL Detection Voltage 0~7 0 0:MIN 7:MAX TA1276AN

    93 DAS Dynamic ABL Sensitivity 0~7 0 0:MIN 7:MAX TA1276AN

    94 ABLV ABL Detection Voltage 0~7 0 0:MIN 7:MAX TA1276AN

    95 ABLS ABL Sensitivity 0~7 0 0:MIN 7:MAX TA1276AN

    96 ABLV-T ABL Detection Voltage (Theater) 0~7 0 0:MIN 7:MAX TA1276AN

    97 ABLS-T ABL Sensitivity (Theater) 0~7 0 0:MIN 7:MAX TA1276AN

    98 TINT-P Tint (PinP) 0~255 160 PinP Unit

    99 CLR-P Color (PinP) 0~255 121 PinP Unit

    100 TNT-NT Tint (Main Picture) NTSC 0~127 56 TA1270AF

    101 CNT-NT Contrast (Main Picture) NTSC 0~31 27 TA1270AF

    102 CLR-NT Color (Main Picture) NTSC 0~31 12 TA1270AF

    103 CCD-D CCD Data Slice Line (00E0H) 0~255 17

    104 CCD-S CCD Start Bit Position (00E1H) 0~255 210

    105 CCD-W CCD Window Position (00E2) 0~255 41

    106 CCD-C CCD Clock Line Counter (00E6H) 0~255 5107 CCD-SD CCD Start Bit Position (00E7H) 0~255 1

    108 CCD-CD CCD Clock Line Detection (00E9H) 0~255 108

    109 YNR

    110 YOUTGM

    111 ----- Don't Care

    112 RESET Initial Set

    113 ----- Don't Care

    114 HFV H. F/V (Full) 0~255 243 uPc1885

    115 VPOS-F V. Position (Full) 0~127 63 uPc1885

    116 VMAX-F V. Output Max. Size (Full) 0~31 18 uPc1885

    117 VSM-GA VSM GAIN 0~3 0 0:0dB 1:-6dB 2:-9dB 3:Off TA1276AN

    Only adjust those adjustments with a YES in the ADJ column. Page 08-05

  • 8/14/2019 Dp 85 Train Pack

    56/112

    DP-85 SERIES CHASSIS MAGNETS, SCREEN CONTROLS and FOCUS BLOCK ASSEMBLY

    DP-85 MAGNETS

    Adjustment Points

    RED CRT GREEN CRT BLUE CRT

    21 3

    4

    5

    6

    4

    4

    5

    5

    FRONT

  • 8/14/2019 Dp 85 Train Pack

    57/112

    PRESET EACH ADJUSTMENT

    VR TO CONDITION AS

    SHOWN:

    A) Before Pre Heat Run.

    1) Red and Green Drive VR on

    the CRT PWB. (Not on Blue

    CRT ) .

    Pre set

    between the

    12 o c l o ckand 2 o c lo ck

    pos i t ion.

    2) SCREEN VR ON FOCUS

    PACK.

    Pre Set fu l ly counter

    c l o ckw i s e .

    3) Focus VR on focus pack

    Pre Set fu l ly c lockwise.

    PRE HEA T RU N CO NDITION DP-85 Series Chassis.

    12~2

    DRIVE VR

    SCREEN VRFOCUS VR

    R G B

    Screen VR

    Focus VR

  • 8/14/2019 Dp 85 Train Pack

    58/112

    ADJUSTMENT PR EPARATION:

    A) Pre Heat Run should be

    f in ished.

    ADJUSTMENT PR OC EDU RE :

    1) Go to I2 C ADJ . Mode . (Wi th

    power ON , press th e TV/

    SAT and the CURSOR

    DOWN [q]button. The

    Service Menu is displayed.)

    2) Choose SER VICE i t em [1]

    o f I 2C ADJ . Mode . (Select

    CURSOR RIGHT [u]and

    the Vertical will collapses).

    3) Ad jus t any Sc reen VR.

    Screen VR shou ld be turned

    clockwise gradual ly unt i l

    that part icular color is

    barely v is ible.4) Repeat fo r the o ther two

    co lors .

    FOCUS ADJUSTMENT:

    1 ) Sho rt t he 2pi n sub-

    miniature connector on the

    C R T P W B ( TS) , to remove

    any co lor not being

    adjus ted and adjus t one

    co lor at a t ime. (The

    adjustment order of R, G

    and B is just an example.)

    2 ) Ad ju s t t he Fo cus VR f o r

    Red unt i l max imum Focus i s

    ach ieved .

    3 ) Repeat f o r B lue and Green.

    4 ) To Ret u rn t o Se r vi ce Menu ,

    p res s the CURSOR RIGHT

    [u] key on remote.

    CUT OFF and FOCU S ADJ USTM ENT DP-85 CH ASSIS

    R G B

    Screen VR

    Focus VR

    Screen VRs

    F VR

  • 8/14/2019 Dp 85 Train Pack

    59/112

    DP-85 CHASSIS

    DCU CROSS-HATCH PHASE SETTING ADJUSTM ENT PROCEDURE

    Adjustment Preparation:

    1 ) Cu t Of f adju s tmen t s hou l d

    be f in ished.

    2 ) V i deo Cont r ol : B ri gh tness

    90%, Cont ras t Max .

    Adjustmen t Procedure:

    1 ) R e ce i ve a n y NT SC s ig na l.

    2 ) S c re en F or m at is FULL

    3 ) P re s s a nd H ol d th e

    SERVICE ONLY sw i t ch on

    the def l ec t i on PW B.

    4 ) P re ss t he ANT key on the

    Remote, then press the

    EXIT key. (This i s the

    Phase adjus tment mode) .

    5 ) Ad ju s t da ta v a lue u si ng t he

    keys ind icated in the chart ,

    unt i l the data matc hes the

    values ind icated in the

    chart .

    Exiting Adjustment Mode:

    6) Press Help key on remote

    cont ro l .

    7) Press SWAP key TWICE to

    s tore the informat ion.

    8 ) W he n Gr ee n do ts ar e

    d isp layed, press the 8 key

    on remote.

    9) Pre ss the SERVICE ONLY

    swi tch to return to normal

    mode.

    SMOOTH Mode Adjustment

    Mode:

    10) Change the D i sp lay Fo rmat

    to SMOOTH/WIDE Mode.

    11 ) Repeat st eps 3 th rough 9

    for the SMOOTH/WIDE

    mode.

    PHASE MODE (FULL and SMOOTH/WIDE)Display Format

    ADJUST USING Address Data Value

  • 8/14/2019 Dp 85 Train Pack

    60/112

    DP-85 CHASSIS

    HORIZONTAL P OSITION COA RSE ADJ UST MENT PROCEDURE

    Adjustment Preparation:

    1 ) Cu t O f f ad ju stmen t

    should be f in ished.

    2) V ideo Cont ro l : Br ight -

    ness 90 %, Cont r a s t

    M a x .

    Adjustment Procedure

    NORMAL MODE:

    1 ) R ec e iv e a n y N T S C

    cross hair s ignal.

    2 ) S c reen Fo rma t i s NOR-

    M A L

    3 ) P re ss t he SERVICE

    ONLY sw i t ch on the

    def lec t ion PWB and

    disp lay the Dig i ta l Con-

    vergence Crosshatch

    pattern.

    4 ) Mark t he cen te r o f t he

    Dig ita l Convergen ce

    Crosshatch Pat te rnwi t h f inger and press

    the SERVICE ONLY

    i t h t t t

    of the Dig i ta l Cross-

    hatch pattern noted in

    step {4}.

    6 ) Wr it e dow n t he dat a

    value.

    7 ) E xi t fr om t he I2C

    M e n u .

    SMOOTH/WIDE Mode

    Adjustment:

    1 ) R e ce i ve an y N T S C

    cros shair s ignal.

    2 ) S c r een F ormat i s

    SMOOTH.

    3 ) P re ss t he SERVICE

    ONLY sw i t ch on the

    def lec t ion PWB and

    disp lay the Dig i ta l Con-

    vergence Crosshatch

    pattern.

    4 ) Mark t he cen te r o f t he

    Dig ita l Convergenc eCrosshatch Pat te rn

    wi t h f inger and press

    th SERVICE ONLY

    5) En te r the I2CBus al ign-

    ment menu and se lec t

    Item [9] HPOS-Sand

    adjust the data to the

    same va lue as the data

    value entered for the

    NORMALmode S tep{6} .

    6 ) P r es s t he MENUbut ton

    on remote to e x i t ser-

    v i ce menu mode.

  • 8/14/2019 Dp 85 Train Pack

    61/112

    DP-85 CHASSIS

    RAST ER TILT (Deflection Yoke) ADJ US TM EN T PROC EDURE

    Adjustment Preparation:

    1 ) The se t c an f a ce any

    direct ion.

    2 ) Re ce i ve t he C r o s s-

    Hatch S igna l

    3) VIDEO CONTROLS:

    Factory Preset .

    4) SCREEN FORMA T:

    shou ld be FULL mode.

    5 ) The l en s f o cu s s hou l d

    have been coarse ad-

    justed.

    6 ) The e l e c tr i cal f ocus

    shou ld have been

    coarse adjusted.

    7 ) The D igi t al Conve r-

    gence R A M shou ld be

    cleared.

    (Turn power off, p ress

    and h old the SERVICE

    ONLY switch, then

    pre ss th e POWER bu t -ton).

    The Serv i ce On ly

    i t h i th D

    Adjustment Procedure :

    GREEN:

    1 ) Ap p l y c ove r s t o the

    RED and BLUE l enses

    or shor t the 2P Sub

    Mi n i connector [TS] on

    each CRT P WB to p ro-

    duce on ly GREEN .

    2 ) T ur n t he Greende f lec-

    t ion yoke and adjust

    the TILT unti l the

    green is leve l . [ +/-

    2mm tolerance]. See

    diagram.

    RED:

    1 ) Remove cove r f rom

    REDC RT and a l ign

    RED w i th GREEN.

    2) [+/- 1mm tolerance

    when compared to

    Green]

    BLUE:

    1 ) Remove cove r f rom

    BLUEand cover the

    RED CRT. A l i gn BLUE

    w i th GREEN.

    2) [+/- 1mm tolerance

    when compared to

    Green]

    3) R E MO V E A LL C O V -

    ERS .

    4 ) Tu rn t he powe r o ff .

  • 8/14/2019 Dp 85 Train Pack

    62/112

    BEAM ALIGNMENT for DP-85 CHASSIS

    (WARNING: Remove all rings, watches and jewelry to avoid shock.)

    Preparation for adjustment:

    1 ) Ad jus t a t lea s t 3 0 m inu t es

    af ter turn ing on pow er

    sw i t ch .

    2 ) Ras ter inc l i nat ion , center-

    ing, horizontal and vert ical

    ampl i tudes and opt ica l fo -

    cus adjus tment should be

    comp le ted .

    3 ) B ri gh tn e ss : 9 0 %

    Cont ras t Max .

    4 ) Rece iv e c r o ss ha t ch s i gna l s,

    or dot pattern

    RA STE R TILT ad jus tment

    should be f in ished.

    5 ) SCREEN FORMAT s hou l d

    be FULL mode.

    Adjustment procedure:

    1) Green (G) tube beam a l i gn-

    ment adjus tment:

    Short -c i rcu i t 2P subminia-

    ture connector p lug p ins o f

    Red (R) and Blue (B) on the

    CRT boards and pro ject

    only Green (G).

    2 ) Pu t G reen (G ) tube beam

    al ignment magnet to the

    cance l s t a te as shown in

    Figure 1 .

    4 ) Turn Green (G) s t a t i c f o cus

    VR c l o ckwise a l l the way .

    5 ) Tu rn two Beam al i gnmen t

    magnet in any des i red d i-

    rect ion and move cross

    hatch center to pos i t ion

    found in s tep (3) .

    (See Figure 2 below ).

    6) I f image posi t i on does no t

    shi f t when Green s tat ic fo -

    cus VR is turned, adjus t-

    ment comp le te .

    7 ) If i mag e po si ti on d o es

    move, repeat s teps [2]

    through [6].

    8 ) C o nd u ct b e a m al ig nm en t

    for Red and Blue in the

    s ame way .

    9 ) R ed ( R ) f oc u s o n f oc u s

    pack .

    10 ) B lue (B) fo cus on fo cus

    pack .

    11 ) Upon comp le t ion of ad jus t -

    ment , p lace a smal l

    amount o f whi te paint on

    the beam al ignment mag-

    nets , to assure they don t

    mov e. (If avai lable).

    2 ) The Yoke T i l t , centering ,

    horizontal/vert ical ampl itude

    and opt ica l focus adjus t -

    ment s shou ld have been

    comp le ted .

    3 ) B r igh tness : 9 0%, Cont r as t :

    Max . .

    4 ) I nput a NTSC DOT s i gna l .

    Adjustments procedure:

    1 ) G reen CRT beam shape ad -

    just ment .

    2 ) Sho r t -c ir cu it 2P sub-m in i

    connectors on Red and Blue

    CR T PWB to p ro jec t on ly

    the Green beam.

    3 ) Tu rn t he g r een s t at i c f ocus

    VR fu l l y c lockw i se .

    4 ) Make t he dot a t the s cr een

    center a t rue c i rc le as

    s hown i n Figure 2 on page

    01-19, us ing the 4-Po le

    magnet shown in Figure 2

    bellow.

    5 ) A l s o ad ju s t t he Red and

    B lue CRT beam shapes ac-

    cord ing to the s teps (1) to

    (3).

    6 ) A f t e r t he ad jus tmen t is

  • 8/14/2019 Dp 85 Train Pack

    63/112

    DP-85 CHASSIS CENTERING MAGNET vs. BEAM FORM MAGNET

    NOTE:

    The Centering Magnet and Beam Form and Beam Alignment magnets are shown on the

    right to avoid confusion when adjusting.

    Figure 1 shows the Centering magnet. This magnet is normally made of metal and is

    located up against the back side of the yoke assembly.

    (Not down on the neck of the CRT)

    Figure 2 shows the Beam Form and Alignment magnet. This magnet is normally made of

    pl as ti c and is loca ted close to the CRT PWB on the nec k of th e CRT.

    PICTURE TUBE SIDE

    4 POLE BEAM SHAPE

    ADJUSTMENTTABS

    BEAM FORM & ALIGNMENT MAGNET

    CENTERING MAGNET

    Figure 1

  • 8/14/2019 Dp 85 Train Pack

    64/112

    RED, GREEN and BLUE CENTERING FOR THE DP-85 CH AS SIS

    Centering adjustment using theCentering Magnets.

    1) Display a Cross-Hair signal from

    an external generator.

    2) Contrast: Maximum Brightness:

    Center

    3) The focus adjustment should have

    been completed.4) The electrical focus should have

    been adjusted.

    5) Yoke Tilt should have been

    completed.

    6) The convergence DCU RA M

    should have been CL E A R E D .

    (With Power OFF, press andhold the Service Switch down,

    then press power. When pictureappears, press the ServiceSwitch again to bring up theDCU Crosshatch.)

    Adjustment procedure:1) Select the Green adjustment

    mode,Recallon the remote

    control. See Digital

    Convergence adjustmentprocedure.

    2) Apply the Digital convergence

    overlay.

    3) Press theMenubutton on the

    remote to turn off Red and Blue.

    4) Adjust the centering magnets for

    G on the back side of theDeflection Yoke and align the

    center of the G Crosshatch to the

    center of the overlay.

    5) Select Red adjustment Mode,

    0 on the remote control.

    6) Adjust the R centering magnet

    and align the center of R with the

    left centering offset mark on the

    overlay.7) Select Blue adjustment Mode,

    Input on the remote control.

    8) Adjust the B centering magnet

    and align the center of B with the

    Right centering offset mark on

    the overlay.

    Offset Measurements.

    The actual measurements for Red

    and Blue offset are as follows:

    Red is aligned 1 0 mm left of center

    Blue is aligned 3 0 mm right of

    center.

    Geometric

  • 8/14/2019 Dp 85 Train Pack

    65/112

    HORIZONTAL BL ANKING PHASE AD JUST MEN T D P-85 CHA SSIS

    Th i s ad j u s tmen t i s o n l y n e ce s -

    s a ry wh e n t h e 2H v i d e o PWB

    is repa i red o r rep la ced .

    Adjustment Preparation.

    1 ) V IDEO con tr o l : F ac to r y

    Preset .

    2 ) Beam Form adj . Compl e te .

    3 ) Rece i ve any NTSC s i gna l ,

    resolution chart would be

    best.

    Adjustment procedure:

    1) Go to I2 C Serv ice Adj .

    mode . (Press the TV/SAT

    and Channel Down button

    together to display Service

    Adj . Mo de .)

    2 ) C h oo se i t em [7] (HSIZE-F)

    w i th the remote up/down

    keys , and NOTE the current

    data value.Reduce to mini -

    m um .

    3 ) D i sp l ay o n l y G reen by

    short ing the sub mini 2p in

    connecto r on the Red and

    B l ue CRT PWB.

    4 ) S e le c t i t em [3] (HBLKPH)

    w i th the remote up/down

    keys .

    5) Adjust unt i l l2 is equal w i th

    l1. (See figure below).

    6 ) C h oo se it e m[7](HSIZE-F)

    wi th remote up/down ke ys .

    7 ) R e tu rn i tem [7] data va lue

    with the one noted in s tep

    (2) o f Adjus tment Proce-

    dure.

    FULL MODE NTSC

    Note: Only this side moves with adjustment.

  • 8/14/2019 Dp 85 Train Pack

    66/112

    HORIZONTAL & V ERTICAL SIZE ADJUS TME NT PROCEDURE DP-85 C HASSIS

    VERTIC AL SIZE:

    (Display Mode FULL or

    SM OO TH/WIDE as Depicted)

    1) Insta ll t he cor rec t Over lay

    dependant upon the Dis -

    p lay Mod e being adjus ted.

    2 ) I nput any NTSC S i gna l.

    3 ) D ig it al Co nv er gen ce R A M

    should be c leared. With

    Power Of f , press and ho ld

    the Service Only Switchon

    the Def l ec ti on PW B, then

    press Power. (See Page 0 8-

    25) .

    4 ) P roj e ct o nl y the Green

    raster.

    5 ) P re ss t he EXITbut ton on

    remote cont ro l 5 t imes to

    exi t DCAM and acc es s

    turner v ideo.

    6) En ter I2C Service Mode and

    choos e Item [8] (VSIZ-F)

    FOR SMOOTH/WIDE MODE

    [ Smo o t h /W i d e s e l e c t It em

    [1 3 ] (VS IZ -S )]

    6 ) Ad ju s t dat a v a l ue u s ing l ef t

    and r ight cursor on remote

    cont ro l unt i l ras ter matches

    the top and bot tom mark

    on the over lay .

    7 ) P re ss t he MENUkey on

    remote cont ro l to ex i t Ser-

    v i ce Menu.

    HORIZONTAL SIZE:

    (Display Mode FULL or

    SM OO TH/WIDE as Depicted)

    1) Enter I2C Service Mode and

    choose Item [7] (HSIZ-F)

    FOR SMOOTH/WIDE MODE

    Smoo t h /W i d e s e l e c t It em

    [1 2 ] (HS IZ -S )

    2 ) Ad ju s t dat a v a lue u s ing l ef t

    and r ight cursor unt i l the

    5th l ine f rom center

    matches the l ines ind icated

    on the lef t and r ight hand

    s ide o f the over lay .

    3 ) P re ss t he MENU key on

    remote cont ro l to ex i t Ser-

    v i ce Menu.

    NOTE: Ce n t e r i n g m a g n e t ma y

    be mov ed t o f a c i l i t a t e .

    D i s t a n c e i s im p o r t a n t , n o t c e n -

    te r i ng .

    NOTE : T h e r e a r e tw o d i f f e r en t

    o ve r l a y s u sed du r i n g t h i s p ro c -

    ess .

    Alternate Method:

    Ad ju st Ho ri zo nt al an d Ve rt ical

    Size unti l the size matches the

    chart below.

    VERTICAL Full Mode Smooth Mode HORIZONTAL Full Mode Smooth Mode

    Size of ScreenDistance of l Distance of l Size of Screen Distance of l Distance of l

  • 8/14/2019 Dp 85 Train Pack

    67/112

  • 8/14/2019 Dp 85 Train Pack

    68/112

    SIDE PIN DISTORTION ADJ UST ME NT DP-85 CH AS SIS

    Adjustment Preparation.

    1 ) V IDEO con t ro l : Fac t o ry

    Preset .

    2 ) SIDE PIN ad justment shou ld

    be f in ished. .

    3 ) D ig i ta l C on v er g en c e R A M

    should be c leared. With

    Power Of f , press and ho ld

    the Service Only Switchon

    the Def l ec ti on PWB , then

    press Power. (See Page 0 8-

    25) .

    4 ) D i sp l ay o n l y Green by s e -

    lect ing Green adj . Mode,

    US ER, and then press ing

    the MENU key to turn o f f

    Red and Blue.

    5 ) P re ss t he EXITbut ton on

    remote cont ro l 5 t imes to

    ex it DCAM and ac ces s

    turner v ideo.

    Adjustment procedure FULL

    MODE:

    1) Rece ive any NTSC s igna l

    and screen format is set to

    FULL mode.

    2) Go to I2 C Serv ice Adj .

    mode . (Press the TV/SAT

    and Channel Down butt on

    together to display Service

    Adj . Mo de .)

    3 ) C h oo se i te m [5](SPIN-F)

    w i th the remote up/down

    keys .

    4 ) Ad jus t Si de Pi n a s s hown .

    5 ) P re ss t he MENUkey on

    remote to ex i t Serv ice Ad-

    just ment Mode.

    Adjustmen t procedure

    SMOOTH MODE:

    1) Rece ive any NTS C s igna l

    and screen format is set to

    SM O O T H m o d e .

    2) Go to I2 C Serv ice Adj .

    mode . (Press the TV/SAT

    and Channel Down butt on

    together to display Service

    Adj . Mo de. )

    3 ) C h oo se i te m [10](SPIN-S)

    w i th the remote up/down

    keys .

    4 ) Ad jus t Si de Pi n a s s hown .

    5 ) E x it Se r v ice Mode by pr e s s-

    ing the ME NU key .

    6 ) P o w e r of f t o e xi t D C U

    cleared mode.

  • 8/14/2019 Dp 85 Train Pack

    69/112

    BEAM FORM ADJU STME NT for the DP-85 C HASSIS

    BEAM FORM

    Preparation for adjustment

    1) IMPORTANT : Sc re e n f o r -

    ma t s h o u l d b e NORMAL .

    2 ) The beam a l ignmen t s hou l d

    have been completed.

    2 ) The Yoke T i l t , centering ,

    hor izonta l/vert ica l ampl i tude

    and opt ica l focus adjus t -

    ment s shou ld have been

    comp le ted .

    3 ) B r igh tness : 9 0%, Cont r as t :

    Max . .

    4 ) I nput a NTSC DOT s i gna l .

    Adjustmen ts procedu re:

    1 ) G reen CRT beam shape ad-

    just ment .

    2 ) Sho r t -c i rcu i t 2P sub-m in i

    connecto rs on Red and B lue

    CR T PWB to p ro jec t on ly

    the Green beam.

    3 ) Tu rn the g r een s t a ti c f o cus

    VR fu l l y c lockw i se .

    4 ) Mak e t he dot a t the sc r een

    center a t rue c i rc le as

    s hown i n Figure 2, us ing

    the 4-Po le magnet shown in

    Figure 1 .

    5 ) A l s o ad jus t the Red and

    B lue CRT beam shapes ac-

    cord ing to the s teps (1) to

    (3).

    6 ) A f t e r t he ad jus tmen t is

    completed, return R, G and

    B s tat ic VRs to the Best Fo-

    cus po int .

    TRUE C IRCLE

    PICTURE TUBE SIDE

    ADJUSTMENTTABS

    BEAM ALIGNMENT AND FORM MAGNETS

  • 8/14/2019 Dp 85 Train Pack

    70/112

    OPTICAL S YSTEM ADJUST MENTS DP-85 CHA SSIS

    Focus adjustment

    DP-8X Series Chassis:

    Preparation for adjustment

    1 ) Rece iv e t he C ros s-ha t ch

    pattern s ignal.

    2 ) The elec t r i ca l fo cus ad jus t-

    ment shou ld have been

    comp le ted .

    3 ) Def l ec ti on Yoke ti l t shou ld

    have been adjus ted.

    4 ) B r ig ht n es s = 5 0 %

    Con t r a st = 60 % t o 70%

    Adjustment procedure

    4 ) Shor t th e 2 pi n sub-

    miniature connector on the

    CR T P .W.B. TS , t o p roduce

    only the co lor being ad-

    justed and adjust one at a

    t ime. (The adjus tment order

    o f R, G and B is jus t an ex-

    ample.)

    2) (See Fig. 1) Loosen the f ix -

    ing screw on the lens as-

    sembly so that the lens cy l -

    inder can be turned. (Be

    carefu l not to loosen the

    screw too much, as th i s

    may cause movement o f

    the lens cy l inder when

    t ightening.) 3 ) Ro ta t e t he cy l i nde r back

    and forth to obta in the best

    focus po int , whi le observ-

    ing the Cross-Hatch.

    (Observe the center o f the

    screen) .

    Hint: Located just below

    the screen are the two cen-

    ter speakers. These speak-

    ers are mounted on two

    wooden panels. Remove

    the panels to allow access

    to the focus rings on the

    Lenses.

    4) A f te r comp le t ing op t i ca l fo -

    cus , t ighten the f ix ing

    screw s fo r each l ens .

    5 ) When ad ju st i ng t he Green

    Opt ica l focus , be very car e-

    fu l . Green is the most domi-

    nant o f the co lor guns and

    any error wi l l be eas i ly

    seen.

    6 ) Repeat E lec t ri ca l Focus i f

    necessary .

    FIXING SCREW

  • 8/14/2019 Dp 85 Train Pack

    71/112

    DP-85 CHASSIS

    BLUE DEFOCUS ADJUS TMEN T PROCEDURE

    Adjustment Preparation:

    1 ) V i deo Con tr o l: B r igh tness

    90%, Cont ras t Max .

    2 ) D y na m ic F oc u s ch e ck

    should be f in ished.

    3 ) S C R EE N F OR M A T sh ou ld

    be FULL mode.

    Adjustment Procedure

    NORMAL MODE:

    1 ) R e ce i ve an y N T SC c r os s-

    hatch s ignal .

    2 ) S c re en F or m at is FULL

    3 ) T ur n t he B FOCUS VR ful ly

    c l o ckw i s e .

    4 ) A d j us t BL UE d e f oc u s a c -

    cord ing to the fo l lowing

    speci f i cat ions .

    1mm on each side equaling

    2mm tot a l .

    See figure.

    Blue Defocus Sticking Out

    Center of Blue crosshatch line

    R G B

    R G B

    Screen VR

    Focus VR

    FOCUS PACK

    Blue Focus VR on

    FOCUS PACK

  • 8/14/2019 Dp 85 Train Pack

    72/112

    AD J USTING THE RED, GREEN AND BLUE WHITE BALANCE AND TRACKING

    for DP-85 Chassis

    No te : Wh en Ve r t i c a l i s co l l apsed , make ad j us tmen t s qu i c k l y because the image can bu r n on the CRTs phospho r s .

    White balance adjustment

    1) Screen adjustment

    2) High brightness white bal-

    ance

    3) Low brightness white bal-

    ance

    Adjustment VRs:Screen adjustment VRs on Focus

    Block

    Drive adjustment VRs on CRT P.

    W.B.

    Red Drive = R829R

    Green Drive = R879GPreparation for adjustment

    1 ) S t a rt ad ju stmen t 20 m in -

    utes or more af ter thepower is turned on.

    2 ) Tu rn t he b r igh tness and

    black level OSD to mi ni -

    mum by remote cont ro l .

    3 ) Rece ive a tuner s igna l , ( any

    channel , B/W would be

    best).

    4 ) Se t t he d r i v e adju stmen t

    V R s (Red R8 2 9 R and GreenR8 79 G) to the i r mechan i ca l

    centers .

    Numbe r [1] of I2 C A D J .

    Mode . (Select ON by Cur-

    sor Right and the Vertical

    will collapses).

    3 ) G radua ll y t u rn t he s c r een

    adjus tmen t VR s ( red, green,

    b lue) c lockwise and set

    them where the red, green

    and b lue l ines are equal and

    just barely vi s ible.

    4 ) Re t urn Se r vi ce i tem on I2 C

    A D J to Of f by Cursor Right.

    Numbe r [1] .

    Ad just the Sub Br ightness

    Numbe r [2]SUBBRT us ing

    I2 C Bus a l ignment proce-

    dure so only the s l ightes t

    whi te port ions o f the ras ter

    can be seen.

    Co n t i n u e d o n Ne x t P ag e

    5 ) Input a g ray s cal e si gna l

    Projection Front View

    R G B

    R G B

    Screen VR

    Focus VR

    FOCUS PACK

    RED CRT GREEN CRT BLUE CRT

    Screen VRs

    Focus VRs

  • 8/14/2019 Dp 85 Train Pack

    73/112

    AD J USTING THE RED, GREEN AND BLUE WHITE BALANCE AND TRACKING

    for DP-85 Chassis

    No te : Wh en Ve r t i c a l i s co l l apsed , make ad j us tmen t s qu i c k l y because the image can bu r n on th e CRTs phosp ho r s .

    into any V ideo input and

    select that input us ing the

    INPUT but ton on the re-

    mote or f ront cont ro l

    panel .

    6 ) T ur n th e Br i gh tn es s a nd

    Cont ras t OSD a l l t he wayup.

    7 ) M ak e th e wh i te s a s wh i te

    as poss ib le us ing the dr ive

    adjus tment VRs ( red,

    green).

    8 ) S e t t he Br ig h tn e ss and

    Contras t to minimum.

    9 ) A d ju st th e l o w b r ig h tn e ss

    areas to b lack and whi te,

    us ing screen adjus tmentV R s (r ed, gr een, blue).

    10 ) Check the h igh b r ightness

    whi tes again. I f not OK,

    repeat s teps 6 through 9.

    11) Press the MENU key onremote to Ex i t Serv ice

    M enu .

    SUB BRIGHTNESS ADJUSTMENT FOR THE DP-85 CH AS SIS

    ALTERNATE METHOD

    W Y CY G MG R BL

    A7 A6 A5 A4 A3 A2 A1

    75%

    B

    D

    Q I W 100% BLK

    The background is set to black.perform the adjustment without

    observing the boundary parts.

    The background is set to

    lighter black.

  • 8/14/2019 Dp 85 Train Pack

    74/112

    DP-85 SERIES CHASSIS

    HORIZONTAL POSITION FINE ADJUSTMENT PROCEDURE

    Adjustment Preparation:

    1 ) V i deo Con tr o l: B r igh tness

    90%, C