Double Column Machining Centers - Premium CNC Metal ... · History of Okuma double column machining...

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Double Column Machining Centers

Transcript of Double Column Machining Centers - Premium CNC Metal ... · History of Okuma double column machining...

Double Column Machining Centers

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In 1964 Okuma introduced the first double-column machining

center. In the almost 50 years since then, we have shipped

over 8,000 units into a wide range of industrial markets. We

have earned the trust of manufacturers and built a solid

reputation of quality, reliability and service.

Okuma’s “total responsibility approach” combines electrical,

mechanical and control technology, high product quality,

machining know-how and ease-of-use. This provides high-

rigidity, high accuracy and a product line that our customers

can count on.

Okuma stays ahead of other machine tool manufacturers with

a consistent approach to the art of manufacturing, employing

“Only One” technologies to produce a full line of double-

column machining centers for nearly any large part

application.

Testament to trust

Expand your expectationsOkuma double column machining. A really big idea whose time has come.

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Photos in this brochure may include optional equipment.

Okuma double column machining centers provide the stability and power required to deliver supersized precision. That’s why detail-oriented industries such as aerospace, electronics, and automotive rely on Okuma to generate accurately machined parts, time and again.

Big Time Production

High rigidity, high output High performance, high accuracy

Linear motor drive, high speed Space-saving, high-speed vertical Quill type vertical

Superior cost performance, multifunctional

Space-saving,superior cost performance

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1964 1970 1972 1974 19911977 1978 1983 1994 1997 2001 2004 2006 2007 2008 2011 2012

Our history of technology development and delivery performance tell the story of quality and reliability

Four keys to the art of manufacturingOkuma’s approach to the art of manufacturing is to provide customers with

high quality, high accuracy products that cannot be matched by others.

This is where we earn customers’ trust, and it is the reason we have the

support of so many.

MCR-BII[5-sided]

■History of Okuma double column machining centers

First die manufacturing system (DMS) withTM-APT-GM auto programmingsystem

JP-type NC boring face milling machines

MCV MCV-A MCV-AII

MCM [5-sided applications]

MCR for 5-sided applications with auto head changers

Okuma's first CNC (OSP 2000) used on the MDB-N

MCR-H high speed machine with linear drive system

Thermo-Friendly Concept for double-column machining centers

MCR-BIII[5-sided]

MCR-A[5-sided]

MCR-A5C[5-sided]

MCR-C[5-sided]

MCR-A5CII[5-sided]

Total shipments of double columns reached 6,000

K5 factory at Kani Plant completed, and with K4 factory achieves start-to-finish production of double columns

Since first introducing Okuma double column machining centers in 1964, we have shipped more than

8,000 units. Today, Okuma boasts a 50%* share of the double-column machining center market.

In the die/mold machining market, our share exceeds 60%*. We will continue to respond to the

confidence shown by customers with double-column machining centers that help them achieve their

ideal form of machining. * Orders received by Japan Machine Tool Builders’ Association members.

Okuma builds the complete package—from machines to controls, motors, and encodersTotal responsibility

Designed for optimum rigidity and higher machining accuracy

Quality engineered production processes

Providing the highest machining accuracy and productivity to customersOkuma’s “Only One” technology

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The elevating crossrail has sufficient length and a structure for accuracy and long life with no "snaking" movement.

Double-column construction with square columns maintains good rigidity with respect to vertical loads, horizontal loads, and torsion for heavy-duty cutting with high accuracy.

Square column double-column construction

Spindlehead (ram saddle) guideway

Roller guide system for table guide

Crossrail clamp

Elevating crossrail guideway

Powerful clamping device in which the lever principle is applied to the crossrail clamp.

The spindlehead guide has a wide, highly rigid rectangular cross section, and is supported by a deadweight balancer via rollers on the crossrail. This gives high speed, high accuracy movements and high quality machined surfaces.

The weight of the table and workpiece is supported with roller bearings on hardened and ground surfaces. Movement is not affected by weight changes from heavy workpiece loads, enabling light, smooth movements and accurate positioning. Layout includes the drive system (ball screw) in the table center with a narrow width between the center guides, to achieve outstanding linear motion straightness and long-term stability.

Solid performance achieved byadvanced structural designs

Saddle guideway

Elevating crossrail guideway

Crossrail clamp

Roller guideway

Table

Bed

Crossrail RollerSaddle

Ram Deadweight balancer

Spring

Narrow width between the center guides

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The elevating crossrail has sufficient length and a structure for accuracy and long life with no "snaking" movement.

Double-column construction with square columns maintains good rigidity with respect to vertical loads, horizontal loads, and torsion for heavy-duty cutting with high accuracy.

Square column double-column construction

Spindlehead (ram saddle) guideway

Roller guide system for table guide

Crossrail clamp

Elevating crossrail guideway

Powerful clamping device in which the lever principle is applied to the crossrail clamp.

The spindlehead guide has a wide, highly rigid rectangular cross section, and is supported by a deadweight balancer via rollers on the crossrail. This gives high speed, high accuracy movements and high quality machined surfaces.

The weight of the table and workpiece is supported with roller bearings on hardened and ground surfaces. Movement is not affected by weight changes from heavy workpiece loads, enabling light, smooth movements and accurate positioning. Layout includes the drive system (ball screw) in the table center with a narrow width between the center guides, to achieve outstanding linear motion straightness and long-term stability.

Solid performance achieved byadvanced structural designs

Saddle guideway

Elevating crossrail guideway

Crossrail clamp

Roller guideway

Table

Bed

Crossrail RollerSaddle

Ram Deadweight balancer

Spring

Narrow width between the center guides

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■B-/C-axis universal index head

■Extension head

■90º angular head

Full array of headsAll types of cutting in all types of shapes can be machined by changing the wide array of heads.

Many different processes can be performed in auto operation with the auto tool changer (ATC) and auto head changer (AAC).

Automation for highly productive and flexible performance

Smaller and faster AAC

Completely automate machining of multiple sides with a variety of heads that mount automatically and accept ATC.

Fast NC-ATC

One arm performs the changes for both the horizontal and vertical spindles. The next tool to be used, regardless of the spindle location, is brought to the standby position during cutting. This simultaneous operation greatly reduces tool-to-tool time. ATC is available for 30°angular

heads and universal index heads (B/C axis) in addition to extension heads and 90° angular heads.

Extension head tool change 90º angular head tool change Universal index head tool change

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90ºB-axis swing

range175

ø220

240

415

267 15

0

450

180 270

ø220

250

Various applications for higher productivity and comfortable operation

● Hinged full-length chip conveyors +collection conveyor

● Hinged half-length chip conveyors +chip bucket

● Full-length gutter system + chip pan

■Examples of chip conveyor placement

Chip panCollection conveyor Chip bucket

Table-side conveyorsTable-side conveyorsTrough Trough

Machine Machine Machine

■Common collection conveyorsType

Shape

Hinge Scraper Magnet scraper Hinge + scraper (with drum filter)

Full-enclosure shielding(w/o ceiling)

100-tool ATC magazineSide-shuttle 2-pallet APC

■These and other options available*1

Table-side conveyor

Collection conveyor

*1. See separate product brochures for detailed descriptions and specifications.

Magnet

* Conveyor flow direction (rear), off-machine conveyor flow direction (operator or magazine side), chip coolant tank position, and other factors can be considered to meet space requirements.

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Xaxis

Yaxis

Zaxis

Sensor information Spindle operation information

Calculation

Dimensional compensationcommand

From theory to effective machine applicationsOkuma’s Intelligent Technology

● Integrated machine design and control technologyThe Thermo-Friendly Concept plays a principal role in our machine design. With simple machine designs and construction that equalize ambient temperatures, deformation is predictable, and complex torsion or tilting is controlled. Moreover, highly accurate compensation technology (Okuma control [OSP] award winning innovation) effectively responds to deformation caused by changes in room temperature, frequent spindle speed changes, and non-coolant cutting.With the Thermo-Friendly Concept (Manageable Deformation—Accurately Controlled), Okuma products provide unrivaled dimensional stability.

Thermo-Friendly Concept

• Thermo Active Stabilizer––Spindle (TAS-S)Thermal deformation from spindle rotation controlled with high accuracy.

• Thermo Active Stabilizer––Table (TAS-T)Control of deformation from thermal expansion of table.

Thermo-Friendly Concept

• Thermo Active Stabilizer––Spindle (TAS-S) • Thermo Active Stabilizer––Construction for large

machines (TAS-C2)

The machine is optimally controlled to maintainmachining accuracies even when ambient temperatures change.

Thermo-Friendly Premium Specs

• “Manageable” thermal deformation construction (controlled vertical thermal growth without tilting)

• Thermo Active Stabilizer––Table (TAS-T)

TAS-S : Thermo Active Stabilizer––Spindle

TAS-T : Thermo Active Stabilizer––Table

TAS-C2 : Construction (TAS-C) + TAS-T

TAS-C : Thermo Active Stabilizer––Construction

Spindle

Ram

Coolant

00

0-10

10

0-10

10

0-10

10

5 10 15

μm

min

-1D

efor

mat

ion

Sp

ind

le s

pee

d

Operation h

■Actual results with TAS-S (30º angular head, 30,000 min-1)

30,000 30,000 30,000 30,000 30,000

10,000 5,000 2,000

X axis

Y axis

Z axis

With Thermo-Friendly Premium

Must find origin every time before machining multi-quantity parts (misalignment from workpiece origin:100 μm)

Previous machine

● Example of parts machiningResult

Confirmation only OK!(misalignment from workpiece origin: 20 μm)Huge reduction in zero offsets

Workpiece No. 2Workpiece No. 1

Machine table

Environmental economic benefits ofOkuma’s Thermo-Friendly Concept

In environments with normal temperature changes, machining accuracies equivalent to those in temperature-controlled rooms are achieved. As long as the operator is comfortable, there is no need for air conditioning to ensure accuracy.

■Amount of energy consumed for temperature-controlled room

Savings of approximately 43,400 kWh(*1)

Prevents CO2 emissions equivalent to about 24,300 beech trees per year

Ecology & Economy

*1. Calculations are examples only, and may differ from actual circumstances. Temperature-controlled room capacity: 30 m x 15 m x H8 m ±0.5ºC*2. Monozukuri: Making things –– better than ever

Thermo-Friendly Concept

Energy-saving function Energy-saving technology

Machines and technology to achieve eco-friendly "monozukuri"*2

NC unit power consumption (%)

0

20

40

60

80

100

120(%)

136%

100%

43%

OSP ofthe 1990s

OSP of the 2000s

OSP-P300

Power consumption

(compared to previous Okuma machine)Reduced 60%

●Allowing operators to focus on making partsNC controller (OSP) with 3D model data of machine components –– workpiece, tool, fixture, head –– performs real time simulation just ahead of actual machine movements. It checks for interference or collisions, and stops the machine movement immediately before collision. Machinists (novice or pro) will benefit from reduced setup and trial cycle times, and the confidence to focus on making parts.

Collision Avoidance System

●Maximizing machine tool performanceBased on the chatter noise captured by the microphone, Machining Navi displays a number of optimal spindle speed possibilities on the screen. The operator can change to the indicated spindle speed with a single touch and immediately confirm the result.

Machining Navi M-g

Chatter noise displayed

One of the proposed spindle speeds is selected and confirmed with a single touch

The touch sensor screen pops up from the tool registration screen. Tool compensation values are set while looking at a guidance message.

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2.0μm 2.0μm

Satisfaction from complete control of a machine tool

■Setup operations

■Trial/continuous cuts■Programming ■Tool preparations

As a “machine & control” builder, Okuma makes further strides in machine tool manufacturing with

this superb, control featuring “Easy Operation”. Okuma took a close look at the way machinists

actually operate machine tools, to help them create smoother and more effective ways of producing

parts. Novice operators as well as professional machinists get complete control—and satisfaction.

Moreover, what you want to see and do conveniently come together in a “single-mode operation”.

First, select one of three operation screens. Then simply touch the screen or press a function key to

see and do your job.

With spreadsheet simplicity —tool offsets, tilt, shape, life, etc—all the tool data required to cut a part can be registered here.Since the registered tool data is also used by Okuma auto programming (Advanced One-Touch IGF) and a collision check function (Collision Avoidance System), this screen will complete the entire registering process.

Okuma’s CNC OSP-P300M

Easy tool registration

The Okuma OSP Control is essentially the “mechatronic” solution for tough machine shop requirements

PFC Projection Flat Control

Lost motion and backlash from axis reverse movements occur at various speed levels.PCF II dynamically flattens out spikes when circular quadrants switch.

Fast contouring Super-NURBS

With the latest development (Sculptured Surface Adaptive Acceleration Control), a variety of free forms can be machined to high accuracy and quality by this fast CNC function.

■Before

■Super-NURBS

Shaping feedrates much faster

Position

Position

Feed

rate

Feed

rate

Much faster acceleration

Feed axis bending compensation

Bending is caused by expansion/contraction and torsion of the drive system. Unevenness from reciprocating movement can be minimized by compensating for bending produced during acceleration and deceleration. This is particularly effective in die/mold machining.

Technology that combines machine and control to give high-speed, high-accuracy machining

+Y

+X

+Y

+X

Projection: 8.1 1.4 μm

Previous control

ø100 mm, feedrate: 8,000 mm/min

With PFC II

G44 X Y Z I J K D

Previous control Bending compensationapplicable

When it is difficult to program feedrates for die-making and you need different feedrates for specific cutting patterns, you can simply program using feedrate numbers. Choose either the rotary switch or the keyboard type F1 parameters.

Parameter F1 digit

Set 3-dimensional tool offsets by commanding the I, J, and K offset directions with the coordinates.

Resume cutting either from the beginning or midway into a desired block.

3-D tool compensation Mid-block restart

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Okuma's lineup of double-column machining centers

2,600 x 2,000 x 800

5,000 x 2,000 x 450

5,000 x 3,700 x 800

12,200 x 4,100 x 800

12,000 x 4,200 x 800

12,200 x 4,200 x 1,050

8,000 x 3,500 x 650

45 kW

30 kW

26 kW

26 kW

26 kW

26 kW

22 kW

With head changers[5-sided applications]

Double-columnmachining centers

(top surface machining)

High function, high accuracy

High rigidity, high output

Cost performance, multifunction

Space-saving, cost performance

Linear motor drive, high speed

Quill type

Space-saving, high speed

Max axis travels (X-Y-Z) Spindle motor output

Double-column machining center [5-sided applications]

Table length4,000 to 12,000

Table width2,000 to 3,000

Ram vertical 1,050

Elevating crossrail1,000, 1,200

A high power machine for 5-sided applications for machining of large parts that demand high accuracies.High output, powerful double-column machining center that increases productivity in high accuracy machining of 5-sided, large parts for heavy industry.

Distance from table to spindle nose1,650 to 1,850

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Okuma's lineup of double-column machining centers

2,600 x 2,000 x 800

5,000 x 2,000 x 450

5,000 x 3,700 x 800

12,200 x 4,100 x 800

12,000 x 4,200 x 800

12,200 x 4,200 x 1,050

8,000 x 3,500 x 650

45 kW

30 kW

26 kW

26 kW

26 kW

26 kW

22 kW

With head changers[5-sided applications]

Double-columnmachining centers

(top surface machining)

High function, high accuracy

High rigidity, high output

Cost performance, multifunction

Space-saving, cost performance

Linear motor drive, high speed

Quill type

Space-saving, high speed

Max axis travels (X-Y-Z) Spindle motor output

Double-column machining center [5-sided applications]

Table length4,000 to 12,000

Table width2,000 to 3,000

Ram vertical 1,050

Elevating crossrail1,000, 1,200

A high power machine for 5-sided applications for machining of large parts that demand high accuracies.High output, powerful double-column machining center that increases productivity in high accuracy machining of 5-sided, large parts for heavy industry.

Distance from table to spindle nose1,650 to 1,850

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Double-column machining center [5-sided applications]

Machine for 5-sided applications with true multi-functionality and cost performance that combines high functionality and economyHigh value-added production of general machine parts in many different kinds of machining with a wide array of heads

Double-column machining center [5-sided applications]

This large high-tech machine features a powerful square-ram spindle with a wide selection of heads available for fully automatic 5-sided applications.Offering top-class operations in heavy-duty cutting of large components as well asstate-of-the-art quality for die/mold applications

Table length2,800 to 11,800

Table width1,500 to 3,000

Ram vertical 800

Elevating crossrail700 to 1,300

Distance from table to spindle nose1,350 to 1,850

Table length3,000 to 7,800

Table width1,500 to 2,500

Ram vertical 650

Elevating crossrail700 to 1,300

Distance from table to spindle nose1,350 to 1,950

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Table length3,800, 4,800

Table width2,000, 2,500

Ram vertical 800

Elevating crossrail1,000, 1,300

Distance from table to spindle nose

1,550, 1,750

Table length3,000 to 12,000 Distance from table

to spindle nose1,450 to 1,850

Table width1,500 to 3,000

Ram vertical800

Elevating crossrail800 to 1,200

Double-column machining center [5-sided applications]

High speed, high accuracy 5-sided machining applications with linear motor take performance to the next dimensionBreaking through to a new machining dimension with high speed cutting feed using Okuma-developed linear motors on the X and Y axes, and outstanding thermal stability

Double-column machining center [5-sided applications]

Agile and highly efficient with 2-station AACA compact machine for cost-effective 5-sided applicationsCan also be extended to a 4-station AAC model, still compact, with quicker load/unload times for more productive machining of general machine components.

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Double-column machining centerDouble-column machining center

Quill-type double-column machining center with light, comfortable operabilityThe best machine for highly efficient machining of medium size general machine parts Streamlines production from powerful heavy-duty cutting to high speed finishing

Fixed crossrail and 800 mm Z axis travel Space-saving, high speed double-column machining centerHigh-speed, high-accuracy machining of medium-sized and large dies/molds and parts High-speed spindle and long Z-axis travel also handles shapes with large height changes

Table length1,800 to 5,000

Table width1,200, 1,500

Quill vertical 450

Elevating crossrail1,000, 1,150

Distance from table to spindle nose1,360 to 1,510

Table lengths1,500, 2,000

Table width2,000

Ram vertical 800

Distance from table to spindle nose

300 to 1,100

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4,200 to 12,200

3,200 to 4,200

1,050 [1,250]

1,000, 1,200

2,650 to 3,650

1,650 to 1,850

[1,550 to 1,750] *1

2,000 × 4,000 to

3,000 × 12,000

22,000 to 66,000

24H7 × 11, 13, 15

(Center 200)

850 to 950

X-Y: 24, Z: 15

(X-Y: 24*2, Z: 15) *3

(X: 20, Y: 24*2, Z: 15) *4

1 to 10,000

3,000

MAS BT50

MAS 2

50

[80, 100, 120, 180]

W/ adjacent tools: ø135

W/o adjacent tools: ø264

600

25

Fixed address

3,000 to 12,000

2,700 to 4,200

800 [1,000]

700 to 1,300

2,050 to 3,550

1,350 to 1,850

[1,250 to 1,750] *1

1,500 × 2,800 to

3,000 × 11,800

12,000 to 72,600

24H7 × 9 to 15

(Center 200)

800 to 950

X: 15, Y: 20*10, Z: 15

1 to 10,000

3,000

MAS BT50

MAS 2

32*11

[50, 72, 100, 120, 180]

W/ adjacent tools: ø135

W/o adjacent tools: ø230

400

25

Fixed address

3,200 to 8,000

2,500 to 3,500

650 [800]

700 to 1,300

2,050 to 3,050

1,350 to 1,950

[1,250 to 1,850] *1

1,500 × 3,000 to

2,500 × 7,800

10,000 to 35,000

20H7 × 11 to 24H7 × 13

(Center 140, 200)

750 to 850

X-Y: 20, Z: 10

1 to 10,000

1,000

MAS BT50

MAS 2

32

[50, 72, 100, 120, 180]

W/ adjacent tools: ø135

W/o adjacent tools: ø230

400

25

Fixed address

24

MCR-B MCR-AMCR-C MCR-A5C MCR-H MCR-AF MCV-A

3,200 to 12,200

2,600 to 4,100

800

800 to 1,200

2,150 to 3,650

1,450 to 1,850

[1,350 to 1,750] *1

1,500 × 3,000 to

3,000 × 12,000

12,000 to 66,000

20H7 × 11 to 24H7 × 15

(Center 140, 200)

850 to 950

X: 30, Y: 32, Z: 20

(X: 30, Y: 32*2, Z: 20) *20

(X: 20, Y: 32*2, Z: 20) *21

(X: 30, Y: 30*2, Z: 20) *22

(X: 20, Y: 30*2, Z: 20) *23

1 to 10,000

3,000

MAS BT50

MAS 2

50

[80, 100, 120, 180]

W/ adjacent tools: ø135

W/o adjacent tools: ø230

400

25

Fixed address

4,000, 5,000

3,200, 3,700

800

1,000, 1,300

2,550, 3,050

1,550, 1,750

2,000 × 3,800,

2,500 × 4,800

22,000, 33,000

24H7 × 11, 13

(Center 200)

1,020, 1,070

X-Y: 30, Z: 15

X-Y: 1 to 30,000, Z: 1 to 15,000

5,000

MAS BT50

MAS 2

50

[32, 72, 100, 120, 180]

W/ adjacent tools: ø135

W/o adjacent tools: ø230

400

25

Fixed address

2,600

1,500, 2,000

800

2,600

1,100

[1,000*29]

2,000 × 1,500,

2,000 × 2,000

10,000

20H7 × 9, 11

(Center 200)

850

X-Y: 20, Z: 10

1 to 10,000

MAS BT50 [MAS BT50*29, MAS BT40*30, HSK-A63*31*32]

MAS 2*33

24

[32*30*31*32, 48*30*31*32, 50*34, 72*34, 100*34]

W/ adjacent tools: ø125*34 [ø135*35, ø90*30*31*32]

W/o adjacent tools: ø230*34 [ø125*30*31*32]

400

25*34 [8*30*31*32]

Fixed address*34 [random memory*30*31*32]

2,000 to 5,000

1,600, 2,000

450 (Quill vertical)

1,000, 1,150

1,650, 2,050

1,360 to 1,510

[1,380 to 1,530] *36

1,200 × 1,800 to

1,500 × 5,000

6,000 to 20,000

20H7 × 9, 11

(Center 140)

700 to 800

X-Y: 20, Z: 10

1 to 10,000

420/500 (50/60Hz)*37

MAS BT50

MAS 2

24

[50, 72, 100]

W/ adjacent tools: ø128

W/o adjacent tools: ø230

400

20

Fixed address

15

20

30

40

50

65

80

100

120

16 20 25 30 35

Width between columns(Y-axis)

15

20

30

40

50

65

80

100

120

16 20 25 30 35

15

20

30

40

50

65

80

100

120

16 20 25 30 35

15

20

30

40

50

65

80

100

120

16 20 25 30 35

15

20

30

40

50

65

80

100

120

16 20 25 30 35

15

20

30

40

50

65

80

100

120

16 20 25 30 35

15

20

30

40

50

65

80

100

120

16 20 25 30 35

MACHINE SPECIFICATIONSMCR-B MCR-AMCR-C MCR-H MCR-AF MCV-AMCR-A5C*9

Travel

X-axis travel (table front/back)

Y-axis travel (spindle horizontal)

Z-axis travel (ram vertical)

W-axis travel (crossrail vertical)

Effective width between columns

Table to spindle nose (max)

Table

Working surface

Maximum load

T-slots

[Width x No. (spacing)]

Height from the floor

Feedrates

Rapid traverse

Cutting feedrate

W-axis (crossrail vertical)

ATC

Tool shank

Pull stud

Tool magazine capacity

Max tool diameter

Max tool length

Max tool weight

Tool selection

mm

mm

mm

mm

mm

mm

mm

kg

mm

mm

m/min

mm/min

mm/min

tools

mm

mm

kg

[ ]: Optional

: Fixed crossrail

: Elevating crossrail

■Nominal sizes:

Tab

le t

rave

l (X

-axi

s)

Width between columns(Y-axis)

Tab

le t

rave

l (X

-axi

s)

Width between columns(Y-axis)

Tab

le t

rave

l (X

-axi

s)

Width between columns(Y-axis)

Tab

le t

rave

l (X

-axi

s)

Width between columns(Y-axis)

Tab

le t

rave

l (X

-axi

s)

Width between columns(Y-axis)

Tab

le t

rave

l (X

-axi

s)

Width between columns(Y-axis)

Tab

le t

rave

l (X

-axi

s)

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4,000 [6,000]

7/24 Taper No. 50

ø100 [ø85*5, ø130*6, ø100*7]

VAC 45/37 (30 min/cont)

[37 (cont)] *5

X: 14.0, Y: 9.4, Z: 5.2 × 2

W: 4.6 × 2

60*8

650 (over 0.5 MPa) *8

6,730, 6,980

7,810 × 10,730 to

8,835 × 28,420

44,000 to 108,000

OSP-P300M

4,000 [3,600, 6,000, 8,000, 10,000]

7/24 Taper No. 50

ø100 [ø85*12]

VAC 30/22 (30 min/cont) *8

[45/37 (30 min/cont) *13, 22 (cont) *5

26/22 (30 min/cont) *14]

X: 9.4 (14*15), Y: 7.3, Z: 4.6 × 2

(X: 9.4 (14*16), Y: 9.4, Z: 4.6×2)*17

W: 4.6 (5.2*18) × 2

60*8

650 (over 0.5 MPa) *8

6,250 to 6,850

6,950 × 8,200 to

8,700 × 27,400

36,000 to 120,900

OSP-P300M

4,000 [6,000, 8,000, 10,000]

7/24 Taper No. 50

ø100 [ø85*12]

VAC 26/22 (30 min/cont)

X-Y: 4.6 (9.4*19), Z: 3.6

W: 4.2

60*8

650 (over 0.5 MPa) *8

5,550 to 6,350

6,595 × 8,350 to

7,860 × 18,800

35,000 to 64,000

OSP-P300M

4,000 [6,000, 10,000]

7/24 Taper No. 50

ø100[ø85*24]

VAC 26/22 (30 min/cont) *8

[26/22 (30 min/cont) *24, 30/22 (30 min/cont) *25]

X: 9.4 (14*26), Y: 7.3, Z: 5.2 × 2

W: 4.6 × 2

60*8

650 (over 0.5 MPa) *8

5,820 to 6,300

6,180 × 8,430 to

7,780 × 28,420

31,000 to 100,000

OSP-P300M

8,000

7/24 Taper No. 50

ø85

VAC 26/22 (30 min/cont)

X: 12*27, Y: 6*27, Z: 4.6 × 2

W: 5.1 × 2

80*8

1,370 (over 0.5 MPa) *8

6,800, 7,120

7,790 × 10,500,

8,290 × 12,500

68,000*28

OSP-P300M

8,000 [12,000, 15,000, 20,000, 25,000]

7/24 Taper No. 50

[7/24 Taper No.50*29, 7/24 Taper No.40*30, HSK-A63*31*32]

ø85 [ø100*29*30, ø70*31, ø60*32]

VAC 26/22 (30 min/cont)*8

[37/26 (10 min/cont) *29, 22/18.5 (10 min/cont) *30,

30/22 (10 min/cont)*31, 15/11 (10 min/cont) *32]

X-Y: 5.0, Z: 3.6 × 2

55*8

700 (over 0.5 MPa) *8

4,670 [4,450*29]

5,560 × 4,200,

5,560 × 5,230

24,500, 26,000

OSP-P300M

4,000 [6,000, 10,000]

7/24 Taper No. 50

ø100 [ø85*24]

22/18.5 (30 min/cont)

[22/15 (30 min/cont)*5, 22 (cont)*25]

X: 3.5 (4.2*38, 4.6*39)

Y: 4.2, Z: 4.2

3.7 (AC) [3.6*40]

50*8

500 (over 0.5 MPa) *8

4,375 to 4,585*41

4,740 × 6,000 to

5,140 × 12,200

19,500 to 39,500

OSP-P300M

10

50 100 500200

803 1,096 4,000

1,000 5,000

50

100

500

1,000

2,000

1

5

10

50

100

2001,430 N-m (30 min)

1,040 N-m (cont)

22 kW(cont)

10

30 50 100 500

338 3,000 8,000

1,000 5,000

50

100

500

1,000

2,000

735 N-m (30 min)

26 kW (30min)622 N-m (cont)

22 kW (cont)

1

5

10

50

100

200

10

30 50 100 500

338 3,000 8,000

1,000 5,000

50

100

500

1,000

2,000

735 N-m (30 min)

26 kW (30 min)

622 N-m (cont)

1

5

10

50

100

200

10

30 50 100 500

4,000260

1,000 5,000

50

100

500

1,000

2,000

808 N-m (30 min)

22 kW (30 min)

1

5

10

50

100

200

30 kW (30 min)

10 100

50

10

100

500

1,000

2,000

50

100

200

10

5

1

50050

3,690 4,000212

1,000 5,000

93 N-m75 N-m

40 kW32 kW

45 kW (30 min)

37 kW (cont)

2,025 N-m

1,665 N-m

22 kW(cont)

679 N-m (cont)

18.5 kW (cont)

10

30 50 100 500

338 3,000

1,000 5,000

50

100

500

1,000

2,000

735 N-m (30 min)

26 kW (30 min)622 N-m (cont)

1

5

10

50

100

200

4,000

22 kW (cont)

10

30 50 100 500

338 3,000

1,000 5,000

50

100

500

1,000

2,000

735 N-m (30 min)

26 kW (30 min)622 N-m (cont)

1

5

10

50

100

200

4,000

22 kW (cont)

MACHINE SPECIFICATIONS

Spindle

Spindle speed

Taper bore

Bearing diameter

Motors

Spindle drive

Feed drives

Crossrail traverse

Power Requirements

Electrical power supply

Compressed air flow rate

Machine Size

Height

Floor space (machine only)

Weight (machine only)

CNC

min-1

mm

kW

kW

kW

kVA

L/min (ANR)

mm

mm

kg

MCR-B *9 MCR-AMCR-C MCR-H MCR-AF MCV-AMCR-A5C

[ ]: Optional *1. Asterisk *1 marked square brackets indicate with 250-mm extension head. *2. Deceleration near both ends of Y-axis travel *3. ( ): 30 × 50, 30 × 65, 35 × 50, 35 × 65 machine nominal sizes *4. ( ): 30 × 80, 30 × 100, 35 × 80, 35 × 100, 35 × 120 machine nominal sizes *5. 6,000 min-1 specs *6. 4,000 min-1, high output specs *7. 6,000 min-1, high output specs *8. Standard specs *9. Elevating crossrail *10. Deceleration near both ends of Y-axis travel with 30 and 35 size machines *11. With 32-tool ATC there are limitations to ATC range with 25 and larger size machines *12. 6,000, 8,000, 10,000 min-1 specs *13. 3,600 min-1 specs *14. 8,000, 10,000 min-1 specs *15. 30 × 120 size machine *16. 35 × 120 size machine *17. ( ): 35 size machine *18. 35 size machine *19. 30 size machine*20. ( ): 30 × 50, 30 × 65 size machines

*21. ( ): 30 × 80, 30 × 100 size machines *22. ( ): 35 × 50, 35 × 65 size machines *23. ( ): 35 × 80, 35 × 100, 35 × 120 size machines*24. 6,000, 10,000 min-1 specs *25. 10,000 min-1 aluminum machining specs *26. 25 × 50, 25 × 65, 30, 35 size machines *27. Linear motor *28. 25 × 40 size machine *29. 12,000 min-1 specs *30. 15,000 min-1 specs *31. 20,000 min-1 specs *32. 25,000 min-1 specs *33. No pull stud with HSK specs *34. 8,000, 12,000 min-1 specs *35. 8,000 or 12,000 min-1 specs and 50-tool magazine capacity *36. [ ]: 10,000 min-1 specs *37. Auto-positioning crossrail; 400 mm/min for 16, 340 mm/min for 20 size machines *38. 20 × 40 size machine *39. 20 × 50 size machine*40. Auto-positioning crossrail *41. Standard pendant (fixed) and no thru-spindle

■Spindle torque/output diagrams

Spindle speed, min-1

Sp

ind

le t

orq

ue, N

-m

Mot

or o

utp

ut, k

W

Spindle speed, min-1

Mot

or o

utp

ut, k

W

Spindle speed, min-1

Sp

ind

le t

orq

ue, N

-m

Mot

or o

utp

ut, k

W

Spindle speed, min-1

Sp

ind

le t

orq

ue, N

-mS

pin

dle

tor

que

, N-m

Mot

or o

utp

ut, k

W

Spindle speed, min-1

Spindle speed, min-1

Sp

ind

le t

orq

ue, N

-m

Mot

or o

utp

ut, k

W

Spindle speed, min-1

Sp

ind

le t

orq

ue, N

-m

Sp

ind

le t

orq

ue, N

-m

Mot

or o

utp

ut, k

W

Spindle speed: 4,000 min-1

Max output: VAC 45/37 kW (30 min/cont)Max torque: 2,025/1,665 N-m (30 min/cont)

Spindle speed: 4,000 min-1

Max output: VAC 30/22 kW (30 min/cont)Max torque: 1,430/1,040 N-m (30 min/cont)

Spindle speed: 4,000 min-1

Max output: VAC 26/22 kW (30 min/cont)Max torque: 735/622 N-m (30 min/cont)

Spindle speed: 4,000 min-1

Max output: VAC 26/22 kW (30 min/cont)Max torque: 735/622 N-m (30 min/cont)

MCR-C

MCR-B

MCR-A

MCR-A5C

Spindle speed: 8,000 min-1

Max output: VAC 26/22 kW (30 min/cont)Max torque: 735/622 N-m (30 min/cont)

Spindle speed: 8,000 min-1

Max output: VAC 26/22 kW (30 min/cont)Max torque: 735/617 N-m (30 min/cont)

Spindle speed: 4,000 min-1

Max output: VAC 22/18.5 kW (30 min/cont)Max torque: 808/679 N-m (30 min/cont)

MCR-H

MCR-AF

MCV-A

OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074 The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice.Consult your local Okuma representative for specific end-user requirements. Pub No. Double Columns-E-(2a)-500 (Mar 2014)

When using Okuma products, always read the safety precautionsmentioned in the instruction manual and attached to the product.

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

Engine block photo at 1/32 scale.

Double Columns The Framework ofSuperb Reliability