DOOSAN-FANUC HIGH SPEED MODE
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DOOSAN-FANUC HIGH SPEED MODE
FANUC's latest High Speed modes are AICC and AIAPC- AI Contour Control and AI Advanced Preview Control.AI does not refer to "Artificial Intellegence".AI represents FANUC's Alpha I Series Servo System.There are differences between the two AI modes.However, the syntax for using them is exactly the same.(For detailed data on the two specifications, contact FANUC directly.)
AICC/AIAPC Format:
Enable: G05.1 Q1 Rx
Where:-Rxx provides the user with the option of selecting from 10 fixed settings (R1 -R10) which contrast Tool PathSpeed (feedrate) with Positioning Accuracy,
G05.1 Q1 R1 - Toolpath Speed has priority over Positioning AccuracyG05.1 Q1 R2G05.1 Q1 R3G05.1 Q1 R4G05.1 Q1 R5 - Tool Path Speed and Positioning Accuracy have Equal PriorityG05.1 Q1 R6G05.1 Q1 R7G05.1 Q1 R8G05.1 Q1 R9G05.1 Q1 R10 - Positioning Accuracy has priority over Tool Path Speed
R1-R2: Smoother Axis Motion and Improved Accuracy.R3-R5: Die & Mold - Roughing.R6-R8: Die & Mold - Semi-Finish.R9-R10: Best Accuracy, Finish, Form & smooth axis motions.
R1 = Rough MachiningR10 = Finish Machining
(Using R1, a 90° corner produced at a feedrate of 10,000 mm/min will produce an approximate deviation of 0.15mm.)
Cancel: G05.1 Q0
Practical Application
Application Case 1: 2D ContouringAICC/AIAPC Addresses the typical corner rounding or overshoot problems when feedrate is high or feature is small.
Applications Case 2: 3D SurfacingAICC/AIAPC will keep the contouring profile more accurate.
There are 4 Simple rules that should be followed for successful use of AICC/AIAPC.
1) Make sure G49 is called before the execution of G05.1 Q1 Rx2) G05.1 Q1 Rx must be engaged BEFORE G43-Tool Length Comp3) AICC and AIAPC need to be turned on and off for each tool4) AICC and AIAPC does not apply to canned drilling cycles
Example:
%O1 (GASKET-3X)G00 G17 G40 G49 G80 G94G00 G91 G28 Z0.0T01 M06 (0.5 DIA 3-FLUTE CARBIDE END MILL)G05.1 Q1 R1 (AICC/AIAPC HIGH SPEED MODE ON)G00 G90 G54 X-0.4563 Y0.7832 S7500 M03G43 Z2.0 H01 M08Z0.1(ROUGH 2D CONTOUR)G01 Z0.0 F25.0X0.0398 Y0.2207 Z-0.1375G02 X-0.2204 Y0.0395 I-0.9161 J1.0387 F180.0.........G00 Z0.1G05.1 Q0 (AICC/AIAPC HIGH SPEED MODE OFF)M05M09G00 G91 G28 Z0.0G49M01T02 M06 (0.5 DIA 4-FLUTE CARBIDE END MILL)G05.1 Q1 R5 (AICC/AIAPC HIGH SPEED MODE ON)G00 G90 G54 X-0.2575 Y0.8356 S7500 M03G43 Z2.0 H02 M08Z0.1(FINISH 2D CONTOUR)G01 Z-0.55 F100.0G41 D02 X-0.2805 Y0.9585 F150.0.........G00 Z0.1G05.1 Q0 (AICC/AIAPC HIGH SPEED MODE OFF)M05M09G00 G91 G28 Z0.0G49G00 G91 G28 Y0.0M30%