DOOR FRAMES - Delarey Welding - Delarey...

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DOOR FRAMES LOW MAINTENANCE SEALANT

Transcript of DOOR FRAMES - Delarey Welding - Delarey...

DOOR FRAMES LOW MAINTENANCE SEALANT

CONTENTS

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INTRODUCING OUR DOOR FRAMES Swartland offers a comprehensive selection of door frames in our Cape Culture, Winsters and Kayo collections to suit

any application and budget.

Cape Culture and Winsters door frames are also available pre-finished, as part of our new Ready-2-Fit concept.

Maxicare, our German engineered water-based sealant, is applied in our factory and Ready-2-Fit frames are available in five

colour tints: White, Mahogany, Imbuia, Teak and Light Oak.

Our frames are manufactured to the highest joinery standards and engineered for guaranteed performance and durability.

Not only is wood a renewable resource, it’s also one of the most environmentally-friendly building materials available.

It’s an extremely efficient insulator and to make it compliant with the new energy-efficient building regulations, Cape Culture

and Winsters frames are fitted with composite gaskets.

Accessorize your door frames by adding fan lights, arches, side lights and top lights or even design your own custom frame.

Swartland wooden door frames are the Natural Choice.

CONTENTS

CAPE CULTURE DOOR FRAMES

WINSTERS DOOR FRAMES

KAYO DOOR FRAMES

BUILDERS SECTION

INSTALLATION GUIDELINES

ABOUT DOOR FRAMES 3

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11

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15

17

CONTENTS

108% GUARANTEED TIMBERAs part of our environmental responsibility, we strive to make

quality products that are durable and long lasting. Door frames are 100% guaranteed, which is why we kiln-dry

our wood to a moisture content of 8%. This process helps keep the wood in perfect balance with atmospheric conditions,

stabilising the timber and minimising movement or warping.

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CHOOSING A DOOR FRAME

ANATOMY OF A DOOR FRAME

Transom

Mullion

Centre rail

Top railTop light

Side light

Double kick rail

Jamb

Cill

DOOR FRAME TERMINOLOGY Door frames are fixed or built in to openings to provide a point for doors to be attached.

Swartland manufactures an assortment of wooden door frames, which vary in size and section. They can be combined with side lights, top lights and opening fanlights as required.

Door frame components are made with mortice and tenon joints which are glued and nailed together.

Frames are manufactured with cill to suit an inward or outward opening door. Open-in door frames are not recommended for areas exposed to driving rain. Open-out door frames by design prevent water from entering, even when exposed to wind driven rain.

A door frame consists of the following main components:• Jambs: Two vertical sides.

• Head or Top Rail: Horizontal top component.

• Cill: Horizontal bottom component.

• Transom: Horizontal component between the head and cill to form a top light above the door. No cill door frames are generally used internally and also where clear access is required at floor level in public buildings for wheelchair access. We recommend that the no cill door frame is only used externally where the building design prevents driving rain from reaching the door to prevent water from entering the structure. Recommendation: Where no cill door frames are used externally, be sure to fit a weather bar with sweep to keep water from running under the door. Door frames that incorporate a cill, also called a threshold, are used as external door frames mostly on residential housing. A frame with cill will be referred to as opening in or opening out, which indicates the direction the door will open when hung to the frame. Note that stable doors are also referred to as opening in or out and must be accommodated in a corresponding frame.

DOOR FRAME DOOR FRAME

DOOR DOOR

OUTSIDEOUTSIDE

OPEN-IN CILL OPEN-OUT CILL

OPEN-IN OR OPEN-OUT CILLS

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CHOOSING A DOOR FRAME

DOOR FRAME OPTIONS AVAILABLE FROM OUR STANDARD RANGE Swartland offers various types of door frames to satisfy both your functional and aesthetic needs.

Once you have selected your Swartland door, use the information below to assist you to match door and frame. Tip: Ensure that the rebate on the door frame and door thickness is compatible.

These door frames are available with cill and without cill and are manufactured

specifically for standard size doors, 2032x813 & 762 mm. Cills should be used for exterior doors, while no cill is used for internal doors. Door frames are available

in a variety of section thicknesses.

Recommendation: Match the door with the frame, check door thickness and frame rebate. Where a cill is required is the door open-in or open-out.

without cill with cill

SINGLE STANDARD DOOR FRAMES

A practical and decorative feature, which allows additional light in at

entrances and patios. Available to fit standard

single or double doors with a single side light positioned

to the left or right or a double side light.

Recommendation: Match small pane patio

doors with small pane side lights and full glass doors

with similar side lights.

SIDE LIGHT DOOR FRAMES

Top lights are designed to allow in additional light

and can also be fitted with opening sashes to improve

ventilation. These are constructed as part of

the door frame.

Recommendation: This feature can be used internally and externally.

TOP LIGHT DOOR FRAMES

These stand alone arched top lights add light and

character to door frames. Available as full glass or sun ray (divided lights).

Recommendation: An accessory that can be

fitted to standard door frames for decoration.

ARCH/ROUND TOP JAMB LINING AND ARCHITRAVES

Suitable for standard size door pairs; 2032 x 1612 & 1210mm, available with cill and without cill. These frames are commonly used

where doors open onto an entertainment area.

Recommendation: Use open-out frames on the weather side of a house to prevent water from running

into the home. Open-in should not be usedwhere direct rain reaches the doors.

without cill with cill

DOUBLE DOOR FRAMES (PAIRS)

Our pivot door frames are available with cill and without cill and are manufactured specifically for our range of pivot doors. These frames are reversible and can be

used for an open-in or open-out application. Pivot frames have our thickest timber

frame section.

Recommendation: Pivot doors should not be exposed directly to weather and should be

installed under an overhang.

without cill with cill

PIVOT DOOR FRAMES

Jamb linings are designed to cover the width of the wall and are usually fitted to existing internal openings. Architraves are decorative mouldings applied to cover any gaps between the jamb lining and wall as

well as providing an aesthetic feature.

Recommendation: The wall thickness will determine

the type of jamb lining.

AVAILABLE DOOR FRAME SECTIONS

45mm

40

/42m

m

Composite gasket

76mm x 53mm

76mm x 38mm

Recommended door thickness 40/42mm

WINSTERS DOOR FRAMESFive Year Guarantee: A natural choice, complying with building regulations and offering a variety of sizes and applications.

Timber: Solid Laminated Hardwood

Composite Gaskets: These frames are fitted with composite gaskets to ensure superior thermal performance by preventing leakage and drafts. Complies with SANS 613 (Fenestration Products).

Transit Stabilizer: Frames are dipped in a mixture of turpentine, linseed oil and pigment to nourish the raw timber before finishing.

Back Primed: Not applicable to Winsters.

Assembled: Door frames are delivered assembled.

Door Thickness: 40 -42 mm

Our door frames offer the best combination of craftsmanship, reliability and durability. All of our timber is dried to an average 8% moisture content to minimize the natural movement of wood.

To stabilize the timber even further, we laminate and in some cases also finger joint the timber. (See Kayos specifications) Configuration of components provides added support and

strength to our frames.

LAMINATED SECTIONS

Laminated and /or finger jointed sections

for added stability

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CHOOSING A DOOR FRAME

THE SWARTLAND DOOR FRAME RANGE OFFERING

CAPE CULTURE DOOR FRAMESTen Year Guarantee: Our exclusive collection with thicker wood sections, extra strength ensuring durability.

Timber: Solid Laminated Hardwood.

Composite Gaskets: These frames are fitted with composite gaskets to ensure superior thermal performance by preventing leakage and drafts. Complies with SANS 613 (Fenestration Products).

Transit Stabilizer: Frames are dipped in a mixture of turpentine, linseed oil and pigment to nourish the raw timber before finishing.

Back Primed: Only Cape Culture door frames are offered with priming to the back of the frame.

Assembled: Door frames are delivered assembled.Door Thickness: 42 -44 mm

Recommended door thickness 42/44mm

AVAILABLE DOOR FRAME SECTIONS

45mm

42/44

mm

Composite gasket

105mm x 68mm

86mm x 68mm

86mm x 53mm

Gaskets are designed to increase the insulation and energy efficiency of fenestration products in order to ensure that they are SANS compliant. Composite gaskets have a low

memory, which means that they return to their original shape to keep out dust, rain and insects.

Standard in black, white available on request.

Polycarbonate coating

Foam insulationRubber grip

COMPOSITE GASKETS ANATOMY

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CHOOSING A DOOR FRAME

AVAILABLE DOOR FRAME SECTIONS HARDWOOD

45mm

38/40

mm

83mm x 53mm76mm x 38mm60mm x 38mm60mm x 65mm

Recommended door thickness 38/40mm

AVAILABLE DOOR FRAME SECTIONS PINE

45mm

38/40

mm

90mm x 55mm85mm x 44mm65mm x 65mm65mm x 44mm

Recommended door thickness 38/40mm

PRODUCT SPECIFICATION

Solid laminated sections

Finger-joint laminated-sections

Composite gakets

Back primed

DOOR THICKNESS

44mm – 42mm

42mm – 40mm

40mm – 38mm

STANDARD DOOR FRAME RANGE

Pivot frames

Single & double (w & w/o cill

With side lights

With top lights

2.4m high door

Jambliners / Architraves

Round tops

)

KAYO DOOR FRAMESOne Year Guarantee: Unbeatable combination of quality and value for money.

Timber: Solid Laminated and Finger Jointed; Available in Hardwood and Pine.

Composite Gaskets: No gaskets are fitted.

Transit Stabilizer: Hardwood frames are supplied dipped. Pine frames are supplied dipped or undipped.

Back Primed: Not applicable to Kayo.

Assembled: Door frames can be delivered in kit form (unassembled), to save on storage and transport costs,or assembled.

Door Thickness: 38-40 mm

When installing glass, please take note of the followinginstallation procedures and safety regulations, in accordancewith SANS 10137 Code of Practice: the Installation of Glazingin Buildings. Typical safety glazing aaterials are: Toughened

Glass* and Laminated Safety Glass, conforming to SANS 1263Part 1. *Toughened glass can only be used in overhead

glazing, when having all round edge support.

Note: SANS 10400 Part N is currently under review. When published, the information provided will be affected.

All Safety Glazing materials (individual panes) shall be permanently marked.Such marking to be visible after glazing. Ask your glazier/developer for a

SAGGA certificate of conformance. If it is not marked, it is not Safety Glass.

Safety glazingthroughout

Safety glazingthroughout

Doors/Entrance Cottage PaneDoors/Entrance

Patio Doors & Toplight

Safety glazing up to2100 mm from FFL.

Not required for toplight.

2100500

All skylights, overhead and sloped glazing shall be of Safety Glazing materials conforming to SANS 1263.

Where any bath enclosure or shower cubicle is constructed of glass, such material shall be glazed with safety glass.Wired glass is not regarded as Safety Glazing material

unless it conforms to SANS 1263 Part 1.

Nominalglass

thicknessin mm

0.75

1.50

2.10

3.20

3

4

5

6

Maxiumsize of

pane in m

Available with top casements on request

ROUND TOPS

DOOR FRAMES WITH TOP LIGHT

CAPE CULTURE DOOR FRAMES

As viewed from outside. When ordering door frames with cill, please stipulate whether doors open inwards or outwards.

DOOR FRAMES

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86 x 68* SK6/NS86 x 53* FA5/NS

Available in 2 section sizes:

762 without cill

105 x 68* SK4P/WS105 x 68* SK5P/WS

Available in 2 section sizes:

Pivot with cill

86 x 68* SK186 x 53* FA1

Available in 2 section sizes:

813 with cill

105 x 68* SK4P/NS105 x 68* SKSP/NS

Available in 2 section sizes:

Pivot without cill

86 x 68* SK386 x 53* FA4

Available in 2 section sizes:

1612 with cill

813 with cill1612 with cill1210 with cill813 with cill 1210 with cill 1612 with cill

86 x 68* SK3/NS86 x 53* FA4/NS

Available in 2 section sizes:

1612 without cill

86 x 68* SK1/NS86 x 53* FA1/NS

Available in 2 section sizes:

813 without cill

86 x 68* SK286 x 53* FA2

Available in 2 section sizes:

1210 with cill

86 x 68* SK2/NS86 x 53* FA2/NS

Available in 2 section sizes:

1210 without cill

86 x 68* FA3/NSAvailable in 1 section size:

1511 without cill

*Nominal sizes

*Nominal sizes

86 x 68* SK1BAvailable in 1 section size:

86 x 68* SK2BAvailable in 1 section size:

86 x 68* SK3BAvailable in 1 section size:

86 x 68* SK1BOAvailable in 1 section size:

86 x 68* SK2BOAvailable in 1 section size:

86 x 68* SK3BOAvailable in 1 section size:

SK1 RSP SK2 RFG

SK2 RSP SK3 RFG SK3 RSP

SK1 RFG

522

522

462

DOOR FRAMES

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SK6/NS 874X2114 86x68 n/sill, for 762 door & composite gasketSK1/OI 925X2130 86x68 w/sill, for 813 door, open-in & composite gasketSK1/OO 925X2115 86x68 w/sill, for 813 door, open-out & composite gasketSK1/NS 925X2114 86x68 n/sill, for 813 door & composite gasketSK2/OI 1322X2130 86x68 w/sill, for 1210 door, open-in & composite gasketSK2/OO 1322X2118 86x68 w/sill, for 1210 door, open-out & composite gasketSK2/NS 1322X2114 86x68 n/sill, for 1210 door & composite gasketSK3/OI 1724X2130 86x68 w/sill, for 1612 door, open-in & composite gasketSK3/OO 1724X2118 86x68 w/sill, for 1612 door, open-out & composite gasketSK3/NS 1724X2114 86x68 n/sill, for 1612 door & composite gasket

Product Code External Size (wxh) Description86 X 68 DOOR FRAMES

FA5/NS 844X2100 86x53 n/sill, for 762 door & composite gasketFA1/OI 895X2111 86x53 w/sill, for 813 door, open-in & composite gasketFA1/OO 895X2099 86x53 w/sill, for 813 door, open-out & composite gasketFA1/NS 895X2100 86x53 n/sill, for 813 door & composite gasketFA2/OI 1292X2111 86x53 w/sill, for 1210 door, open-in & composite gasketFA2/OO 1292X2099 86x53 w/sill, for 1210 door, open-out & composite gasketFA2/NS 1292X2100 86x53 n/sill, for 1210 door & composite gasketFA3/NS 1593X2100 86x53 n/sill, for 1511 door & composite gasketFA4/OI 1694X2111 86x53 w/sill, for 1612 door, open-in & composite gasketFA4/OO 1694X2099 86x53 w/sill, for 1612 door, open-out & composite gasketFA4/NS 1694X2100 86x53 n/sill, for 1612 door & composite gasket

Product Code External Size (wxh) Description86 X 53 DOOR FRAMES

SK4P/WS 1336X2137 105x68 w/sill, for 1200 Pivot door & composite gasketSK4P/NS 1336X2099 105x68 n/sill, for 1200 Pivot door & composite gasketSK5P/WS 1646X2137 105x68 w/sill, for 1500 Pivot door on request & composite gasketSK5P/NS 1646X2099 105x68 n/sill, for 1500 Pivot door on request & composite gasket

Product Code External Size (wxh) DescriptionPIVOT DOOR FRAMES

SK1RFG 925X462 86x68 Full glass arch toplight for SK1 813 SK1RSP 925X462 86x68 Sunray arch toplight for SK1 813 SK2RFG 1322X522 86x68 Full glass arch toplight for SK2 1210 SK2RSP 1322X522 86x68 Sunray arch toplight for SK2 1210 SK3RFG 1724X522 86x68 Full glass arch toplight for SK3 1612 SK3RSP 1724X522 86x68 Sunray arch toplight for SK3 1612

Product Code External Size (wxh) DescriptionROUND TOPS

SK1B/OI 925X2498 86x68 for 813 door, full glass toplight, open-in & composite gasketSK1B/OO 925X2485 86x68 for 813 door, full glass toplight, open-out & composite gasketSK2B/OI 1322X2498 86x68 for 1210 door, double full glass toplights, open-in & composite gasketSK2B/OO 1322X2499 86x68 for 1210 door, full glass toplights, open-out & composite gasketSK3B/OI 1724X2498 86x68 for 1612 door, double full glass toplights, open-in & composite gasketSK3B/OO 1724X2499 86x68 for 1612 door, double full glass toplights, open-out & composite gasketSK1R/OI 925X2132 86x68 for 813 door, arched top, open-in & composite gasketSK1R/OO 925X2116 86x68 for 813 door, arched top, open-out & composite gasketSK1BO/OI 925X2498 86x68 for 813 door, full glass toplight with opener, open-in & composite gasketSK1BO/OO 925X2485 86x68 for 813 door, full glass toplight with opener, open-out & composite gasketSK2BO/OI 1322X2498 86x68 for 1210 door, double full glass toplights with openers, open-in & composite gasketSK2BO/OO 1322X2499 86x68 for 1210 door, double full glass toplights with openers, open-out & composite gasketSK3BO/OI 1724X2498 86x68 for 1612 door with double full glass toplights with openers, open-in & composite gasketSK3BO/OO 1724X2499 86x68 for 1612 door with double full glass toplights with openers, open-out & composite gasket

Product Code External Size (wxh) DescriptionOTHER DOOR FRAMES WITH CILL

DOOR FRAMES

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SK1/OI/2.4 925X2497 86x68 w/sill, for 813 2400 door open-in & composite gasketSK1/OO/2.4 925X2480 86x68 w/sill, for 813 2400 door open-out & composite gasketSK1/NS/2.4 925X2455 86x68 n/sill, for 813 2400 door & composite gasketSK2/OI/2.4 1322X2497 86x68 w/sill, for 1210 2400 door, open-in & composite gasketSK2/OO/2.4 1322X2480 86x68 w/sill, for 1210 2400 door open-out & composite gasketSK2/NS/2.4 1322X2455 86x68 n/sill, for 1210 2400 door & composite gasketSK3/OI/2.4 1724X2497 86x68 w/sill, for 1612 2400 door open-in & composite gasketSK3/OO/2.4 1724X2480 86x68 w/sill, for 1612 2400 door open-out & composite gasketSK3/NS/2.4 1724X2455 86x68 n/sill, for 1612 2400 door & composite gasketSK4P/WS/2.4 1336X2505 105x68 w/sill, for 1200 2400 Pivot door & composite gasketSK4P/NS/2.4 1336X2467 105x68 n/sill, for 1200 2400 Pivot door & composite gasketSK5P/WS/2.4 1646X2505 105x68 w/sill, for 1500 2400 Pivot door & composite gasketSK5P/NS/2.4 1646X2467 105x68 n/sill, for 1500 2400 Pivot door & composite gasket

Product Code External Size (wxh) DescriptionSPECIAL FRAMES (PIVOT FRAMES 70X105) 2400 HIGH ON REQUEST

145JAMBL 877X2064 145 mm Jamb lining145JAMBL/762 826x2064 145 mm Jamb lining, for 762 door260SKELETJAM 877X2064 260 mm Skeleton frame70ARCHITRAVE 22x68 70 mm Architraves only

Product Code External Size (wxh) DescriptionJAMB LINING AND ARCHITRAVE DOOR FRAMES

SKLSO/OI 1359X2132 86x68 for 813 door, full glass side light left, open-in & composite gasketSKLSO/OO 1359X2118 86x68 for 813 door, full glass side light left, open-out & composite gasketSKRSO/OI 1359X2132 86x68 for 813 door, full glass side light right, open-in & composite gasketSKRSO/OO 1359X2118 86x68 for 813 door, full glass side light right, open-out & composite gasketSKLRSO/OI 1795X2132 86x68 for 813 door, full glass side lights, left and right, open-in & composite gasketSKLRSO/OO 1795X2118 86x68 for 813 door, full glass side lights, left and right, open-out & composite gasketSKLSN/OI 1359X2132 86x68 for 813 door, 2 pane side light left, open-in & composite gasketSKLSN/OO 1359X2118 86x68 for 813 door, 2 pane side light left, open-out & composite gasketSKRSN/OI 1359X2132 86x68 for 813 door, 2 pane side light right, open-in & composite gasketSKRSN/OO 1359X2118 86x68 for 813 door, 2 pane side light right, open-out & composite gasketSKLRSN/OI 1795X2129 86x68 for 813 door, 2 pane side lights left and right, open-in & composite gasketSKLRSN/OO 1795X2118 86x68 for 813 door, 2 pane side lights left and right, open-out & composite gasketSKLSP/OI 1359X2132 86x68 for 813 door, small pane side light left, open-in & composite gasketSKLSP/OO 1359X2118 86x68 for 813 door, small pane side light left, open-out & composite gasketSKRSP/OI 1359X2132 86x68 for 813 door, small pane side light right, open-in & composite gasketSKRSP/OO 1359X2118 86x68 for 813 door, small pane side light right, open-out & composite gasketSKLRSP/OI 1795X2132 86x68 for 813 door, small pane side lights, left and right, open-in & composite gasketSKLRSP/OO 1795X2118 86x68 for 813 door, small pane side lights, left and right, open-out & composite gasket

With cill - only available for 813 doors - available on request with lead times.

Product Code External Size (wxh) DescriptionDOOR FRAMES WITH SIDE LIGHTS, WITH CILL

FRA

MES

WIT

H C

ILL

AN

D S

IDE

LIG

HTS

905m

m

905m

m

DOOR FRAMES WITH SIDE LIGHT

JAMB LINING AND ARCHITRAVE

When ordering door frames with cill, please stipulate whether doors open inwards or outwards.

DOOR FRAMES

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762 without cill 813 without cill 813 without cill

813 with cill813 with cill 813 with cill

86 x 68* SKLSOAvailable in 1 section size:

86 x 68* SKRSOAvailable in 1 section size:

86 x 68* SKLRSOAvailable in 1 section size:

813 with cill

813 with cill

813 with cill

813 with cill

813 with cill

813 with cill

86 x 68* SKLSNAvailable in 1 section size:

86 x 68* SKLSPAvailable in 1 section size:

86 x 68* SKRSNAvailable in 1 section size:

86 x 68* SKRSPAvailable in 1 section size:

145 JAMBLAvailable in 1 section size:

145 JAMBL/762Available in 1 section size:

260 SKELETJAMAvailable in 1 section size:

70 ARCHITRAVEAvailable in 1 section size:

86 x 68* SKLRSNAvailable in 1 section size:

86 x 68* SKLRSPAvailable in 1 section size:

*Nominal sizes

WRSP 895

WRFG 895

447

447

WRFG 1292

WRSP 1292

646

646

WRFG 1695

WRSP1695

600

600

DOOR FRAMES

ROUND TOPS

DOOR FRAMES WITH SIDE LIGHT

DOOR FRAMES

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762 without cill

813 with cill

813 with cill

813 with cill

813 with cill

813 with cill

813 with cill

813 with cill 813 without cill 1210 with cill

1612 without cill1612 with cill1210 without cill

76 x 53* SLF1LAvailable in 1 section size:

76 x 53* SLF1SPLAvailable in 1 section size:

76 x 53* SLF1RAvailable in 1 section size:

76 x 53* SLF1SPRAvailable in 1 section size:

76 x 53* SLF4Available in 1 section size:

76 x 53* SLF4SPAvailable in 1 section size:

76 x 38* FB5/NS76 x 53* FC5/NS

Available in 2 section sizes:76 x 38* FB176 x 53* FC1

Available in 2 section sizes:

76 x 38* FB2/NS76 x 53* FC2/NS

Available in 2 section sizes:

76 x 38* FB1/NS76 x 53* FC1/NS

Available in 2 section sizes:

76 x 38* FB476 x 53* FC4

Available in 2 section sizes:

76 x 38* FB276 x 53* FC2

Available in 2 section sizes:

76 x 38* FB4/NS76 x 53* FC4/NS

Available in 2 section sizes:

*Nominal sizes

*Nominal sizes

DOOR FRAMES

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FB5/NS 814X2085 76x38 n/sill, for 762 door & composite gasketFB1/OI 865X2096 76x38 w/sill, for 813 door, open-in & composite gasket FB1/OO 865X2083 76x38 w/sill, for 813 door, open-out & composite gasketFB1/NS 865X2085 76x38 n/sill, for 813 door & composite gasketFB2/OI 1262X2096 76x38 w/sill, for 1210 door, open-in & composite gasketFB2/OO 1262X2083 76x38 w/sill, for 1210 door, open-out & composite gasketFB2/NS 1262X2085 76x38 n/sill, for 1210 door & composite gasketFB4/OI 1664X2096 76x38 w/sill, for 1612 door, open-in & composite gasketFB4/OO 1664X2083 76x38 w/sill, for 1612 door, open-out & composite gasketFB4/NS 1664X2085 76x38 n/sill, for 1612 door & composite gasket

Product Code External Size (wxh) DescriptionFB WINSTERS DOOR FRAMES

WRFG895 867X447 Full glass arch top lightWRSP895 867X447 Sunray arch top lightWRFG1292 1265X646 Full glass arch top lightWRSP1292 1265X646 Sunray arch top lightWRFG1695 1672X600 Full glass arch top lightWRSP1695 1672X600 Sunray arch top light

Product Code External Size (wxh) DescriptionWINSTERS ROUND TOPS

FC5/NS 844X2100 76x53 n/sill, for 762 door & composite gasketFC1/NS 895X2100 76x53 n/sill, for 813 door & composite gasketFC1/OI 895X2111 76x53 w/sill, for 813 door, open-in & composite gasketFC1/OO 895X2099 76x53 w/sill, for 813 door, open-out & composite gasketFC2/NS 1292X2100 76x53 n/sill, for 1210 door & composite gasketFC2/OI 1292X2111 76x53 w/sill, for 1210 door, open-in & composite gasketFC2/OO 1292X2099 76x53 w/sill, for 1210 door, open-out & composite gasketFC4/NS 1694X2100 76x53 n/sill, for 1612 door & composite gasketFC4/OI 1694X2111 76x53 w/sill, for 1612 door, open-in & composite gasketFC4/OO 1694X2099 76x53 w/sill, for 1612 door, open-out & composite gasket

Product Code External Size (wxh) DescriptionFC WINSTERS DOOR FRAMES

SLF1L/OI 1317X2111 76x53 for 813 door, full glass side light left, open-in & composite gasketSLF1L/OO 1317X2099 76x53 for 813 door, full glass side light left, open-out & composite gasketSLF1R/OI 1317X2111 76x53 for 813 door, full glass side light right, open-in & composite gasketSLF1R/OO 1317X2099 76x53 for 813 door, full glass side light right, open-out & composite gasketSLF1L/1612/OI 2116X2111 76x53 for 1612 door, full glass side light left, open-in & composite gasketSLF1L/1612/OO 2116X2099 76x53 for 1612 door, full glass side light left, open-out & composite gasketSLF1R/1612/OI 2116X2111 76x53 for 1612 door, full glass side light right, open-in & composite gasketSLF1R/1612/OO 2116X2099 76x53 for 1612 door, full glass side light right, open-out & composite gasket SLF4/OI 1739X2111 76x53 for 813 door, full glass side lights, left and right, open-in & composite gasketSLF4/OO 1739X2099 76x53 for 813 door, full glass side lights, left and right, open-out & composite gasketSLF4/1612/OI 2538X2111 76x53 for 1612 door, full glass side lights, left and right, open-in & composite gasketSLF4/1612/OO 2538X2099 76x53 for 1612 door, full glass side lights, left and right, open-out & composite gasketSLF1SPL/OI 1317X2111 76x53 for 813 door, small pane side light left, open-in & composite gasketSLF1SPL/OO 1317X2099 76x53 for 813 door, small pane side light left, open-out & composite gasketSLF1SPR/OI 1317X2111 76x53 for 813 door, small pane side light right, open-in & composite gasketSLF1SPR/OO 1317X2099 76x53 for 813 door, small pane side light right, open-out & composite gasketSLF1SPL/1612/OI 2116X2111 76x53 for 1612 door, small pane side light left, open-in & composite gasketSLF1SPL/1612/OO 2116X2099 76x53 for 1612 door, small pane side light left, open-out & composite gasketSLF1SPR/1612/OI 2116X2111 76x53 for 1612 door, small pane side light right, open-in & composite gasketSLF1SPR/1612/OO 2116X2099 76x53 for 1612 door, small pane side light right, open-out & composite gasketSLF4SP/OI 1739X2111 76x53 for 813 door, small pane side lights, left and right, open-in & composite gasketSLF4SP/OO 1739X2099 76x53 for 813 door, small pane side lights, left and right, open-out & composite gasketSLF4SP/1612/OI 2538X2111 76x53 for 1612 door, small pane side lights, left and right, open-in& composite gasketSLF4SP/1612/OO 2538X2099 76x53 for 1612 door, small pane side lights, left and right, open-out & composite gasket

Product Code External Size (wxh) DescriptionWINSTERS DOOR FRAMES WITH SIDE LIGHTS WITH CILL FOR 813 AND 1612

DOOR FRAMES

KYF3012H 865X2058 60x38 Hardwood Kitform Door Frame No Cill Fit 813mm DoorKYF3012HA 865X2058 60x38 Hardwood Assembled Door Frame No Cill Fit 813mm DoorKYF3013H 919X2085 60x65 Hardwood Kitform Door Frame No Cill Fit 813mm DoorKYF3013HA 919X2085 60x65 Hardwood Assembled Door Frame No Cill Fit 813mm DoorKYF3014H 895X2073 83x53 Hardwood Kitform Door Frame No Cill Fit 813mm DoorKYF3014H/OI 895X2111 83x53 Hardwood Kitform Door Frame With Cill Open-In Fit 813mm DoorKYF3014H/OO 895X2098 83x53 Hardwood Kitform Door Frame With Cill Open-Out Fit 813mm DoorKYF3014HA 895X2073 83x53 Hardwood Assembled Door Frame No Cill Fit 813mm DoorKYF3014HA/OI 895X2111 83x53 Hardwood Assembled Door Frame With Cill Open-In Fit 813mm DoorKYF3014HA/OO 895X2098 83x53 Hardwood Assembled Door Frame With Cill Open-Out Fit 813mm DoorKYF3023H 865X2058 76x38 Hardwood Kitform Door Frame No Cill Fit 813mm DoorKYF3023H/OI 865X2096 76x38 Hardwood Kitform Door Frame With Cill Open-In Fit 813mm DoorKYF3023H/OO 865X2083 76x38 Hardwood Kitform Door Frame With Cill Open-Out Fit 813mm DoorKYF3023HA 865X2058 76x38 Hardwood Assembled Door Frame No Cill Fit 813mm DoorKYF3023HA/OI 865X2096 76x38 Hardwood Assembled Door Frame With Cill Open-In Fit 813mm DoorKYF3023HA/OO 865X2083 76x38 Hardwood Assembled Door Frame With Cill Open-Out Fit 813mm Door

Product Code External Size (wxh) DescriptionHARDWOOD DOOR FRAMES (LAMINATED & FINGER JOINTED)

KYF3016H 1260X2085 60x65 Hardwood Kitform Door Frame With Left Side Light No Cill Fit 813mm DoorKYF3016HA 1260X2085 60x65 Hardwood Assembled Door Frame With Left Side Light No Cill Fit 813mm DoorKYF3017H 1260X2085 60x65 Hardwood Kitform Door Frame With Right Side Light No Cill Fit 813mm DoorKYF3017HA 1260X2085 60x65 Hardwood Assembled Door Frame With Right Side Light No Cill Fit 813mm DoorKYF3018H 1610X2085 60x65 Hardwood Kitform Door Frame With Double Side Lights No Cill Fit 813mm DoorKYF3018HA 1610X2085 60x65 Hardwood Assembled Door Frame With Double Side Lights No Cill Fit 813mm Door

Product Code External Size (wxh) DescriptionHARDWOOD SIDE LIGHT DOOR FRAMES (LAMINATED & FINGER JOINTED)

PNKYF3016 1260X2085 65x65 Pine Kitform Door Frame With Left Side Light No Cill Fit 813mm DoorPNKYF3016A 1260X2085 65x65 Pine Assembled Door Frame With Left Side Light No Cill Fit 813mm DoorPNKYF3017 1260X2085 65x65 Pine Kitform Door Frame With Right Side Light No Cill Fit 813mm DoorPNKYF3017A 1260X2085 65x65 Pine Assembled Door Frame With Right Side Light No Cill Fit 813mm DoorPNKYF3018 1610X2085 65x65 Pine Kitform Door Frame With Double Side Lights No Cill Fit 813mm Door.PNKYF3018A 1610X2085 65x65 Pine Assembled Door Frame With Double Side Lights No Cill Fit 813mm Door

Product Code External Size (wxh) DescriptionPINE SIDE LIGHT DOOR FRAMES (LAMINATED & FINGER JOINTED)

PNKYF3012 865X2058 65x44 Pine Kitform Door Frame No Cill Fit 813mm DoorPNKYF3012A 865X2058 65x44 Pine Assembled Door Frame No Cill Fit 813mm DoorPNKYF3012AW 865X2058 65x44 Pine Dipped Assembled Door Frame No Cill Fit 813mm DoorPNKYF3012W 865X2058 65x44 Pine Dipped Kitform Door Frame No Cill Fit 813mm DoorPNKYF3013 919X2085 65x65 Pine Kitform Door Frame No Cill Fit 813mm DoorPNKYF3013A 919X2085 65x65 Pine Assembled Door Frame No Cill Fit 813mm DoorPNKYF3013AW 919X2085 65x65 Pine Dipped Assembled Door Frame No Cill Fit 813mm DoorPNKYF3013W 919X2085 65x65 Pine Dipped Kitform Door Frame No Cill Fit 813mm DoorPNKYF3014 895X2073 90x55 Pine Kitform Door Frame No Cill Fit 813mm DoorPNKYF3014A 895X2073 90x55 Pine Assembled Door Frame No Cill Fit 813mm DoorPNKYF3014AW 895X2073 90x55 Pine Dipped Assembled Door Frame No Cill Fit 813mm DoorPNKYF3014W 895X2073 90x55 Pine Dipped Kitform Door Frame No Cill Fit 813mm DoorPNKYF3023 865X2058 85x44 Pine Kitform Door Frame No Cill Fit 813mm DoorPNKYF3023A 865X2058 85x44 Pine Assembled Door Frame No Cill Fit 813mm DoorPNKYF3023AW 865X2058 85x44 Pine Dipped Assembled Door Frame No Cill Fit 813mm DoorPNKYF3023W 865X2058 85x44 Pine Dipped Kitform Door Frame No Cill Fit 813mm Door

Product Code External Size (wxh) DescriptionPINE DOOR FRAMES (LAMINATED & FINGER JOINTED)

DOOR FRAMES

14

Always use KAYO door frames with KAYO doors. Please be aware that othermanufacturers’ rebate sizes may differ from Kayo and will not match Kayo doors.

300mm 813mm 300mm

Double Side Light

DoorFrame

2032m

m

813mm 300mm

Single Side LightDoor Frame(left/right)

2032m

m

813mm

SingleDoor Frame

2032m

m

KAYO DOOR FRAMES

• Door frame must be tied to the brick work duringbuilding work with wall ties, e.g., galvanized hoop ironplaced 300mm from top and bottom of frame at amaximum spacing of 850mm. A 2100mm high framewould have three ties per side, and a 2400mm four.

• Backs of door frame jambs and top/cill must be adequately sealed.

• Door frame must be built in plumb and square with a pre-stressed lintel overhead to bear the weight of the bricks.

• Door frame must be supported as shown to prevent it moving during building.

• Door frame stretchers/struts/braces, must be kept in place until walls are dry to prevent inward sagging.

• Door frame must be positioned to allow for finished floor level, to prevent excessive height trimming when fitting doors

• Door frames must be protected after building in by boards to prevent damage from wheelbarrows and other equipment etc.

15

BUILDERS’ SECTION

Stretcher prevents inward sagging and

the frame from being squeezed in at the middle

Braces keep the door frame

square

Lintel

Wall ties(250mm long)Bent 75mm2 screws

300mm

300mm

850mm

WITH CILL

Unlike door frames, linings cover the whole of the doorway reveal. The type of lining used will depend on the width of the reveal - narrow, wide or framed.

NARROW DOOR LININGSNarrow door linings can be rebated or plain and are fitted and fixed into walls and partitions that are narrow (65-112mm). This type of wall can be single leaf brickwork, blockwork, timber stud partition or metal studwork, together with any covering such as plasterwork or other lining material.

Skirting

Brickwork Plaster

Lining

Architrave

The linings can be assembled either on site or in the workshop. The joints are secured by nailing the head to the legs by skew nailing. This prevents the nails from pulling out.

The nails used can be roundhead wire nails, oval nails or lost head nails.

When the lining is assembled, it is checked to ensure that the legsand head are square to each other. Temporary braces are nailed to the legs and head to ensure that they are kept square. Other temporary braces are nailed to the legs to keep them parallel until the lining is fixed.

INSTALLING A DOOR FRAME

INSTALLING JAMB LININGS

We go to great lengths to seal our products thoroughly. Even though

Maxicare contains anti-fungal agents, to prevent dry rot please ensure you adhere to the installation guidelines.

For more information please visit www.swartland.co.za

INSIDE LEVEL

DOOR FRAME CILL

WATER DAMMING UP

OUTSIDE LEVEL

DPC

INSIDE LEVEL

DOOR FRAME CILL

NO WATER DAMMING UPOUTSIDE LEVELDPC

DRY ROT PREVENTION

16

Legs checked for twist by sighting along the opposite edge of the leg

BUILDERS’ SECTION

INSTALLATION GUIDLINES

FIXING JAMB LININGS

When the building is weathertight, all the internal preparatory carpentry work is carried out before plastering begins. This stage is known as the ‘first fix’ stage.The fixing of internal linings is carried out at this stage.Keep the following in mind before fixing begins: • Door lining legs rest directly on timber floors. Provided that the legs have been cut to the required height and the floor is level, the door lining head will also be level and at the same height as all other door linings in the room or building. • Door lining legs do not rest directly on concrete floors. A gap is left to allow for the final sand and cement floor screed to be laid. • To ensure that all the door lining heads are level and at the same height above a concrete floor, a datum line is marked on the blockwork or walls on each side of the opening. • Datum lines are usually marked by the foreman at a distance of 1.2m down from the required height of the door lining head. • All door linings are then fixed with the head 1.2m above this line. This is essential to ensure that door lining heads are at the same height. This is especially important in hallways and corridors as this is where different lining head heights would be noticed.

FOLDING WEDGES

Folding wedges are used to straighten and plumb lining legs when directly fixed to blockwork openings.

INSTALLATION GUIDE

• Decide which leg to fix first.• Plumb edge of leg with level.• Plumb face of leg using a straightedge and level.• Position folding wedges 150mm down from the top of the frame.• Nail wedges through lining to prevent movement. Leave head of nail protruding (in case position has to be adjusted)• Re-plumb edge and face and repeat procedure. Position wedges 150mm from bottom of frame and nail as top.• Insert more wedges.• Repeat steps for other leg.• Check legs for twisting by sighting from one leg to another.• Cut off wedges flush with frame.

Timber floor

Datumline marked on wall

Heads the same height

Heads the same height

Bottom of legs kept up to allow for sand

and cement floor

Concrete floor/slab

Concrete floor/slab

Protection

17

INSTALLATION GUIDELINES

FIXING A FRAME WITHOUT CILL

ADDING SUPPORT FIXING TO BRICK WORK

PROTECTING THE FRAME

The frames are fixed using a 1.6mm galvanised hood iron or suitable 32mm plastic wall tie. They can also be nailed or screwed into wooden slips inserted into the brickwork.

FIXING FRAMES TO OPENINGSDoor frames are normally fixed either by bricklayers as the work

proceeds or carpenters into pre-formed openings.

• Support the frame before starting the brickwork

• Ensure that the frame is level and square

Use either a PVC pipe or Hardboard to prevent damage during the building stage

Stretcher prevents inward sagging

Braces keep the door frame

square

Lintel

Wall ties(325mm long)Bent 75/250mm2 screws

30mm

30mm

2 0

32m

m850mm

Estimated finished floor level

Jam

b

40-50mm spacer

INSTALLATION GUIDLINES

18

MAXICARE

Available in 1l and 5l tins from all leading merchants.

INTRODUCING OUR NEW GERMANENGINEERED, WATER-BASED SEALANTSwartland’s Ready-2-Fit range is coated with Maxicare, an advanced German-engineered water-based sealant and is available in five colour tints (see below).

First clean the casement using warm water and a

lint-free cloth. If necessary a mild cleaning agent can be

added to the water.

Step 1

Apply the Cleaning Agent to the window frame

surface. Allow it to work for a few minutes and then remove, using the enclosed sponge and lots of water.

Allow to dry.

Step 2

Apply the Protective Emulsion evenly on to the

wood surface. This will seal any fine cracks or

blemishes and restore the original colour. It will also

provide advanced protection to the surface.

Step 3

Simply inspect windows and doors every 6 months and use the Maxicare® Maintenance Kit as shown below.

Maintenance is as easy as 1-2-3

WITH WASH ’N WIPE MAINTENANCE SANDING IS SO LAST YEAR

The pack comes complete with the Protective Emulsion, Cleaning

Agent, Protective Glaze and a sponge.

A major advantage of the water-based Maxicare sealant is that it makes the Ready-2-Fit range so easy to maintain.

Instead of heavy sanding, simply wash and wipe your timber windows and doors to restore them to their original beauty.

Before your wet and dry season inspect your windows and doors, and if necessary apply the specially formulated products contained in the Wash ‘n Wipe Maintenance Kit

IMBUIA LIGHT OAK MAHOGANYTEAK WHITE

World class sealant and manufacturing processes

Eco-friendly, no solvents required.

Eco-friendly.

Touch dry in 1 hour, fully dry in 4 hours and re-coatable after 2 hours.

Saves time and money.

Eco-friendly carbon conscious product.

Long term protection and low maintenance.

Cost effective timber restoration.

Does not crack with swelling or shrinking of timber

Unique to Maxicare, Easy to use low-maintenance kit solution. Touch up your timber quickly and easily.

BENEFITSFEATURESGerman engineered

Water-based Maxicare used water as its carrier

Low VOC emissions

Quick drying

No primer needed

Lead free

Anti-Fungal agents protect against fungus and dry rot, UV inhibitors protect against sun damage and regulate humidity

Ongoing low maintenance

Allows timber to breathe

Innovative maintenance kit

CARBONCONSCIOUS

NATIONAL NUMBER: Tel: 086 1102425 HEAD OFFICE: Kotze Street, Moorreesburg Tel: 022 433 8000 Fax: 022 433 2760 Cape Town: Harry Alexander Crescent, Atlantis Tel: 021 573 7600 Fax: 021 577 3204 Johannesburg: Bridoon Street Stormill Ext 4, Roodepoort Tel: 011 671 0400 Fax: 011 672 0690

Durban: 17 Alexander Road, Westmead Tel: 031 792 0860 Fax: 031 700 3218 Port Elizabeth: Spectrum Ukhanyo, 6 Algoa Street, North End Tel: 041 487 1342 Fax: 041 487 1737 East London: Winmould Agencies, Unit 2 Wilsonia Industrial Park, Bert Kipling Road, Wilsonia Tel: 043 745 0410 Fax: 043 745 0237 George: Nywerheid Street, George Industria

Tel: 044 874 5642 Fax: 044 878 2444 Namibia: 31 Calcium St, Prosperita Industrial, Windhoek Tel: 00 264 612 49558 Fax: 00 264 612 49285

THINKING LONG TERM

The Swartland story began in 1951 with Oupa Hanekom in the small town of

Moorreesburg, a few wheat fields north of Cape Town. He started supplying the

local community with hardware and electrical goods, but Oupa’s ambitions

lay far beyond the boundaries of Moorreesburg, and it wasn’t long

before joinery became Swartland’s specialty.

When Oupa’s son, Oom Jurgens, took over the reins, he brought new ideas to the

business. One of them was his personal philosophy of ‘continuous improvement’.

Today under the leadership of the third generation of Hanekom,

Jurie, James and Hans, this desire to constantly improve is an integral

part of the Swartland culture. It’s a place where traditional values, such as hard

work and pride, live in harmony with new technology and inspired ideas.

The results speak for themselves – windows and doors crafted to perfection

and manufactured to last. All ranges offer the leading products in their class

– all backed up by knowledgeable national service teams.

www.swartland.co.za

Tel: 086 110 2425

OCT 2013

THIS CATALOGUE IS PRINTED ON SAPPI CAMELOT CARTRIDGE MATT ART - FULLY RECYCLABLE

THE STRONG ONE / EQINILEETIILENG / EYOMELELEYO

*TERMS AND CONDITIONS APPLY

The information contained in this catalogue was accurate at the time of going to print. However, Swartland Boudienste (Pty) Ltd reserves the right to change product designs and specifications in line with our continuous development programme.

LIABILITY DISCLAIMER