Operation Manual English

Door controlMiniMax 3 S

Operation Manual English

The door control DC MiniMax 3 S is designed for hold to run control of power operated doors. The basic version is designed for hold to run operation only, but it can be extended individually by an optional module.

Safety Directions

● In case of using DC MiniMax 3 S with a permanent mains connection, an all-pole main switch with an appropriate back-up fuse must be provided.

● With three phase motor connection an external fuse in the main supply should be max. 10A delayed.

● Before operation, check whether the permissible mains voltage range of the device corresponds to the local mains voltage.

● With three phase motor connection it must have right phase rotation.

During installation, initial operation, maintenance and testing of the DCMiniMax 3 S it is necessary to observe the safety and accident prevention regulations valid for the specific application. Only trained electrical craftsmen should work on electrical equipment.

Technical Data

Model DC MiniMax 3 S

Supply voltage 230 VAC or 400 VAC

Frequency 50 Hz

Protection class IP 54

A max. 10 A

Operation temperature - 10 C° to + 55 C°

Operation Manual English

Main board DC MiniMax 3S

ConnectorSpiral cord (X8)

OPEN/CLOSEfor installation of limit switches only

Relais output (NO)Traffic light (X9)

Terminal: selection ofsupply voltage400V/230V

Terminal: supply voltage

ConnectorMotor & safety chain

ConnectorExternal push-button station (X6)

ConnectorComfort module (X7)

PE

Terminal limit switch and

control devices

X12

Connector Keypad

Operation Manual English

Main board DC MiniMax 3S

F2S7

S4S3

Motor 230V/50Hz

Motor 400V/50Hz

400V/50Hz

230V/50Hz

Mains supply

S6

S2

S5

S9

S12

S14

S13

S15

S16

S10

S8 S11

Mains supplySelektor

X12

X6

Operation Manual English

F2 Thermal protection

K1 Contactor Close

K2 Contactor Open

K3 Traffic Light

M1 Motor connection

S01 Installation switch Open

S02 Installation switch Close

S1 Aux. limit switch Open

S2 Limit switch Open (NC)

S3 Safety limit switch Open (NC)

S4 Safety limit switch (NC)

S5 Limit switch Close (NC)

S6 Aux. limit switch Close

S7 Safety switch hand crank (NC)

S8 Safety switch slack wire (NC)

S9 Emergency stop (NC)

S10 Safety switch passor (NC)

S11 Push button STOP (NC)

S12 Push button Open (NO)

S13 Push button IMPULSE (NC) Open – STOP – Close *S14 Push button Close (NO)

S15 Photo beam (NC) *

S16 Safety edge *T1 Transformer

X1 Mains supply

X2 Motor connection

X3 Connection

X4 Selector supply voltage

X5 Connector limit switches

X6 Connector push button station

X7 Connector for plug in module

X8 Connector for spiral cord

X9 Connector for Signal-Light

X10 Selector hold to run / self-hold

X11 Connector for external brake

X12 Connector for keypad

* only active with comfort module

Operation Manual English

Wiring Diagrams

15

14

13

12

11

10

9

8

7

3

2

1

6

5

4

STOP

OPEN

CLOSE

Brown / +12V

Green / Signal

White / GND

Pro-Sec-O*OSE*

24 V DC-

+

IMPULSE*

Photobeam*

X3

2

1

X9

Relais output* for traffic light or courtesy light

9

8

7

Not connected

Electrical Safety edge

8k2

9

8

7

Pneumatic Safety edge

8k2

Not connected

DIP Switch 1 OFF

DIP Switch 7 OFF

* only possible, if comfort module is used

Max.150mA

DIP Switch 1 ON

Operation Manual English

Wiring Diagrams

15

14

13

12

11

10

STOP

OPEN

CLOSE

OPEN / STOP / CLOSE buttons(4-lead solutions)

X3

* only possible, if comfort module is used

15

14

13

12

11

10

OPEN

CLOSE

OPEN / CLOSE Key switch(3-lead solutions)

X3

54

WVU

L3

L2

L1

PE

M3~

400V / 50Hz

54

WVU

L

N

PE

M1~

230V / 50Hz

Nopen

close

L3

L2

L1

PE

Operation Manual English

Wiring Diagrams

Connector external push button stationif not used, J4 has to be bricked

Connector spiral cordif not used, J3 has to be bricked

Self-hold: J1 / J2 closedHold to run: J1 / J2 open

Self-hold is only allowed, if all safety devices necessary for the application are used !

Connector comfort module

If no module is used, J5 has to be bricked.

Not bricked

X6Close

OpenStop

J4

X8Brown(12V)

GreenSignal

WhiteGND

J3Black/yellow

STOP

J1 (AUF)

J2 CLOSE *

X10

X7J5

bricked

Operation manualFor use with DC MiniMax S English

Installation (Note without this Module Many inputs will have no function)

Plug in the board into the connector X7 Plug in Jumper J2 on connector X9

● Opto- electronic safety edge e.g. Pro-Sec-O● Electrical Safety edge● Pneumatic safety edge with test ● Automatic Closing feature● Courtesy or traffic light● Run time monitoring

Dip SwitchesClosing Time

Dip switch ON OFF

1 OPTO SE 8,2 kOhm SE

2 Automatic closing active Automatic closing deactivated

3 Automatic closing time (see table) Automatic closing time (see table)

4 Automatic closing time (see table) Automatic closing time (see table)

5 Open Push Button Go function on 4 Open Push Button Go function off

6 Prewarning Active Prewarning Deactivated

7 Pneumatic SE with testing 1 No testing

Functionality

LED DIP-Switch 1-7

DIP 3 DIP 4

15 sec. off off

30 sec. on off

60 sec. off on

120 sec. on on

Operation manualFor use with DC MiniMax S English

Overview of DIP switch functions

Dip switch Setting Funktion Connection

DIP 1 OFF Evaluation for 8,2 Kohm closing safety edgeEvaluation for pneumatic closing safety edge in connection with an 8,2KOhm resistance

X3 Terminal 7 + 8

DIP 1 ON Evaluation for OPTO closing safety edge X3 Terminal 7 + 8 + 9

DIP 2 OFF Automatic closing timer is switched off

DIP 2 ON Automatic closing timer is switched on.From the OPEN end position, the door closes automatically after the programed door-open duration expires.

Basic funktions when automatic closing timer is switched on● If the photocell barrier is interrupted during

closing, the door stopts and then opens again. The door open duration starts anew.

● If the photocell barrier is interrupted during the door open duration, the door open duration starts anew.

● If the closing safety edge systems is activated during closing, the door stops and then opens again. The door open duration starts anew. If the closing safety edge device is activated three times during an cycle, the door does not close automatically again.

DIP 3DIP 4

Automatic closing timeSee table

DIP 5 OFF Open push button GO funktion offThe OPEN pushbutton only opens a door.

DIP 5 ON Open push button GO funktion onThe OPEN pushbutton opens a door, reversing a closing door.

Operation manualFor use with DC MiniMax S English

Overview of DIP switch functions

Dip switch Setting Funktion Connection

DIP 6 OFF Pre warning light function is switched on.Traffic light (red)

Potential-free switching contact K3, terminal block X9, terminals 1+2 for connecting an external light source.

DIP 6 ON Pre Warning function is switched on when the OPEN command is given.With the yard light setting, the light then stays on for 2 minutes.

Potential-free switching contact K3, terminal block X9, terminals 1+2 for connecting an external light source.

DIP 7 OFF Pressure switch testing is not switched on.The pressure switch is not tested at the CLOSED end position.

DIP 7 ON Pressure switch testing is switched on.The pressure testing is carried out with the door at the CLOSED end position.For this, the pressure switch contact must be broken for a moment as the door touches the ground.

Operation manualFor use with DC MiniMax S English

LED Signals

1. The testing of the pneumatic safety edge takes place in the lower door position. Please ensure that the safety edge is activated in the lower door position. The Aux. Limit switch Close has to be used.

2. 2 minute night light period is activated by every movement of the door.

3. Red traffic light without prewarningprewarning 3sec. flashing before automatic closingpermanent on during the movement, 5 sec. post illumination period

4. Dip switch 4 "ON" = GO function on ( OPEN PUSHBUTTON ). The OPEN pushbutton opens a door, reversing a closing door. DIP switch 4 OFF, the OPEN pushbutton only opens a door.

LED flashing Operating state

LED 1 x flashing Safety edge actuated

LED 2 x flashing Photobeam activated / error, Safety edge error or DIP 1 setting wrong

LED 3 x flashing Primary safety device open or faulty

LED 4 x flashing Runtime error

LED fast flashing Automatic closing time has been started

XX

XX

X V

1.1

Operation manualFor use with DC MiniMax S

Radio Card, Install and Wiring, Open Only closing o n timer

X1

2

X6

Red = PowerBlack = Open Only

See Next Page if Impulse mode is needed,

To Program Remotes press and release SW1 (located next to Red LED on top edge of board)Then press and release the required button on the remote To Clear All codes press and hold for 10 Seconds,

The Remote should never be used without a monitored safety edge being fitted

Operation manualFor use with DC MiniMax S

Radio Card, Install and Wiring, Impulse operation, (OPEN-STOP-CLOSE)

X1

2

X6

Red = PowerBlack = Impulse Terminals

Extra Caution to be taken if untrained users have access to the door as the door may close if that is the next selection on the cycle.

To Program Remotes press and release SW1 (located next to Red LED on top edge of board)Then press and release the required button on the remote To Clear All codes press and hold for 10 Seconds,

The Remote should never be used without a monitored safety edge being fitted.