DOE/NASA DOE/NASA CR-150771 SOLAR CONTROL DESIGN PACKAGE · DOE/NASA CR-150771 . SOLAR CONTROL...

DOENASA CONTRACTOR REPORT

DOENASA CR-150771

SOLAR CONTROL DESIGN PACKAGE

Prepared from documents provided by

Solar Control Corporation 5595 Arapahoe Road Boulder Colorado 80302

Under Contract NAS8-32258 with

National Aeronautics and Space Administration George C Marshall Space Flight Center Alabama 35812

For the U S Department of Energy

(NASA-CR-150771) SOL0A CONTROL DIESIGN N78-3T535 PACKAGE ISolar Control Corp Boulder

u Colo) 57 p HC A04MF A01 CSCL 10 lclas

_ __ _ _ _ _G344 30266

US Department of Energy SNATIONALI REPRODUCED TECHNICALBY TEC -

INFORMATION -

SERVICE USDEPARTMENT OFCOMMERCE

SPRINGFIELD VA 22161 SlrEeg

httpsntrsnasagovsearchjspR=19780023592 2018-06-01T130012+0000Z

NOTICE

This report was prepared to document work sponsored by the United States Government Neither the United States nor its agents the United States Department of Energy the United

States National Aeronautics and Space Administration nor any

federal employees nor any of their contractors subcontractors or their employees make any warranty express or implied or assume any legal liability or responsibility for the accuracy completeness or usefulness of any information apparatus product or process disclosed or represent that its use would

not infringe privately owned rights

NOTICE

THIS DOCUMENT HAS BEEN REPRODUCED

FROM THE BEST COPY FURNISHED US BY

THE SPONSORING AGENCY ALTHOUGH IT

IS RECOGNIZED THAT CERTAIN PORTIONS

ARE ILLEGIBLE IT IS BEING RELEASED

IN THE INTEREST OF MAKING AVAILABLE

AS MUCH INFORMATION AS POSSIBLE

TECHNICAL REPORT STANDARD TITLE PAGE1 REPORTNO 2 GOVERNMENT ACCESSION NO 3 RECIPIENTS CATALOG NO

DOENASA CR-15077i_

4 TITLE AND SUBTITLE 5 REPORT DATE

Solar Control Design Package August i978 6 PERFORMING ORGANIZATION CODE

7 AUTHOR(S) 8 PERFORMING ORGANIZATION REPORT 0

9 PERFORMING ORGANIZATION NAME AND ADDRESS 10 WORK UNIT NO Solar Control Corporation5595 Arapahoe Road 11 CONTRACT OR GRANT NO

Boulder CO 80302 NAS8-3225813 TYPE OFREPORT amp PERIOD COVERED

12 SPONSORING AGENCY NAME AND ADDRESS CContractor Report

National Aeronautics and Space AdministrationWashington D C 20546 14 SPONSORING AGENCY CODE

1S SUPPLEMENTARY NOTES

This work was done under the technical management of Mr James Hankins George C Marshall Space Flight Center Alabama

16 ABSTRACT

This report contains information used in the evaluation of design of Solar Controls solar heating and cooling system controller and the Solarstat Some of the information includes system performance specifications design data brochures and detailed design drawings

Slight modifications have been made for clarification only

17 KEY WORDS Ia DISTRIBUTION STATEMENT

Unclassified-Unlimited

WILLIAM A BROOKSBANK JRMgr Solar Heating and Cooling Project fice

19 SECURITY CLASSIF (of this reprt 20 SECURITY CLASSIF (ofthi Page) T - I Unclassified Unclassified J

MSFC- Form 3292 (Rev December 1972) For sale by National Technical Infortnatioa Service Springfield Virginia 2 2161

TABLE OF CONTENTS

SUBSYSTEM PERFORMANCE SPECIFICATION

10 Introduction 1

20 Applicable Documents 1

30 Application of Interim Performance Criteria 1

40 Deviation from Interim Performance Criteria 1

50 Government Furnished Property 2

6 0 Government Directed Requirements 2

7 0 Subsystem General Specifications and Features 2

DESIGN DATA BROCHURE - Controller 5

Drawings 9

DESIGN DATA BROCHURE - Solarstat 30

Drawings 32

iPreceding page blank

SUBSYSTEN PERrORMANCE SPECIFICATIONSpecification NoSC3ampPPage Date 3-q-77 Page of

10 INTRODUCTION

This Performance Specification establishes the requirements for the

design and performance of the subsystem It designates the Interim PerformanceCriteria applicable to the subsystem and defines the deviations

20 APPLICABLE DOCUMENTS

21 Government Documents

See Apendix F

22 Contractor Documents

-Application Note 74-116 for Solar Heating and Cooling 1974

-Zia Four Node Controllers - 75-140 and 75-160 1975

-Zia Modular Controllers - 75-170 Series 1975

-Zia 75-150 Solar Air Handling Moduls (SAM) 1975

23 Other Documents

-Proceedings of the Solar Heating and Cooling For Buildings

Workshop Part I Technical Sessions March 21 and 22 NSFRAINshy

73-004

-Solar Heating Handbook For Los Alamos LA-5967 May 1975

30 APPLICATION OF INTERIM PERFORMANCE CRITERIA

The application of each paragraph of the Interim Performance Criteria to the

subsystem is provided in the following table Number 1

40 DEVIATIONS FROM INTERIM PERFORMANCE CRITERIA

None

SUBSYSTEM PERFOR ANCE SPECIFICATION

Specification No Sh-3-tt Page Date 3-177

Page of

50 GOVSrP3NWNT FURNISHED PROPERTY

None

60 GOVERITE fTl DIRECTED REQUIREMENTS

70 SUBSYSTEM GENERAL SPECIFICATION AND FEATURES

The following page delineatesthe general specifications and

features of the Series 75-170 Modular-Control Subsystem

- NC-3O

3-q-77

Modular Controller S-ries 75-170 -

Table I

Residential subsystems Interin Performance Criteria Summary

The following Interim Performance Criteria paragraphs are applicable

17 Control

171 Installation and Maintenance

173 Inhabited Space Temperature

25 Subsystem Isolation

251 Shutdown in Multi-Famdly Housing

41 Plumbing and rlectrical Installation

412 Electrical Codes

t2 Fail-Safe Controls

421 System Failure Prevention

52 Temnerature and Pressure Resistance

521 Thernal Degradation

61 Accessibility for Maintenance

611 Access for System Maintenance

612 Access for System Monitoring

62 Installation ODeration and Maintenance Manual

621 Installation Instructions

622 Maintenance and Operation Instructions

623 Maintenance Plan

624 Replacement Parts

63 Repair and Service Personnel

631 Vaintenance of H and HC Systems

1131 Material Comnatibility

3

-- q- 77

SCC 75-171 Solid State Solar Differential Controller

General Specifications

1 Input Voltage Either 120 VAC + + 4 V

10 V or 24 VAC

2 Input Power 3 watts (no-load)

3 Outputs DPDT (3POT available)

4 Output Current l-amp (resistive) at 28 VDC or 120 VAC (higher ratings available)

5 6

Output Voltage Sensors

Either 120 VAC or 24 VAC Matched thermistors ovovershyrange from 0degC to + 100 C) in a metal housing with high temperature teflon leads

7 Differential Turnoff Offset Typically 4degF + 20 10 F (can be custom adjusted by a resistor change)

8 Differential Turnon Off-set Typically 20 F + 20 100 F (can be custom adjusted by a resistor change)

9

10

Operating Temperature Range

Tracking Accuracy

Controller- chassis 0 0 F to 140 0 F j Sensors -40OF to 300F

+ 5F over entire operating range

11 Isolation Protection 1500 V

12 Size Basic Module about 4 x 4 x 31

13 Weight Less than 2 lb

14

15

Multichannel Priority

Mounting

24 VAC interconnect logic

Mount on J box or on wall ps mp__ouing

or

16 Collector freeze protect(differential signal on typically remote signal also available)

At 40 0 F + 50

17 Manual on Button

78

79

Operating Light

Distribution Channel and Auxiliary Heater Control

100000 hr LED illuminates to indicate operation

For 75-172 75-173 configuration

g0 Multi-Tank Control For 75-175 configuration

4

SOLID STATESOLARHTWAE CONTROLSOLAR SEOLAR HOT WATER

CRCONTROLLER

AR T

Model 77-171 Solid-State Solar Hot Water Controller Description The model 77-171 isasolidshystate differential thermostat capableof fully controlling a solar hot water heating system The unit is designed for a lifetime of maintenance free service and incorporates freezeand boil protect circuitry

Air and Water Probes

Air probes are available for clamp or screw mounting

Water proteps have 2fl

NPC thread in lengths from 234 to 28

115 VAC inpul wire nut

connection or 6 line cord

Specifications Input Voltage Either 120 VAC _plusmn1OV or 24 VAC plusmnt4V Input Power 3 watts no load Control Relay SPDT 10A (resistive) at 28 VDC or 120 VAC Higher

ratings available Output Voltage Either 120 VAC or 24 VAC

EA Sensors Matched thermistors (plusmn 1 Cover range from 00C to +1000C)

in a metal housing with high temperature teflon leadsDifferential Turn-off

Offset Typically 4F _2 1000 F (can be adjusted by a resistor change)

Differential Turn-on Offset Typically20degF _2o 1000F(can be adjusted by a resistor change)temperature Range Controller chassis -400 F to 140OF

Sensors -4 0 F to +300FTracking Accuracy t50F over entire operating rangeIsolation Protection 1500 VSize 4 x 4 x 32Weight 2 lbsMounting Mounts on 4 x 4 J box

Wiring Diagram Wiring Code J -- Low voltage

High voltage

---- Contractor installed

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--- ---- I collector temperature ishigher than storage temperature

i i-

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- SL--- t Aux InOut i 3 I

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1 I6 -shy

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Stepdown transformer BlueYellow

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r J n to - igitalvoltmeter positiva (+ red)1d f v -t (j folqvng voltage-lt(refer to drawing number1 2794A rr cbnpcawnt lqation on sensor (owuer) boardf bnd 2796C

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Repeamt stops H through P until all three temperature displays match the tnemometer readings for this ice water bath and hot water bath +i degree

R Jumour the 24VW from 31 and J2 to J10 and 311 The solar co~l3C ing LED should light (left) Jumper 31 and Z12 to shy3112 313 The solar heating (center) LEO should lightFinaly Jumper 31 dnd J2 to J14 and 315 The cOnventional

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ORIGINAL PAGE IS QE POOR QUALITY

53

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NOTICE

This report was prepared to document work sponsored by the United States Government Neither the United States nor its agents the United States Department of Energy the United

States National Aeronautics and Space Administration nor any

federal employees nor any of their contractors subcontractors or their employees make any warranty express or implied or assume any legal liability or responsibility for the accuracy completeness or usefulness of any information apparatus product or process disclosed or represent that its use would

not infringe privately owned rights

NOTICE









DOENASA CR-15077i_










16 ABSTRACT








TABLE OF CONTENTS


10 Introduction 1








Drawings 9


Drawings 32



10 INTRODUCTION





See Apendix F






23 Other Documents



73-004






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16 ABSTRACT








TABLE OF CONTENTS


10 Introduction 1








Drawings 9


Drawings 32



10 INTRODUCTION





See Apendix F






23 Other Documents



73-004






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DOENASA CR-15077i_










16 ABSTRACT








TABLE OF CONTENTS


10 Introduction 1








Drawings 9


Drawings 32



10 INTRODUCTION





See Apendix F






23 Other Documents



73-004






None



Page of


None





- NC-3O

3-q-77


Table I



17 Control






















3

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TABLE OF CONTENTS


10 Introduction 1








Drawings 9


Drawings 32



10 INTRODUCTION





See Apendix F






23 Other Documents



73-004






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10 INTRODUCTION





See Apendix F






23 Other Documents



73-004






None



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- NC-3O

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17 Control






















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- NC-3O

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17 Control






















3

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5 6





9

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15


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AHATSHRINK ____X

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-SIARf=jRENEOVE



J4-J3 JZ - -

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311




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k7(3-1 HOUSING -



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311




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311




AHATSHRINK ____X

k7(3-1 HOUSING -



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-13

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PRCrSTAIP M TYR





311




AHATSHRINK ____X

k7(3-1 HOUSING -



-~~~ 4 OLACE-1







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-SIARf=jRENEOVE



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S - A -



- - --- - C










53

5 4 1 A C

-H Qu 1 4-~~ 0---shy

-H 2HOLES Z




-54

bull iAARETA


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+-~~ r +q+ve

_ + - + + bull rbull -4 +

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4 - 1~~ 1-2

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G- -e o t-e- ita - - -



S - A -



- - --- - C










53

5 4 1 A C

-H Qu 1 4-~~ 0---shy

-H 2HOLES Z




-54

bull iAARETA


G- -e o t-e- ita - - -



S - A -



- - --- - C










53

5 4 1 A C

-H Qu 1 4-~~ 0---shy

-H 2HOLES Z




-54

bull iAARETA


5 4 1 A C

-H Qu 1 4-~~ 0---shy

-H 2HOLES Z




-54

bull iAARETA


DOE/NASA DOE/NASA CR-150771 SOLAR CONTROL DESIGN PACKAGE · DOE/NASA CR-150771 . SOLAR CONTROL...

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Transcript of DOE/NASA DOE/NASA CR-150771 SOLAR CONTROL DESIGN PACKAGE · DOE/NASA CR-150771 . SOLAR CONTROL...