Document No Issue Index TAD1151VE 22451719 02 · 2015. 3. 5. · TAD1151VE. 22451719 02....

19
Important General liters in 3 mm in mm in kg lb kg lb rpm 1300 1800 2000 2100 kW 241 265 265 265 hp 328 360 360 360 with fan kW 235 250 247 246 890 mm hp 320 340 336 334 Nm 1771 1406 1266 1205 lbf ft 1306 1037 934 889 Nm lbf ft % m/s 6,6 9,1 10,1 10,6 ft/sec 21,6 29,9 33,2 34,9 MPa 2,05 1,63 1,47 1,40 psi 298 236 213 203 MPa 13,7 13,2 12,4 12,1 psi 1987 1914 1798 1755 kgm² (not including flywheel) lbft² kW 24 43 53 58 hp 32 58 71 79 Document No Issue Index TAD1151VE 22451719 02 Compression ratio 17,0:1 Bore 123 4,84 Stroke 152 5,98 This Technical Data Sheet and the corresponding Installation Instructions provide important information to ensure the installed engine will operate according to the design specification in the Volvo Penta application for certification. Requirements marked with are considered as critical for exhaust emissions compliance according to the design specification in the Volvo Penta application for certification. Failing to follow and meet these instructions and requirements when installing a certified engine in a piece of nonroad equipment for use in the United States violates U.S. federal law (40 CFR 1068.105(b)), subject to fines or other penalities as described in the Clean Air Act. In-line four stroke diesel engine with direct injection. Rotation direction, counterclockwise viewed towards flywheel Number of cylinders 6 Displacement, total 10,84 661 Firing order 1-5-3-6-2-4 2978 Performance IFN Power 265 kW without fan Wet weight Engine only (Estimated) (excl after treatment comp.) 1072 2363 Power pac 1351 1785 1316 Torque at: IFN Power Max torque at engine speed IFN Power rpm 1260 rpm Max combustion pressure at: IFN Power Total mass moment of inertia, J (mR 2 ) 1,034 24,5 Power tolerance ±2 Mean piston speed Effective mean pressure at: IFN Power Friction Power Derating see Technical Diagrams

Transcript of Document No Issue Index TAD1151VE 22451719 02 · 2015. 3. 5. · TAD1151VE. 22451719 02....

  • Important

    General

    litersin3

    mmin

    mmin

    kglbkglb

    rpm 1300 1800 2000 2100kW 241 265 265 265hp 328 360 360 360

    with fan kW 235 250 247 246890 mm hp 320 340 336 334

    Nm 1771 1406 1266 1205lbf ft 1306 1037 934 889Nmlbf ft%

    m/s 6,6 9,1 10,1 10,6ft/sec 21,6 29,9 33,2 34,9MPa 2,05 1,63 1,47 1,40psi 298 236 213 203

    MPa 13,7 13,2 12,4 12,1psi 1987 1914 1798 1755

    kgm²(not including flywheel) lbft²

    kW 24 43 53 58hp 32 58 71 79

    Document No Issue IndexTAD1151VE 22451719 02

    Compression ratio 17,0:1

    Bore 1234,84

    Stroke 1525,98

    This Technical Data Sheet and the corresponding Installation Instructions provide important information to ensure the installed engine will operate according to the design specification in the Volvo Penta application for certification.

    Requirements marked with are considered as critical for exhaust emissions compliance according to the design specification in the Volvo Penta application for certification.

    Failing to follow and meet these instructions and requirements when installing a certified engine in a piece of nonroad equipment for use in the United States violates U.S. federal law (40 CFR 1068.105(b)), subject to fines or other penalities as described in the Clean Air Act.

    In-line four stroke diesel engine with direct injection. Rotation direction, counterclockwise viewed towards flywheel

    Number of cylinders 6Displacement, total 10,84

    661Firing order 1-5-3-6-2-4

    2978

    PerformanceIFN Power 265 kW without fan

    Wet weight Engine only (Estimated)(excl after treatment comp.)

    10722363

    Power pac 1351

    17851316

    Torque at: IFN Power

    Max torque at engine speed

    IFN Power rpm 1260 rpm

    Max combustion pressure at: IFN Power

    Total mass moment of inertia, J (mR2) 1,03424,5

    Power tolerance ±2Mean piston speed

    Effective mean pressure at: IFN Power

    Friction Power

    Derating see Technical Diagrams

  • Document No Issue IndexTAD1151VE 22451719 02

    rpm 1300 1800 2000 2100kW N/A N/A N/A N/AhpNm N/A N/A N/A N/Albf ftrpmrpm°C

    °C°F°C°F°C°F

    l/hr

    literUS gal

    Max literUS gal

    Min literUS gal

    hh°°°

    kPapsi

    max °C°F

    99% µ50% µ

    Engine speed range for VCB activation: 1000-2200Min engine speed with VCB still active: 900Min oil temperature for VCB activation: 55

    Engine brake performance (only engines with VCB)Brake power: without fan

    Brake torque: without fan

    -13with manifold heater 3 kW and block heater

    -30-22

    *Specify oil and fuel quality T>-15°C Oil VDS3 or VDS4 15W/40 T

  • Document No Issue IndexTAD1151VE 22451719 02

    liter/hUS gal/h

    kPapsi

    Fuel supply line max. pressure, during engine stand still kPa(meassured at fuel inlet connection) psiFuel supply line min. pressure, during engine stand still kPa(meassured at fuel inlet connection) psi

    liter/hUS gal/h

    kPapsi°C°Fµ

    96% µ75% µ

    Vol%

    rpm 1300 1800 2000 2100m³/min 15,6 19,6 20,9 21,3

    cfm 551 692 738 752

    kPapsikW 177 218 241,6 244,1

    BTU/min 10043 12380 13740 13882°C 517 510 528 524°F 963 950 982 975

    kPa - - - 15125 mm psi 2,2

    Δ°C N/A N/A N/A N/AΔ°FkPa N/A N/A N/A N/A

    (at exhaust gas flow and exhaust temp given) psi

    m³/min 41,3 49,3 52,9 53,6cfm 1459 1741 1868 1893

    Specific UREA consumption in Nonroad Transient Cycle (NRTC) N/A

    16523,9-125-18,1

    Fuel system

    Fuel return line max. restriction(measured at fuel return connection)

    202,9

    Max. allowable inlet fuel temp(Measured at fuel inlet connection)

    60140

    System return flow at max. Speed 30,07,9

    System supply flow at max. Speed 10828,5

    Fuel supply line max. restriction (measured at fuel inlet connection)

    101,5

    Intake and exhaust system

    Prefilter / Water separator micron size 10

    Governor type/make, standard Volvo/EMS2.3

    Fuel filter filtration efficiency46

    Charge air consumption at:(+25°C and 100kPa)

    IFN Power

    Fuel to conform to Fuel corresponding to EN590:1999 or ASTM D 975-No or JIS KK2204:2004

    Exhaust gas temperature after turbine at: IFN Power

    See front page for important information

    Max allowable back pressure in exhaust line (after turbine)

    50,7

    Heat rejection to exhaust at: IFN Power

    See front page for important information

    Max allowable air intake restriction including piping

    Pipe dimension Ø:

    See front page for important information

    Max allowable temperature drop between turbine and SCR muffler inlet.SCR muffler pressure drop

    Exhaust gas flow at:(temp and pressure after turbine at the corresponding power setting)

    IFN Power

  • Document No Issue IndexTAD1151VE 22451719 02

    rpm 1300 1800 2000 2100kW 9,8 9,5 10,3 10,5

    BTU/min 557 540 586 597kW 118 142 159 177

    BTU/min 6733 8058 9042 10066

    m²foot²mmin

    kW 5,7 15,2 18,3 19,2hp 8 21 25 26

    literUS gal

    literUS gal

    Coolant pump drive/ratiol/s 5,2 7,2 8 8,4

    US gal/s 1,4 1,9 2,1 2,2l/s 2,0 2,5 2,5 2,7

    US gal/s 0,5 0,7 0,7 0,7kPapsi°C°F°C°F

    kPapsikPapsikPapsi°C°F

    literUS gal

    CoolantVolvo Penta coolant "ready mix" or Volvo Penta coolant mixed with clean fresh water 40 / 60

    Radiator cooling system type Closed circuit

    Cooling systemHeat rejection radiation from engine at: IFN Power

    Heat rejection to coolant at: IFN Power

    Fan diameter 890 mm 89035,04

    Standard radiator core area 0,88,61

    Fan drive ratio fan Ø890 0,9:1 ccw

    Fan power consumption 890 mm

    5,5belt/1,41:1 cw

    Coolant flow with standard system

    Coolant capacity: engine 174,5

    std. 0,8m² radiator with hoses 21

    180fully open 92

    198Maximum static pressure head(expansion tank height + pressure cap setting)

    10014,5

    Minimum coolant flow

    Maximum outer circuit restriction incl. piping 55,08,0

    Thermostat: start to open 82

    Maximum top tank temperature 107225

    Recommended Draw down capacity. The difference between min coolant level in the expansion tank and the lowest level where the engine's coolant system still are functioning

    20,5

    Minimum static pressure head(expansion tank height + pressure cap setting)

    7010,2

    Standard pressure cap setting 7510,9

  • Document No Issue IndexTAD1151VE 22451719 02

    rpm 1300 1800 2000 2100kW 42,4 48,7 51,3 51,2

    BTU/min 2411 2770 2917 2912kg/s 0,31 0,39 0,41 0,42°C 182 173 172,6 170,5°F 360 343 343 339

    °C 45 50 50 50°F 113 122 122 122

    kPapsikPa 213 202 198 194psi 30,89 29,30 28,72 28,14m²

    foot²

    0.8 pull 890 fan

    rpmkWhp °C °F m3/s ft3/s Pa psi

    2100 265 66,7 151 7,8 247,2 0 0,000(fix 0.9) 360

    Charge air mass flow IFN PowerCharge air inlet temp.(Charge air temp after turbo compressor)

    IFN Power

    Charge air cooler systemHeat rejection to charge air cooler IFN Power

    See front page for important informationMaximum pressure drop over charge air cooler incl. piping 12

    1,74Charge air pressure(After charge air cooler)

    See front page for important informationMax allowable Charge air outlet temp.(Charge air temp after charge air cooler)

    Engine speed Engine power Air on temp Air flow External restriction

    Standard charge air cooler core area 0,88,61

    Cooling performance: m² radiator andCooling air flow and maximum additional external restriction at different radiator air temperatures based on 107°C TTT and 40% coolant. Valid at 1 atm.

  • Document No Issue IndexTAD1151VE 22451719 02

    Isochronous

    0Adjustable PI-constants

    600-900Energized to run/Stop

    On/OffOn/Off

    °C 125Oil pressure kPa 25,0

    kPa 275

    °C 105On

    kPa5

    °C 80

    kPa

    Warning map value

    +20kPa

    * Off means no shut down, alarm only

    Warning Alarm

    Derated 0% to engine protection map

    Derated 100% to engine protection map

    105°C 107°C 107°C 108°C125°C 130°C 130°C 132°C

    Warning map value

    Alarm map value

    N/A N/A

    80°C 85°C 85°C 86°CWarning

    map valueAlarm map

    valueAlarm map

    valueAlarm map

    value

    Forced idle after sec

    Forced shut down after 2 sec

    N/A

    Governor droopGovernor response 1Idle speed 700

    Engine management systemFunctionality Alternatives Default settingGovernor mode

    Engine sensors and switch settings Alarm level Engine protection

    Stop functionPreheating functionLamp test

    Rated speed 300 Shut down, ON/OFF*Oil level

    Oil temp Setting +5 Shut down, ON/OFF*Low idle 50 Shut down, ON/OFF*

    Parameter Unit Setting range Default setting LevelAction.Default/Alternative

    Coolant temp 107 Shut down, ON/OFF*Coolant level See cooling system

    Piston cooling pressure>1000 rpm

    kPa

    Water in fuel Alarm When Closed

    Crank case pressure Rapid Pres incShut down, ON/OFF*

    Fuel feed pressure

    1200rpm kPa 100

    Air filter pressure dropAltitude, above sea m Automatic derating,

    see section derating

    Engine speed rpm x % of rated speed 114% of rated speed

    Alarm level Shut down, ON/OFF*

    Charge air temp 85 Shut down, ON/OFF*

    Charge air pressure Alarm map value +30kPa Shut down, ON/OFF*

    High charge air temp N/A N/AHigh charge air pressure N/A N/A

    Oil temp N/A N/ACoolant temp N/A

    Low oil pressure N/A Alarm map value

    Parameter

  • Document No Issue IndexTAD1151VE 22451719 02

    AHz/alternator rev.

    typekWhp

    flywheelstarter motor

    kWA

    Temperature °C 25 0 -15Battery Ah / CCA 140 / 800 140 / 800 145 / 1050

    rpm 165 150 100A 240 310 370

    kW 5 6,1 6,3kW 5,3 6,5 6,8

    Ah / CCA

    rpm 1300 1800 2000 2100Nm 1771 1371 1255 1205

    (with a total added mass moment of inertia, J (mR2)≤ 0,05 kgm²) lbf ft 1306 1011 926 889max up kW 16 22 24 25

    hp 22 30 33 34max side kW 16 22 24 25

    hp 22 30 33 34max down kW 33 46 51 53

    hp 45 63 69 72Nmlbf ft

    Nmlbf ft

    Nmlbf ft

    Nmlbf ft

    Nlbf

    * Maximum allowed torque at individual PTO´s. If more then one PTO output is used simultaniusly, calculations needs to be performed to determine available maximum. Available torque depends on application inertia.

    Starter motor:output 5.5 / (7.0)

    153

    tacho output 6drive ratio 5,25

    90P55 / (105P70 ISS för start/stop)

    Alternator: output 110/150

    Electrical systemVoltage and type 24V

    Number of teeth on:11

    Starter input power during crankBattery power during crank

    Inlet manifold heater (at 20 V) 3Power relay for the manifold heater 1

    Power take offFront end in line with crank shaft max:*

    Maximum torque on timing gear at rear PTO : * 650

    Crank speedCrank current

    479

    Conditions:(4 mΩ main circuit resistance@

    Min battery @ 0°C 140/800

    (Pulley diameter 201 mm with distance 190 mm from main bearing nr 1)

    Speed ratio direction of rotation viewed from flywheel side 1,08:1/ccwTiming gear at compressor PTO max:* 310

    Front end belt pulley load. Direction of load viewed from flywheel side:

    Timing gear at servo pump PTO max:* 10074

    Speed ratio direction of rotation viewed from flywheel side 1,08:1/ccw

    Max. rear main bearing load 3000674,4

    229Speed ratio direction of rotation viewed from flywheel side 1,29:1/ccwMax allowed bending moment in flywheel housing 7000

    5163

  • Template Issue: 20120910

    Performance Power (kW) RpmIFN Power 285 1700

    Signal Range Derating level0,5-4,5 V 50 - 400 kPa map

    value+40 50-0 kΩ -40° - 130 °C 85°C

    Digital50-0 kΩ -40° - 140 °C 107°C

    0,5-4,5 V 0 -15 kPa Rapid pres inc

    FrequencyFrequency

    N/A

    N/A50-0 kW -40° - 140 °C 132°C

    Digital N/A

    Signal Range0,5-4,5 V 50 - 400 kPa 600 1000 1200 1500 1900

    375 375 365 342 326385 385 375 352 336

    0,5-4,5 V 0-700 kPa 0 500 1000 1500 19001 50 200 300 3001 25 175 275 275

    0,5-4,5 V 0-700 kPa 600 1000 1200 1800 1900100 100 100 300 300N/A N/A N/A N/A N/A

    Remarks

    22451719 02

    Derating

    Boost pressure N/A map value+30 kPa

    Sensors Alarm Alarm switch Alarm Level Condition/Delay

    Soft derate VE/Shutdown Powerpack

    Coolant level switch Alarm when closed Low

    Document No Issue Index

    Boost temperaure N/A 80°C

    Soft derate VE/Shutdown Powerpack

    Soft derate VE/Shutdown Powerpack

    Crankcase pressure N/A Rapid pres inc Shutdown

    Coolant temperature N/A 105°C

    N/AEngine Speed Crank N/A Lost sign N/AEngine Speed Cam N/A Lost sign

    N/A

    Oil level sensor Alarm when low level N/A N/A

    Exhaust gas temp N/A N/A

    Soft derate VE/Shutdown Powerpack

    Water In fuel switch Alarm when closed Water in Fuel N/A

    Oil temperature N/A 125°C

    Charge Air pressureSensors Alarm rpm Map Condition Derating

    Alarm Level Soft derate VE/Shutdown Powerpack

    Shut downFuel pressure

    Oil pressureWarning Level

    TAD1151VE

    Warning Level

    Alarm Level

    Alarm Level

    Warning Level

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    22451719 02Document No Issue Index

    TAD1151VE

    1) Soft derate Coolant temp Speed / °C 105°C 107C 108°C Derate map R2Remaining torque in % 600 100% 100% 77% °C 105 107 108

    1200 100% 100% 51% % 0 0 1001500 100% 100% 0%

    2) Soft derate Oil temp Speed / °C 125°C 130°C 132°C Derate map R2Remaining torque in % 600 100% 100% 77% °C 125 130 132

    1200 100% 100% 51% % 0 0 1001500 100% 100% 0%

    3)Soft derate Boost Temp Speed / °C 80°C 85°C 86°C Derate map R2Remaining torque in % 600 100% 100% 77% °C 80 85 86

    1200 100% 100% 51% % 0 0 1001500 100% 100% 0%

    Max Torque High Map R2 400 600 700 800 900 1000 1050 1100 1200 1260 13001163 1163 1163 1163 1400 1750 1750 1750 1770 1785 17711360 1450 1500 1600 1700 1800 2000 2100 21201750 1750 1690 1589 1489 1406 1266 1205 1180

    400 600 700 900 1050 1200 1300 1400 1450 1500 1800900 900 900 900 900 900 900 500 250 0 0

    Max Torque Engine Protection Map R2

  • Template Issue: 20120910

    Issue Index

    Document No

    TAD1151VE 22451719 02

    0

    50

    100

    150

    200

    250

    300

    0 250 500 750 1000 1250 1500 1750 2000 2250

    kW

    rpm

    Power

    IFN Power 265 kW

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    0 250 500 750 1000 1250 1500 1750 2000 2250

    Nm

    rpm

    Torque

    IFN Power 265 kW

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    Issue IndexDocument No

    TAD1151VE 22451719 02

    0200400600800

    100012001400160018002000

    0 250 500 750 1000 1250 1500 1750 2000 2250

    Nm

    rpm

    0m 1500m 2000m 2500m 3000m 4000m 5000m

    Altitude derated Torque IFN Power 285

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    Issue IndexDocument No

    TAD1151VE 22451719 02

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    0 200 400 600 800 1000 1200 1400 1600 1800 2000

    Nm

    rpm

    Max Torque Engine Protection Map R2 #REF!

  • Template Issue: 20120910

    Issue IndexDocument No

    TAD1151VE 22451719 02

    190,00

    200,00

    210,00

    220,00

    230,00

    240,00

    250,00

    600 800 1000 1200 1400 1600 1800 2000 2200

    g/kWh

    rpm

    Fuel Consumption

    IFN Power 265 kW

    0,000

    0,050

    0,100

    0,150

    0,200

    0,250

    0,300

    0,350

    0,400

    0,450

    0,500

    600 800 1000 1200 1400 1600 1800 2000 2200

    g/kWh

    rpm

    Smoke emission

    IFN Power 265 kW

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    Issue IndexDocument No

    TAD1151VE 22451719 02

    250

    270

    290

    310

    330

    350

    370

    390

    410

    500 700 900 1100 1300 1500 1700 1900 2100

    CAC P abs (kPa)

    rpm

    Charge Air Pressure Limits

    Warning Level Alarm Level

    75

    125

    175

    225

    275

    325

    500 700 900 1100 1300 1500 1700 1900 2100

    Fuel P (kPa)

    rpm

    Fuel Pressure Limits

    Warning Level

  • Template Issue: 20120910

    Issue IndexDocument No

    TAD1151VE 22451719 02

    0

    50

    100

    150

    200

    250

    300

    350

    0 200 400 600 800 1000 1200 1400 1600 1800 2000

    Oil P abs (kPa)

    rpm

    Oil Pressure Limits

    Warning Level Alarm Level

  • Template Issue: 20120910

    Issue Index

    Document No

    22451719 02TAD1151VE

    40

    50

    60

    70

    80

    90

    100

    110

    120

    20 31,5 50 80 125 200 315 500 800 1250 2000 3150 5000 8000 1250020000

    dB (A)

    Frequency Hz

    Sound power level engine body 1/3 octave band analysis

    IFN Power 265 kW

    9698

    100102104106108110112114116118120

    0 500 1000 1500 2000 2500

    dB(A)

    rpm

    Sound power level Total sound level at full load

    IFN Power 265 kW

  • Template Issue: 20120910

    Issue IndexDocument No

    22451719 02TAD1151VE

    020406080

    100120140160180200

    0 1 2 3 4 5 6 7 8 9 10

    Outer circuit restriction kPa

    Outer circuit flow liter/s

    Outer circuit restriction versus coolant flow

    Max outer circuit restriction Std. Cooling system restriction

    1200 rpm Eng. speed 1500 rpm Eng. speed

    1800 rpm Eng. speed 2200 rpm Eng. speed

    2400 rpm Eng. speed 2600 rpm Eng. speed

    0,01,02,03,04,05,06,07,08,09,0

    10,011,012,013,014,015,016,017,018,019,020,0

    dB (A)

    Frequency Hz

    SCR Muffler transmission loss

  • Template Issue: 20120910

    Issue IndexDocument No

    TAD1151VE 22451719 02

    0,0

    5,0

    10,0

    15,0

    20,0

    25,0

    30,0

    35,0

    40,0

    0 2 4 6 8 10 12

    kW

    m³/s

    Standard fan Ø 890mm Pull 0,84:1

    1400 rpm 1800 rpm 2000 rpm 2100 rpm

    0,0

    0,5

    1,0

    1,5

    2,0

    2,5

    3,0

    0 2 4 6 8 10 12

    Static pressure kPa

    m³/s

    Standard fan Ø 890mm Pull 0,84:1

    1400 rpm 1800 rpm 2000 rpm 2100 rpm

    0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    20

    0 2 4 6 8 10 12

    kW

    m³/s

    Standard fan Ø

    1008 rpm 1260 rpm 1512 rpm 1596 rpm

    0

    0,2

    0,4

    0,6

    0,8

    1

    1,2

    1,4

    1,6

    1,8

    0 2 4 6 8 10 12

    Static pressure kPa

    m³/s

    Standard fan Ø

    1008 rpm 1260 rpm 1512 rpm 1596 rpm

    0,0

    5,0

    10,0

    15,0

    20,0

    25,0

    30,0

    35,0

    40,0

    0 2 4 6 8 10 12

    kW

    m³/s

    Standard fan Ø 890mm Push 0,9:1

    1400 rpm 1800 rpm 2000 rpm 2100 rpm

    0,0

    0,5

    1,0

    1,5

    2,0

    2,5

    3,0

    0 2 4 6 8 10 12

    Static pressure kPa

    m³/s

    Standard fan Ø 890mm Push 0,9:1

    1400 rpm 1800 rpm 2000 rpm 2100 rpm

  • Template Issue: 20120910

    Issue Index

    BSFC [g/kWh]

    Fuel consumption [l/h]

    02Document No

    TAD1151VE 22451719

    DataAlarm & Shut Down listTorque, Power & Derated TorqueSmoke, Fuel & DeratingSound & water pumpFan characteristicAppendix Shell dia