Dneprovsk Metallurgical Plant Product Portfoliodmz-petrovka.dp.ua/docs/catalog_2019_eng.pdfCar post...
Transcript of Dneprovsk Metallurgical Plant Product Portfoliodmz-petrovka.dp.ua/docs/catalog_2019_eng.pdfCar post...
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Dneprovsk Metallurgical Plant
Product Portfolio
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CONTENTSCompany profile ����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������3Products for transport applications
Crane rails ������������������������������������������������������������������������������������������������������������������������������������������������������������6
Mine rails �������������������������������������������������������������������������������������������������������������������������������������������������������������7
Subway conductor rails ����������������������������������������������������������������������������������������������������������������������������������8
Groove webless tram rails �����������������������������������������������������������������������������������������������������������������������������8
Car building sections ���������������������������������������������������������������������������������������������������������������������������������������9
Products for construction applicationsSpecial I-beams for mine shafts reinforcement ��������������������������������������������������������������������������������� 12
Parallel flange channels ����������������������������������������������������������������������������������������������������������������������������� 13
Inclined flange channels ����������������������������������������������������������������������������������������������������������������������������� 14
Equal angles acc� to EN 10056-1:1998 �������������������������������������������������������������������������������������������������� 15
Equal angles acc� to DSTU 2251-93 (GOST 8509-93) ����������������������������������������������������������������������� 16
Products for industrial applicationsDrum mill lining sections ��������������������������������������������������������������������������������������������������������������������������� 20
Pit barring sections ��������������������������������������������������������������������������������������������������������������������������������������� 21
Hot-rolled steel sections for shares ������������������������������������������������������������������������������������������������������� 21
Semifinished productsSquare billets and blooms�������������������������������������������������������������������������������������������������������������������������� 24
Round billets and round bars �������������������������������������������������������������������������������������������������������������������� 24
Motor vehicle wheel rim sections ����������������������������������������������������������������������������������������������������������� 25
Cold pig iron and foundry iron ����������������������������������������������������������������������������������������������������������������� 26
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Dneprovsk metallurgical plant
Production is a full technological cycle�
BF shop comprises two blast furnaces with the total volume of 1,733 m³ (BF-2 – 700 m³, BF-3 – 1,033 m³)� The design capacity of the shop is 1,795 thous� t (of steelmaking iron)�
Steelmaking is represented by BOF shop� The shop has a total of three converters with the volume of 50 m³ each� The design capacity of the shop is 1,230 thous� t of steel PA� The equipment enables to provide steel treatment with liquid synthetic slags, making up to 63 operations (heats) per day� The technology of production of commercial quality carbon steel, structural steel, low-alloyed and alloyed steel grades has been mastered�
Rolling production includes two shops as follows:
“800” rolling mill: operating in the same process flow with “1050” blooming mill; mill products — semifinished rounds and squares; blooms; crane, tram and mine rails; 22С I-beams; coal- and ore-pulverizing drum mill lining sections; round bars for grinding bodies; SVP mine sections; U-channels and UPE-channels acc� to European standards, etc�;
“550” medium-section mill: the mill gives unique products (special wheel rim sections for motor vehicles, pit barring sections, subway conductor rails)� Also “550” mill produces general purpose products (no� 8П–30П parallel flange channels, U-channels and UPE-channels acc� to European standards; no� 70–125 equal angles)�
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PRODUCTS FOR TRANSPORT APPLICATIONS
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Crane rails
Rail type Rail head width, b Base width, b1 Rail height, h Theoretical weight of 1 m of rail, kg
Dimensions in mm
КР70
КР80
КР100
КР120
КР140
70.0
80.0
100.0
120.0
140.0
120.0
130.0
150.0
170.0
170.0
120.0
130.0
150.0
170.0
170.0
46.10
59.81
83.09
113.47
141.70
Rail type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
КР70, КР80, КР100, КР120, КР140 DSTU 2484-94 GOST 4121-96 63 DSTU 2484-94 GOST 4121-96 Specified length 9�0-12�0 m; random length 4-12 m
b
b1
h
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Products for transport applications
Mine rails
Rail type Rail head width, b Base width, b1 Rail height, h Theoretical weight of 1 m of rail, kg
Dimensions in mm
Р34 60 110 128 34.1
Rail type Railhead width, b
Base width, b1 Web thickness Web height Rail height, h Theoretical weight of 1 m of rail, kg
Dimensions in mm
Р43 70 114 14.5 71 140 44.745
Rail type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
Р34 TU U 27.1-05393056-265:2009 Н50, Т60, ПТ70 TU U 27.1-05393056-265:2009 Specified length 8, 10, 11 m
Р43 DSTU 2539-94 GOST 30165-94 70 DSTU 2539-94 GOST 30165-94 Specified length 12.5, 12.52 m
60 +1.0- 0.5
128
+1.2
-0.5
110 +1.0-0.5
14,5+1,2-0,8
71+0
,4-0
,8
140
+1,3
-0,8
70±0,8
4227
114 +1,5-3
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Subway conductor rails
Groove webless tram rails
Rail type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
РК TU U 27.1-19305558-003:2009 М TU U 27.1-19305558-003:2009 Specified length 6 and 12.5 m
Rail type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
РТЖБ-58 TU U 27.1-05393056-257:2004 К75, К63Ф TU U 27.1-05393056-257:2004 Specified length 10.0-11.5 m; random length 4-11.5 m
2340
90±1
20±1
118±
1
46
2335 +3,0-5,058
116
156 +3,0-5,0
45,6
70,8
±1,5
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Products for transport applications
Car building sections
Profile type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
8В channel DSTU 7551:2014 GOST 5267.1-9009Г2С, 09Г2Д DSTU 8541:2015 GOST 19281-2014
Specified length up to 12 m; random length
Car post DSTU 7556:2014 GOST 5267.6-90
86
100±3,0
250110 ±3
89±1
,5
9±1,
5 10213
±1,5
70 - 7,5+ 2.0
S
R
r
b
H
t
2b-s
Car post
8В channel
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PRODUCTS FOR CONSTRUCTION APPLICATIONS
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Special I-beams for mine shafts reinforcement
Profile type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
22С GOST 19425-74 Ст3пс/сп, 09Г2С DSTU 2651:2005 GOST 380-2005DSTU 8541:2015
Specified length 2-12 m
110±
3
220±3
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Products for construction applications
Parallel flange channels
Profile type Dimensions, mm Weight of 1 m, kg
h b s t h1 b1 R r
8П 80 40 4.2 7.4 14 2.0 4 2.5 7.034
10П 100 46 4.3 7.6 14 2.0 4 3.0 8.580
12П 120 52 4.3 7.9 14 2.0 5 3.0 10.216
14П 140 58 4.4 8.2 16 2.4 5 3.0 12.066
16П 160 64 4.4 8.5 16 2.4 6 3.5 13.825
18П 180 70 4.5 9.2 16 2.4 6 3.5 16.164
20П 200 76 4.6 9.6 18 2.6 7 4.0 18.414
22П 220 82 4.6 10.0 18 2.6 7 4.0 20.527
24П 240 90 4.8 10.6 20 2.6 7 4.0 23.698
27П 270 95 5.9 10.6 20 2.6 8 5.0 27.810
30П 300 100 6.3 11.4 20 2.6 8 5.0 32.09
Profile type Dimensions, mm Weight of 1 m, kg
Height, h Flange width, b Inner radius, r1 Wall thickness, s Flange thickness, t
UPE 80
UPE 100
UPE 120
UPE 140
UPE 160
UPE 180
UPE 200
UPE 220
UPE 240
UPE 270
UPE 300
80
100
120
140
160
180
200
220
240
270
300
50
55
60
65
70
75
80
85
90
95
100
10
10
12
12
12
12
13
13
15
15
15
4
4.5
5
5
5.5
5.5
6
6.5
7
7.5
9.5
7
7,5
8
9
9,5
10,5
11
12
12,5
13,5
15
7.90
9.82
12.1
14.5
17.0
19.7
22.8
26.6
30.2
35.2
44.4
U-channelUPE-channel
S
b
b/2
h
t
b₁
h₁
S
b
h
t
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Inclined flange channels
Тип профиля
Dimensions, mm Weight of 1 m, kg
Height,h
Flange width,b
Wall thickness,s
Flange thickness, t
Inner radius,r1
Edge radius,r2
U 80
U 100
U 120
U 140
U 160
U 180
U 200
U 220
U 240
U 260
U 280
U 300
80
100
120
140
160
180
200
220
240
260
280
300
45
50
55
60
65
70
75
80
85
90
95
100
6.0
6.0
7.0
7.0
7.5
8.0
8.5
9.0
9.5
10
10
10.0
8.0
8.5
9.0
10.0
10.5
11.0
11.5
12.5
13.0
14.0
15.0
16.0
8.0
8.5
9.0
10.0
10.5
11.0
11.5
12.5
13.0
14.0
15.0
16.0
4.0
4.5
4.5
5.0
5.5
5.5
6.0
6.5
6.5
7.0
7.5
8.0
8.64
10.6
13.4
16.0
18.8
22.0
25.3
29.4
33.2
37.9
41.8
46.2
Profile type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
8П-30П TU U 27.1-31632138-1381:2010 Ст3пс/сп, 09Г2С DSTU 2651:2005 GOST 380-2005 DSTU 8541:2015
Specified length 6, 9, 12 m
UPE 80-300 DIN 1026-2:2002 EN 10279:2000S235, S275, S355 EN 10025-2:2004
Specified length 6, 9, 12 m
U 80-300 DIN 1026-1:2002 EN 10279:2000
S
b
b/2
h
t
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Products for construction applications
Equal angles acc. to EN 10056-1:1998
Angles Dimensions, mm Weight of 1 m, kg
Leg width, а Leg thickness, t Transition radius Edge radius
75x75x6
75x75x8
80x80x8
80x80x10
90x90x7
90x90x8
90x90x9
90x90x10
100x100x8
100x100x10
100x100x12
75
75
80
80
90
90
90
90
100
100
100
6
8
8
10
7
8
9
10
8
10
12
9
9
10
10
11
11
11
11
12
12
12
4.5
4.5
5.0
5.0
5.5
5.5
5.5
5,5
6.0
6.0
6.0
6.85
8.99
9.63
11.9
9.61
10.9
12.2
13.4
12.2
15.0
17.8
a
a
t
t
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Equal angles acc. to DSTU 2251-93 (GOST 8509-93)
Angles Dimensions, mm Weight of 1 m, kg
Leg width, а Leg thickness, t Transition radius Edge radius
75x75x5
75x75x6
75x75x7
75x75x8
75x75x9
80x80x5,5
80x80x6
80x80x7
80x80x8
90x90x6
90x90x7
90x90x8
90x90x9
100x100x6,5
100x100x7
100x100x8
100x100x10
100x100x12
125х125х8
125х125х10
125х125х12
75
75
75
75
75
80
80
80
80
90
90
90
90
100
100
100
100
100
125
125
125
5
6
7
8
9
5.5
6
7
8
6
7
8
9
6.5
7
8
10
12
8
10
12
9
9
9
9
9
9
9
9
9
10
10
10
10
12
12
12
12
12
14
14
14
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.3
3.3
3.3
3.3
4.0
4.0
4.0
4.0
4.0
4.6
4.6
4.6
5.80
6.89
7.96
9.02
10.07
6.78
7.36
8.51
9.65
8.33
9.64
10.93
12.20
10.06
10.79
12.25
15.10
17.90
15.46
19.10
22.68
Profile type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
EN EN 10056-1:1998EN 10056-2:1993
S235, S275, S355 EN 10025-2:2004 Specified length 6, 9, 12 м
DSTU DSTU 2251-93 GOST 8509-93 Ст3пс/сп, 09Г2С DSTU 2651:2005 GOST 380-2005DSTU 8541:2015
Specified length 6, 9, 12 m
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Products for construction applications
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PRODUCTS FOR INDUSTRIAL APPLICATIONS
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Drum mill lining sections
4040 100180
362,
574
±3
126,72
R12,
5
Incli
natio
n: 74
%
5
301150 30 11 50
234±3
4535
3,5
226±3
Incl
inat
ion:
8.8
8%
30,330,3
110±3
100±
3
190±3
201,2
57
80
8020
72
Inclination: 55.5%
Inclination: 20%
Profile type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
Ore-pulverizing mill lining TU U 24.1-31632138-1398:2012 75Г2, 75Г2ФЮ TU U 24.1-31632138-1398:2012 Specified length 1-11.5 m; multiple length
Coal-pulverizing mill lining TU U 24.1-31632138-1398:2012 75Г2, 75Г2ФЮ TU U 24.1-31632138-1398:2012 Specified length 1-11.5 m; multiple length
Ore-pulverizing mill wedge TU U 24.1-31632138-1398:2012 75Г2, 75Г2ФЮ TU U 24.1-31632138-1398:2012 Specified length 1-11.5 m; multiple length
Ore-pulverizing mill lining section
Coal-pulverizing mill lining section
Ore-pulverizing mill wedge section
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Products for industrial applications
Pit barring sections
Profile type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
СВП-22, СВП-27, СВП-33 TU U 24.1-05393056-287:2017 Ст5пс/сп DSTU 2651:2005 GOST 380-2005 Specified length 9-12 m; random length
Hot-rolled steel sections for shares
Profile type Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
142Сд ТТ 284-2015 Л53 ТТ 284-2015 Multiple specified length
h₂
b₄
d₂
d
h
b₅
d1
294
142
147
103,5
17,1
14 9,5
Profile type Dimensions in mm Theoretical weight of 1 m, kg
h b4 d d1 h2 d2 b5
СВП-22 110 83.5 11.0 6,2 25.5 22.5 99.5 21.9
СВП-27 123 83.5 13.0 7,1 29.0 25.0 99.5 27.0
СВП-33 137 91.5 14.5 7,9 32.0 27.5 110.0 33.39
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SEMIFINISHED PRODUCTS
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Square billets and blooms
Round billets and round bars
Square side а, mm Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
Square 100, 120, 125, 130, 150, 170
TU U 24.1-05393056-276:2014 Ст3пс/сп, Ст4пс/сп, Ст5пс/сп, etc. upon customer’s request
DSTU 2651:2005 GOST 380-2005 Specified length up to 12 m; random length
Bloom 100, 110, 120, 125, 130, 140, 150, 170, 195, 210
TU U 27.1-05393056-258:2005 Ст3пс/сп, 09Г2С, 45, etc. upon customer’s request
DSTU 2651:2005 GOST 380-2005 DSTU 8541:2015
GOST 19281-2014 DSTU 7809:2015
Specified length 1 to 6 m
Diameter D, mm Normative document for technical requirements
Steel grade Normative document for chemical composition
Product length
Round billet 100, 120, 130, 150 GSTU 3-009-2000 20, 35, 45, St37.3 DSTU 7809:2015GSTU 3-009-2000
Specified length 2.0–9.6 m; specified multiple length;
Round bar 90, 100, 120 TU U 27.1-31632138-1386:2011 63, 65Г, 70Г, ПТ70спTU U 27.1-31632138-1386:2011DSTU 2484-94 GOST 4121-96
Specified length 2.0–9.6 m; specified multiple length;
random length
a
a
D
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Semifinished products
Motor vehicle wheel rim sections
Profile type Normative document for technical requirements
Steel grade
Normative document for chemical composition
Product length
Rim Pr.310-022
Rim Pr.310-023
Rim 7.0-20-05
Rim 7.5-20-03
Rim 6.0Б-20
Rim 8.5-20-04
Rim 8.5-20-04
Rim 254Г-020
Rim 254Г-020
Rim 228Г-020
Rim 228Г-020
Rim BelAZ-022
Rim BelAZ-023
Rim BelAZ-035
Rim PR 254-020-10
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-272:2013
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 27.1-26524137-1341:2005
TU U 27.1-26524137-1341:2005
TU U 27.1-26524137-1341:2005
TU U 24.1-05393056-277:2015
15кп
15кп
15кп
15кп
15кп
10кп
15кп
10кп
15кп
10кп
15кп
20
20
20
15кп
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-273:2013
TU U 24.1-05393056-272:2013
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
TU U 14-2-1240-2000
DSTU 7809:2015
DSTU 7809:2015
DSTU 7809:2015
TU U 24.1-05393056-277:2015
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
Multiple specified length, random length
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Cold pig iron and foundry iron
Iron grade Normative document for technical requirements Pig weight, kg, max.
П1
П2
ПЛ1
ПЛ2
Л1
Л2
Л3
Л4
Л5
Л6
DSTU 3133-95 (GOST 805-95)
DSTU 3133-95 (GOST 805-95)
DSTU 3133-95 (GOST 805-95)
DSTU 3133-95 (GOST 805-95)
DSTU 3132-95 (GOST 4832-95)
DSTU 3132-95 (GOST 4832-95)
DSTU 3132-95 (GOST 4832-95)
DSTU 3132-95 (GOST 4832-95)
DSTU 3132-95 (GOST 4832-95)
DSTU 3132-95 (GOST 4832-95)
18
25
18
18
18
18
25
18
18
18
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Semifinished products
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