· DMC 650 V DMC 850 V DMC 1150 V DMC 1450 V Vertical Machining Centers DMC V Series

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www.dmgmori.com DMC 650 V DMC 850 V DMC 1150 V DMC 1450 V Vertical Machining Centers DMC V Series

Transcript of  · DMC 650 V DMC 850 V DMC 1150 V DMC 1450 V Vertical Machining Centers DMC V Series

www.dmgmori.com

DMC 650 V

DMC 850 V

DMC 1150 V

DMC 1450 V

Vertical Machining Centers

DMC V Series

02

With the DMC 650 V, DMC 850 V, DMC 1150 V and DMC 1450 V, the successful vertical range from DECKEL MAHO was systematically developed for the 3-axis milling of the future, expanded upwards and significantly improved in terms of all technical parameters. The stable mineral cast machine bed forms the basis.

Compared to the previous machine, the rigid table not only provides a larger clamping area, but it also boasts a higher maximum load. Now the machine can accommodate workpieces weighing up to 4,409.2 lbs. (DMC 1450 V). The DMC V can also step up the speed and, at 1,653.5 ipm., can reach a 40 % higher speed.

DMC V Series

A new dimension of powerful vertical machining.

Machine and Technology

Control Technology

Technical Data

From the idea to the finished product.

03

Improved functionality

Maximum view into the work area for maximum control. Improved functionality: e.g. dismantling the safety glass from the outside.

Value for money / long-life surfaces

Greater scratch resistance and damage protection.

User-friendliness

CELOS® from DMG MORI: ERGOline® Control with 21.5˝ multi touch screen and uniform user interface.

Black and white

In addition to all the technical configuration features, you can choose between a black or white version at no extra cost and, in this way, add individual flair to your production.

New machine design

04

Machine and Technology

Control Technology

Technical Data

From the inline spindle rated at 14,000 rpm. and 89.2 ft. / lbs. to motor spindles rated at up to 24,000 rpm. and the SK50 or HSK100 variants with 223.5 ft. / lbs. torque, the kit offers solutions for both precision and heavy-duty machining.

The tool magazine boasts short chip-to-chip times of up to 5.4 seconds and can hold up to 20 tools in its basic configuration. The unrivaled ergonomics of the new DMC V Series guarantee convenient loading and unloading of the workpieces.

DMC V Series

3rd Generation DMC V with a new machine concept.

Highlights + Powerful standard equipment – inline spindle

rated at 14,000 rpm. / 89.2 ft. / lbs., 1,653.5 ipm. rapid traverse

+ SK50 spindle rated at 223.5 ft. / lbs.*

+ Tool magazine with up to 120 positions*

+ Workpiece weight up to 4,409.2 lbs.

+ 30 % higher precision thanks to cooled drives and guideways

+ Experience from more than 10,000 vertical machining centers supplied

* Optional

Innovative cooling conceptCooled main spindle, guideways and ball screw nuts for maximum precision.

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5

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Optimal user comfort: ERGOline® control panel and high-tech control technologyThe DMC V Series: available with 21.5˝ ERGOline® with CELOS® and SIEMENS as well as 19˝ ERGOline® with HEIDENHAIN TNC 640.

1 + 2: Cooling concept for effective heat dissipation and guaranteed

precision 3: Laser tool measuring – extendable and retractable 4: Tool

magazine with up to 120 positions

5: CELOS® – from the idea to the finished product; 21.5˝ multi-touch monitor

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129.4

52.0

37.4

31.5

64.2

105.

1

139.3

38.6

31.5

64.2

52.0

105.

1

38.6 90.9

62.8

61.7

33.3

33.1

20.5

89.6

38.6 100.7

62.8

61.7

33.3

33.1

89.6

20.5

Machine and Technology

Control Technology

Technical Data

ê Floor Plans

Floor plans DMC 650 V

Front view Top view

Floor plans DMC 850 V

Front view Top view

DMC V Series

Floor Plans

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114.

6

172.6

52.0

32.3

64.2

38.6

68.8

37.2

38.9 133.7

33.1

20.5

104.

7

160.7

38.6

32.3

64.2

52.0

114.

6

38.1 122.6

68.8

37.2

33.1

20.5

104.

7

Floor plans DMC 1450 V

Front view Top view

Floor plans DMC 1150 V

Front view Top view

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Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

1,80

0

2,69

03,

700

11,5

909,

210

368.8

236.0

118.0

59.0

29.5

14.8

7.4

3.7

80.5

40.2

20.1

5.0

2.5

1.2

0.7

0.30.1

10.1

15,0

00

10,0

00

5,00

0

2,50

020

1,25

081.9 ft./lbs. 40% DC

62.7 ft./lbs. 100% DC

28.2 hp. 40% DC

21.5 hp. 100% DC

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

147.5 ft./lbs. 40% DC

61.7 hp. 40% DC

40.2 hp. 100% DC

95.9 ft./lbs. 100% DC

2,20

02,

800

4,30

0

7,76

09,

830

20

15,0

00

10,0

00

5,00

0

2,50

0

1,25

0

368.8

236.0

118.0

59.0

29.5

14.8

7.4

3.7

80.5

40.2

20.1

5.0

2.5

1.2

0.7

0.30.1

10.1

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

95.9 ft./lbs. 40% DC

46.9 hp. 40% DC

33.5 hp. 100% DC

63.4 ft./lbs. 100% DC

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20,0

00

10,0

00

5,00

0

2,80

0

1,25

0

368.8

236.0

118.0

59.0

29.5

14.8

7.4

3.7

80.5

40.2

20.1

5.0

2.5

1.2

0.7

0.30.1

10.1

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

73.8 ft./lbs. 40% DC

32.2 hp. 40% DC

21.5 hp. 100% DC

49.4 ft./lbs. 100% DC

20,0

00

20

1,00

0

2,30

0

5,00

0

8,00

0

16,0

0024

,000

53.6

26.8

13.4

6.7

3.4

1.7

0.8

464.7

232.3

92.2

36.9

18.4

9.2

3.7 2,48

0

1,36

5

20

1,00

0

2,00

0

4,60

0

8,00

010

,000

60.3

36.2

16.8

6.7

3.4

1.3

0.7

0.3

368.8

147.5

73.8

9.2

3.71.8

0.7

223.5 ft./lbs. 40% DC

140.1 ft./lbs. 100% DC

59.0 hp. 40% DC

42.9 hp. 100% DC

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

Machine and Technology

Control Technology

Technical Data

ê Spindle Diagrams

Spindle range

Speed // tool carrierPower (40 / 100 % DC) // torque (40 / 100 % DC) DMC 650 V DMC 850 V DMC 1150 V DMC 1450 V

14,000 rpm. // SK40 / HSK-A6327.2 / 19.4 hp. // 89.2 / 62.0 ft. / lbs.

15,000 rpm. // SK40 / HSK-A6328.2 / 21.5 hp. // 81.9 / 62.7 ft. / lbs.

15,000 rpm. // SK40 / HSK-A6361.7 / 40.2 hp. // 147.5 / 95.9 ft. / lbs.

20,000 rpm. // SK40 / HSK-A6347.0 / 33.5 hp. // 95.9 / 63.4 ft. / lbs.

24,000 rpm. // HSK-A6332.2 / 21.5 hp. // 73.8 / 49.4 ft. / lbs.

10,000 rpm. // SK50 / HSK-A10059.0 / 42.9 hp. // 223.5 / 140.1 ft. / lbs.

Standard Optional

DMC V Series

Spindle Diagrams

Motor spindle SK40 / HSK-A63 Motor spindle HSK-A63 Motor spindle SK50 / HSK-A100

20,000 rpm. / 46.9 hp. / 95.9 ft. / lbs. 24,000 rpm. / 32.2 hp. / 73.8 ft. / lbs. 10,000 rpm. / 59.0 hp. / 223.5 ft. / lbs.

Inline spindle SK40 / HSK-A63 Motor spindle SK40 / HSK-A63 Motor spindle SK40 / HSK-A63

14,000 rpm. / 27.2 hp. / 89.2 ft. / lbs. 15,000 rpm. / 28.2 hp. / 81.9 ft. / lbs. 15,000 rpm. / 61.7 hp. / 147.5 ft. / lbs.

19.4 hp. 100% DC19.4 hp. 100% DC

27.2 hp. 40% DC27.2 hp. 40% DC

62.0 ft./lbs. 100% DC62.0 ft./lbs. 100% DC

89.2 ft./lbs. 40% DC89.2 ft./lbs. 40% DC27.2

22.116.1

10.7

2.0

0.8

20

1,30

0

2,50

0

4,00

0

6,00

0

14,0

00

88.5

59.0

36.9

14.8

4.63.7

Spe

ed(r

pm.)

Power(hp.)

Torque(ft./lbs.)

09

Large work area with a rigid table for workpieces weighing up to 4,409.2 lbs.

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DMC 650 V DMC 850 V DMC 1150 V DMC 1450 V

Work area

X-axis in. 25.6 33.5 45.3 57.1

Y-axis in. 20.5 20.5 27.6 27.6

Z-axis in. 18.7 18.7 21.7 21.7

Feed

Feed force lbf. 1,461.3 1,461.3 1,461.3 1,461.3

Feed velocity ipm. 1,653.5 1,653.5 1,653.5 1,653.5

Rapid traverse ipm. 1,653.5 1,653.5 1,653.5 1,653.5

Acceleration ft./sec.² 16.4 16.4 16.4 16.4

Positioning accuracy

Pmax under VDI/DGQ 3441 in. 0.0002 0.0002 0.0002 0.0002

Tool magazine

Number of tools (SK40, HSK-A63) 20 / 30* / 60* / 120* 20 / 30* / 60* / 120* 20 / 30* / 60* / 120* 20 / 30* / 60* / 120*

Number of tools (SK50, HSK-A100) 20 / 40** 20 / 40** 20 / 40** 20 / 40**

Maximum tool diameter in. 3.1 / 3.9** 3.1 / 3.9** 3.1 / 3.9** 3.1 / 3.9**

Max. tool diameter for vacant adjacent positions in. 5.1 / 6.3** 5.1 / 6.3** 5.1 / 6.3** 5.1 / 6.3**

Maximum tool length in. 11.8 / 14.2** 11.8 / 14.2** 11.8 / 14.2** 11.8 / 14.2**

Chip-to-chip time (SK40, HSK-A63, 20 / 30 positions) sec. 5.4 5.7 6.7 7.5

Table configuration

Clamping area in. 37.8 × 22.4 45.7 × 22.4 57.4 × 29.5 69.3 × 29.5

Loading height (upper table edge) in. 31.5 31.5 32.3 32.3

Table load lbs. 1,763.7 2,204.6 3,306.9 4,409.2

Controls

DMG MORI ERGOline® Control with 19˝ monitor HEIDENHAIN TNC640

DMG MORI ERGOline® Control with 21.5˝ monitor CELOS® with SIEMENS 840D solutionline Operate

* Optional ** Optional for SK50 / HSK-A100

DMC V Series

Technical Data

Machine and Technology

Control Technology

Technical Data

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DMC 650 V DMC 850 V DMC 1150 V DMC 1450 V

Working spindle (standard)

Max. speed range rpm. 14,000 14,000 14,000 14,000

Drive power (40 / 100 % DC) hp. 27.2 / 19.4 27.2 / 19.4 27.2 / 19.4 27.2 / 19.4

Torque (40 / 100 % DC) ft. / lbs. 89.2 / 62.0 89.2 / 62.0 89.2 / 62.0 89.2 / 62.0

DIN 69871 / DIN 69893 tool carrier SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Working spindle (optional)

Max. speed range rpm. 15,000 15,000 15,000 15,000

Drive power (40 / 100 % DC) hp. 28.2 / 21.5 28.2 / 21.5 28.2 / 21.5 28.2 / 21.5

Torque (40 / 100 % DC) ft. / lbs. 81.9 / 62.7 81.9 / 62.7 81.9 / 62.7 81.9 / 62.7

DIN 69871 / DIN 69893 tool carrier SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Working spindle (optional)

Max. speed range rpm. 15,000 15,000 15,000 15,000

Drive power (40 / 100 % DC) hp. 61.7 / 40.2 61.7 / 40.2 61.7 / 40.2 61.7 / 40.2

Torque (40 / 100 % DC) ft. / lbs. 147.5 / 95.9 147.5 / 95.9 147.5 / 95.9 147.5 / 95.9

DIN 69871 / DIN 69893 tool carrier SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Working spindle (optional)

Max. speed range rpm. 20,000 20,000 20,000 20,000

Drive power (40 / 100 % DC) hp. 46.9 / 33.5 46.9 / 33.5 46.9 / 33.5 46.9 / 33.5

Torque (40 / 100 % DC) ft. / lbs. 95.9 / 63.4 95.9 / 63.4 95.9 / 63.4 95.9 / 63.4

DIN 69871 / DIN 69893 tool carrier SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Working spindle (optional)

Max. speed range rpm. 24,000 24,000 24,000 24,000

Drive power (40 / 100 % DC) hp. 32.2 / 21.5 32.2 / 21.5 32.2 / 21.5 32.2 / 21.5

Torque (40 / 100 % DC) ft. / lbs. 73.8 / 49.4 73.8 / 49.4 73.8 / 49.4 73.8 / 49.4

DIN 69893 tool carrier HSK-A63 HSK-A63 HSK-A63 HSK-A63

Working spindle (optional)

Max. speed range rpm. 10,000 10,000 10,000 10,000

Drive power (40 / 100 % DC) hp. 59.0 / 42.9 59.0 / 42.9 59.0 / 42.9 59.0 / 42.9

Torque (40 / 100 % DC) ft. / lbs. 223.5 / 140.1 223.5 / 140.1 223.5 / 140.1 223.5 / 140.1

DIN 69871 / DIN 69893 tool carrier SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100

DMG MORI USA2400 Huntington Blvd, Hoffman Estates, IL 60192Tel: (847) 593-5400, Fax: (847) [email protected], www.dmgmori.com

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